One E asy Spec Eliminates Scale And Corrosion Failures

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One E asy Spec Eliminates Scale And Corrosion Failures. Alloy……………………………………….LDX-2101 . Created By..…………………………..OUTOKUMPU STAINLESS Outokumpu,Sweden. Available From………………………. Sandmeyer Steel Co. Philadelphia,PA . Available Since……………………….April 2006. 316L. - PowerPoint PPT Presentation

Transcript of One E asy Spec Eliminates Scale And Corrosion Failures

Page 1: One  E asy Spec Eliminates  Scale And Corrosion Failures

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One Easy Spec Eliminates

Scale And Corrosion Failures

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Created By..…………………………..OUTOKUMPU STAINLESS Outokumpu,Sweden

Alloy……………………………………….LDX-2101

Available From……………………….Sandmeyer Steel Co. Philadelphia,PA.

Available Since……………………….April 2006

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316L AquaPLEX

Microscopic Images of AquaPLEX and 316L Stainless

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5 Microscopic Image Of 316L

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6 316L Stainless Steel

Chloride Stress Cracking in 316L

Microscopic Image of Chloride Stress Cracking

20 ppm Chloride 80 °F

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7 Pickling And Passivation Process

Restores Ferritic Structure

Acid bath @ 1 pH (Total Immersion)Heat Affected Zone

Activates Chromium Oxide Barrier

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8 $300 BILLION Annual Cost of Corrosion

Drinking Water and Sewer Systems

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* Per AGA 2000 Statistics

Water Heater Life Expectancy

Type Years (Av.)

Residential

Commercial

9 *

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COMMERCIAL WATER HEATERS

New Construction 15,723 Replacement

62,891 ***REPLACEMENTS PER DAY……………………………………………………… 172 172

** AHRI 2010 Statistics*** Industry claims 80% are for replacement market

Annual Unit Sales 78,614 **

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CORROSION

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OXYGEN Friend or Foe?

Oxygen is a corrosion catalyst for Metals.

Oxygen INHIBITS Corrosion in Aqua-Plex.

Carbon Steel Copper

316L Stainless

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12Why is Oxygen Good For AquaPLEX

Oxygen Sustains The Chromium Oxide Barrier.

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Acid bath @ 1 pH (Total Immersion) Activates Chromium Oxide Barrier

Pickling And Passivation Process

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190°F Water

5.0 PH

650 PPM Chloride

Multiple Cycles

How we Know it Works

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This is Why It Works

Chromium Oxide Barrier Sustained By Oxygen

Impervious To Chloride Stress Cracking

Proven Tensile And Yield Advantages

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SUPERIOR TENSILE AND YIELD

AquaPLEX

Carbon SteelGRADE A36

TENSILE YIELD PSI PSI

100,946 69,328

58,000 36,000

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Thermal Resistance

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FAILURES Thermal Resistance

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Tricon AquaPLEX Water Heater

1800 F Flu Gas Exiting Burner

°

Max Fire Side 550 F°

AquaPLEX 885 F°

TRICON WATER HEATER

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1800°F

550°F

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ROBOTIC WELDING

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DURAWATT ELECTRIC

TURBOPOWER 99

TURBOPOWER

POWER VT PLUS

QUICKDRAW STEAM

TRICONMAXIM 3

STORAGE TANKS

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THE RECIPE FOR SUCCESS

FERRITIC (400 Series)

TENSILE 100,946 PSI

21% CHROMIUM

AUSTENITIC (300 Series)

YIELD 69,328 PSI885 °F MEAN TEMPERATURE

SCALE AND CORROSION PROOFAN

INDISTRUCTABLE WATERHEATER