Offshore Platform Installation.pdf

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    EngineeringEngineeringProcurementProcurement

    ConstructionConstructionInstallationInstallation

    & Commissioning& CommissioningPresented byPresented by

    Mr. Therasap RattanapatMr. Therasap Rattanapat

    OVERVIEW OF OFFSHORE

    PLATFORM

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    World Primary Energy DemandWorld Primary Energy Demand

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    Concession in ThailandConcession in Thailand-Bongkot Field Development (PTTEP)

    -Arthit Field Development (PTTEP)

    -Erawan Group

    -Nang Nuan-Tantawan

    -etc

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    Joint Development Area (JDA)Joint Development Area (JDA)Thailand / MalaysiaThailand / Malaysia

    -Carigali - Triton Company Sdn.Bhd (CTOC)

    -Carigali PTTEPI Operating Company Sdn.Bhd (CPOC)

    -etc

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    PTT EXPLORATION AND PRODUCTIONPTT EXPLORATION AND PRODUCTION

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    Type of Offshore StructureType of Offshore Structure

    -Fixed Platform Gravity Base Platform, Jacket Type Platform

    -Compliant Tower Compliant Piled Tower, Guyed Tower

    -Tension Leg Platform

    -Floating Platform Semi-Submersible, Extendable Draft Platform, FSO, FPSO

    -Spar

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    Drilling RigDrilling Rig

    JackJack--UpUp

    Tender RigTender Rig

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    Offshore Platform in ThailandOffshore Platform in Thailand

    Fixed Platform, Jacket TypeFixed Platform, Jacket Type

    More economicalMore economical

    Rich gas reserveRich gas reserve-- lessless

    storage requirementstorage requirement

    Expected long field lifeExpected long field lifeeasyeasy

    expansionexpansion

    Suitable for shallow waterSuitable for shallow water

    (The water Depth In Gulf of(The water Depth In Gulf of

    Thailand is 80m Approx.)Thailand is 80m Approx.)

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    Field Development OrganizationField Development Organization

    Field

    Development

    Exploration

    Drilling

    Project

    Development Operation

    Financing and

    Accounting

    Legal and

    Contracting

    HSESchedule and

    Planning

    Major

    Modification

    Conceptual

    Design

    Detailed

    Design Procurement Fabrication

    Abandonment

    Load-out,

    Transportation,Installation

    Hook-up &

    Commissioning

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    E : EngineeringE : EngineeringEngineering DesignEngineering Design

    Feasibility StudyFeasibility Study Conceptual DesignConceptual Design

    FEED ( Front End Engineering Design)FEED ( Front End Engineering Design)

    Detail EngineeringDetail Engineering

    HAZOPHAZOP ENGINEERING

    Process Structure Piping InstrumentMechanical Electrical

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    Field Development PlanField Development Plan

    Central Processing ComplexCentral Processing Complex CPPCPP

    QP, bridge connected to the CPPQP, bridge connected to the CPP

    WP, bridge connected to the CPPWP, bridge connected to the CPP

    FP/T, bridge connected to the CPPFP/T, bridge connected to the CPP

    Five remote WellheadsFive remote Wellheads

    Gas gathering pipelines connecting the remote wellheadGas gathering pipelines connecting the remote wellheadplatformplatform

    A gas pipeline to export the gasA gas pipeline to export the gas

    A condensate line to export to Silver FSOA condensate line to export to Silver FSO

    Facilities for the first stage of the development

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    Living QuarterPlatform (LP)

    Processing Platform(PP)

    Low-Pressure Flare (LP)

    High-Pressure Flare (HP)

    Riser Platform(RP)

    Wellhead Platform

    (WP)

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    Design conditionDesign condition

    ReservoirsReservoirs Characteristic of waveCharacteristic of wave

    Direction of windDirection of wind

    100 years storm100 years storm 30 years design life.30 years design life.

    80 meters water depth80 meters water depth

    No seismic.No seismic.

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    CPP Facilities DesignCPP Facilities DesignOverall Processing facil it iesOverall Processing facil it ies

    Receiving facilitiesReceiving facilities

    Mercury removal facilitiesMercury removal facilities

    Gas processing facilitiesGas processing facilities

    Condensate processingCondensate processing

    facilitiesfacilities

    Produced water treatmentProduced water treatment

    and pumping facilitiesand pumping facilities

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    CPP Facilities DesignCPP Facilities DesignTopsides LayoutTopsides Layout

    All high pressure gas handling equipment should be located on eiAll high pressure gas handling equipment should be located on eithertherthe top or main deck and preferably be located at the west end othe top or main deck and preferably be located at the west end of thef theplatformplatform

    All major rotating equipment including gas turbine driven ProcesAll major rotating equipment including gas turbine driven ProcesssCompressors and Main Power Generation Units shall be located onCompressors and Main Power Generation Units shall be located on thethe

    top decktop deck Two cranes shall be used, one probably located on the west sideTwo cranes shall be used, one probably located on the west side of theof the

    platform and the other crane on the opposite side (platform and the other crane on the opposite side (i.ei.e east side) of theeast side) of theplatformplatform

    Boat landing facilities are not required on the CPP, only on theBoat landing facilities are not required on the CPP, only on the LQ andLQ and

    the DWPthe DWP--1. However bumper bars are required to facilitate supply boat1. However bumper bars are required to facilitate supply boataccess for diesel fillaccess for diesel fill

    UseUse ofofaa singlesingle--levellevel bridgebridge accessaccess betweenbetween LQLQ andand CPPCPP shallshall bebeusedused.. TheThe bridgebridge willwill connectconnect thethe mainmain deckdeck levellevel ofofthethe CPPCPP andand thetheLQLQ..

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    CPP Facilities DesignCPP Facilities DesignStructure DesignStructure Design

    Fixed platform 8 legsFixed platform 8 legs

    8484

    diameters pilesdiameters piles

    Skirt pile (if 8 legs are inadequate)Skirt pile (if 8 legs are inadequate)

    TopsideTopside -- FloatFloat--over installationover installation

    JacketJacket --Launching and craneLaunching and craneassisted upendingassisted upending 20 years of sacrificial anodes20 years of sacrificial anodes

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    CPP Facilities DesignCPP Facilities Design

    Glycol

    ContactorWellhead

    Platform

    Wellhead

    Platform

    Wellhead

    Platform

    Separator

    Condensate

    Stabilization

    FSO

    Compression

    GasMetering

    Pipeline

    WaterTreatment

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    QP Facilities DesignQP Facilities DesignDiamondDiamondLivingLivingQuartersQuartersBuildingBuilding

    Designed for modular construction withDesigned for modular construction with maximaummaximaum capacitycapacity

    of 150 personnelof 150 personnel

    AA HelideckHelideck to land a Sikorsky Sto land a Sikorsky S--61, S61, S--76 or a76 or a EurocopterEurocopterEC155 helicopterEC155 helicopter

    Dining/mess facilities designed to accommodate 90Dining/mess facilities designed to accommodate 90personnel at one servingpersonnel at one serving

    A medical centreA medical centre

    AA gymnasiumgymnasium andand outdooroutdoorrecreationrecreation facilitiesfacilities ((atat roofrooflevelleveljustjust belowbelow thethe HelideckHelideck).).

    AA TVTV//cinemacinema//trainingtraining roomroom providedprovided toto accommodateaccommodate 8080

    personnelpersonnel

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    QP Facilities DesignQP Facilities Design

    TopsideLayout

    Three deck levels are envisaged which include a Maindeck, a Mezzanine deck, and a Lower deck.

    The LQB shall be installed on the Main deck.

    The Central Control Room building will be installed on acantilever on the QP.

    All other facilities shall be located either on the Mezzaninedeck, Lower deck or in spaces available on the Main Deck.

    A single level bridge shall be used to connect the CPP to

    the LQ.

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    QP Facilities DesignQP Facilities DesignStructure DesignStructure Design

    Fixed platform 4 legsFixed platform 4 legs

    ThroughThrough--leg piles and groutedleg piles and grouted

    annuliannuli SideSide--lifting and cranelifting and crane

    assisted upendingassisted upending

    20 years of sacrificial anodes20 years of sacrificial anodes

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    FP/T DesignFP/T Design A flare tower, bridge connected to the CPP shall beA flare tower, bridge connected to the CPP shall be

    provided. The tower will support the flare tips of the HP, LPprovided. The tower will support the flare tips of the HP, LP

    and Acid Gas flare systems.and Acid Gas flare systems. Preliminary flare and dispersion studies have initially setPreliminary flare and dispersion studies have initially set

    the bridge length to be 120 m and tower height to be 25 mthe bridge length to be 120 m and tower height to be 25 mabove the flare platform deck.above the flare platform deck.

    Structure DesignStructure Design

    A 3 legged tripod structureA 3 legged tripod structure

    UngroutedUngrouted leg pilesleg piles 15 years of sacrificial anodes15 years of sacrificial anodes

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    WP DesignWP Design The function of the wellhead is toThe function of the wellhead is to

    maintain surface control of the well.maintain surface control of the well.

    All actuated wellhead valves will beAll actuated wellhead valves will behydraulically operated.hydraulically operated.

    Wells will be drilled by tender rig.Wells will be drilled by tender rig.

    All of Christmas trees that be usedAll of Christmas trees that be usedin the project are dry type.in the project are dry type.

    Structure DesignStructure Design

    4 legs with though leg piles4 legs with though leg piles

    Sided lifting and craneSided lifting and craneassisted upendingassisted upending

    20 years of sacrificial anodes20 years of sacrificial anodes

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    3D Design3D Design

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    Approx Tonnage of PlatformApprox Tonnage of Platform

    10001000

    12001200

    Wellhead ( 6 WH)Wellhead ( 6 WH)

    JacketJacket

    TopsideTopside

    100100Bridge (2 bridges)Bridge (2 bridges)

    500500

    500500

    FP/TFP/T

    JacketJacket

    TopsideTopside

    800800

    15001500

    QPQP

    JacketJacket

    TopsideTopside

    600060001500015000

    CPPCPP

    JacketJacketTopsideTopside

    Approx. weightApprox. weight

    (Tons / Each)(Tons / Each)

    FacilitiesFacilities