Oil, Gas and Dual Fuel Burners - Nikhil TechnochemDual fuel burners, heavy oil/gas Dual fuel...

32
Group 3 Capacity 390-3,500 kW Oil, Gas and Dual Fuel Burners Burner series 130...150 250, 280

Transcript of Oil, Gas and Dual Fuel Burners - Nikhil TechnochemDual fuel burners, heavy oil/gas Dual fuel...

Page 1: Oil, Gas and Dual Fuel Burners - Nikhil TechnochemDual fuel burners, heavy oil/gas Dual fuel burners, light oil/gas Gas burners Heavy oil burners Light oil burners General 1 How to

Group

3Capacity

390-3,500 kW

Oil, Gas and Dual Fuel BurnersBurner series 130...150

250, 280

Page 2: Oil, Gas and Dual Fuel Burners - Nikhil TechnochemDual fuel burners, heavy oil/gas Dual fuel burners, light oil/gas Gas burners Heavy oil burners Light oil burners General 1 How to
Page 3: Oil, Gas and Dual Fuel Burners - Nikhil TechnochemDual fuel burners, heavy oil/gas Dual fuel burners, light oil/gas Gas burners Heavy oil burners Light oil burners General 1 How to

Table of contents

Dual fuel burners, heavy oil/gas

Dual fuel burners, light oil/gas

Gas burners

Heavy oil burners

Light oil burners

General 1

How to choose a burner 2

Light oil burners

Technical data and dimensions 3-4

PI-diagrams 4

Capacity/back pressure graphs 5

Scope of delivery 6

Heavy oil burners

Technical data and dimensions 7-8

PI-diagrams 8

Capacity/back pressure graphs 9

Scope of delivery 10

Gas burners

Technical data and dimensions 11-12

PI-diagrams 12

Capacity/back pressure graphs 13

Scope of delivery 14

Dual fuel burners, light oil/gas

Technical data and dimensions 15-16

PI-diagrams 16

Capacity/back pressure graphs 17

Scope of delivery 18

Dual fuel burners, heavy oil/gas

Technical data and dimensions 19

PI-diagram 20

Capacity/back pressure graphs 20

Scope of delivery 21

Gas valve selection table 22

Gas elbow 22

Burner preheater 23

Silencer 24

Optimising combustion head pressure loss 24

Low NOx gas burner 25

Masonry figure 26

Flame dimensions 26

Servomotor 26

Oil supply diagram for heavy fuel oil 27

Gas pressure control assembly 27

3 - 6

7 - 10

11 - 14

15 - 18

19 - 21

Page 4: Oil, Gas and Dual Fuel Burners - Nikhil TechnochemDual fuel burners, heavy oil/gas Dual fuel burners, light oil/gas Gas burners Heavy oil burners Light oil burners General 1 How to

Oilon oil, gas, and dual fuel burners are fully automatic, safe, andreliable. The design and manufacturing of the burners is based oneconomy, safety, and service as well as environmental friendliness.Our gas burners comply with the EN 676 standard, oil burnerswith the EN 230 and EN 267 standards, and dual fuel burners withall of these standards. All burners are EU type tested. We alsosupply burners complying with various marine classification societyrequirements, such as ABS, BV, DNV, GL, LRS, NKK, RINA, and RS.

ConstructionAll burner components are mounted directly on the burner housing.The aluminium alloy cast housing incorporates a three-phase motorthat runs the fan and the oil pump. In dual fuel burners, the oilpump has its own three-phase motor. The contactors and thermalrelays of the motors and the contactors of the preheater are pre-mounted on the burner. The surface of the housing is finishedwith durable high-gloss paint. The housing is equipped with ahinged burner flange with a safety interlock switch, enabling theburner to be swung open to the left or right. Due to the burnerflange, it is possible to service the combustion head, nozzles, andignition electrodes without removing the burner. The stainless steelalloy combustion head and the diffuser disc can withstandtemperatures up to 1,200 °C. The combustion head is adjustable,to optimise the mixing of fuel regardless of the firing rate. Theburner contains a sight glass for flame observation. On the suctionside of the fan there is an air damper that, together with theservomotor, automatically controls the amount of fuel and air onthe basis of the firing rate required. A removable upper covermakes electrical installations and burner servicing easier.

Installation and suitable applicationsThe burners are suitable for warm and hot water boilers, steamboilers, hot air generators, and various types of process heating.They are also designed to suit furnaces with high back pressure.The burners can be mounted in horizontal, vertical and upward-facing, or vertical and downward-facing orientation. Our burnersare designed for operation in covered areas, max. +50 °C. Normaloperation altitude is 500 metres above sea level (other altitudeson request). The enclosure class of the burner is IP20.

FuelsDifferent fuels can be used depending on the burner model:KP models: - light fuel oil, viscosity 4 to 12 mm2/s, +20 °CRP models: - heavy fuel oil, viscosity max. 250 mm2/s, +50 °C - heavy fuel oil, viscosity max. 450 mm2/s, +50 °C heating cartridge for pump and nozzle - heavy fuel oil, viscosity max. 650 mm2/s, +50 °C heating cartridges as above + trace heating for the oil trainGP models: - natural gas, gases of 2nd family, groups H and E (equipment categories I2H and I2E)GKP and GRP dual fuel burners: - fuel properties as above, natural gas/light fuel oil - fuel properties as above, natural gas/heavy fuel oil

Burners using other fuels are available on request.

Oil, Gas and Dual Fuel BurnersBurner series 130...150 250, 280

Capacity regulation methods

Depending on the model, options to choose from are: Two-stage, H Three-stage, T Modulating, MThe two- and three-stage burners are equipped with an air damperservomotor, run time of which is 5 seconds between capacity stages.The burners automatically operate as one-, two-, or three-stageaccording to the load. Modulating burners are equipped with aservomotor with a transition time of 30 sec./90°. The servomotor isconnected to the oil regulator and compound regulator via an axle.A modulating burner operates regardless of the firing rate, on thebasis of the load. The burners are controlled on the basis of combustiongas analysis.

Oilon preheater guarantees accurate oil temperature control

RP and GRP models are equipped with oil shut-off valves and a filter,and with an electric mass preheater. The preheater is controlled viaan electronic regulator that keeps the oil temperature stable. Stableoil temperature makes it easier to obtain optimal combustionconditions. In the heavy oil burners, the oil heated during the pre-purge phase flows to the nozzle through the preheater to ensurethat the oil temperature is high enough during the ignition phase.

Gas equipmentThe gas-related components of the burner are mounted accordingto the EN 676 standard: two shut-off valves, pressure switches(min./max.), and an automatic valve proving system. Other trainequipment is available on request.

Flame monitoringAll models are equipped with automatic flame monitoring. In KP andRP models, flame monitoring is taken care of via photocell; in GP,GKP, and GRP models, it is performed via UV cell.

Control devicesThe control automatics (control unit) are integrated with the burner.The control unit handles all burner operation phases automatically.In the event of a burner failure, the automatics stop the burnerautomatically. The modulating burners also incorporate a pre-mountedcapacity controller.

SilencerThe sound level of the burners is low, but, if desired, they can beequipped with a separate silencer to make them even quieter.

Optimising combustion head pressure lossAt an additional charge, the modulating burners can be equippedwith a system that optimises the combustion head pressure loss.The system reduces the amount of excess air and also improvescombustion figures for partial burner loads.

We reserve the right to make technical alterations.

1

Page 5: Oil, Gas and Dual Fuel Burners - Nikhil TechnochemDual fuel burners, heavy oil/gas Dual fuel burners, light oil/gas Gas burners Heavy oil burners Light oil burners General 1 How to

B. Equations and rules of thumb1. Burner capacity = boiler capacity / 0.9 (when boiler efficiency is 90 %)

2. Steam boilers: 1 ton/h steam ≈ 700 kW boiler capacity

3. Light oil: 1 kg/h ≈ 11.86 kW burner capacitywith calorific value 42.7 MJ/kg

4. Heavy oil: 1 kg/h ≈ 11.22 kW burner capacitywith calorific value 40.5 MJ/kg

5. Natural gas: 1 m3n/h ≈ 10 kW burner capacitywith calorific value 35.84 MJ/m3n

6. The amount of combustion air:• Gas burners: required amount of combustion air for each 10 kW of burner capacity is 12 to 13 m3/h.

• Oil burners: required amount of combustion air for each kilo of oil burned [kg/h] is 13.5 m3/h.

7. Oil pumping, filtering, and preheating unit (Oilon HotBox) is required with heavy oil. Required minimum pump output [kg/h]can be calculated as follows:Required minimum output [kg/h] = (oil flow to be burned in kg/h+ 150 to 200 kg/h)* 1.25 to 1.3, where the expression inside theparentheses indicates the preheated oil flow to each burner.

How to choose a burner

A. Procedure1. Establish relevant boiler and application information • boiler capacity and efficiency, or required burner capacity

• back pressure of the furnace• fuel/fuels to be used• fuel inlet pressure to the burner• capacity regulation method of the burner

2. Calculate the burner capacity. Burner capacity = boiler capacity / efficiencyExample: boiler capacity of 2,500 kW, efficiency of 90 % ->burner capacity = 2,500 kW / 0.9 = 2,780 kW

3. Gas burners: Required gas flow [m3n/h] = (burner capacity [kW] x 3.6) / gas’s calorific value [MJ/m3n].Example: required burner capacity = 2,780 kW -> requiredgas flow = (2,780 kW x 3.6) / 35.8 MJ/m3n = 280 m3n/h,where 35.8 MJ/m3n is the calorific value of natural gas.Oil burners: Calculate the required oil flow [kg/h]. Required oilflow [kg/h] = (burner capacity [kW] x 3.6) / the oil’s calorific value [MJ/kg]. Example: required burner capacity = 2,780 kW -> required oil flow = (2,780 kW x 3.6) / 42.7 MJ/kg = 234 kg/h,where 42.7 MJ/kg is the calorific value of light oil.

4. See the brochure for burner capacity/back pressure graphs: The graphs indicate the operating range of the burner. For example, the back pressure of a boiler with a burner capacity of 2,780 kW is 12 mbar. When you look at the point at the co-ordinates for 2,780 kW and 12 mbar on the graph at the bottomof the page, you can see that the point is located within the capacity/back pressure area for the GP-280 M burner. When thepoint representing the required back pressure and capacity is located within the indicated area, the burner capacity is adequate.The best size of burner can be selected by choosing a burner for which the point is located as near the right-hand edge as possible. Note that different fuels and capacity regulation methodshave separate graphs. The calorific value of the fuel is indicatedin conjunction with the graphs.

5. Choosing a valve for gas and dual fuel burners: Choose a largeenough valve, using the gas valve selection table. Note that thevalues in the selection table apply when the furnace back pressureis 0 mbar. Therefore, you must subtract the furnace back pressurefrom the actual gas inlet pressure and choose the valve on thebasis of the value thus obtained. The ratings shown in the tableapply to natural gas.

For example, when the gas inlet pressure of the burner is70 mbar, boiler back pressure is 12 mbar, and requiredburner capacity is 2,780 kW, the effective pressure is70 mbar - 12 mbar = 58 mbar. For the GP-280 M burner,for example, you should choose a valve allowing a minimum burner capacity of 2,780 kW with 58 mbar gas inletpressure -> in this case, valve DN 65.

6. Check that the outer dimensions of the burner, especially thoseof the combustion head, are suitable for the application; the length of the combustion head should be such that, when mounted, the combustion head is even with the furnace wall or about 10 to 20 mm inside the furnace (see ‘Masonry’ figure).

7. Check the flame dimensions in the flame dimension table. Pleasenote that the flame must not touch the walls of the furnace.

8. Remember the accessories: gas pressure controller, oil pumpingunit, boiler thermostats/pressostats.

2

An example of burner selection

20181614121086420

kW

GP-250 M GP-280 M

Boiler pressure loss graph asa function of burner capacity

mb

ar (

x100

Pa)

500 1000 1500 2000 2500 3000 3500

The max. capacity of a hot water boiler is 2,500 kW, efficiency 0.9, and thecorresponding burner capacity 2,500 kW / 0.9 = 2,780 kW. The graph indicatesthat a suitable gas burner for this capacity is the GP-280 M, as the pressureloss value for the boiler is located inside the area for the GP-280 M burneron the capacity/back pressure graph. The GP-250 M can also be used for thisapplication, provided that the full boiler capacity is not required. Rememberto take efficiency into account when relating the boiler pressure loss informationto the burner capacity/back pressure graph.

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Light oil burners

KP-130 M... -150 M

KP-250 M, -280 M

KP-140 H/T... -150 H/T

KP-250 T, -280 T

BURNER L2 B2 ØD1 Ø D4 R1

KP-130 M 200 430 200 215 980

KP-140 M 220 470 240 255 1000

KP-150 M 230 470 270 285 1000

BURNER L2 B2 ØD1 Ø D4 R1

KP-140 H/T 220 470 240 255 1000

KP-150 H/T 230 470 270 285 1000

1000 L2

ØD

1

45068

0

45

R1020

R11

00

420 25

0

470 470

365

365 ØD4

4 x M16

1030 L2Ø

D1

42062

0

45

R1000

R11

00

360 21

0

470 450

275

275 ØD4

4 x M16

1000 L2

ØD

1

42062

0

45

R1

R10

00

360

415

210

250

B2 450

275

275 ØD4

4 x M16

50

970 L2

ØD

1

45068

0

45

R1020

R10

40

420

430

250

240

470 470

365

365 ØD4

4 x M16

50

BURNER L2 ØD1 Ø D4

KP-250 T 300 270 290

KP-280 T 312 300 320

BURNER L2 ØD1 Ø D4

KP-250 M 300 270 290

KP-280 M 312 300 320

Page 7: Oil, Gas and Dual Fuel Burners - Nikhil TechnochemDual fuel burners, heavy oil/gas Dual fuel burners, light oil/gas Gas burners Heavy oil burners Light oil burners General 1 How to

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1 Oil filter2 Oil pump, plugged3 Pressure gauge, gauge valve4 Solenoid valve, NC5 Solenoid valve, NC6 Pressure gauge, gauge valve7 Oil regulator/servomotor

KP-140 H, -150 H

1 Oil filter2 Oil pump, plugged3 Solenoid valve, NC4 Solenoid valve, NC

KP-140 T, -150 T, -250 T, -280 T

1 Oil filter2 Oil pump, plugged3 Solenoid valve, NC4 Solenoid valve, NC5 Solenoid valve, NC6 Solenoid valve, NC

KP-130 M...-150 M , -250 M, -280 M

5 Solenoid valve, NC

A Oil, inletB Oil, return

8 Non-return valve9 Pressure switch, max.

A Oil, inletB Oil, return

PI-diagrams

Light oil burners

A-473MA

B

1 2 3

4

5

BURNER KP-250 T KP-250 M KP-280 T KP-280 M

Capacity kg/h 55 - 270 55 - 270 76 - 295 76 - 295

kW 650 - 3200 650 - 3200 900 - 3500 900 - 3500

Burner motor

3~ 400 V 50Hz

Output kW 7.5 7.5 7.5 7.5

Current A 14.7 14.7 14.7 14.7

Speed rpm 2855 2855 2855 2855

Control unit LAL1.25 LAL1.25 LAL1.25 LAL1.25

Oil hose

connection

- suction R 3/4” R 3/4” R 3/4” R 3/4”

- return R 1/2” R 1/2” R 1/2” R 1/2”

Oil pump TA2 TA3 TA2 TA3

Weight kg 144 146 147 150

TECHNICAL DATA

BURNER KP-130 M KP-140 H KP-140 T KP-140 M KP-150 H KP-150 T KP-150 M

Capacity kg/h 32 -126 47 - 200 47 - 200 47 - 200 85 - 210 56 - 240 56 - 240

kW 390 - 1500 550 - 2350 550 - 2350 550 - 2350 1000 - 2490 660 - 2850 660 - 2850

Burner motor

3~ 400 V 50 Hz

Output kW 3.0 4.0 4.0 4.0 5.5 5.5 5.5

Current A 6.2 8.7 8.7 8.7 11.1 11.1 11.1

Speed rpm 2880 2900 2900 2900 2910 2910 2910

Control unit LAL1.25 LAL1.25 LAL1.25 LAL1.25 LAL1.25 LAL1.25 LAL1.25

Oil hose

connection

- suction R 1/2” R 1/2” R 1/2” R 1/2” R 1/2” R 1/2” R 1/2”

- return R 1/2” R 1/2” R 1/2” R 1/2” R 1/2” R 1/2” R 1/2”

Oil pump TA2 J7 J7 TA2 TA2 TA2 TA2

Weight kg 114 107 107 118 113 113 128

321

A

B

A-466T

4

5

6

A Oil, inletB Oil, return

9

32

A

B

4 5

8 7 6

A-467T1

PI

PS

PI

M

Page 8: Oil, Gas and Dual Fuel Burners - Nikhil TechnochemDual fuel burners, heavy oil/gas Dual fuel burners, light oil/gas Gas burners Heavy oil burners Light oil burners General 1 How to

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Light oil burners

Light fuel oil: 1 kg/h = 11.86 kW

Capacity/back pressure graphs

30 60 90 120 150 180 210 240

30 60 90 120 150 180 210 240

2018161412108642

mb

ar (

x100

Pa)

KP-130 M

kg/h

201816141210

8642

mb

ar (

x100

Pa)

KP-140 H

kg/h

30 60 90 120 150 180 210 240

2018161412108642

mb

ar (

x100

Pa)

KP-140 T

kg/h

30 60 90 120 150 180 210 240

2018161412108642

mb

ar (

x100

Pa)

KP-140 M

kg/h

30 60 90 120 150 180 210 240

201816141210

8642

mb

ar (

x100

Pa)

KP-150 H

kg/h30 60 90 120 150 180 210 240

201816141210

8642

mb

ar (

x100

Pa)

KP-150 T

kg/h

201816141210

8642

mb

ar (

x100

Pa)

KP-150 M

kg/h30 60 90 120 150 180 210 240

2018161412108642

KP-250 T

kg/h50 100 150 200 250 300

mb

ar (

x100

Pa)

2018161412108642

mb

ar (

x100

Pa)

KP-250 M

kg/h50 100 150 200 250 300

50 100 150 200 250 300

2018161412108642

mb

ar (

x100

Pa)

KP-280 T

kg/h50 100 150 200 250 300

2018161412108642

mb

ar (

x100

Pa)

KP-280 M

kg/h

Page 9: Oil, Gas and Dual Fuel Burners - Nikhil TechnochemDual fuel burners, heavy oil/gas Dual fuel burners, light oil/gas Gas burners Heavy oil burners Light oil burners General 1 How to

Light oil burners

Scope of deliveryBurners include following equipment:

KP-140,150 H KP-140,150 T KP-130…150 M KP-250, 280 T KP- 250, 280 M

Hinge flange with limit switch • • • • •

Burner flange gasket • • • • •

Oil nozzle/nozzles • • • • •

Solenoid valves for oil • • • • •

Oil pump with pressure regulating valve • • • • •

Non-return valve • •

2 pressure gauges for oil • •

Pressure switch for return oil • •

Deaerator o o

2 oil hoses, length 2000 mm • • • • •

Oil filter • • • • •

Pressure gauge for control of inlet oil o o o o o

Pressure switch for control of inlet oil o o o o o

Compound regulator for regulation of • •air/oil ratio incl.:- oil regulator- servomotor

Potentiometer fitted in servomotor o o o o o

Differential air pressure switch o o o o o

Ignition transformer • • • • •

Ignition cables and electrodes • • • • •

Flame sensor • • • • •

Inbuilt combustion air fan withdirect-driven electric motor • • • • •

Air dampers • • • • •

Separate servomotor for air dampers • • •

Pressure gauge for fan pressure o o o o o

Control unit • • • • •

Capacity controller • •

Motor contactors and thermal relays • • • • •

Operating switches • • • • •

Manual • • • • •

• standard delivery

o option

6

Page 10: Oil, Gas and Dual Fuel Burners - Nikhil TechnochemDual fuel burners, heavy oil/gas Dual fuel burners, light oil/gas Gas burners Heavy oil burners Light oil burners General 1 How to

7

Heavy oil burners

RP-130 M... -150 MRP-130 H... -150 H/T

RP-250 T, -280 T RP-250 M, -280 M

RP-130 M 200 620 420 430 200 215 980

RP-140 M 220 620 420 470 240 255 1000

RP-150 M 230 750 500 470 270 285 1000

BURNER L2 H1 H2 B2 Ø D1 Ø D4 R1

RP-130 H 200 620 420 430 200 215 980

RP-140 H 220 620 420 470 240 255 1000

RP-150 H/T 230 750 500 470 270 285 1000

BURNER L2 H1 H2 B2 Ø D1 Ø D4 R1

RP-250 M 300 270 290

RP-280 M 312 300 320

BURNER L2 ØD1 Ø D4

RP-250 T 300 270 290

RP-280 T 312 300 320

BURNER L2 ØD1 Ø D4

ØD

1

45068

0

470 470

45

R1020

R10

90

420 25

0

365

365 ØD4

4 x M16

290

355

1030 L2

ØD

1

H2

H1

B2 450

45

R1

R11

50

360 21

0

275

275 ØD4

4 x M16

300

355

H1

1000 L2

ØD

1

H2

B2 490

45

R1

R11

50

360

415

210

275

275 ØD4

4 x M16

250

300

355

50

970 L2

ØD

1

45068

0

470 490

45

R1020

R11

30

420

430

250

365

365 ØD4

4 x M16

240

290

355

50

1000 L2

Page 11: Oil, Gas and Dual Fuel Burners - Nikhil TechnochemDual fuel burners, heavy oil/gas Dual fuel burners, light oil/gas Gas burners Heavy oil burners Light oil burners General 1 How to

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Heavy oil burners

1 Oil filter2 Oil pump, without plug3 Preheater4 Temperature regulation/ lower limit5 Limit thermostat6 Pressure gauge, gauge valve7 Thermometer8 Non-return valve,

throttle plug ø 1.2 mm

RP-130 H...-150 H

RP-130 M...-150 M, -250 M, -280 MRP-150 T, -250 T, -280 T

PI-diagrams

9 Solenoid valve, NC10 Solenoid valve, NO11 Solenoid valve, NC

A Oil, inletB Oil, return

Capacity kg/h 44 -121 34 - 121 60 - 180 50 - 180 86 - 210 60 - 240 60 - 240

kW 500 - 1370 390 - 1370 680 - 2040 560 - 2040 975 - 2400 680 - 2700 680 - 2700

Burner motor

3~ 400 V 50 Hz

Output kW 3.0 3.0 4.0 4.0 5.5 5.5 5.5

Current A 6.2 6.2 8.7 8.7 11.1 11.1 11.1

Speed rpm 2880 2880 2900 2900 2910 2910 2910

Control unit LAL1.25 LAL1.25 LAL1.25 LAL1.25 LAL1.25 LAL1.25 LAL1.25

Oil hose

connection

- suction R 1/2” R 1/2” R 1/2” R 1/2” R 1/2” R 1/2” R 1/2”

- return R 1/2” R 1/2” R 1/2” R 1/2” R 1/2” R 1/2” R 1/2”

Oil pump E7 TA2 E7 TA2 TA2 TA2 TA2

Preheater

3~ 400 V 50 Hz

Capacity kW 6 6 6 6 12 12 12

Weight kg 115 140 121 139 150 152 167

TECHNICAL DATA

BURNER RP-130 H RP-130 M RP-140 H RP-140 M RP-150 H RP-150 T RP-150 M

BURNER RP-250 T RP-250 M RP-280 T RP-280 M

Capacity kg/h 58 - 282 58 - 282 80 - 308 80 - 308

kW 650 - 3200 650 - 3200 900 - 3500 900 - 3500

Burner motor

3~ 400 V 50 Hz

Output kW 7.5 7.5 7.5 7.5

Current A 14.7 14.7 14.7 14.7

Speed rpm 2855 2855 2855 2855

Control unit LAL1.25 LAL1.25 LAL1.25 LAL1.25

Oil hose

connection

- suction R 3/4” R 3/4” R 3/4” R 3/4”

- return R 1/2” R 1/2” R 1/2” R 1/2”

Oil pump TA2 TA3 TA2 TA3

Preheater

3~ 400 V 50 Hz

Capacity kW 12 12 12 12

Weight kg 181 195 182 196

1 Oil filter2 Oil pump, with plug3 Preheater4 Temperature regulation/ lower limit5 Limit thermostat6 Pressure gauge, gauge valve7 Thermometer8 Non-return valve

throttle plug ø 1.2 mm

9 Solenoid valve, NC10 Solenoid valve, NO11 Solenoid valve, NC12 Oil regulator/servomotor13 Pressure gauge, gauge valve14 Pressure switch, max.

A Oil, inletB Oil, return

14

PS M

8 12

13

7

10

1146

1 2 9 3 5

PI

PI

TC TSTI

TZA

A – 4 6 9 T

A

B

1 Oil filter2 Oil pump, without plug3 Preheater4 Temperature regulation/ lower limit5 Limit thermostat6 Pressure gauge, gauge valve7 Thermometer8 Non-return valve

throttle plug ø 1.2 mm

9 Solenoid valve, NC10 Solenoid valve, NO11 Solenoid valve, NC12 Solenoid valve, NC

A Oil, inletB Oil, return

A

B6 4

8

7 10

11

12

53921

PITC TS

TI

A – 4 6 8 T

TZA

1 2 39

6

TC

T I

5TZA

47 11

10

8

A

B

A-475M1

TSPI

Page 12: Oil, Gas and Dual Fuel Burners - Nikhil TechnochemDual fuel burners, heavy oil/gas Dual fuel burners, light oil/gas Gas burners Heavy oil burners Light oil burners General 1 How to

9

Capacity/back pressure graphs

Heavy oil burners

Heavy fuel oil: 1 kg/h = 11.22 kW

201816141210

8642m

bar

(x1

00Pa

)

RP-130 H

kg/h 30 60 90 120 150 180 210

2018161412108642m

bar

(x1

00Pa

)

RP-140 H

kg/h 30 60 90 120 150 180 210

2018161412108642m

bar

(x1

00Pa

)

RP-150 H

kg/h 30 60 90 120 150 180 210

201816141210

8642

mb

ar (

x100

Pa)

RP-130 M

kg/h 30 60 90 120 150 180 210

201816141210

8642

mb

ar (

x100

Pa)

RP-140 M

kg/h 30 60 90 120 150 180 210

30 60 90 120 150 180 210 240

201816141210

8642

mb

ar (

x100

Pa)

RP-150 M

kg/h50 100 150 200 250 300

201816141210

8642

mb

ar (

x100

Pa)

RP-250 T

kg/h50 100 150 200 250 300

201816141210

8642

mb

ar (

x100

Pa)

RP-250 M

kg/h

50 100 150 200 250 300

2018161412108642

mb

ar (

x100

Pa)

RP-280 T

kg/h50 100 150 200 250 300

201816141210

8642

mb

ar (

x100

Pa)

RP-280 M

kg/h

30 60 90 120 150 180 210

201816141210

8642

mb

ar (

x100

Pa)

RP-150 T

kg/h

Page 13: Oil, Gas and Dual Fuel Burners - Nikhil TechnochemDual fuel burners, heavy oil/gas Dual fuel burners, light oil/gas Gas burners Heavy oil burners Light oil burners General 1 How to

10

Heavy oil burners

• standard delivery

o option

Scope of deliveryBurners include following equipment:

RP-130 H...150 H RP-150 T RP-130…150 M RP-250, 280 T RP- 250, 280 M

Hinge flange with limit switch • • • • •

Burner flange gasket • • • • •

Oil nozzle/nozzles • • • • •

Heating cartridge for oil nozzle o o o o o

Solenoid valves for oil • • • • •

Heating cartridge for solenoid valves • • • • •

Oil pump with pressure regulating valve • • • • •

Heating cartridge for oil pump o o o o o

Non-return valve • •

2 oil pressure gauges • •

Thermometer • • • • •

Pressure switch for return oil • •

Deaerator • •

Electric preheater incl.: • • • • •- limit thermostat- electronic temperature controller- temperature sensor

2 oil hoses, length 2000 mm • • • • •

Electric tracing cables for burner oil pipes o o o o o

Electric tracing cables for oil hoses o o o o •

Oil filter • • • • •

Pressure gauge for control of inlet oil o o o o •

Pressure switch for control of inlet oil o o o o o

Compound regulator for regulation of • •air/oil ratio incl.:- oil regulator - servomotor

Potentiometer fitted in servomotor o o o o o

Differential air pressure switch o o o o o

Ignition transformer • • • • •

Ignition cables and electrodes • • • • •

Flame sensor • • • • •

Inbuilt combustion air fan with • • • • •direct-driven electric motor

Air dampers • • • • •

Separate servomotor for air dampers • • •

Pressure gauge for fan pressure o o o o o

Control unit • • • • •

Capacity controller • • • • •

Motor contactors and thermal relays • • • • •

Preheater contactors • • • • •

Operating switches • • • • •

Manual • • • • •

Page 14: Oil, Gas and Dual Fuel Burners - Nikhil TechnochemDual fuel burners, heavy oil/gas Dual fuel burners, light oil/gas Gas burners Heavy oil burners Light oil burners General 1 How to

Gas burners

GP-130 T... -150 T/MGP-140 H... -150 H

GP-250 T/M, -280 T/M

BURNER L2 Ø D1 Ø D4

GP-250 T/M 300 270 290

GP-280 T/M 312 270 320

1230 L2

ØD

1

42062

0

470 350

260

1000

R11

00

360

275

275 ØD4

4 x M16

210

129

11

BURNER L2 B2 Ø D1 ØD4 R1

GP-130 T/M 200 430 200 215 980

GP-140 T/M 220 470 240 255 1000

GP-150 T/M 230 470 270 285 1000

BURNER L2 Ø D1 ØD4 R1

GP-140 H 220 240 255 1000

GP-150 H 230 270 285 1000

1200 L2

ØD

1

42062

0

B2 350

260

R1

R10

00

360

275

275 ØD4

4 x M16

415

210

465

129

50

1200 L2

ØD

1

45068

0

470 380

260

R1020

R10

40

440

365

365 ØD4

4 x M16

430

250

455

130

50

Page 15: Oil, Gas and Dual Fuel Burners - Nikhil TechnochemDual fuel burners, heavy oil/gas Dual fuel burners, light oil/gas Gas burners Heavy oil burners Light oil burners General 1 How to

12

1 Ball valve, blow-off2 Gas valve2.1 Gas filter2.2 Pressure switch, min.2.3 Gas valve 12.4 Pressure regulator2.5 Gas valve 2, two-stage3 Valve leak tester4 Pressure switch, max.5 Solenoid valve, NC, ignition gas *)6 Differential air pressure switch

*) only on request

GP-140 H, -150 H

1 Ball valve, blow-off2 Pressure switch, min.3 Double solenoid valve4 Valve leak tester5 Pressure switch, max.6 Solenoid valve, NC, ignition gas *)7 Gas butterfly valve8 Differential air pressure switch

*) on 130…150 burners only on request on 250, 280 burners as standard

PI-diagrams

PS

PS

A-493N

1

L

3

2.1

PS

C

5

2.2 2.3 2.4 2.5

2

6

4

PS

3

1 2

4

56

7

A-470T

8

PS

PS

Gas burners

GP-130 T/M...-150 T/M,GP-250 T/M, -280 T/M

TECHNICAL DATA

BURNER GP-130 T GP-130 M GP-140 H GP-140 T GP-140 M GP-150 H GP-150 T GP-150 M

Capacity kW 390 - 1500 390 - 1500 410 - 2350 410 - 2350 410 - 2350 950 - 2700 450 - 2700 450 - 2700

Burner motor

3~ 400 V 50 Hz

Output kW 3.0 3.0 4.0 4.0 4.0 5.5 5.5 5.5

Current A 6.2 6.2 8.7 8.7 8.7 11.1 11.1 11.1

Speed rpm 2880 2880 2900 2900 2900 2910 2910 2910

Control unit LFL1.322 LFL1.322 LFL1.322 LFL1.322 LFL1.322 LFL1.322 LFL1.322 LFL1.322

Weight kg 115 115 110 121 121 125 130 130

BURNER GP-250 T GP-250 M GP-280 T GP-280 M

Capacity kW 370 - 2600 370 - 2600 500 - 3500 500 - 3500

Burner motor

3~ 400 V 50 Hz

Output kW 5.5 5.5 7.5 7.5

Current A 10.9 10.9 14.7 14.7

Speed rpm 2855 2855 2855 2855

Control unit LFL1.322 LFL1.322 LFL1.322 LFL1.322

Weight kg 160 160 210 210

Page 16: Oil, Gas and Dual Fuel Burners - Nikhil TechnochemDual fuel burners, heavy oil/gas Dual fuel burners, light oil/gas Gas burners Heavy oil burners Light oil burners General 1 How to

13

Capacity/back pressure graphs

Natural gas; gases of 2nd family,groups H and E(equipment categories l2H and l2E )

Gas burners

2018161412108642

mb

ar (

x100

Pa)

GP-130 T

kW300 600 900 1200 1500 1800 2100 2400

2018161412108642

mb

ar (

x100

Pa)

GP-130 M

kW300 600 900 1200 1500 1800 2100 2400 300 600 900 1200 1500 1800 2100 2400

20181614121086420

mb

ar (

x100

Pa)

GP-140 H

kW

300 600 900 1200 1500 1800 2100 2400

2018161412108642

mb

ar (

x100

Pa)

GP-140 T

kW300 600 900 1200 1500 1800 2100 2400

20181614121086420

mb

ar (

x100

Pa)

GP-140 M

kW900 1200 1500 1800 2100 2400 2700

20181614121086420

mb

ar (

x100

Pa)

GP-150 H

kW

300 600 900 1200 1500 1800 2100 2400 2700

2018161412108642

mb

ar (

x100

Pa)

GP-150 T

kW300 600 900 1200 1500 1800 2100 2400 2700

2018161412108642

mb

ar (

x100

Pa)

GP-150 M

kW500 1000 1500 2000 2500

2018161412108642

mb

ar (

x100

Pa)

GP-250 T

kW

2018161412108642

mb

ar (

x100

Pa)

GP-250 M

kW500 1000 1500 2000 2500 500 1000 1500 2000 2500 3000 3500

2018161412108642

mb

ar (

x100

Pa)

GP-280 T

kW500 1000 1500 2000 2500 3000 3500

20181614121086420

mb

ar (

x100

Pa)

GP-280 M

kW

Page 17: Oil, Gas and Dual Fuel Burners - Nikhil TechnochemDual fuel burners, heavy oil/gas Dual fuel burners, light oil/gas Gas burners Heavy oil burners Light oil burners General 1 How to

14

Gas burners

Scope of deliveryBurners include following equipment:

GP-140 H,150 H GP-130 T...150 T GP-130 M…150 M GP-250 T, 280 T GP- 250 M, 280 M

Hinge flange with limit switch • • • • •

Burner flange gasket • • • • •

Compound regulator for regulation of • • •air/gas ratio incl.:- servomotor •

Potentiometer fitted in servomotor o o o o o

Gas nozzle • • • • •

Pressure gauge for measuring o o o o othe pressure in gas nozzle

Gas butterfly valve • • • •

Max. gas pressure switch • • • • •

Differential air pressure switch • • • • •

Ignition transformer • • • • •

Ignition cables and electrodes • • • • •

Flame sensor • • • • •

Inbuilt combustion air fan with • • • • •direct-driven electric motor

Air dampers • • • • •

Separate servomotor for air dampers •

Pressure gauge for fan pressure o o o o o

Control unit • • • • •

Capacity controller • •

Motor contactors and thermal relays • • • • •

Operating switches • • • • •

Elbow 90° • • • • •

Double solenoid valve for gas • • • •incl.:- gas pressure switch, min.- 2 gas valves- automatic valve proving system- ball valve, blow-off (loose)

Gas train •incl.:- gas pressure switch, min.- main gas valve- gas valve, two-stage- pressure regulator- automatic valve proving system- filter- ball valve, blow-off (loose)

Solenoid valve for ignition gas • •

Manual • • • • •

• standard delivery

o option

Page 18: Oil, Gas and Dual Fuel Burners - Nikhil TechnochemDual fuel burners, heavy oil/gas Dual fuel burners, light oil/gas Gas burners Heavy oil burners Light oil burners General 1 How to

Dual fuel burners light fuel oil/gas

GKP-130 H... -150 H GKP-140 T, -150 TGKP-130 M... -150 M

GKP-250 M, -280 M

BURNER L2 B2 ØD1 Ø D4 R1

GKP-130 H 200 430 200 215 980

GKP-140 H 220 470 240 255 1000

GKP-150 H 230 470 270 285 1000

BURNER L2 B2 ØD1 Ø D4 R1

GKP-130 M 200 430 200 215 980

GKP-140 T/M 220 470 240 255 1000

GKP-150 T/M 230 470 270 285 1000

BURNER L2 ØD1 Ø D4

GKP-250 M 300 270 290

GKP-280 M 312 270 290

1230 L2

ØD

1

42062

0

B2 580

260

R1

360 21

0

275

275 ØD4

4 x M16

R12

00

129

1200 L2

ØD

1

45068

0

470 600

260

R1020

R12

00

440

430

250

365

365 ØD4

4 x M16

455

50

129

1200 L2

ØD

1

42062

0

B2 580

260

R1

R12

00

360

415

210

275

275 ØD4

4 x M16

46550

129

15

Page 19: Oil, Gas and Dual Fuel Burners - Nikhil TechnochemDual fuel burners, heavy oil/gas Dual fuel burners, light oil/gas Gas burners Heavy oil burners Light oil burners General 1 How to

Dual fuel burners light fuel oil/gas

1 Ball valve, blow-off2 Gas valve2.1 Gas filter2.2 Pressure switch, min.2.3 Gas valve 12.4 Pressure regulator2.5 Gas valve 2, two-stage3 Valve leak tester4 Pressure switch for gas, max.5 Solenoid valve, NC, ignition gas *)

GKP-130 H...-150 H

6 Differential air pressure switch7 Oil filter8 Oil pump, with plug9 Solenoid valve, NC10 Solenoid valve, NC11 Solenoid valve, NC

A Oil, inletB Oil, returnC Gas*) only on request

PI-diagramsA

B

PS

A-491N

7

8

9

11

10

1

L

3

2.1

C

5

2.2 2.3 2.4 2.5

2

PS

6

PS4

TECHNICAL DATA

BURNER GKP-130 H GKP-130 M GKP-140 H GKP-140 T GKP-140 M GKP-150 H GKP-150 T GKP-150 M

Capacity oil, kg/h 32 -126 32 - 126 47 - 200 47 - 200 47 - 200 85 - 210 56 - 227 56 - 227 oil, kW 390 - 1500 390 - 1500 550 - 2350 550 - 2350 550 - 2350 1000 - 2490 660 - 2700 660 - 2700 gas, kW 390 - 1500 390 - 1500 550 - 2350 550 - 2350 410 - 2350 1000 - 2490 660 - 2700 450 - 2700Fan motor 3~ 400 V 50 Hz Output kW 3.0 3.0 4.0 4.0 4.0 5.5 5.5 5.5 Current A 6.2 6.2 8.7 8.7 8.7 11.1 11.1 11.1 Speed rpm 2880 2880 2900 2900 2900 2910 2910 2910Control unit LFL1.322 LFL1.322 LFL1.322 LFL1.322 LFL1.322 LFL1.322 LFL1.322 LFL1.322Oil hoseconnection- suction R 1/2” R 1/2” R 1/2” R 1/2” R 1/2” R 1/2” R 1/2” R 1/2”- return R 1/2” R 1/2” R 1/2” R 1/2” R 1/2” R 1/2” R 1/2” R 1/2”Oil pump J7 TA2 J7 J7 TA2 TA2 TA2 TA2 - Motor 3~ 400 V 50 Hz Output kW 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 Current A 3.3 3.3 3.3 3.3 3.3 3.3 3.3 3.3 Speed rpm 2870 2870 2870 2870 2870 2870 2870 2870Weight kg 121 144 129 151 162 147 153 164

BURNER GKP-250 M GKP-280 M

Capacity oil, kg/h 55 - 220 76 - 295 oil, kW 650 - 2600 900 - 3500 gas, kW 370 - 2600 500 - 3500Fan motor 3~ 400 V 50 Hz Output kW 5.5 7.5 Current A 10.9 14.7 Speed rpm 2855 2855Control unit LFL1.322 LFL1.322Oil hoseconnection- suction R 3/4” R 3/4”- return R 1/2” R 1/2”Oil pump TA3 TA3- Motor 3~ 400 V 50 Hz Output kW 1.5 1.5 Current A 3.3 3.3 Speed rpm 2870 2870Weight kg 270 278

1 Ball valve, blow-off2 Pressure switch, min.3 Double solenoid valve4 Valve leak tester5 Pressure switch, gas, max.6 Solenoid valve, NC, ignition gas *)7 Gas butterfly valve8 Oil filter9 Oil pump, with plug

GKP-140 T, -150 T10 Solenoid valve, NC11 Solenoid valve, NC12 Solenoid valve, NC13 Solenoid valve, NC14 Differential air pressure switch

A Oil, inletB Oil, returnC Gas*) only on request

C

A

B

PS

PS

A-416N

8

9

10

7

11

1

2 3

4

5

6

12

13

14

PS

1 Ball valve, blow-off2 Pressure switch, min.3 Double solenoid valve4 Valve leak tester5 Pressure switch, gas, max.6 Solenoid valve, NC, ignition gas *)7 Gas butterfly valve8 Oil filter9 Oil pump, with plug10 Pressure gauge, gauge valve11 Solenoid valve, NC12 Solenoid valve, NC

13 Pressure gauge, gauge valve14 Oil regulator/servomotor15 Non-return valve16 Pressure switch for oil, max.17 Differential air pressure switch

A Oil, inletB Oil, returnC Gas*) on 130…150 burners only on request on 250, 280 burners as standard

GKP-130 M...-150 M, -250 M, -280 M

PI

M

A-472T

PSPS

PI

C

8

7

9

1

2 3

4

5

6

A

B10

12

13

1415

PS

16

11

PS

17

16

Page 20: Oil, Gas and Dual Fuel Burners - Nikhil TechnochemDual fuel burners, heavy oil/gas Dual fuel burners, light oil/gas Gas burners Heavy oil burners Light oil burners General 1 How to

Capacity/back pressure graphs

Dual fuel burners light fuel oil/gas

Natural gas: gases of 2nd family, groups H and E (equipment categories l2H and l2E )Light fuel oil: 1 kg/h = 11.86 kW

300 600 900 1200 1500 1800 2100 2400

20181614121086420

mb

ar (

x100

Pa)

GKP-130 H

kW

300 600 900 1200 1500 1800 2100 2400

20181614121086420

mb

ar (

x100

Pa)

GKP-130 M

kW

300 600 900 1200 1500 1800 2100 2400

201816141210

86420

mb

ar (

x100

Pa)

GKP-140 H

kW

300 600 900 1200 1500 1800 2100 2400

20181614121086420

mb

ar (

x100

Pa)

GKP-140 T

kW

300 600 900 1200 1500 1800 2100 2400

20181614121086420

mb

ar (

x100

Pa)

GKP-140 M

kW

300 600 900 1200 1500 1800 2100 2400 2700

20181614121086420

mb

ar (

x100

Pa)

GKP-150 H

kW

300 600 900 1200 1500 1800 2100 2400 2700

20181614121086420

mb

ar (

x100

Pa)

GKP-150 T

kW

300 600 900 1200 1500 1800 2100 2400 2700

20181614121086420

mb

ar (

x100

Pa)

GKP-150 M

kW

400 500 1000 1500 2000 2500 3000

20181614121086420

mb

ar (

x100

Pa)

GKP-250 M

kW

400 500 1000 1500 2000 2500 3000 3500

20181614121086420

mb

ar (

x100

Pa)

GKP-280 M

kW

17

Page 21: Oil, Gas and Dual Fuel Burners - Nikhil TechnochemDual fuel burners, heavy oil/gas Dual fuel burners, light oil/gas Gas burners Heavy oil burners Light oil burners General 1 How to

18

Scope of deliveryBurners include following equipment:

GKP-130 H...150 H GKP-140 T, -150 T GKP-130 M...150 M GKP-250 M, -280 M

Hinge flange with limit switch • • • • Burner flange gasket • • • •

Oil nozzle/nozzles • • • •Solenoid valves for oil • • • • Oil pump with pressure regulating valve • • • • Separate motor for oil pump • • • •

Non-return valve • •

2 pressure gauges for oil • •Pressure switch for return oil • •Deaerator o o

2 oil hoses, length 2000 mm • • • •

Oil filter • • • •Pressure gauge for control of inlet oil o o o o

Pressure switch for control of inlet oil o o o oCompound regulator for regulation of • • •air/gas/oil ratio incl.:- oil regulator- servomotor

Potentiometer fitted in servomotor o o o o

Gas nozzle • • • •

Pressure gauge for measuring o o o othe pressure in gas nozzle

Gas butterfly valve • • •Gas pressure switch, max. • • • •Differential air pressure switch • • • •Ignition transformer • • • •Ignition cables and electrodes • • • •Flame sensor • • • •Inbuilt combustion air fan with • • • •direct-driven electric motor

Air dampers • • • •Separate servomotor for air dampers •

Pressure gauge for fan pressure o o o oCapacity controller • •Motor contactors and thermal relays • • • •Preheater contactors

Operating switches • • • •Elbow 90° • • • •Double solenoid valve for gasincl.: • • •- pressure switch for gas, min.- 2 gas valves- automatic valve proving system- ball valve, blow-off (loose)

Gas train incl.: •- gas pressure switch, min.- main gas valve- gas valve, two-stage- pressure regulator- automatic valve proving system- filter- ball valve, blow-off (loose)

Solenoid valve for ignition gas •

Manual • • • •

Dual fuel burners light fuel oil/gas

does not includeoil regulator

• standard delivery o option

Page 22: Oil, Gas and Dual Fuel Burners - Nikhil TechnochemDual fuel burners, heavy oil/gas Dual fuel burners, light oil/gas Gas burners Heavy oil burners Light oil burners General 1 How to

Dual fuel burners heavy fuel oil/gas

GRP-130 M... -150 M GRP-250 M, -280 M

TECHNICAL DATA

BURNER GRP-130 M GRP-140 M GRP-150 M

Capacity oil, kg/h 34 - 132 50 - 180 60 - 240 oil, kW 390 - 1500 560 - 2040 680 - 2700 gas, kW 390 - 1500 410 - 2040 450 - 2700Fan motor 3~ 400 V 50 Hz Output kW 3.0 4.0 5.5 Current A 6.2 8.7 11.1 Speed rpm 2880 2900 2910Control unit LFL1.322 LFL1.322 LFL1.322Oil hoseconnection- suction R 1/2” R 1/2” R 1/2” - return R 1/2” R 1/2” R 1/2” Oil pump TA2 TA2 TA2- Motor 3~ 400 V 50 Hz Output kW 1.5 1.5 1.5 Current A 3.3 3.3 3.3 Speed rpm 2870 2870 2870Preheater 3~ 400 V 50 Hz Capacity kW 6 6 12Weight kg 167 174 198

BURNER GRP-250 M GRP-280 M

Capacity oil, kg/h 58 - 230 80 - 308 oil, kW 650 - 2600 900 - 3500 gas, kW 370 - 2600 500 - 3500Fan motor 3~ 400 V 50 Hz Output kW 5.5 7.5 Current A 10.9 14.7 Speed rpm 2855 2855Control unit LFL1.322 LFL1.322Oil hoseconnection- suction R 3/4” R 3/4”- return R 1/2” R 1/2”Oil pump TA3 TA3- Motor 3~ 400 V 50 Hz Output kW 1.5 1.5 Current A 3.3 3.3 Speed rpm 2870 2870Preheater 3~ 400 V 50 Hz Capacity kW 12 12Weight kg 233 238

19

B2 640

1200 L2

ØD

1

H2

H1

260

R1

360

415

210

465

515

355

275

275 ØD4

4 x M16

50

129

490

R12

00

470 670

1200 L2

ØD

1

45068

0

260

R1020

440

430

250

455

500

355

365

365 ØD4

4 x M16

50

130

505R

1200

BURNER L2 L4 H1 H2 B2 Ø D1 Ø D4 R1

GRP-130 M 200 450 610 420 430 200 215 980

GRP-140 M 220 450 610 420 470 240 255 1000

GRP-150 M 230 450 750 560 470 270 285 1000

BURNER L2 ØD1 Ø D4

GRP-250 M 300 270 290

GRP-280 M 312 300 320

Page 23: Oil, Gas and Dual Fuel Burners - Nikhil TechnochemDual fuel burners, heavy oil/gas Dual fuel burners, light oil/gas Gas burners Heavy oil burners Light oil burners General 1 How to

GRP-130 M...-150 M, -250 M, -280 M

1 Ball valve, blow-off2 Pressure switch, min.3 Double solenoid valve4 Valve leak tester5 Pressure switch for gas, max.6 Solenoid valve, NC, ignition gas *)7 Gas butterfly valve8 Oil filter9 Oil pump, with plug10 Preheater11 Temperature regulation/lower limit12 Limit thermostat13 Pressure gauge, gauge valve14 Thermometer15 Non-return valve, throttle plug ø 1.2 mm16 Oil regulator/servomotor17 Solenoid valve, NC18 Solenoid valve, NC19 Solenoid valve, NO20 Pressure gauge, gauge valve21 Pressure switch for oil, max.22 Differential air pressure switch

A Oil, inletB Oil, returnC Gas*) only on request

Dual fuel burners heavy fuel oil/gas

PI-diagram

20

PI13

A-474T

TC

PSPS

TI

TZA

A

B

6

1

2

3

4

5

8

C

9

11

12

M

10

14

15

17

16

19

18

7

PIPS21

TS PS

22

Capacity/back pressure graphs

Natural gas; gases of 2nd family,groups H and E

(equipment categories l2H and l2E )Heavy fuel oil: 1 kg/h = 11.22 kW

300 600 900 1200 1500 1800 2100 2400

201816141210

86420

mb

ar (

x100

Pa)

GRP-130 M

kW

400 500 1000 1500 2000 2500 3000

201816141210

86420

mb

ar (

x100

Pa)

GRP-250 M

kW

300 600 900 1200 1500 1800 2100 2400

201816141210

86420

mb

ar (

x100

Pa)

GRP-140 M

kW

400 500 1000 1500 2000 2500 3000 3500

201816141210

86420

mb

ar (

x100

Pa)

GRP-280 M

kW

300 600 900 1200 1500 1800 2100 2400 2700

20181614121086420

mb

ar (

x100

Pa)

GRP-150 M

kW

20

Page 24: Oil, Gas and Dual Fuel Burners - Nikhil TechnochemDual fuel burners, heavy oil/gas Dual fuel burners, light oil/gas Gas burners Heavy oil burners Light oil burners General 1 How to

Dual fuel burners heavy fuel oil/gas

GRP-130 M...-150 M GRP-250 M, -280 M

Hinge flange with limit switch • •

Burner flange gasket • •

Oil nozzle/nozzles • •

Heating cartridge for oil nozzle o o

Solenoid valves for oil • •

Heating cartridge for solenoid valves • •

Oil pump with pressure regulating valve • •

Heating cartridge for oil pump o o

Separate motor for oil pump • •

Non-return valve • •

2 pressure gauges for oil • •

Thermometer • •

Pressure switch for return oil • •

Deaerator for oil • •Electric preheater incl.: • •- limit thermostat- electronic temperature controller- temperature sensor

2 oil hoses, length 2000 mm • •

Electric tracing cables for burner oil pipes o o

Electric tracing cables for oil hoses o o

Oil filter • •

Pressure gauge for control of inlet oil o o

Pressure switch for control of inlet oil o oCompound regulator for regulation of • •air/gas/oil ratio incl.:- oil regulator- servomotor

Potentiometer fitted in servomotor o o

Gas nozzle • •Pressure gauge for measuring o othe pressure in gas nozzle

Gas butterfly valve • •

Gas pressure switch, max. • •

Differential air pressure switch • •

Ignition transformer • •

Ignition cables and electrodes • •

Flame sensor • •Inbuilt combustion air fan with • •direct-driven electric motor

Air dampers • •Pressure gauge for fan pressure o o

Control unit • •

Capacity controller • •

Motor contactors and thermal relays • •

Preheater contactors • •

Operating switches • •

Elbow 90° • •Double solenoid valveincl.: • •- gas pressure switch, min.- 2 gas valves- automatic valve proving system- ball valve, blow-off (loose)

Solenoid valve for ignition gas •

Manual • •

Scope of deliveryBurners include following equipment:

21

• standard delivery o option

Page 25: Oil, Gas and Dual Fuel Burners - Nikhil TechnochemDual fuel burners, heavy oil/gas Dual fuel burners, light oil/gas Gas burners Heavy oil burners Light oil burners General 1 How to

BURNER SERIES 130...150

SIZE TYPE **) 20 mbar 30 mbar 50 mbar 100 mbar

BURNER GAS VALVE BURNER MAX. CAPACITY kW *) COMBUSTION

GAS INLET PRESSURE

GKP-130 H R2” MB-ZRDLE 940 1150 1480 1500 200-152x50

GP/GKP/GRP-130 T/M DN 50 DMV-DLE 990 1210 1500 1500 200-152x50

DN 65 DMV-D 1140 1400 1500 1500 200-152x50

DN 80 DMV-D 1230 1500 1500 1500 200-152x50

GP/GKP-140 H R2” MB-ZRDLE 1110 1360 1760 2350 240-165x60

GP/GKP/GRP-140 T/M DN 50 DMV-DLE 1190 1460 1890 2350 240-165x60

DN 65 DMV-D 1590 1950 2350 2350 240-165x60

DN 80 DMV-D 1870 2290 2350 2350 240-165x60

GP/GKP-150 H R2” MB-ZRDLE 1120 1370 1770 2500 270-195x75

GP/GKP/GRP-150 T/M DN 50 DMV-DLE 1240 1520 1970 2700 270-195x75

DN 65 DMV-D 1610 1980 2520 2700 270-195x75

DN 80 DMV-D 1910 2340 2700 2700 270-195x75

Gas inlet pressure (Pmax) at burner- max. 500 mbar when using DMV-D valve- max. 360 mbar when using MB valve

NOTE! If the gas inlet pressure is less than 20 mbar or if the gas used is not among those mentioned, evaluation must be made case-specifically.

*) The max. capacities shown by the table are achieved when the boiler back pressure is 0.Natural gas 1 m3n/h 10 kW

**) or corresponding type

~=

Gas valve selection table

GP/GKP/GRP-250 T/M DN 50 DMV-D 1200 1500 2000 2600 270-195x75

DN 65 DMV-D 1800 2200 2600 2600 270-195x75

DN 80 DMV-D 2300 2600 2600 2600 270-195x75

DN 100 DMV-D 2600 2600 2600 2600 270-195x75

GP/GKP/GRP-280 T/M DN 50 DMV-D 1300 1600 2100 3000 300-215x75

DN 65 DMV-D 1900 2400 3100 3500 300-215x75

DN 80 DMV-D 2700 3300 3500 3500 300-215x75

DN 100 DMV-D 3200 3500 3500 3500 300-215x75

DN 125 DMV-D 3500 3500 3500 3500 300-215x75

Gas elbow

R2” DN50 DN65 DN80 DN100 DN125

H L L L L L L

GP/GKP/GRP-130…150 440 435 465 505 530 580 750

GP/GKP/GRP-250…280 450 - 510 560 615 665 745

Other dimensions available on special request

GAS ELBOW DIMENSIONS WITH DIFFERENT VALVES

22

BURNER SERIES 250, 280

L

HHEAD

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Burner preheater

Oilon ML mass preheater keeps the oil temperature stableeven if the incoming temperature fluctuates. On account ofthe construction and the electronic regulator, the temperatureof the oil flowing to the nozzle remains stable. The burnermay, depending on the capacity and model, have one ormore 6-kW heater equipped with a safety device to guardagainst overheating. The electronic regulator has an integratedminimum temperature limiter as well; this prevents the burnerfrom starting if the oil is too cold.

Accurate temperature controlguarantees good combustionIn burning heavy fuel oil, the right atomising viscosity of the oil isessential for good combustion and low combustion gas emissions.A prerequisite for stable atomising viscosity is that the oil temperaturestays stable throughout the firing rate.

Control basedon Oilon technology

Control basedon traditional technology

23

. . . . . .

Page 27: Oil, Gas and Dual Fuel Burners - Nikhil TechnochemDual fuel burners, heavy oil/gas Dual fuel burners, light oil/gas Gas burners Heavy oil burners Light oil burners General 1 How to

Silencer

ConstructionThe MV 1 silencer is made of steel plate lined with fireproof dampeningwool. The silencer is connected to the burner’s suction side via ascrew connection. The silencer reduces the high-pitched soundproduced by the air flow.

Silencer, type MV 3

ConstructionThe MV 3 silencer is made of steel plate lined with fireproof dampeningwool. This wheel-equipped silencer isolates the burner from foursides. The MV 3 silencer reduces the sounds produced when theburner operates.

Optimising combustion head pressure loss

The speed of the combustion air at the combustion head is controlledby moving the adjustment ring in the axial direction. When theadjustment ring is in the front position, the gap between the ringand the diffuser disc is small and therefore suitable for the minimumburner capacity. When the adjustment ring is in the rear position,the gap between the ring and the diffuser disc is large and thereforesuitable for maximum capacity.

Automatic combustion head optimisation is available as an optionfor the modulating burners. With this, the movable combustionhead adjustment ring is connected to the servomotor regulating theburner capacity. This way, the adjustment ring is always optimisedfor the required capacity. Furthermore, the adjustment range of theburner increases.

Intake silencer, type MV 1

24

Page 28: Oil, Gas and Dual Fuel Burners - Nikhil TechnochemDual fuel burners, heavy oil/gas Dual fuel burners, light oil/gas Gas burners Heavy oil burners Light oil burners General 1 How to

The development of the Low NOx burners increased the Oilon burnerselection considerably. The greatest improvement took place at theburner combustion head, where changes to the flow of the combustiongases enable lower NOx emissions. Various tests and practicalexperience prove that the Low NOx burners can achieve 40 to 60%lower emission levels than traditional burners do. The carbon monoxideemissions of the Low NOx burners are also very low.

Low NOx technology for lowercombustion gas emissions

The high efficiency typical of Oilon burners applies to the Low NOxburners, too. With respect to the setting dimensions, the outerdimensions of the burner combustion head are the same as thoseof standard burners, so Low NOx burners are easy to install in placeof traditional Oilon burners, without even electrical modifications.The burners are designed for H and E gases in gas category 2 (naturalgas).

25

Page 29: Oil, Gas and Dual Fuel Burners - Nikhil TechnochemDual fuel burners, heavy oil/gas Dual fuel burners, light oil/gas Gas burners Heavy oil burners Light oil burners General 1 How to

Masonry figure

Flame dimensions

The new, advanced servomotor of the modulating burnersmakes it possible to determine the minimum capacityof the burner more quickly than before.

1 Gasket2 Mounting panel3 Ceramic wool or equivalent4 MasonryØD1 see burner dimension diagramØD2 D1+40 mmL2 see burner dimension diagram

Servomotor

26

The dimensions apply for light oil and gas. For heavy oil, thedimensions used must be larger.

ØD

1

L2

12

4

3

ØD

2

60...90°

Flame lengthmax.

Flame diametermax.

kW

Flame lengthmin.

Flame diametermin.

0

1

2

3

4

5

6

7

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15x 1000 kW

x10

00m

m

Page 30: Oil, Gas and Dual Fuel Burners - Nikhil TechnochemDual fuel burners, heavy oil/gas Dual fuel burners, light oil/gas Gas burners Heavy oil burners Light oil burners General 1 How to

Oil supply diagram for heavy fuel oil

Example

Example

27

Gas pressure control assembly

Drilled ball valve

Drilled ball valve

Pressure regulating valve

RP-...M

RP-...H

Page 31: Oil, Gas and Dual Fuel Burners - Nikhil TechnochemDual fuel burners, heavy oil/gas Dual fuel burners, light oil/gas Gas burners Heavy oil burners Light oil burners General 1 How to
Page 32: Oil, Gas and Dual Fuel Burners - Nikhil TechnochemDual fuel burners, heavy oil/gas Dual fuel burners, light oil/gas Gas burners Heavy oil burners Light oil burners General 1 How to

OILON OYMetsä-Pietilänkatu 1P.O. Box 5FI-15801 Lahti, FinlandTel. +358 3 85 761Fax +358 3 857 [email protected]

www.oilon.com

We supply burners for ships accordingto classification societies, such as ABS,BV, GL, LRS, DNV, NKK, RINA, and RSclassifications.

Oilon invests in product developmentand research. A modern developmentcentre meeting all European standardsenables us to perform a wide range ofburning tests and accurate oil and gasmeasurements.

We participate in trade shows aroundthe world every year.