OPERATOR'S MANUAL - 筑水キャニコム...manual and on the labels attached to this machine are...

CHIKUSUI CANYCOM, INC.90-1 Fukumasu, Yoshiimachi,Ukihagun,Fukuoka,Japan839-1396Tel.(09437)5-2195 Fax.(09437)5-4396

Read this manual completely before operating or maintaining this machine.

Failure to follow safety precautions could result in serious injury or death.

Keep this manual for future reference for you and for all those who operate andmaintain this machine.

WARNING

Off-road Rubber Track Dumper

S75OPERATOR'S MANUAL

April 2003 3559 6101 000 00

Notice to Users and Maintenance PersonnelThank you for purchasing this machine.Always be sure to read and understand this manual thoroughly before using yourmachine. This will enable you to use it correctly.

The machine can be very dangerous if the safety precautions in thismanual and on the labels attached to this machine are not followed.Always follow the instructions and safety precautions, or serious injuryor death could result.

This machine should only be used for its intended purpose:hauling anddumping.

Any other use could be dangerous.

Also driving this machine on a public road or a road regarded as a pub-lic road may be illegal.

WARNING

Do not modify this machine. Also do not remove the safety cover of thebody before running. A serious accident could result.

WARNING

Warning Words Used in this ManualTo indicate the level of danger (or the degree of the failure), the following four signal wordsare used to identify the safety messages in this manual. Their meanings are as follows.

Signal word Meaning

Indicates an imminently hazardous situation which, if not avoided by following these instructions and precautions, will result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided by following these instructions and precautions,could result in death or serious injury.

This word is used for precautions that are recommended or toemphasize the importance of information.

Indicates a potentially hazardous situation which, if not avoided by following these instructions and precautions, may result in minor or moderate injury.

WARNING

CAUTION

DANGER

NOTICE

Notice to Owner

Be sure that everyone who uses this machine, including thosewho rent or lease this machine, receives a copy of theOperator's Manual and understands the importance of readingand following the information in this manual.

Contents

1. Introduction 1

1.1 Purpose of this Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.2 Structure of this Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.3 Warning Labels Attached to this Machine . . . . . . . . . . . . . . . . . . . . . . . . . 2

2. Warranty and After-sales Service 4

3. Rules for Safe Operation and Maintenance 5

4. Component Names and Functions 10

5. Product Specifications 12

5.1 Specifications of this Product . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125.2 Details of Tool Bag . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

6. Operation 14

6.1 Preparation Before Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146.1.1 Checking Fuel and Adding Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146.1.2 Checking Engine Oil Level and Adding Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

6.2 Method of Starting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156.3 Method of Operating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 176.4 Stopping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

7. Maintenance 23

7.1 Periodic Inspection Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 237.2 Fuel, Lubricant, and Coolant Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 277.3 Replacement Parts Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 277.4 Adding Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

7.4.1 Engine Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 287.4.2 Transmission Fluid . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 297.4.3 Power Package Fluid (Fluid for Hydraulic Dump) . . . . . . . . . . . . . . . . . . . . . . . 307.4.4 HST Fluid (Hydraulic Oil) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

7.5 Lubricating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 357.6 Adding Water . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 327.7 Cleaning and Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

7.7.1 Air Cleaner Element . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 327.7.2 Ignition Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 327.7.3 Fuel Strainer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

7.8 Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 337.8.1 V-belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 337.8.2 Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 347.8.3 Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 347.8.4 Side Clutch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 357.8.5 Track Tension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 357.8.6 Belt Stopper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

7.9 Maintenance After Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

6.5 Operating Dump and Lift (Lift and Dump Type Vehicles) . . . . . . . 206.5.1 Operating Dump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 216.5.2 Operating Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

9. Troubleshooting 40

10. Transporting Machine 44

8. Storage (Long-term Storage) 38

8.1 Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 388.2 Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 398.3 Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

< Guarantee Certificate >Attached to end of this manual.* Receive the guarantee certificate together with a receipt after you have

received instructions for handing this machine.

< Appendix >"Instruction manual for engine"* Be sure to read it together with this manual.

1 1Introduction

– 1 –

1. Introduction1.1 Purpose of this Manual

The purpose of this manual is to provide detailed information needed for the safe and effective use of this machine to those who operate or maintain the machine.

1.2 Structure of this Manual

This manual contains the following chapters.

1. Introduction This section explains the purpose and structure of the manual and the warnings used in the manual.It also describes the warning labels attached to the machine.

2. Warranty and After-serviceThis section covers items related to the warranty and after- service for this machine.

3. Points to Remember for Safe OperationThis section covers general safety items that must be followed when operating or using thismachine.

4. Explanation of ComponentsThis section explains the names and functions of the parts of the machine.

5. Product SpecificationThis section gives the specifications of this machine. It also gives details about the tool bag.

6. OperationThis section explains the preparations before operating the machine, the order of operation, and themethod of operation.

7. MaintenanceThis section gives information about periodic inspection, use of coolant, lubricants. and grease, andcleaning, replacing, adjusting, and maintenance of the machine after use.

8. Storage (Long-term Storage)This section gives information about storage (long-term storage) of the machine.

9. TroubleshootingThis section describes the action to take if any problem occurs.

10. Transporting MachineThis section explains the methods and precautions when transporting the machine.

11 Introduction

– 2 –

3559M-0103-010

1.3 Warning Words Used in this Manual

To indicate the level of danger (or the degree of the failure), the following four signal words are used toidentify the safety messages in this manual. Their meanings are as follows.

Replace these labels immediately if they have been removed, fallen off, or have become illegible.Use the part numbers on the label to order replacement labels from dealer.

NOTICE

1 1Introduction

– 3 –

3559M-0103-020

2 22. Warranty and After-sales ServiceWarrantyChikusui Canycom, Inc. provides a warranty to you through their local dealers. Consult your local dealer regardingthe details of warranty.

After-sales ServicePlease contact your Canycom distributor from whom you purchased your machine or our Service Center regard-ing service orders or any questions or problems that may arise when using the Off-road Rubber Track Dumper.Please inform us of the product model that you own or use and the product serial number specified on the modellabel (See illustration below for location of the label).Please refer to the "Specifications" in Chapter 5 for the name of the manufacturer of the engine installed in yourmachine, as well as the engine model.

Location ofmodel label

– 4 –

Warranty and After-sales Service

3559M-0103-020

Product model

Serial number

< Location of Model Label > < Model Label >

Availability of Repair PartsRepair parts for this product will be available for seven years after manufacturing of this machine is discontinued.

Protective Clothing

Wear clothes suitable for the operation of heavy equipment.Protective footwear, long pants, and long-sleeved shirts arerecommended.

Safety Precautions before Operation

Pre-work Check

Perform the daily pre-operation check before starting themachine.Repair or replace damaged parts before starting the machine.

Fuel Handling

Do not handle fuel or grease, service the engine, or rechargethe battery while smoking or when near an open flame.

Do Not Carry Passengers on this Machine

Driving the Off-Road Rubber Track Dumper with a passen-ger or passengers can change the center of gravity and makethe machine difficult to handle. This product was designed to be operated carrying only oneperson-the driver. Driving with passengers are extremelydangerous.

– 5 –

3 Rules for Safe Operation and Maintenance3. Rules for Safe Operation and MaintenanceThis chapter describes general safety precautions that must be followed during operation and maintenance.Be sure that all users and maintenance personnel are familiar with these rules and that they follow them.

No Quick Starting Acceleration, Turning orBraking

Drive safely and avoid sudden changes of speed or direction.Make sure the area around the machine is safe for driving.Do not make sudden maneuvers or turn sharply when drivingon soft or wet ground; this can cause the machine to losetraction or turn over.

Maintain Safe Speed

When driving the machine, always drive at a safe speed suit-able for the load in the dump body and the conditions of theroad surface and grade of the road.

– 6 –

3Rules for Safe Operation and Maintenance

Do Not Drive Recklessly

Do not operate this machine when under the influence ofalcohol or when fatigued.No one under age18 should operate this vehicle.

Work with an Observer in DangerousSituations

When operating the machine where there is poor visibility,rugged terrain, hills, or limited maneuvering room, use anobserver to help direct the machine 's movement. Theobserver should be able to see the machine and its immediatesurroundings, and should use pre-arranged signals to directthe driver's actions.

Do Not Start, Accelerate, Turn, or BrakeQuickly

Precautions When Carrying a Load

Never Overload

Do not load the machine in excess of the working capacity of750kg.

Precautions on Slopes

Observe the Machine's Load Limit on aSlope

Driving on slopes can be dangerous. This is particularly truewhen you are driving with a load. Do not exceed 400kg,when traveling on slopes of 15 t゚o 20 .゚If you must drive on slopes of more than 20 ,゚ the machinemust not carry a load.

– 7 –

3 Rules for Safe Operation and Maintenance

400 kg

15° 20°

Use the Engine Speed to Help Brake whenDriving Down a Slope

Before driving down a slope, stop the machine temporarilyand lower the speed of the engine, and drive down the slopeat a low speed.Let the engine speed help decelerate the machine.Travel at a low speed on wet steel plates and in muddyplaces.The machine may slip even on a gentle slope, causing a seri-ous accident. Stopping suddenly when driving down a slopecan throw the operator from the machine or make themachine turn over, causing serious injury or death.

Do Not Drive Across a Slope to Drive on the Slope

Always travel straight up and down a slope.Never travel across a slope or along a contour line.Driving across a steep slope or along a contour line is dan-gerous and may cause the machine to tip over causing seriousinjury or death.Do not operate the side clutch lever when the vehicle is posi-tioned on sharply sloping ground. If use of the lever cannotbe avoid, do so quickly and carefully, taking care not to causea reverse turn.

Precautions when parking

Do Not Park on Unstable or Inclined Surfaces

Do not park the machine on a slope. If it has to be parked on a slope, apply the parking brakesecurely and block the rubber tracks at the lower end .

Safely Leaving the Machine Unattended

Whenever you park the machine, be sure to turn the parkingbrake switch to the [P] position to apply the parking brake,and stop the engine.Remove the key whenever you leave the machine unattended.

– 8 –

3Rules for Safe Operation and Maintenance

Observe Weight Limit of a Bridge or Overpass

Before crossing a bridge or overpass, be sure that the totalcombined weight of the machine and the load does notexceed the stated weight limit for the bridge or overpass. Then cross the bridge or overpass carefully at a constantspeed.

Load Vehicle Properly

Load cargo on the load deck so it is evenly distributed andstrap the cargo to the load deck to avoid cargo weightimbalance and shifting. Do not load cargo on the load deck to a height that obstructsthe operator's field of view.

– 9 –

3 Rules for Safe Operation and Maintenance

Precautions When Performing Maintenance

Never carry out maintenance with engine running

Do not carry out maintenance with the engine running. Always stop the engine before starting maintenance.

Do Not Park on Unstable or Inclined Surfaces

Park the machine on a stable, level, flat surface. If parking on a slope is unavoidable, apply the parking brakeand block the rubber tracks at the lower end of the machine.Observe all precautions for driving and operating themachine and transporting a load on a slope.

Ventilate Properly when Operating Indoors

When operating engine indoors, always ensure that there isadequate ventilation to prevent poisoning by exhaust gas.

444. Component Names and Locations

Component Names and Locations

– 10 –

3559M-0400-010

4 4

<Normal Turn> <Counter rotating turn (Spin Turn)>

A passage width of twice the width between the outer sides of the crawlers is required (not including the overhang of the deck)

Turnable in a passage width of approx. half the passage width required for normal turns (not including the overhang of the deck).

Width between outer sides of crawlers

Width between outer sides of crawlers

Component Names and Locations

– 11 –

Counter rotating turn (Spin Turn)A transmission incorporating a differential gear is mounted on this machine. According to how far theclutch lever is pulled a turn can be changed progressively from a gentle turn, to a normal turn (one crawlerstops and the vehicle is turned by the rotation of the other crawler), to a counter rotating turn (the twocrawlers are rotated in opposite directions, and the vehicle is turned rapidly around the center point of thevehicle).

3559M-0400-020

① Throttle lever . . . . . . . . . . . . . . . . . . . . . . . . . .

② Side clutch lever . . . . . . . . . . . . . . . . . . . . . .

③ Clutch levers . . . . . . . . . . . . . . . . . . . . . . . . . .

④ Transmission lever . . . . . . . . . . . . . . . . . . .

⑤ Ignition switch . . . . . . . . . . . . . . . . . . . . . . . .

⑥ Choke lever . . . . . . . . . . . . . . . . . . . . . . . . . . .

⑦ Dump lever . . . . . . . . . . . . . . . . . . . . . . . . . . .

⑧ Lift lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

This is used to increase or decrease the speed of the engine.

Used to change the traveling direction of the vehicle. The vehicleturns to the side to which the lever is pulled. According to how farthe lever is pulled, the turn can be changed from the normal turn tothe counter rotating turn (Spin turn). When the right and leftclutch levers are pulled at the same time, the vehicle stops immedi-ately.

Used to interrupt the transmission of power from the engine to thetransmission. When the lever is lowered, the operation modebecomes "RUN" (travel). When it is tilted, the operation modebecomes "STOP" (stop). When the lever is tilted forward, theoperation mode becomes "BRAKE ON."

Used to select the traveling speed. To shift the gears, move theclutch lever to "STOP" position (to "BRAKE ON" position on asloped ground) to stop the vehicle beforehand.

Used to start and stop the engine.

Pull to close the choke valve and return to open it. It is pulledbefore the engine is started and returned after the engine is started.

Used to perform the dumping operation in which the bucket israised and lowered.

Used to perform the lift operation in which the bucket is raised andlowered.

5 5Product Specifications

– 12 –

5. Product Specifications5.1 Specifications of this Product

Read and understand the specifications of this machine to useand maintain the machine properly.

NOTICE

Dim

ensio

nsLo

ad de

ckdim

ensio

nsEn

igin

e

575

2415730

5201540660300

7.3 (750)

9651190

510120

Robin EY35

78 x 70334 (334)

6.1 / 1700 (8.3 / 1700)34.3 / 1250 (3.5 / 1250)

Electric starterLead-free gasoline for car

394 (290)About 6

1.228A19R

12/26Electronic ignition

BPR4HS

Air-cooled 4-stroke cycle gasoline

S75Machine model, typeWeight

Overall lengthOverall widthOverall heightGround contact length of crawlerCrawler treadMin. ground clearanceLoad deck floor height

Inside dimensions

ModelTypeCylinder - bore x strokeTotal displacementMax. outputMax. torqueStarting systemFuel usedFuel consumption Fuel tank capacityLubricating oil capacityBattery typeBattery capacityIgnition systemIgnition plug part number

LengthWidthHeight

Max. payload capacityKg

kN (kg)mmmmmmmmmmmmmmmmmm

mmcm3 (cc)

V/AH

literliter

kW/min(PS/rpm)

mm

-1

kW/min(kgm/rpm)

g/kWh(g/PSh)

-1

5 5Product Specifications

– 13 –

5.2 Details of Tool Bag

Machine model, type

Trav

el p

erfo

rman

ce

Trav

ellin

g spe

ed

Powe

r tran

smiss

ionde

vice

Hydr

aulic

pum

p

Perfor

mance

Dum

p de

vice

Hyd

raul

ic e

quip

men

t

Lift

devi

ceFo

rwar

dRe

verse

km/hkm/hkm/hkm/hkm/h

mdeg

deg

mmmm

mm

mm

rpm

sec

secsec

sec

liter

literkN (kg)

liter/min

First speedSecond speedThird speedFirst speedSecond speed

Min. turning radiusGradeability

Clutch typeMain speed shift typeSteering device typeBrake typeCrowler

Hydraulic oil quantityTypeRated revolutionRated dischargeRelief set pressureDump system

Max. tipping angleTipping timeLowering time

Cylinder - bore x stroke

Lift systemCylinder - bore x stroke

These specifications are subject to change without notice, for product improvement.

Transmission oil capacity

Load deck type

0.91.83.40.91.9

1.07

3.0Belt tension method

Gear slide

Gear pump

Bucket

Dog clutch / wet type disc brakeWet type disc brake

25 (unloaded)

7.3 (750)3.5

12425.6

16.6 (170)Hydraulic one-way dump

Hydraulic lift

200 x 42 x 72

600 x 400

60 x 300

90About 12

About 9About 7

8001305

About 7

No.1234

RemarksQ'ty11

Part NameOperation and Maintenance Manual (this manual)

Instruction manual for engine12

Engine tools For engine maintenance and repairGrease fitting

S75

Mpa (kg/cm2)

Perfo

rman

ce Raising timeLowering timeMax. liftMax. load height

Capacity

6.1 Preparation Before Operation

6.1.1 Adding Fuel

1. Visually check the oil level gauge. If fuel is low, open thefuel tank cap, and add fuel.

Fuel to use: Leadfree gasoline for cars Fuel tank capacity: about 6 liters

Before starting the inspection, level the engine.

NOTICEOil filler plug

– 14 –

Operation

6. Operation• Before reading this section, be sure to read Section 3 "Rules for Safe Operation and Maintenance"(see pages

4-8).• When operating the machine, always follow the instructions in this section. Do not operate the machine unless

you are familiar with the operation of all controls and safety devices.

3559M-0601-010

3559M-0601-020

6.1.2 Checking Engine Oil Level and Adding Oil

• When adding fuel, keep open flames (lighted cigarettes, etc.) away from fuel andengine. Flames will cause the fuel to ignite.

• Always stop the engine before adding fuel.

• Do not overfill so that fuel spills out of filler cap. Wipe up any spillt before startingengine.

DANGER

6 6

1. Remove the engine oil filler plug (this plug has an oillevel gauge).

1. Check that the clutch lever is in the "BRAKE ON" position.

2. Move the transmission lever to the "NEUTRAL (N)" position.

Fuel cock

CLOSE

OPEN

Clutch lever

Upper

Lower

– 15 –

Operation2. Visually check the engine oil level. If it is not within the

specified levels, add engine oil.

Fuel to use: See page 27 Engine oil level:Fill to the upper limit of oil levelgauge (with oil level gauge not tightened)

3. Replace the fluid filler plug.

3. Turn the fuel cock to [OPEN].

3559M-0601-030

3559M-0602-030

3559M-0602-010

3559M-0602-020

Before starting the engine, remove anyflammable material from around the engine.Area around the engine should be well venti-lated.

DANGER

6.2. Method of Starting

6 6

Choke lever

– 16 –

Operation

5. Pull the choke lever toward you.

The choke lever should not be operated after theengine is warmed up.

NOTICE

3559M-0602-050

4. Move the throttle lever to the halfway point between " "and " ".

Reference: The throttle lever o f the vehicle is connected to thethrottle lever of the engine via a throttle cable.

Throttle lever

3559M-0602-040

Ignition switch

START

6. Turn the key in the ignition switch to the [START] position.

3559M-0602-060

• If the engine does not start, do not crank the starting motor continuously for more than5 seconds. Return the key to the ON position, wait for 10 seconds, then try tostart the engine again.

• Avoid frequent starting of the starting motor. Once the engine starts, run it continu-ously for a short time to charge the battery.

NOTICE

Never turn the ignition switch to the ［START］position when the engine is running.This will damage the starting motor or cause failure of the engine.

WARNING

6 6

7. After the engine is started, move the throttle lever to the " "position.

8. Return the choke lever to the original position, and performthe warm-up operation for 3 to 5 minutes.

– 17 –

Operation

Choke lever

Throttle lever

3559M-0602-070

3559M-0602-080

・ The first week (about 40 to 50 hours use time) afterstarting machine operation is the breaking-in period.

・ Do not apply excessive loads to the machine whenoperating during this period.

NOTICE

1. Check that all areas around the machine are safe.

2. Check that the clutch lever is in the [BRAKE ON] position.

Clutch lever

6.3 Method of Operating

3559M-0602-010

3. Firmly move the transmission lever to any forward or reversegear shift position (For traveling speed at each gear shiftposition, refer to Section 5 "Product Specification". p.13

3559M-0603-010

Partially engaged gears may cause failures or accidents. When the shift gears cannotbe fully engaged, do not force gears into positions. Move the clutch lever slightly to"RUN" position, then slowly repeat gear shifting.

DANGER

6 6

4. Move the clutch lever slowly to the "RUN" position to startthe vehicle.

Clutch lever

– 18 –

Operation

3559M-0603-020

3559M-0603-010

Do not move the clutch lever abruptly. The engine may stall.

NOTICE

Turning

5. After the vehicle is stopped, follow the steps 1 to 3 on page17. (For stopping the vehicle, refer to Section 6.4 "How toStop Vehicle". p.19

Do not shift gears during traveling. Always stopthe vehicle before shifting gears.

CAUTION

If the counter rotating turn (Spin turn) is performed with the side clutch lever fully pulledin while traveling in the 3rd gear shift position, the operator may thrown from the vehiclebody. To avoid this problem, pull the side clutch lever. Do not jerk lever, with a slowmotion.

DANGER

If the side clutch levers on both right and left sides are operated simultaneously, thevehicle will abruptly stop. Operate the right and left side clutch levers at the same timeonly in emergencies.

CAUTION

Normal Left Turn:6. Pull the left side clutch lever toward you. The turn can be

changed from a gentle turn to a normal turn to a counterrotating turn (Spin turn) by increasing the lever pull.

Side clutch lever

Do not perform a counter rotating turn (Spinturn) in the 2nd or 3rd gear shift position. Theengine may stall.

NOTICE

3559M-0603-030

6 6

Side clutch lever

– 19 –

OperationNormal Right Turn: 6. Pull the right side clutch lever toward you.

The turn can be changed from a gentle turn to a normal turnto a counter rotating turn (Spin turn) by increasing the leverpull.

Do not perform a counter-rotating turn (Spin turn)in the 2nd or 3rd gear shift position. The enginemay stall.

NOTICE

3559M-0603-040

2. Release the clutch lever.

3. Move the clutch lever to the [BRAKE ON] position.

Throttle lever

1. Move the throttle lever to the " " position to deceleratethe vehicle.

Clutch lever

6.4 Stopping

To stop vehicle in an emergency, quickly move theclutch lever to "BRAKE ON" position, or pull theright and left side clutch levers simultaneouslytoward you. On sloped ground, perform theseoperations carefully since the vehicle may risefrom the ground.

CAUTION

3559M-0602-070

3559M-0604-010

Ignition switchON

4. Turn the key in the ignition switch to the [OFF] position, thenremove the key.

Do not leave the engine key in the "ON" positionto avoid draining battery.

NOTICE

3559M-0604-020

6 6

– 20 –

Operation6. Turn the fuel cock to the [CLOSE] position.

Fuel cock

OPEN

CLOSE

3559M-0604-030

6.5 Operating Dump, Operating Lift

3559M-0605-010

6 6

• A falling load deck can cause injury or death.

• Always fix safety stopper before doing any work under the load deck.

• Return safety stopper to original position after work under load deck is finished.Safety stopper cannot be used during lift operations.

• Do not raise or lower the load deck or dump load when anybody is standing nearthe load deck.

DANGER

• Avoid dumping on steep slopes.

• Raising or lowering the load deck on a steep slope can make the machine unstable,causing it to shift suddenly or turn over, causing damage to the machine, injury ordeath.

• If dumping on a slope is necessary, make the machine as level as possible by posi-tioning on a large, immobile object such as a rock or fallen tree.

WARNING

Stopper

1. Start the engine, move the throttle lever to the [ ] posi-tion, and increase the engine speed.

2. Release the stopper.

3. Move the dump lever slowly to the [ (RAISE)] posi-tion.

4. When the dump body is raised to the upper limit, a"hiss"sound is heard.Quickly return the dump lever to the [ (NEUTRAL) ]position.

5. Return the stopper to the original position.

Dump lever

Stopper

– 21 –

Operation6.5.1 Operating Dump

Raising Dump Body

3559M-0605-030

3559M-0605-020


2. Move the dump lever slowly to the [ (LOWER)] posi-tion.

3. When the dump body is lowered to the lower limit,a"hiss" sound is heard.Quickly return the dump lever to the [ (NEUTRAL) ]position.


StopperDump lever

Lowering Dump Body

3559M-0605-040

Lowering the load deck suddenly with aload can damage the machine chassis.Always lower the load deck slowly toprevent damage to the machine chassis.

NOTICE

Stopper3559M-0605-030

6 6

– 22 –

Operation

Stopper

1. Start the engine, move the throttle lever to the [ ] posi-tion, and increase the engine speed.


3. Move the lift lever slowly to the[ (RAISE) ] position.

4. When the dump body is raised to the upper limit, a"hiss"sound is heard.Quickly return the lift lever to the [ (NEUTRAL) ] position.


Stopper

Lift lever

6.5.2 Operating Lift

Raising Dump Body

3559M-0605-030

3559M-0605-050


2. Move the lift lever slowly to the [ (LOWER) ] posi-tion.

3. When the dump body is lowered to the lower limit,a"hiss" sound is heard.Quickly return the lift lever to the [ (NEUTRAL) ] position.


Lift lever

Stopper3559M-0605-060

Stopper3559M-0605-030

Lowering the load deck suddenly with aload can damage the machine chassis.Always lower the load deck slowly toprevent damage to the machine chassis.

NOTICE

Lowering Dump Body

6 6

Maintenance

– 23 –

Item Content of inspection Remarks

Investigate starting condition ofengine and check for abnormalnoise.

There must be no catching,stalling of engine, or knocking.

Exhaust gas color andexhaust sound must benormal.

There must be no cracks,deformation of case,looseness of cover orconnecting piping.

There must be no gasleakage.

The valve clearance must be normal.

There must be no noticeable dirt or damage.

Must work properly.

Must be at specified speed.

Must rotate smoothly.

Check for catching of acceleratorlever when accelerating engine,engine stall, or knocking.

Check speed at low idling and athigh idling.Check that rotation is smooth.

Warm up engine thoroughly, thencheck for abnormal exhaust gascolor or exhaust sound, low idling to high idling.

Check if glow plug works prop-ery.

Check for cracks, deformation ofcase, looseness of cover or connecting piping.

Check for looseness of nuts andbolts at tightening portion of cylinder head and manifold*If no leakage of gas or water isfound from these portions, thischeck can be omitted.

Check for dirty or damaged element.

Check for gas leakage from exhaustpipe or muffler.

・

Check the valve clearance* When noise due to abnormal valve clearance is absent and the engine is running smoothly, this inspection may be omitted.

・

・

・

・

・

・

・

・

・

Ease ofstarting

Conditionof rotation

Exhaustgascondition

Air cleaner

Tightening

Valve clearance

Engi

ne

Engi

ne p

rope

r

Inspectioninterval

Inspectioninterval

Mon

thly

Annu

ally

Che

cks

befo

rest

artin

g

◯ ◯ ◯

◯ ◯ ◯

◯ ◯ ◯

◯ ◯ ◯

◯ ◯

◯ ◯

◯ ◯

◯

◯

◯ ◯Please contact yourCanycom distributorfor inspection

Please contact yourCanycom distributorfor inspection

Cleaning/replacement:See page 39

If gas or water leaks havebeen found, check cylinderhead and manifold retain-ing nuts and bolts forlooseness.

Check that engine startssmoothly and makes noabnormal noises.

・

7. Maintenance7.1 Periodic Inspection Table

Failure to carry out inspection and maintenance properly will cause machine failure. Refer to the following table for inspection procedures and frequency.

Some inspection and maintenance procedures in the tablebelow require technical knowledge or specific tools and mea-suring instruments. If you have difficulty performing these pro-cedures, or do not have the correct tools or instruments,contact your dealer or a Canycom service center.

NOTICE

7 7

Maintenance

– 24 –

Check for damaged or deteriorated fuel hoses.

Check for dirty or clogged fuelfilter cartridge.

Cleaning: See page 33There must be no dirt orclogging.

There must be no wear or carbon accumulation.

There must be no damage or deterioration.

There must be no damage or deterioration.

・

・

・

・

・

・

・

・

・

・

・

・

・

Fuel system

Traveling clutch

V-belt

Transmission

◯ ◯ ◯

◯ ◯ ◯

◯

◯ ◯

◯ ◯

◯ ◯

◯ ◯

◯ ◯ ◯

◯ ◯

◯ ◯

◯ ◯ ◯

◯ ◯

◯ ◯ ◯

◯ ◯

Engi

ne

Pow

er tr

ain


Check for oil leakage from headcover, oil pan, pipes, etc.

Check for loose or missingmounting bolts or nuts.

Check oil level and dirt in oil


Inspection/replacement: See page 28

There must be nomarked oil leakage.

There must be no fuelleakage.

There must be no looseor missing mounting bolts or nuts.

Oil level must be correct.There must be no marked dirt.

・

・

・

Check the rubber vibration isolator for damage and deterioration.

Check the electrode for wear and carbon accumulation.

Disengage the clutch while idling, and check for abnormal noise.

Engage the clutch gradually to check starting condition.

There must be no abnormal noise, and the clutch must be disengaged. Check the belt for tension.

Move the transmission lever to the forward or reverse gear shift position, and drive. Check the transmission under operating conditions for disengagement of gears, abnormal noise, and abnormal heating.

Check the oil level in the case.

・

・

・

Check for fuel leakage from fueltank, injection pump, hoses, pipes.

・

Engine compression

Enginemount

Lubricationsystem

Inspectioninterval

Inspectioninterval

Mon

thly

Annu

ally

Che

cks

befo

rest

artin

g

◯

◯ ◯

◯ ◯ ◯

◯ ◯ ◯

◯ ◯ ◯

◯ ◯ ◯

Engi

ne p

rope

r

If the engine is operating abnormally, or if the exhaust condition at idleor at high RPM is abnormal, check the engine compression.

If you hear valve noise orthe engine is not runningsmoothly, check valve clear-ance.

No cracks or deformities.Check engine base for cracks or deformities.

Check for loose connections.

Check for damaged wiring.

Check that electrolyte level iswithin specified range.

Check for loose or corroded terminals.

There must be no looseness or marked corrosion.

There must be no looseconnections.

There must be no damage.

Shift the gears, and check the clutch for ease of disengagement.

There must be no slippage, and the disengagement must be smooth.Check the belt for cracking, damage, and contamination.The belt must be tensed properly.The transmission must operate normally, and no disengagement of gears, abnormal noise, or must occur abnormal heating

The oil level must be normal.

Must be within specifiedrange.

Inspection/replacement:See page 32

Inspection/replacement:See page 29

Inspection:See page 32

Adjustment:See page 34


Inspection/cleaning:See page 32

Battery(applicable only to self-starter type)

Wiring

Ignition plug

Elec

trica

l sys

tem

7 7

Maintenance

– 25 –

Check for cracks, deformities,wear.

Run the machine, and check the brake for effectiveness.Check that the brake can hold the unloaded machine at a standstill on a sloped floor.Move the lever back and forth repeatedly to check pulling and returning states.

Check for oil leakage from aroundaxle.

Check for cut, deteriorated, or worn rubber.

Check for missing or broken core.

Check track tension.

Check for loose or missing mounting bolts and nuts.

Drive machine and check for abnormal noise or abnormal generation of heat from shaft area.

Check for cuts or damage in steelcord.

There must no loose or missing mounting boltsand nuts.

No abnormal noise or heat.

There must be no oil leakage.

There must be no missingcore.Tension must not be tooloose or too tight.

There must be no cuts ormarked damage.There must be no markedcutting, deterioration, orwear.

There must be no looseness or rattling of connection parts, or missing split pins.

No cracks, deformities, or noticeable wear.

Sprocket, idler, roller, upper roller

Crawler

Brake

Check for deformation and corrosion. There must be no deformation or corrosion.

The effectiveness must be appropriate.

The effectiveness must be appropriate.

The pulling and returning states must be normal.

Track tension bolt

There must be no damage or looseness.

Check the rods, links, and wires for damage and the mounting parts for looseness.

Operate the brake repeatedly to check for looseness and rattling of connection parts and missing split pins.

Rods, links, and wires

There must be no rattling or rusting.

・

・

・

・

・

・

・

・

◯ ◯ ◯

◯ ◯ ◯

◯ ◯ ◯

◯ ◯ ◯

◯ ◯ ◯

◯ ◯ ◯

◯ ◯ ◯

◯ ◯

Trac

tion

syst

em

Bra

ke sy

stem


Operate the lever to check for play and pulling tolerance.

Operate the lever to check clearance in rods, links, bearing sections, and connection parts, and for rusting of pins.

The play and pulling tolerance must be appropriate.

・

・

・

・

・

・

・

・

・

・

・

・

Inspectioninterval

Inspectioninterval

Mon

thly

Annu

ally

Che

cks

befo

rest

artin

g

◯ ◯

◯ ◯ ◯

◯ ◯ ◯

◯ ◯ ◯

◯ ◯ ◯

◯ ◯ ◯

◯ ◯ ◯

◯ ◯ ◯

◯ ◯ ◯

◯ ◯ ◯

◯ ◯ ◯

◯ ◯ ◯

◯ ◯ ◯

The side clutch must operate correctly without generating any abnormal noise.

Check that the side clutch functions correctly without generating any abnormal noise when the side clutch lever is operated during traveling.


Adjustment:See page 34Adjustment:See page 34


Transmission

Side clutch

Pow

er tr

ain

Inspection/replace-ment: See page 29

Check for oil leakage from the periphery of the case.

Check oil for contamination. There must be no excessive contamination.There must be no oil leakage.

There must be no cracks, deformation, or wear.

Must operate smoothly.Check that the bed of the truck can be raised and lowered smoothly.

Check each part for cracks, deformation, and wear.

Bod

y / L

oadi

ng

syst

em

Bucket

7 7

Maintenance

– 26 –


・

・

・

・

・

・

・

・

・

・

・

Inspectioninterval

Inspectioninterval

Mon

thly

Annu

ally

Che

cks

befo

rest

artin

g

◯ ◯

◯ ◯ ◯

◯ ◯

◯ ◯

◯ ◯

◯ ◯

◯ ◯

◯ ◯

◯ ◯

◯ ◯

◯

There must be no loose or missing bolts.

There must be no excessive play in the pin sections.

There must be no cracking or deformation on the vehicle body and cover, and no loose or missing nuts and bolts.

Check for loose or missing mounting bolts.

Check the vehicle body and cover for cracking and deformation.

Check the clearance of the frame to truck bed mounting pins and dump cylinder mounting pins by moving the truck bed vertically.

Bod

y / L

oadi

ng sy

stem Bucket

Body

Safety besselstopper

Check for curvature or deformities. No noticeable curvature or deformities.

The bracket must be installed properly, and there must be no loose or missing nuts and bolts.

Must be within reference values.

There must be no abnormal vibration, abnormal noise, or abnormal heating.

There must be no excessive contamination of oil.



Must be appropriate.

Check for oil leakage from the package body.

Stop the machine on level ground, and check the oil level.

Check hose joints and seals for oil leakage.

Operate the package to check for abnormal vibration, abnormal noise, and abnormal heating in unloaded and loaded conditions.

With the package loaded, check for delivery amount and delivery pressure under loading.* If any abnormality is not found in the inspection of the previous item, this inspection may be omitted.

Check the bracket for proper installation, and bolts for loose or missing nuts.

Check oil for contamination.

Hyd

raul

ic sy

stem

Power package


Inspection/replacement: See page 30Inspection/replacement: See page 30

7 7

Maintenance

– 27 –

7.2 Fuel, Lubricant, and Coolant Chart

Filling: Check every day, add when level is low.

1st time: 50 hours2nd time on: every 500 hours

Change: 1st time: 50 hours2nd time on: every 100 hours

API category: SD class or aboveSAE category: 10W-30

Gear oil (M80B)*Use oil suitable for wet disk brake.

Item Interval Recommended product Capacity Page

Fuel Whenever needed Lead-free gasoline for cars See page 14

See page 28

See page 29

Engine oil

about 6.0ℓ

1.2ℓ

3.0ℓ

Check every 100 hours, add when level is low.

Every 6 months.

Every 6 months.

Check every month, add when level is low.

Turbine oil (ISO: VG32)(JIS: #90)

See page 30

See page 31

3.5ℓ

Transmission oil

Power package oil (for hydraulic dump)

Support rolling wheel, idler wheel

Sliding parts

Chassis grease

Chassis grease

Battery electrolyte Distilled water

See page 31

See page 32

Special replacement parts Please contact your Canycom distributor (or our Service Center).

Clean every 50 hours (every week), and replace as necessary.

Item Replacement interval Q'ty Page

Air cleaner element See page 32

See page 37

1

2

2

1

1set(The entire set is

replaced)

1

V-beltReplace if defective.

Replace if defective.



Replace if defective.Brake lining

Travelling

Hydraulic Please contact your Canycom distributor, replacements.

Crawler

Battery

7.3 Replacement Parts Chart

Rubber parts such as hydraulic hoses will deteriorate even whennot used. Replace them every 2 years, or whenever damaged.

NOTICE

7 7

– 28 –

Maintenance

Inspection/Adding

3. Replace the oil drain plug.

4. Open the oil filler cap, and pour in the specified oil.(See item "Inspection/Adding" above.)

7.4.1 Engine Oil

7.4 Adding Oil

1. Remove the engine oil filler plug (with oil level gauge).

2. Visually check the engine oil level and the condition ofdirt in the oil. Add or remove oil until oil level isbetween [UPPER] and [LOWER] lines on dipstick. If theoil is extremely dirty, change the oil.

Oil to use: See page 27.Oil amount:Up to upper limit of oil level gauge (with oil level gauge not tightened)


Level the engine, before starting the inspection.

NOTICE

3559M-0601-020

3559M-0704-010

3559M-0601-030

Dispose of the drained oil properly.

NOTICE

Changing1. Prepare a suitable container to catch the drained oil.

2. Remove the oil drain plug to drain the oil from the crankcase.

Oil level must be maintained and proper oil must be used, for smooth rotation.Improper maintenance and oil will cause failures and reduce the service of themachine. Always use the specified high quality oil and maintain oil at proper levels.

NOTICE

Avoid contact with high temperature oil to avoid burns.

CAUTION

7 7

– 29 –

Maintenance

3. Replace the drain plug.

4. Open the fluid filler plug, and add the specified fluid.(See items "Inspection" and "Adding" above.)

Inspection/Adding

7.4.2 Transmission Fluid

1. Raise the bucket by the dump operation, and securelysupport the bucket with the safety Bessel stopper. (Page.20)

2. Remove the fluid filler plug.

3. Visually check the transmission fluid level and the condi-tion of dirt in the fluid. Add or remove fluid until fluidlevel is between [UPPER] and [LOWER] lines on dip-stick.If the fluid is extremely dirty, change the fluid.

Oil to use: See page 29.


3559M-0704-020

3559M-0704-030

Changing

1. Prepare a suitable container to catch the drained fluid.

2. Remove the drain plug to drain the fluid.

Note: Fluid will drain faster with fluid filler plug removed.

Dispose of the drained oil properly.

NOTICE

Avoid contact with high temperature oil to avoid burns.

CAUTION

7 7

3. Replace the drain plug.

4. Open the fluid filler cap, and pour in the fluid.(See item "Inspection/Adding Fluid" above.)

– 30 –

Maintenance

3559M-0704-040

Adding Fluid

7.4.3 Power Package Fluid

1. Remove the fluid filler plug.

2. Add fluid.

Fluid to use: See page 29.


4. Start the engine to circulate the fluid.

Dispose of the drained fluid properly.

NOTICE

1. Prepare a suitable container to catch the drained fluid.2. Remove the drain plug to drain the fluid.

Reference:The drain plug is located just under the oil filler plug.

Changing

If the quantity of fluid is reduced, air may come intothe hoses and the cylinder, and the dump or lift rais-ing performance may deteriorate. Add oil when theoperating performance is not satisfactory. Inspectthe fluid when the bucket is not dumped or lifted.

NOTICE

When the engine is first started and the bedof the truck is raised after adding fluid, knock-ing may occur due to entrapped air. To elimi-nate knocking, repeat above steps 2 to 3times.

NOTICE

7 7

Ｎｏ Lubrication Area Quantity of lubrication points Type of lubrication1 Idler 22 Upper roller 23 Roller shaft*1 104 Hydraulic cylinder pivot 35 Bessel pivot 16 Cross bar pivot (upper side) 17 Cross bar guide 48 Clutch lever pivot 19 Side clutch lever pivot 210 Side clutch link pivot 411 Cross bar pivot (lower side) 1

– 31 –

Maintenance7.5 Lubricating

Proper Iubrication will prevent seizures and rust, and ensure smooth operation.Lubricate every 6 months.

NOTICE

Lubricate at the illustrated points.

Grease

*1: To lubricate the roller shaft, remove the outside nut, tighten the furnished grease fitting with a spanner, and applygrease to the rollers through the grease fitting. After greasing, remove the grease fitting, and tighten the nut firmly tothe shaft.

Reference: When applying grease to the idlers, upper rollers, and roller shafts operate manual type grease pumps3 to 4 times and air types approximately 2 seconds.If the grease pump becomes heavy during the greasing, immediately stop applying grease.

3559M-0705-010

Oil

Grease point Oil point

7 7

1. Raise the bucket with the dump operation, and securlyfix the deck with the safety stopper.

2. Clean or replace the air cleaner element by referring tothe "Engine Operation Manual" provided.

– 32 –

Maintenance

3559M-0706-010

3559M-0707-010

7.6 Adding Water (Battery Electrolyte)

Inspection/Adding Water

7.7 Cleaning

7.7.1 Air Cleaner Element

A dirty air cleaner element will reduce engine performance and life. Clean every 50hours of operation.

NOTICE

Cleaning/Replacing

1. Remove the cover.

2. Inspect and clean or replace the ignition plug by referringto the "Engine Operation Manual" provided.

7.7.2 Ignition plug

Inspection/Cleaning/Replacing

Hold cap when removing the ignition plug cap.Do not pull the cable.

NOTICE

3559M-0707-020 3. Replace the cover.

・ Check the electrolyte level. If the level is low,add water.

Proper battery electrolyte amount: Between UPPER LEVEL and LOWER LEVEL line Water type: Distilled

7 7

– 33 –

Maintenance


2. Check that the fuel cock is closed.

3. Remove the strainer cup.

4. Remove sediment (dirt, water) accumulated at the bottomof the strainer cup.

5. Wash the net with new light oil.

6. Replace the net and the strainer cup.

7.7.3 Fuel strainer

Cleaning

3559M-0707-040

1. Remove the safety cover.

7.8.1 V-belt

Inspection

3559M-0708-010

7.8 Adjustments

2. Visually check the traveling V-belt for damage. If it isdamaged, replace.

Adjustment (Slippage of V-belt)Refer to item "7.8.2 Traveling clutch". (Page 34)

Changing: Contact your Canycom distributor.

3559M-0708-020

3559M-0707-030

7 7

– 34 –

Maintenance


2. Loosen the lock nut for the clutch cable.

3. Turn the adjust nut to adjust the clutch cable.

・ If the clutch cannot be disengaged easily, turn theadjust nut in direction (B).

・ If the V-belt slips, turn the adjust nut in direction (A).

4. After the adjustment, tighten the lock nut firmly.

5. Replace the cover.

1. Remove the cover.2. If the pin (B) does not come into contact with the plate

(C) with the clutch lever positioned at "RUN", or thebrake cable is loosened, loosen the lock nut and thenadjust it with the adjust nut (D).

3. Loosen the lock nuts so that the spring (E) is extendedapproximately 2 mm with the clutch lever positioned at"BRAKE ON", and then adjust it with the turn buckle (F).

4. After the adjustment, tighten the lock nuts firmly.


7.8.2 Clutch

3559M-0708-030

7.8.3 Brake

・ If the brake becomes ineffective, follow item "3"above. Adjustment of item "2" above is per-formed only when the cable is extended.Normally it is not required.

・ If the above adjustments are not properly per-formed, the transmission may cause trouble.

NOTICE

• Proper brake performance is critical for safety. Always keep brakes adjusted for maxi-mum performance.

• If the side clutch brake, parking brake, or both of these brakes become ineffective,adjust as follows.

NOTICE

3559M-0708-040

7 7

1. Remove the cover.2. Loosen the lock nuts of the turnbuckles.

3. Turn the turnbuckles toward the direction that the sideclutch rod is retracted to adjust the play of the side clutchlever to the following value.

Play of side clutch lever:1 to 5 mm (at end of lever)

4. After the adjustment, tighten the lock nuts firmly.


– 35 –

Maintenance7.8.4 Side Clutch

3559M-0708-050

3559M-0708-060

7.8.5 Track Tension

Loose track tension can cause the tracks to come off the machine, causing damage to themachine and possibly serious injury or death to the operator or bystanders. During the first 100 hours of use, the tracks stretch and the track tension loosens.Check track tension during the preoperation inspection and as part of monthly inspections,as specified in the Regular Inspection Chart.

NOTICE

1. Stop the machine on level ground.

2. Jack up the front and rear of the chassis to raise thecrawler on one side and make it horizontal to the groundsurface.

3559M-0708-070

Perform this step with extra care so that the jackdoes not move from the specified positions.

NOTICE

7 7

If the side clutch lever is too loose, adjust it withthe turnbuckles of the side clutch rod. Thisadjustment is not usualy required other thanwhen the transmission is mounted and dismount-ed and the rods are overhauled.

NOTICE

– 36 –

Maintenance

1. Remove the safety cover (Page 33).

2. With the traveling clutch lever positioned at "RUN", setthe clearance (G) between the traveling V-belt and thebelt stopper to approximately 5 to 6 mm, and the clear-ance (H) to approximately 10 to 20 mm.

3. Set the belt stopper on the transmission pulley side sothat the clearance (I) between the belt stopper and thetransmission pulley is approximately 5 mm all around thepulley.

7.8.6 Belt stopper

・ If the traveling clutch is not disengaged completely, the belt stopper may be maladjusted.When the belt stopper is removed for the replacement of the belt, adjust it as follows.

・Stop the engine during the adjustment.

NOTICE

With the traveling clutch positioned at "RUN", setthe clearance between the belt stopper and theV-belts to 5 mm or more.

NOTICE

3559M-0708-090

3. Loosen the lock nut of the crawler tension bolt.

4. Rotate the crawler tension bolt to adjust the clearancebetween the crawler and the frame to 10 to 15 mm.

5. Tighten the lock nut firmly.

3559M-0708-080

7 7

– 37 –

Maintenance

7.9 Maintenance After Use

Maintenance After Use in Normal Conditions・ After using the machine, remove any mud, water, or other foreign matter stuck to the machine. Do not

wash the engine or control panel with water. This will allow water to enter and lead to rust.

・ When leaving the machine outdoors, cover it with a waterproof cover.

Maintenance After Use in Cold Weather・ After using the machine, remove any mud, water, or other foreign matter stuck to the machine. Then park

the machine on concrete or firm dry ground, or set it on blocks. If water or mud stuck to the machinefreezes, it may cause failure.(In extremely cold areas, put wooden blocks under the crawlers at right anglesto the machine.)

・ When leaving the machine outdoors, cover it with a waterproof cover.

7 7

If the machine freezes and it is impossible to operate, do not try to move it by force.Use warm or hot water to melt the frozen parts or wait for the ice to melt.Be careful when moving the machine.If the machine is moved by force, Canycom does not take responsibility for damageor failure.

NOTICE

– 38 –

Storage (Long-term Storage)8. Storage (Long-term Storage)

Do not store this machine, the battery, or fuel in a place wherethere is a flame or where the temperature is high. There is adanger of fire.

DANGER

Avoid storing the machine in a place where there is highhumidity or excessive dust. When storing, wait for the engineto cool down, then cover the machine with a waterproof sheet.

NOTICE

When storing for a long time,it is necessary to take suitable action to prepare for the next time that the machine is used. When preparing for long-term storage, carry out "Maintenance after use" (see page 37), then do as follows.

8.1 Machine

3559M-0801-010

1. Raise the bucket (dump) (Page 20).

2. Remove the battery cover, and dismount the battery from thevehicle.

3. Check the battery electrolyte level. If the level is low,add water. (See page 32)

4. Store the battery in a cool, dry place.

Reference: When the battery is not being used, it will remaincharged for about 6 months, but if it is charged before it hasbeen removed, it is possible to extend the life of the battery.

8.2 Battery

�3559M-0802-010

When disconnecting the cables from the battery, disconnect the(-) terminal first, and the (+) terminal last; when connecting thecables, connect the (+) terminal first, and the (-) terminal last.

NOTICE

1. Loosen the crawler tension bolts (Page 35).

2. Clean the outside surface of the machine with an oily cloth,then lubricate the rotating and sliding parts.

3. Place a board under the crawler.

4. Position the clutch lever at STOP, and chock the crawler.

5. Remove the engine starting key.

8 8

– 39 –

Storage (Long-term Storage)

• If fuel is left in the carburettor for a long period, it willdeteriorate, and problems with starting and rotationalfluctuation may occur. To prevent these problems,when storing the engine for a long period, drain thefuel in the carburettor and the fuel tank. Do not usefuel which has been left for a long period.

• For details about engine storage, refer to the furnished"Engine Operation Manual" provided.

NOTICE

8.3 Engine

8 8

9 9Troubleshooting

– 40 –

9. Troubleshooting• Some repairs require specialized service knowledge or equipment, as indicated in the Troubleshooting Chart.

In these cases, contact your dealer for repair, adjustment, or part replacement.

Troubleshooting Chart

If a machine malfunctions or has abnormal operation, stop using the machine immediately.Using the machine when it is malfunctioning or operating abnormally could injure or killthe operator or bystanders, or damage the machine.

Use the information in the Troubleshooting Chart to fix the problem. When troubleshootingprocedures involve fuel, oil or other mechanical fluids, or the battery, take all appropriatesafety precautions. Follow all safety precautions for using and inspecting the machine, asappropriate for a given troubleshooting procedure.

If you can not resolve the problem or do not have the correct tools or knowledge, take the machine to your dealer or Canycom service center for repair, adjustment, or part replacement.

WARNING

Location

Enginerelated

Problem Main causes Remedy

Engine does not start or isdifficult to start

Add fuel (See page 14)Wait for a while before starting.Add battery electrolyte(See page 32)Charge battery (Please contact your Canycom distributor)Replace battery

Repair (please contact your Canycom distributor)

Add fuel (See page 28)Clean or replace (See page 32)

Follow procedure in 6.2 "Method of starting" and try to start again. If theengine still cannot bestarted, please contact your Canycom distributor

→→→

→

→

→

→→

→

Open the fuel cock (See page 15)Add fuel (See page 14)Return the choke.

→

→→

Fuel cock not open

No fuelFailure to return choke

Engine stops immediately

No fuelExcessive fuel flowLow battery capacity (defective starting of starting motor)

Defective contact or disconnection in electric wiringEngine oil is lowDefective ignition of ignition plug due to contamination or insufficient sparking.Other

99 Troubleshooting

– 41 –

Add fuel (See page 14)Inspect and add oil (Seepage 28)

→→

Please contact yourCanycom distributor

→

Out of fuelSeizure caused by lack ofengine oil or by deterioration of oil

Defective idling (variation in engine speed)

Engine suddenly stopped

Location

Enginerelated


Lack of output or acceleration

Abnormal noise or vibrationfrom engine or around engine

Looseness of V-beltDefective adjustment ofacceleratorOverload

AdjustPlease contact your CanycomdistributorReduce load

→→

→

→

→

→

After inspecting, adjust oil level (See page 28)Change fuelCheck and repair ( please contact your Canycom distributor )

→

→→

Defective compression

Clogged air cleaner

Failure to return choke

Engine oil level is too high

Improper fuelWorn cylinder, piston ring

Large amounts of blacksmoke are emitted (defectiveexhaust condition)

White smoke or blue smoke is emitted (defective exhaust condition)

Excessive consumption ofengine oil

Deterioration of engine mount

Other

Replace(please contact your Canycom distributor)Please contact your Canycomdistributor

→

→

Leakage of engine oil Please contact your Canycom distributor

Add oil (see page 28)

→

Engine overheats Lack of engine oil →

Check and repair ( please contact your Canycom distributor )

Clean or replace (See page 32)

Check and repair ( please contact your Canycom distributor )Clean or replace (See page 32)

Return the choke

Excessive consumption offuel

Leakage of fuel from fuel system

Clogged air cleaner

→

→

9 9Troubleshooting

– 42 –

Location

Powertrans-missionsystem


Clutch disengagement is bad

Improper adjustment Adjust (See page 33)→

The V-belt slips when the clutch is let in


Abnormal noise is made near the transmission

Damaged gear or worn bearing

Please contact your Canycom distributor

→

Gear shift lever is difficult to move

Gear shift not sufficient After moving the clutch lever slightly to “RUN”, try to operate the transmission lever again

→

Gears cannot be shifted

Improper adjustment of clutchDamaged gear or worn bearing

Adjust (See page 33)

Please contact your Canycom distributor

→

→

Gears disengage

Gears not smoothly shiftingWorn gear

Excessive loading

Firmly shift gearsPlease contact your Canycom distributor Reduce loading

→→

→

The side clutch is loose Improper adjustment Adjust (See page 35)→

Turning cannot be done smoothly

Side clutch brake mal-adjusted

Adjust (See page 34)→

Enginerelated

Powertrainrelated

Replace(please contact your Canycom distributor)Replace(please contact your Canycom distributor)

→

→Lever is catching

Throttle cable broken or rusted

Throttle lever deformed or malfunctioning

Shift the gears completelyDefrostEngage the V-belt, or adjust (please contact your Canycom distributor)Please contact your Canycom distributor

→→→

→

Vehicle will not move even when the clutch is engaged.

Gears are not shifted completely.Suspension frozenV-belt disengaged or excessively loosened

Failure of transmission

99 Troubleshooting

– 43 –

Brake

Crawler

Not effectiveLoose adjusting nutWorn brake disc

Excessive loading

Adjust (See page 34)Replace disc. (please contact your Canycom distributor)Reduce loading

→→

→

Crawler does not turn smoothly


Location

Roller, upper roller,andidler

Hydraulic


Replace the defective part (Please contact your Canycom distributor)

→

Replace the defective part (Please contact your Canycom distributor)

→

Adjust (See page 34)Add fluid

Inspect and repair

→→

→

Slippage of V-beltLow fluid level in power packageOil leakage from hydraulic system

Defective bearings

Defective bearings

Discontinuous noise

Abnormal heating

Dump or lift will not operate

Upper roller

Roller Idler

Transporting Machine

– 44 –

10. Transporting MachineWhen loading and unloading this machine onto a truck for transportation, follow these safetyprecautions.

1. Use ramps that have ample strength (that can hold the total weight of the machine and operator), width (at least1.2 times the width of the crawler), and length (at least 3 times the height of the bed of the truck), and are fit-ted with no-slip pads. Choose a place where the ramps will not bend under the weight of the machine.

2. Fit the hooks of the ramps to the bed of the truck so that they do not slip and so that there is no height differ-ence from the bed of the truck.

Height

Length of 3 times height or longer

3559M-1000-010

• When loading and unloading the machine, do not allow any-one to come near the machine or the ramps.

• Do not change direction on the ramps. There is a dangerthat the machine will fall off.

• When driving up the ramps, shift the gear shift lever to theforward 1st position, and when driving down, shift it to thereverse 1st position, then travel slowly.

DANGER

The gravity center of the machine may suddenly shift, whencrossing from the ramps into the bed of the truck.

CAUTION

10 10

Accountable receipt of guarantee certificateBased on the instruction manual for the following product I have purchased, I have been givenguidance and explanations as to the safe operation as well as handling and control and I havereceived this guarantee certificate.

AddressCustomer(Signature)

Name

ModelProduct name

purchased Productionnumber

Remarks

Dealer (Duplicate)

Delivery (Person in charge)inspection

DealerExplainer

Date of explanation

Person who

received

explanations

Dealer name

※ The back is the guarantee certificate.

Customer (Duplicate)

Accountable receipt of guarantee certificateBased on the instruction manual for the following product I have purchased, I have been givenguidance and explanations as to the safe operation as well as handling and control and I havereceived this guarantee certificate.

AddressCustomer(Signature)

Name

ModelProduct name

purchased Productionnumber

Remarks

Delivery (Person in charge)inspection

DealerExplainer

Date of explanation

Person who

received

explanations

Dealer name

Guarantee certificateThank you very much for purchasing our company's product this time.We guarantee the product you have purchased as shown below.

1. Period of guarantee: Shall be one year counting from thedate of delivery.

2. Details of guarantee: Only if a defect in design andmanufacturing is found in the parts, materials, etc. whichconstitute this machine during the period of guarantee andour company acknowledges this defect, we will replace orrepair the part in question, free of charge,at our company'sauthorized dealer, agricultural cooperative association, or itsdesignated service factory.

3. Exclusion of application: Even during the period of guarantee,we will not provide guarantee in the following cases.

(1) A case where a failure results from carelessness in useand handling, negligence, or imperfection checking

(2) A case where a failure results from the use in which thelimit of the specifications specified by our company isexceeded

(3) A case where a modification or alteration which is notapproved by our company causes a failure

(4) A case where a failure results from the use of parts otherthan our company's genuine parts

(5) A case where a failure results from repair which is donesomewhere other than our company's authorized dealer,agricultural cooperative association, or its designatedservice factory

(6) A case where failure determination materials areinsufficient and the damaged part is lost.

(7) Consumable parts(8) When the guarantee certificate is not presented, you may

have to pay the cost.(9) Even if the guarantee certificate is lost, we will not reissue

it.

CHIKUSUI CANYCOM, INC.90-1 Fukumasu, Yoshii-machi, Ukiha gun, Fukuoka, Japan

Memo of address and telephone number (Name of dealer)

■Sales Headquarters 09437(5)2195 FAX (5)4396■Tokyo Headquarters 03(3552)6255 FAX (3552)6288■Foreign Trade Center 03(3552)6255 FAX (3552)6288■Sendai Center 022(281)1255 FAX (281)3141■Saitama Center 0495(77)4511 FAX (77)4511

■Osaka Center 0790(42)6031 FAX (42)6035■Hiroshima Center 0824(34)5996 FAX (34)5997■Matsuyama Center 0899(83)2701 FAX (83)5749■Fukuoka Center 09437(6)2583 FAX (5)5126■Kagoshima Center 0995(58)3011 FAX (58)2344

CHIKUSUI CANYCOM, INC.

We prohibit unauthorized reprinting and reproduction of this document.

OPERATOR'S MANUAL - 筑水キャニコム...manual and on the labels attached to this machine are...

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