Opal-RT Simulators in ABB MV Drives
Transcript of Opal-RT Simulators in ABB MV Drives
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Usage Overview, and Latest Developments
Opal-RT Simulators in ABB MV Drives
Mathieu Giroux, Team Leader Software R&D, ABB Switzerland – Medium Voltage Drives
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ABB MV Drives
HVAC
Marine
WaterFood industry Beverage industry
Pulp & Paper
Metals industryMining and minerals Power generation
Cement
Chemicals Oil upstream Railway Textile
Wind
We serve all industries, all applications
Medium Voltage Drives
– General purpose drives250 kW – 7 MV
– Special purpose drives2 – 100 MW
– Utility scale wind converters
2 - 12 MW
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HiL Simulator Usage Opal-RT simulators present in 3 R&D locations:
India, Poland, and Switzerland
Nine (9) OP5600 simulators in operation, two (2) commissioned in 2017
Usage: R&D, Release Testing, Field Support
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The drive software controls The drive control software consists of much more than a
torque controller and a modulator.
Drive control software counts hundreds of functionalities:• Breaker & switch control, charging
• Cooling
• Redundancy
• Multi-drive functionalities
• Protections and monitoring
• etc. …
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How to make certain our software product meets these customer requirements…
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… these customer requirements …
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… and these customer requirements?
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Automated system level testingOpal-RT HiL
MV Drive Control HardwareTest PCC# Scripts
Real-time I/O interface
Non-real-timeOpal-RT API
Non-real-timeDrive API
Test report
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Drive main controller
Automation I/Os
Converter FPGA
Opal-RT HiL
ACS6080 Project - 2017
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PLANT ENVIRONMENT
OP5600 – ABB I/Os via MODBUS
MODBUS TCP
ABB DRIVE CONTROL HARDWARE
Slower time-level automation signals, e.g. "Drive cooling system water temperature"
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Projects 2018 FPGA simulation
Opal-RT simulator with automated build server
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THANK YOU