Océ VarioPrint 6000+ Series Ultra+, TP+, and...

Océ VarioPrint 6000+ Series Ultra+, TP+, and MICR+

Customer Expectations Document

Version 1

Engineering Services and Solutions Division Business Imaging Systems Group, Canon U.S.A., Inc.

Océ VarioPrint 6000+ Customer Expectations Document

Version 1 Océ VarioPrint 6000+ Series Customer Expectations Document Page 1

Contents 1. Introduction ............................................................................................................. 5 2. Product Overview ................................................................................................... 5

2.1. VarioPrint 6000 Ultra+ Series .......................................................................... 5 2.2 VarioPrint 6000 TP+ Series ............................................................................. 6 2.3 VarioPrint 6000 MICR+ Series ........................................................................ 6 2.4 New PRISMAsync Controller Features ........................................................... 7 2.5 New Hardware ................................................................................................ 7

2.5.1 Paper Input Module-A1 ...................................................................... 7 2.5.2 Duo Paper Tray-A1 ............................................................................ 7 2.5.3 PRISMAsync VP6000+-A1 ................................................................ 7 2.5.4 Operating Panel-B1 ........................................................................... 8

2.6 Summary of Functions .................................................................................... 8 2.7 Standard Configuration ................................................................................... 9 2.8 PRISMAsync Controller................................................................................... 9 2.9 Professional Input/Output Accessories ......................................................... 10

3. Machine Dimensions and Space Requirements ................................................ 11 3.1 Dimensions ................................................................................................... 11 3.2 Weight ........................................................................................................... 12 3.3 Dimensions Diagrams ................................................................................... 13 3.4 Recommended Floor Space Requirements .................................................. 14 3.5 Floor Structure Requirements ....................................................................... 15 3.6 Network Connectivity .................................................................................... 15

4. Power/Electrical Requirements ........................................................................... 16 4.1 Power Receptacles for the Main Unit and Optional Accessories ................... 16 4.2 Power Requirements for the Main Unit and Optional Accessories ................ 17

5. Environmental Factors and Requirements......................................................... 20 5.1 Temperature and Humidity ............................................................................ 20 5.2. Temperature Gradient ................................................................................... 20 5.3 Ventilation ..................................................................................................... 21 5.4 Optimal Elevation .......................................................................................... 21 5.5 Lighting.......................................................................................................... 21 5.6 Sunlight ......................................................................................................... 21 5.7 Ammonia ....................................................................................................... 21



6. Specifications ....................................................................................................... 22 6.1 Main Unit and PIM-A1 ................................................................................... 22 6.2 PRISMAsync Controller................................................................................. 24

6.2.1 USB Stick ......................................................................................... 25 6.3 High Capacity Stacker 2.1 ............................................................................. 26 6.4 Set Finisher ................................................................................................... 27 6.5 Print Guard 3 ................................................................................................. 28 6.6 GBC PowerPunch ......................................................................................... 28 6.7 iXDP eXchangeable Die Punch ..................................................................... 29 6.8 BLM200 Booklet Maker ................................................................................. 30 6.9 BLM550 Booklet Maker ................................................................................. 31 6.10 BLM6300 Booklet Maker ............................................................................... 32 6.11 SDD BGB1208 Glue Binder .......................................................................... 33 6.12 DFS30 Tape Binder ...................................................................................... 34 6.13 PowerLift ....................................................................................................... 35 6.14 Lasermax Roll Feeder ................................................................................... 35

7. System Options and Software ............................................................................. 36 7.1 Remote User Interface .................................................................................. 36 7.2 Océ PRISMAaccess ...................................................................................... 36 7.3 Océ PRISMAprepare .................................................................................... 36 7.4 Océ PRISMAproduction ................................................................................ 36 7.5 Other Océ VarioPrint 6000+ Series Software Optional Licenses .................. 37

8. Installation Review ............................................................................................... 38 8.1 Installation Time ............................................................................................ 38 8.2 Customer Responsibilities ............................................................................. 38

9. KOM (Key Operator Maintenance) Program ....................................................... 39 9.1 Program Benefits .......................................................................................... 39 9.2 Training ......................................................................................................... 39 9.3 KOM Program Actions .................................................................................. 40 9.4 Key Operator Replaceable Parts ................................................................... 41 9.5 Operator Safety ............................................................................................. 42

9.5.1 Personal Safety ............................................................................... 42 9.5.2 Equipment Safety ............................................................................ 42 9.5.3 Tool Safety ....................................................................................... 43

10. Consumables ........................................................................................................ 44 10.1 Consumable Parts ......................................................................................... 44

10.1.1 Estimated Life of Consumables ....................................................... 45 11. Toner Container Yields ........................................................................................ 45 12. Estimated Performance Standards ..................................................................... 46 13. Optimum Monthly Product Performance ............................................................ 47 14. Machine Reliability and Productivity .................................................................. 48

14.1 Print Speed ................................................................................................... 48 14.2 Mixed Media Productivity .............................................................................. 48 14.3 Paper and Toner ........................................................................................... 49



15. Media Usage/Compatibility .................................................................................. 50 15.1 Media Characteristics by Media Library Parameters ..................................... 50 15.2 Media Specific Adjustments .......................................................................... 51 15.3 Advanced Media Settings.............................................................................. 52 15.4 Paper Handling and Storage ......................................................................... 52 15.5 Selecting the Correct Media and Pre-Printed Media ..................................... 53 15.6 Note for Customers Who Cut Their Own Paper ............................................ 53 15.7 Paper Grain and Curl .................................................................................... 54

16. Responsibility Matrix ........................................................................................... 55



IMPORTANT The purpose of this Customer Expectations Document is to explain the current features and capabilities of the Océ VarioPrint 6000+ Series, and provide customers information about what to expect before purchasing the machine. The information included in this document has been pulled from various sources, including product reference guides, service guides, and user manuals. Specifications and other information contained herein may vary slightly, and in a non-material way, from actual device values, including those found in advertising and other printed matter. Part numbers, yield information, and specifications are subject to change without notice. Accordingly, the latest specifications for the machine may not be found in this document. As new information becomes available, this document will be revised. Canon authorized dealers can access the latest revision of this document from the Download Center page on the e-Support Web site (support.cusa.canon.com).

DISCLAIMER NEITHER CANON NOR ITS SUPPLIERS NOR ANY AUTHORIZED SERVICE PROVIDER SHALL BE LIABLE FOR PERSONAL INJURY OR PROPERTY DAMAGE (UNLESS CAUSED SOLELY AND DIRECTLY BY THE NEGLIGENCE OF CANON OR ANY AUTHORIZED SERVICE PROVIDER), LOSS OF REVENUE OR PROFIT, FAILURE TO REALIZE SAVINGS OR OTHER BENEFITS, EXPENDITURES FOR SUBSTITUTE EQUIPMENT OR SERVICES, LOSS OR CORRUPTION OF DATA, INCLUDING, WITHOUT LIMITATION, DATA STORED ON THE PRODUCT’S HARD DISK DRIVE, STORAGE CHARGES OR OTHER SPECIAL, INCIDENTAL OR CONSEQUENTIAL DAMAGES CAUSED BY THE USE, MISUSE OR INABILITY TO USE THE PRODUCT, REGARDLESS OF THE LEGAL THEORY ON WHICH THE CLAIM IS BASED AND EVEN IF CANON OR ITS SUPPLIERS OR ANY AUTHORIZED SERVICE PROVIDER HAS BEEN ADVISED OF THE POSSIBILITY OF SUCH DAMAGES. NOR SHALL RECOVERY OF ANY KIND AGAINST CANON OR ITS SUPPLIERS OR ANY AUTHORIZED SERVICE PROVIDER BE GREATER IN AMOUNT THAN THE PURCHASE PRICE OF THE PRODUCT CAUSING THE ALLEGED DAMAGE. WITHOUT LIMITING THE FOREGOING, THE PURCHASER ASSUMES ALL RISKS AND LIABILITY FOR LOSS, DAMAGE OR INJURY TO PERSONS AND THE PROPERTY OF THE PURCHASER OR OTHERS ARISING OUT OF THE POSSESSION, USE, MISUSE, OR INABILITY TO USE THE PRODUCT NOT CAUSED SOLELY AND DIRECTLY BY THE NEGLIGENCE OF CANON OR ANY AUTHORIZED SERVICE PROVIDER. Copyright 2013 by Canon U.S.A., Inc. All rights reserved. Océ, VarioPrint, PRISMAaccess, PRISMAprepare, PRISMAproduction, and DPlink are registered trademarks of Océ-Technologies B.V. Product and company names used herein are, or may be, the registered trademarks or trademarks of their respective owners.

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1. Introduction The Océ VarioPrint 6000+ Series Customer Expectations Document contains information about the features and capabilities of the Océ VarioPrint 6000+ Series. This document should be used as part of the presale and preinstallation planning processes to help clarify the requirements and responsibilities associated with supporting, owning, and operating the Océ VarioPrint 6000+ Series. It is also recommended that those interested in purchasing the Océ VarioPrint 6000+ Series have, and familiarize themselves with, the information in this document prior to making their purchase.

2. Product Overview The Canon Océ VarioPrint 6000+ Series consists of the VarioPrint 6160/6200/6250/6320 Ultra+ and TP+, and the 6160/6200/6250 MICR+ (Magnetic Ink Character Recognition) models. These models are digital duplex cut-sheet printers that are powered by the Océ Gemini Instant Duplex technology that simultaneously presses images into both sides of the paper in a single pass, delivering accurate registration and offset-class quality. These models bring the following capabilities and features to users in a high-volume print environment.

2.1. VarioPrint 6000 Ultra+ Series • Prints two-sided LTR (Letter-size) documents in up to 306 ipm (images per

minute) on LTR (Letter) paper, depending on the license set purchased. • Supports up to 12 paper trays with a total paper capacity of 13,800 sheets, and a

roll feeder1

• Supports up to three stackers, a finisher, and other external finishers.

(the roll feeder acts as a third PIM). If the Duo Paper Tray option is attached, the total paper capacity is increased to approximately 24,000 sheets.

• Supports a large range of media, media sizes, and media weights. • Print operations can expand services to include high-volume applications, such

as books, course materials, training and technical manuals, booklets, catalogs, variable data printing, and trans-promotional printing.

1 If the roll feeder is attached, only two PIMs can be installed.



2.2 VarioPrint 6000 TP+ Series • Prints two-sided LTR (Letter-size) documents in up to 306 ipm on LTR paper,

depending on the license set purchased. • Supports up to 12 paper trays with a total paper capacity of 13,800 sheets, and a

roll feeder1 (the roll feeder acts as a third PIM). If the Duo Paper Tray option is attached, the total paper capacity is increased to approximately 24,000 sheets.

• Supports up to three stackers, a finisher, and other external finishers. • Optimal printer for transactional and direct mail environments with demanding

offline finishing requirements and mail stream durability requirements. In these environments there is a risk of toner abrasion with all technologies. We recommend customer testing prior to purchase.

• Transactional applications include: invoices, monthly statements, insurance policies, credit card bills, explanation of benefits, letters, contracts, and notices.

• Direct mail applications include: postcards, solicitation letters, flyers, custom mailers, and interactive documents with QR codes. 1 If the roll feeder is attached, only two PIMs can be installed.

2.3 VarioPrint 6000 MICR+ Series • Prints two-sided LTR (Letter-size) documents in up to 248 ipm, depending on the

license set purchased. • Supports up to 12 paper trays with a total paper capacity of 13,800 sheets, and a

roll feeder1 (the roll feeder acts as a third PIM) If the Duo Paper Tray option is attached, the total paper capacity is increased to approximately 24,000 sheets.

• Supports up to three stackers, a finisher, and other external finishers. • Standard Secure IPDS Printing for MICR. Also, supports PostScript 3, PDF,

PCL6 and PCL5e. • Optimal for printing secure and accurate checks and other negotiable documents. • Use the same engine to print books, booklets, manuals, invoices, statements,

direct mail, policies, and other duplex documents. 1 If the roll feeder is attached, only two PIMs can be installed.



2.4 New PRISMAsync Controller Features • Supports IPv6 and IPv4 IP addresses • Number of hot folders has been increased to 250. • Improved readability of Asian fonts on GUI • Korean language support on the operation panel • Handles non-collated copies, including set/sheet-recovery • Supports Adobe 30.20 • Ability to edit media sizes on the operation panel • Displays progress information on uncompleted jobs in the waiting queue • Ability to make custom media sizes as the default paper size from the PCL driver • Ability to automatically shutdown the system with shutdown timers • Ability to install and upgrade software with the use of USB memory access

directly on the operation panel

IMPORTANT Do not turn ON or reboot the PRISMAsync controller or engine if there is a USB stick inserted into the operator panel, unless instructed by a TSM (Technical Service Manual) procedure.

2.5 New Hardware

The new hardware described below is only supported by the VarioPrint 6000+ Series engines. Previous machine model engines cannot be upgraded.

2.5.1 Paper Input Module-A1

Flexible media sizes (320 mm to 350 mm by 450 mm to 500 mm)2

2.5.2 Duo Paper Tray-A1 • Capacity per tray is 3,400 medium size sheets (left stack: 1,800 sheets; right

stack: 1,600 sheets) • Increases PIM-A1’s media capacity to 8,000 sheets

2.5.3 PRISMAsync VP6000+-A1 • T20 iBase type • Intel i5 2.4 GHz – up to 30% performance gain in RIP processing • 4 GB DDR 1333 MHz • 2 x Gbit network ports that support 10/100/1000 Mb Ethernet • 2 x 500 GB Hard Disk Drives • Windows 7 platform

2 The 350 mm x 500 mm tray requires the optional large Paper Input Module 350x500mm-A1.



2.5.4 Operating Panel-B1 • Power management via soft key (ON/OFF switch and Hold/Go button) • USB connector for direct printing • Media button to access trays while the printer is warming up • Ocean style UI (User Interface) lay-out and new properties style • Ability to store logging information to USB memory • Software installation and upgrade via USB memory

IMPORTANT Do not turn ON or reboot the PRISMAsync controller or engine if there is a USB stick inserted into the operator panel, unless instructed by a TSM (Technical Service Manual) procedure.

2.6 Summary of Functions

Function

Océ VarioPrint 6000+ Series 6320+ 6250+ 6200+ 6160+

Print Speed (LTR) B&W 306 ipm 248 ipm 198 ipm 166 ipm

Print Resolution Up to 600 x 1,200 dpi

Paper Size Minimum 8” x 8” (203 mm x 203 mm)3

Maximum

12.6” x 19.2” (320 mm x 488 mm)

Paper Weight Plain 16 lb bond to 74 lb cover (60 to 200 g/m²) standard

50 to 60 g/m2 and 200 to 300 g/m2 (approved media only)

Coated 115 to 200 g/m2 standard 80 to 115 g/m2 and 200 to 250 g/m2 (approved media only)

Non-Printable Area Up to 2 mm from all four edges of the media4

Maximum Printable Area for Maximum Paper Size

12.5” x 19.1” (318 mm x 486 mm)

Controller Standard Océ PRISMAsync Controller V6.1 Controller HDD Capacity 500 GB x 2 Controller Memory 4 GB

Power Consumption

During Operation Approximately 4.0 to 9.2 kW5

Standby

Approximately 0.9 kW

Sleep Mode Recovery Time Approximately 12 minutes Security Optional with E-Shredding license enabled on the PRISMAsync controller Print Standard Network Standard Ethernet 10/100/1000 Base-TX

3 Statement size (7” x 10”) support is available with the optional Paper Input Module for the 1,700 sheet tray. 4 Based on the printer language and media being used. 5 Depends on the paper weight.



2.7 Standard Configuration The standard configuration for the Océ VarioPrint 6000+ Series includes: • Océ VarioPrint 6000+ Series main unit (engine) • Operator panel with attention light • PRISMAsync controller • IIM (Internal Interface Module) • 1 PIM (Paper Input Module) • 1 High Capacity Stacker 2.1

2.8 PRISMAsync Controller The Océ VarioPrint 6000+ Series is powered by Océ’s PRISMAsync Print Controller. The PRISMAsync controller seamlessly enables the customer to streamline their workflow and turn out more work in less time with the following features: • Scheduler - Plan-ahead functionality for multiple jobs simultaneously. The

scheduler only shows an estimated job completion time, not the actual time it may take to complete a job. The actual job completion time may vary, depending on mixed media jobs, mixplex jobs, selected Finishing settings, and color adjustments.

• Streaming (spooling, RIPing, printing, and cleaning up simultaneously). • JDF (Job Definition Format) connector compatible. • Multiple standard and customizable workflow profiles. • Media-based operation with PRISMA media catalog. • PRISMAsync controller settings are accessible via a Web browser using the

Settings Editor.



2.9 Professional Input/Output Accessories The Océ VarioPrint 6000+ Series features many input and output accessories that allow customers to complete large jobs directly from the machine. For more information on the input and output accessories that can be attached to the machine, see “Specifications,” on p. 22. Input Accessories • PIM (Paper Input Module)-A1 (standard); two additional PIM-A1s (optional) can

be attached for a maximum of three. • Lasermax Roll System (feeder and cutter) (optional) Optional Finishing (Output) Accessories • IIM (Internal Interface Module)-A1 (standard) • High Capacity Stacker 2.1 (One High Capacity Stacker is mandatory (standard));

(two additional High Capacity Stackers (optional) can be attached for a maximum of three)

• High Capacity Stacker with Set Finisher6

• iXDP (Integrated eXchangeable Die Punch Unit)

7

• MEM (Media Enhancement Module)

• PrintGuard 3 (standard on the TP+ and MICR+ lines)8

• Océ DFS30-N Tape Binder

• Booklet Maker BLM200 • Booklet Maker BLM550 • Booklet Maker BLM6300 • GBC Power Punch • Glue Binder • PowerLift

IMPORTANT • The Set Finisher cannot be purchased separately and installed after purchase. • The Print Guard 3 cannot be combined with the MEM. • Only one Set Finisher can be a part of a configuration. • The PowerLift is used only with the High Capacity Stacker 2.1.

6 When the Set Finisher is installed on the Océ VarioPrint 6320+ machine, all sheets printed to the Set Finisher

are printed at the Océ VarioPrint 6250+ print speed (125 sheets per minute). 7 Can only be attached to the Océ VarioPrint 6160 Ultra+, TP+, and MICR+ lines. 8 Can only be attached to the Océ VarioPrint TP+ and MICR+ print engines, and always requires a combination of

two units.



3. Machine Dimensions and Space Requirements 3.1 Dimensions

The following table includes the width, height, and depth dimensions (in inches and millimeters) of the main unit and optional accessories.

Unit Width Depth Height Print Engine 56.8” 1,443 mm 42.1” 1,070 mm 76.0” 1,930 mm Paper Input Module-A1 36.3” 922 mm 28.3” 718 mm 45.3” 1,150 mm Input Interface Module-A19 19.1” 485 mm 28.3” 720 mm 68.8” 1,748 mm Media Enhancement Module 28.7” 729 mm 28.3” 720 mm 45.3” 1,151 mm

High Capacity Stacker 2.1 45.4” 1,154 mm 28.9” 734 mm 46.0” 1,169 mm High Capacity Stacker 2.1 including Set Finisher10 45.4” 1,154 mm 28.9” 734 mm 85.0” 2,159 mm

Print Guard 311 28.7” 729 mm 31.9” 810 mm 45.3” 1,151 mm iXDP7 13.0” 330 mm 28.2” 716 mm 44.6” 1,134 mm Océ DFS30-N Tape Binder 34.0” 864 mm 28.0” 711 mm 44.0” 1,118 mm Booklet Maker BLM55012 65.9” 1,675 mm 73.6” 1,870 mm 52.4” 1,330 mm Booklet Maker BLM20012 28.0” 711 mm 35.0” 889 mm 42.0” 1,067 mm Booklet Maker BLM630012 36.0” 914 mm 27.0” 686 mm 48.0” 1,219 mm GBC Power Punch13 32.0” 813 mm 81.0” 2,057 mm 46.0” 1,169 mm BGB1208 Glue Binder14 102.4” 2,600 mm 58.70” 1,490 mm 47.2” 1,200 mm Lasermax Roll System (feeder and cutter) 148” 3,770 mm 43.0” 1,100 mm 63.0” 1,600 mm

PowerLift 21.0” 530 mm 33.0” 850 mm 60.0” 1,520 mm 7 Can only be attached to the Océ VarioPrint 6160 Ultra+, TP+, and MICR+ lines.

9 The height includes the measurements when the operation panel and attention light are attached. 10 The height includes the measurements of the highest point when the Set Finisher is opened. 11 Must attach two Print Guards, which increases the width of the machine by 57.4” (1,458 mm). 12 The dimensions are only for the main body. 13 The dimensions include the uncrated punch unit and a single stacker. 14 Includes the Binder Unit, Input Unit, and Output Unit. The dimensions are when the glue binder is assembled.



3.2 Weight The weights of the main unit (print engine), paper feeding and finishing options (in pounds and kilograms) are listed in the table below.

Unit Weight Print Engine 1,499 lb 680 kg Paper Input Module-A1 507 lb 229 kg Input Interface Module-A1 225 lb 102 kg Media Enhancement Module 298 lb 135 kg High Capacity Stacker 2.1 353 lb 160 kg High Capacity Stacker 2.1 including Set Finisher 639 lb 289 kg Print Guard 3 (x2)15 386 lb 175 kg iXDP7 165 lb 75 kg Océ DFS30-N Tape Binder 353 lb 160 kg Booklet Maker BLM200 441 lb 200 kg Booklet Maker BLM550 1,543 lb 700 kg Booklet Maker BLM6300 485 lb 219 kg GBC Power Punch 890 lb 403 kg BGB1208 Glue Binder 1,675 lb 760 kg Lasermax Roll System (feeder and cutter) 1,338 lb 607 kg PowerLift 80 lb 36 kg 7 Can only be attached to the Océ VarioPrint 6160 Ultra+, TP+, and MICR+ lines.

15 The weight displayed is per unit. Must attach two Print Guards to the machine.



3.3 Dimensions Diagrams The installation site must provide enough space for unrestricted operation, maintenance work, and proper ventilation. Every attempt should be made to install the equipment in a room that is large enough for the proper servicing and maintenance of the equipment, and ensure that issues, such as ventilation, odors, and dust accumulation are not a concern.

Minimum Configuration

Height Requirements

Ultra+ Large Configuration

Approximately 321”

Approx. 42.1”

Provide at least 39.4” behind and around the left and right sides of the machine (excluding any external finishing options), and provide at least 86.7” around the front of the machine (with all doors and access panels open).

Approx. 85.0” Approx.

47.4"

Approx. 108.9”

Approx. 56.8”

Approx. 136.2”

Appr. 19.1”



TP+ and MICR+ Large Configuration

3.4 Recommended Floor Space Requirements

For the VarioPrint 6000 Ultra+ large configuration, it is recommended that there be at least 33.3’ (W) x 14.4’ (D) of floor space. This excludes any external finishing equipment space requirements.

For the VarioPrint 6000 TP+ and MICR+ large configuration, it is recommended that there be at least 38’ (W) x 14.4’ (D) of floor space. This excludes any external finishing equipment space requirements.

33.3’ (10.15 m)

14.4

’ (4.

4 m

)

Approx. 108.9”

Approx. 56.8”

Approx. 136.2”

Appr. 19.1”

Approx. 57.4”

Approximately 378.4”

38’ (11.6 m)

14.4

’ (4.

4 m

)



IMPORTANT • The Océ VarioPrint 6000+ Series was created to be modular in design. Floor

space, budget, monthly copy/print volume, and applications will determine which configuration works best.

• The Ultra+ large configuration includes the Main Unit (print engine), IIM, High Capacity Stacker 2.1 (x3), PIM-A1 (x3). Only one DFD (Document Finishing Device) can also be attached to this configuration.

• The TP+ or MICR+ large configuration includes the Main Unit (print engine), IIM, High Capacity Stacker 2.1 (x3), PIM-A1 (x3), and Print Guard 3 Units (x2) (standard on the TP+ and MICR+ models).

• If the HCS 2.1 with Set Finisher is installed on the machine, the height of the machine increases to 85” (2,159 mm).

• The optional Lasermax Roll Feeder is not shown in the configuration diagrams above. If the Lasermax Roll Feeder is attached to the machine, the customer can only attach a maximum of two (2) PIM-A1s.

• Only one online finishing device can be connected to the DFD-2 interface. • Make sure that approximately 86.7” (2,202 mm) of space is provided around the

front, and approximately 39.4” (1,000 mm) of space is provided around the left and right sides and the rear of the machine for the proper servicing of the equipment.

• The floor must be level (with no bows) for the stabilization and support of the machine.

• The machine should not be moved once it is in place.

3.5 Floor Structure Requirements The floor on which this machine is installed must have strength of at least 100 lb/ft2 (488 kg/m2). If the floor does not have this level of strength, consult a building contractor before installing the machine. The weight of the machine is distributed on the floor through the adjusters and wheels. Do not install the machine on an unstable floor or platform.

3.6 Network Connectivity A standard 10/100/1000Base-T Ethernet interface (RJ-45 jack) for device installation, monitoring, ships standard with all configurations. A USB 2.0 High-Speed interface port ships standard with all configurations via the operating panel for direct connection to centralized environments that want to drive all jobs through a single host PC.



4. Power/Electrical Requirements Canon USA strongly suggests dedicated and properly grounded outlets be provided for the VarioPrint 6000+ Series devices and optional accessories. The VarioPrint 6000+ Series main unit requires a dedicated single phase 208-240 V/50A NEMA 14-50 receptacle, or a dedicated 3 phase 208-240 V/30A NEMA L15-30 receptacle for proper operation. Power supply requirements for the VarioPrint 6000+ Series main unit, finishing devices, and accessories are listed in the tables below. Confirm that the required power receptacles are available prior to installation.

4.1 Power Receptacles for the Main Unit and Optional Accessories

VarioPrint 6000+ Main Unit (Print Engine Module) (Select ONE)

NEMA 14-50 R

NEMA L15-30 R

PIM and HCS-2.1 Stacker

NEMA 5-15R

Print Guard Unit x 2, GBC PowerPunch, BLM6300, BLM200, and DFS30 Tape Binder

NEMA 5-20R

BLM550

NEMA 6-20R

BGB1208 Glue Binder (Select ONE)

NEMA L6-30R NEMA 14-30R NEMA L15-30R



4.2 Power Requirements for the Main Unit and Optional Accessories

Part or Accessory Power Supply Power Receptacle Length of Power Cord

Main Unit (Print Engine Module)

3 Phase 208-240 V/30 A outlet NEMA L15-30R 15’ (4.6 m)

Single Phase 208-240 V/50 A outlet NEMA 14-50R 15’ (4.6 m)

PIM 1 115 V/15 A outlet NEMA 5-15R 12’ (3.6 m) PIM 2 115 V/15 A outlet NEMA 5-15R 12’ (3.6 m) PIM 3 115 V/15 A outlet NEMA 5-15R 12’ (3.6 m) High Capacity Stacker Only 115 V/15 A outlet NEMA 5-15R 12’ (3.6 m) High Capacity Stacker with Set Finisher16 115 V/15 A outlet NEMA 5-15R 15’ (4.6 m)

Media Enhancement Module 100-240 V/15 A outlet NEMA 5-15R 12’ (3.6 m) PRISMAsync Controller Powered by the Main Unit — — Print Guard Unit17 115 V/20 A outlet x 2 NEMA 5-20R x 2 12’ (3.6 m) x 2

GBC PowerPunch18 110 V/20 A outlet NEMA 5-20R 12’ (3.6 m) x 2

iXDP7 Single Phase 115 V/15 A outlet NEMA 5-15R 12’ (3.6 m)

DFS30 Tape Binder 110 V/20 A outlet NEMA 5-20R 12’ (3.6 m)

BLM200 Single Phase 120 V/15 A outlet NEMA 5-20R 12’ (3.6 m)



BGB1208 Glue Binder (Select only ONE outlet configuration)19

3 Phase 208-240 V/30 A outlet

NEMA L6-30R

3 Phase 208-240 V/30 A outlet NEMA 14-30R

3 Phase 208-240 V/30 A outlet NEMA L15-30R

7 Can only be attached to the Océ VarioPrint 6160 Ultra+, TP+, and MICR+ lines.

16 The Set Finisher is powered by the IIM 208V AC (on the Ultra+ machine only). 17 If the Print Guard units are installed, the customer must provide two, 115V AC, 20 amp, dedicated, single phase

lines. If a finisher is attached, the customer must supply a separate 208V AC, single phase, 20 amp line. 18 Two outlets are required for a system with one stacker, and three outlets are required for a system with two

stackers. 19 The BGB1208 Glue Binder can only be configured as a 220 V system.



VarioPrint 6000 Ultra+ Power Requirements

VarioPrint 6000 TP+ and MICR+ Power Requirements



IMPORTANT • If the machine configuration has multiple PIMs or HCS stackers attached, up to

three PIMs can use one power strip or quad box that contains separate 115 V AC power outlets for each module (on the left side of the engine). Up to three HCS stackers, can use one power strip or quad box that contains separate 115 V AC power outlets for each module (on the right side of the engine). The use of power strips or quad boxes also provides a power source for service tools, such as a technician’s laptop computer or vacuum; however, it is up to the customer to provide a separate 115 V AC power source for this purpose.

• Use only dedicated and properly grounded outlets for the main unit. It is also strongly suggested to use dedicated and properly grounded outlets for each optional accessory. Do not use extension cords. The ground connection serves to provide the internal electronics with a reference voltage. Faulty or poor ground sources will cause this reference voltage to fall into a range that no longer serves as a reliable reference voltage. The internal logic and programming of the VarioPrint 6000+ Series machines will not perform reliably because there is an insufficient difference between the internal operating signal voltages and the poor ground reference signal. A qualified electrician can measure and provide the ground source that the VarioPrint 6000+ Series machines or any computer controlled office equipment requires.

• Before installation, confirm that all necessary receptacles are available. NOTE

The power and dimension specifications for the Print Guard or MEM should be supplied between the print engine and HCS.



5. Environmental Factors and Requirements When installing the VarioPrint 6000+ Series machines the environmental conditions of the room where the machine is located should be as described in the table below.

Optimum Temperature Range Between 62.6°F (17°C) and 82.4°F (28°C)

Optimum Humidity Range Between 20% and 80% Relative Humidity Atmospheric Pressure Less than 1,000 m (3,280.8’) (898.7 hPa or 0.887 atm) Noise (sound level) Run (Operating) Condition: 78 dB; Standby: 58 dB

Ozone Emissions VP6160+, 6200+, 6250+: Approximately 0.2 mg/hour VP6320+: Approximately 0.3 mg/hour

NOTE • In certain areas of the country and during certain times of the year, it may be

necessary to use a humidifier or dehumidifier to attain the proper humidity levels for optimal machine performance. There is a risk that productivity and paper feeding may be affected if the machine is operated outside of these guidelines.

• The machine should not be installed in locations with significant shifts in temperature or humidity. Areas containing water, or equipment that can significantly alter room temperature or humidity, such as a heater, stove, or portable air conditioner, should be avoided, unless proper environmental control is available to achieve maximum productivity or quality capability.

5.1 Temperature and Humidity The optimal humidity range for storing paper is 30% to 70% RH (Relative Humidity) with a room temperature of 68°F to 80.6°F (20°C to 27°C). Storing paper in a location that does not meet these specifications may affect paper feeding and image quality. For example, if the humidity is too high, paper curling and paper jams will increase. If the humidity is too low, paper may shrink or lose resistance, and toner will not adhere to the paper as well. Only use paper that has fully acclimatized to the environment in which the machine is installed. Using paper that has been stored in a different environment (with a different temperature and humidity), may cause paper jams or result in poor print quality.

5.2. Temperature Gradient If a sudden temperature change occurs, it may have an adverse affect on image positioning. Sudden temperature changes may cause the paper to bend or contract, cause the machine to malfunction, and form condensation. Every effort should be made to maintain consistent temperature and humidity levels in the operating environment at all times for the VarioPrint 6000+ Series machines. If a humidifier must be used to regulate the humidity, use one that has a mineral filter on it.



5.3 Ventilation Ensure that there is an air exchange rate of at least 300 m3 per hour, and at least 2,649 ft3 (75 m3) of space in the location where the machine will be installed.

5.4 Optimal Elevation Install the machine at an elevation below 3,280.8’ (1,000 m) (898.7 hPa) for optimal machine performance.

5.5 Lighting Canon USA recommends installing the machine in a location with at least 500 lux of lighting 29 1/2” (750 mm) above the floor for normal operations and maintenance.

5.6 Sunlight Avoid installing the machine in direct sunlight. Direct sunlight has adverse effects on toner consistency and image quality. If direct sunlight is unavoidable, use curtains to shade the machine. Make sure that the curtains do not block the machine’s ventilation slots or louvers, or interfere with the electrical cord or power supply.

5.7 Ammonia Avoid installing the machine where ammonia is emitted. In a sufficient amount, ammonia will attack the surfaces of the machine’s paper feed and image quality components, thereby shortening their useful life and increasing the need for periodic and remedial maintenance. A professional assessment of the air quality in the room in which the machine is to be installed is recommended prior to its installation.



6. Specifications This chapter explains the specifications of the main unit and optional accessories. The specifications provided are approximate values for the user’s reference only, and are subject to change without notice for product improvement or future release.

6.1 Main Unit and PIM-A1

Item Specifications

Name Océ VarioPrint 6000+ Series

Type LED

Engine Technology Océ Gemini Instant Duplex

Color Supported Black-and-White

Print Resolution Up to 600 x 1,200 dpi

Number of Gradations 200

PIM Paper Capacity 4 trays (LTR) (20 lb bond (80 g/m2)): Approximately 4,600 sheets

PIM Paper Size/Weight/Type3

Size: All custom sizes between 8” x 8” to 12.6” x 19.2” (203 mm x 203 mm to 320 mm x 488 mm))

Weight: Plain: 16 lb bond to 74 lb cover (60 to 200 g/m²) standard

50 to 60 g/m2 and 200 to 300 g/m2 (approved media only) Coated: 115 to 200 g/m2 standard

80 to 115 g/m2 and 200 to 250 g/m2 (approved media only)

Type: Plain, Offset, Coated, Transparency, Pre-punched, Pre-printed, Tab, Labels, Textured, Die cuts, Carbonless

Non-Printable Area Up to 2 mm from all four edges of the media4

Maximum Printable Area for Maximum Paper Size

12.5” x 19.1” (318 mm x 486 mm)

Registration Tolerance Maximum ±0.5 mm

PIM Options

• 2nd and 3rd PIM-A1 • Roll Feeder: Approximately 60,000 (20 lb bond (80 g/m2)) sheets1 • Dual Paper Tray: For the two large capacity trays only

- Capacity per tray is 3,400 medium size sheets (left stack: 1,800 sheets; right stack: 1,600 sheets)

- Increases PIM-A1’s media capacity to 8,000 sheets 1 If the roll feeder is attached, only two PIMs can be installed. 3 Statement size (7” x 10”) support is available with the optional Paper Input Module for the 1,700 sheet

tray. 4 Based on the printer language and media being used.



Main Unit Table Continued

Item Specifications

Copy/Print Speed (Gross)

Mode Size 6160 ipm 6200 ipm 6250 ipm 6320 ipm

Simplex

LTR 124 124 124 153 9” x 12” 118 118 118 146 LGL 79 79 79 98 11” x 17” 67 67 67 82 12” x 17.3” 65 65 65 80 12” x 18” 63 63 63 77 12” x 19” 60 60 60 74 STMT3 58 58 58 71

Duplex

LTR 166 198 248 306 9” x 12” 159 189 237 292 LGL 106 127 159 195 11” x 17” 89 106 133 164 12” x 17.3” 87 104 130 161 12” x 18” 84 101 126 155 12” x 19” 80 96 119 147 STMT3 78 92 116 142

Multiple Prints 1 to 65,000 sheets

Warm-Up Time Fewer than 12 minutes Operating Noise

Printing: Approximately 78 dB Standby: Approximately 58 dB

Ozone Emissions

VP6160+, 6200+, 6250+: Approximately 0.2 mg/hour VP6320+: Approximately 0.3 mg/hour

Dimensions (H x W x D) 76” x 56.8” x 42.1” (1,930 mm x 1,443 mm x 1,070 mm)

Weight Approximately 1,499 lb (680 kg) 3 Statement size (7” x 10”) support is available with the optional Paper Input Module for the 1,700 sheet

tray.



6.2 PRISMAsync Controller

Item Specifications

Server Type T20 iBase

Processor Intel i5 2.4 GHz Memory 4 GB DDR 1333 MHz Hard Disk 500 GB x 2

Network Connectivity 2 x Gbit ports that support 10/100/1000 Base-TX

Network Protocols TCP/IP (LPR/LPD, Socket), SMB Static IP/Auto IP (via DHCP) SNMP v1-v3 (Printer MIB, Private MIB, Job Monitor MIB), IPP

Operating System Windows 7 (embedded 64-bit)

Page Description Languages Adobe PostScript 3, PDF 1.7, PCL 6, XPS

Print from USB PDF, PS, PCL, XPS via USB connection on the operator panel

Security CC EAL 2+, E-Shredding, Firewall, User authentication to SDS, IPv6

Features

• Print-while-RIP • RIP-then-Print • Streaming • Process multiple jobs • No cycle-down between jobs

Options

• Generic USB mouse support • Section 508 kit (video attention light) • CCD (Charge-Coupled Device) interface for accounting • Operator attention light • Remote UI



6.2.1 USB Stick

Item Specifications

USB Connection Speed USB 2.0 High-Speed certified, USB 1.1 backward compatible

USB Stick Size ≥ 2 GB, 4 GB is recommended

Bootable Media Support Yes (Mandatory)

File System Support Bootable NTFS and FAT32 (Intel)

Drivers Windows generic drivers for USB mass storage. No specific drivers or specific setup.

Bios Recognition USB HDD device

USB Stick Technology SLC (Single Level Cell) (Mandatory)

Encryption No hardware data encryption. Software on the USB stick is allowed.20

U3 Support

Not allowed.

Biometric Support Not allowed.

Micro-Drive Not allowed.

Ready Boost Certified Yes (Mandatory)

Minimal Throughputs

File Size 512 B 32 KB 256 KB 2 MB 64 MB Read 1.5 MB 8 MB 20 MB 23 MB 24 MB Write 0.1 MB 0.8 MB 4 MB 4 MB 8 MB

Housing Rubber housing (shock resistant) is preferred.

LCD Screen Not allowed.

Activity Indication LED Yes

Tested & Supported USB Sticks21

• OCZ ATV – Supplier Ref#: OCZUSBATVxG

22

• Corsair Flash Voyager GT – Supplier Ref#: CMFUSB2.0-16GBGT

• Patriot Xporter XT Boost – Supplier Ref#: PEFxGUSB22 Minimum Manufacturer Warranty 5 years

20 Encryption software on the USB stick is allowed only if it is possible to automatically format the stick (e.g., with

the Format command), and does not involve any additional human action. 21 USB sticks that have not been tested cannot be used. 22 “x” is the size of the USB stick (e.g., OCZUSBATV4G = 4 GB USB stick).



6.3 High Capacity Stacker 2.1

Item Specifications

Paper Size and Weight Same as print engine.

Paper Type Same as print engine.

Paper Capacity 6,000 sheets maximum – Attach up to three stackers to increase capacity to 18,000 sheets

Stacking Mode Offset

Power Source 120 V AC, 60 Hz, 15 A

Dimensions (H x W x D)

High Capacity Stacker Only: 46” x 45.4” x 28.9” (1,169 mm x 1,154 mm x 734 mm)

High Capacity Stacker with Set Finisher:

85” x 45.4” x 28.9” (2,159 mm x 1,154 mm x 734 mm)

Weight

High Capacity Stacker Only: Approximately 353 lb (160 kg)

High Capacity Stacker with Set Finisher:

Approximately 639 lb (289 kg)



6.4 Set Finisher

Item Specifications

Paper Size and Weight Same as print engine.

Paper Type Same as print engine.

Paper Capacity Up to 4,000 sheets LTR (20 lb bond (80 g/m2))

Capacity Per Tray LTR (20 lb bond (80 g/m2))23

Upper Tray: Approximately 500 sheets

Upper Bin: Approximately 750 sheets Middle Bin: Approximately 1,050 sheets Lower Bin: Approximately 1,700 sheets

Stapling Productivity

Stapling is fully productive when stapling 4 or more sheets. Stapling productivity is the same when using 1 or 2 staples When the Enhanced Media setting is used, the machine runs at 1/2 the rated speed, depending on the paper type used. Slippery paper surfaces cause slippage in the buffer.

Max. Stapling Capacity

When the Standard Staple Cartridge Is Attached: (The maximum stapling capacity may vary, depending on the paper type and weight.) 100 sheets (20 lb bond (80 g/m2))24

Power Source

Ultra+: Receives power from the IIM TP+ or MICR+: Requires a separate 120 V AC, 60 Hz, 15 A outlet

Dimensions (H x W x D) 30” x 45.4” x 28.9” (762 mm x 1,154 mm x 734 mm)

Weight Approximately 286 lb (130 kg)

23 11” x 17” stapled jobs are delivered to the Upper Tray only. 24 There is an optional 50-sheet staple cartridge available, specifically suited for thin documents.



6.5 Print Guard 3

Item Specifications

Type Post fuser

Number of Units Required Two (For the TP+ and MICR+ machines only)

Media Sizes and Weights

Fuser Path25

16 to 54 lb bond (60 to 200 g/m2)

: LTR, LGL, 11” x 17”, and variable sizes (8” x 8.3” to 12” x 19.2” (203 mm x 210 mm to 305 mm x 488 mm))

Bypass: All media supported by the print engine.

Power Source Two 115V AC 20A Single Phase lines

Dimensions (H x W x D) 45.3” x 28.7” x 31.9” (1,151 mm x 729 mm x 810 mm)


6.6 GBC PowerPunch

Item Specifications

Paper Size LTR, Tab Paper (9” x 11”), 11” x 17” (short-edge only)

Paper Weight 16 lb bond to 74 lb cover (60 to 200 g/m2)

Standard Punching Dies

• 3, 5, or 7 holes round: loose leaf • 21 holes rectangular: plastic comb • 23 holes round (2 holes/inch): wire • 34 holes round (3 holes/inch): wire • 47 holes round (4 holes/inch): plastic coil

Output Capacity Stacks up to 2,500 sheets26

Power Source

115V AC, 50 to 60 Hz, 7 A

Dimensions (H x W x D) 46” x 32” x 81” (1,169 mm x 813 mm x 2,057 mm)


25 The fuser path does not support coated, tab, or die cut media. 26 An optional bypass stacker provides an additional stacking capacity of 2,500 sheets.



6.7 iXDP eXchangeable Die Punch The iXDP eXchangeable Die Punch can only be attached to the VarioPrint 6160 Ultra+, TP+, or MICR+ machine.

Item Specifications

Paper Size LTR

Paper Weight Punch Mode: 20 lb bond to 80 lb cover (75 to 216 g/m2) Plain Paper Bypass Mode: 17 lb bond to 110 lb cover (64 to 300 g/m2) Plain Paper

Available Punching Dies

• 3 holes round (0.316” diameter): loose leaf • 11 Holes round (0.125” diameter): VeloBind • 19 holes rectangular: plastic comb • 32 holes square: wire • 44 holes round (0.174” diameter): plastic coil

Maximum Output Capacity Approximately 200,000 punches per month

Power Source 115V AC, 60 Hz, 15 A

Dimensions (H x W x D) 44.6” x 13” x 28.2” (1,134 mm x 330 mm x 716 mm)




6.8 BLM200 Booklet Maker

Item Specifications

Modes • Saddle stapling and folding • Folding only (sheet by sheet) (minimum of 20 lb bond (80 g/m2)) • Hand feeding of individual sets

Paper Sizes

Hand Feeding: 4.72” x 8.3” to 12.6” x 18.5” (120 mm x 210 mm to 320 mm x 470 mm) Online Feeding: 8” x 9.76” to 12.6” x 18.5” (203 mm x 248 mm to 320 mm x 470 mm)

Trim Amount 0.08” to 0.63” (2 mm to 16 mm)

Trimmed Booklet Width Minimum: 4.72” (120 mm) Maximum: 8.6” (220 mm)

Booklet Capacity Up to 25 sheets/100 pages (20 lb bond (80 g/m2)) Up to 28 sheets/112 pages (70 g/m2)

Output Capacity Up to 50 to 100 booklets, depends on thickness

Acceptable Paper Weight Normal Océ Paper Types: 19 lb bond to 110 lb cover (70 to 300 g/m2) Cover Stock: Minimum 20 lb bond (80 g/m2) Booklets with 20 or More Sheets: Minimum 32 lb bond (120 g/m2)

Job Memory 10 jobs

Power Source Single Phase 120 V/15 A outlet

Options • Trimmer – trims the face of the booklet • SquareFold – creates squared-spine booklets

Dimensions (H x W x D)

BLM200 + Stacker: 44.7” x 60.6” x 26.8” (1,135 mm x 1,540 mm x 680 mm)

BLM 200 + Trimmer + SquareFold + Stacker:

44.7” x 89” x 26.8” (1,135 mm x 2,260 mm x 680 mm)

Weight

BLM200 + Stacker: Approximately 441 lb (200 kg)

BLM 200 + Trimmer + SquareFold + Stacker:

Approximately 661 lb (300 kg)




Item Specifications

Description High-volume book stacker for production environments

Paper Sizes Minimum: 8” x 8” (203 mm x 203 mm) Maximum: 12.6” x 19.2” (320 mm x 488 mm)

Acceptable Paper Weight Normal Océ Paper Types: 19 lb bond to 90 lb cover (70 to 250 g/m2)

Book Thickness

Maximum Finished Book Thickness: Approximately .39” (10 mm) using 19 lb bond paper (70 g/m2), or 200 pages using 20 lb bond (80 g/m2)

Maximum Set Thickness: Approximately .20” (5 mm) or 55 sheets of 19 lb bond paper (70 g/m2), or 50 sheets of 20 lb bond (80 g/m2)

Output Capacity Up to 35 books of 20 sheets (20 lb bond (80 g/m2))

Stitching • Single side-loading stitch head • 1 to 6 stitches • Stitches per reel: Up to 291,500

Job Memory 24 jobs

Power Source Single Phase 200-240V, 50/60 Hz

Options • Trimmer – trims the face of the booklet • SquareFold – creates squared-spine booklets

Dimensions (H x W x D) 52.4” x 65.9” x 73.6” (1,330 mm x 1,675 mm x 1,870 mm)

Weight Approximately 1,543 lb (700 kg)




Item Specifications

Description High-volume, continuous booklet maker

Paper Sizes

Flat Stitch Online

Minimum: 8” x 9.8” (203 mm x 248 mm) Maximum: 12.6” x 18.5” (320 mm x 470 mm)

Flat Stitch Offline

Minimum: 4.7” x 8.2” (120 mm x 208 mm) Maximum: 12.6” x 18.5” (320 mm x 470 mm)

Loop Stitch Online

Minimum: 8” x 9.8” (203 mm x 248 mm) Maximum: 12.6” x 18.5” (320 mm x 470 mm)

Loop Stitch Offline

Minimum: 4.76” x 9” (120 mm x 230 mm) Maximum: 12.6” x 18.5” (320 mm x 470 mm)

Paper Weight Minimum: 16 lb bond (60 g/m2)27

Maximum: 90 lb cover (240 g/m2)

Maximum Booklet Thickness 25 sheets (100 pages) 20 lb bond (80 g/m2)

Rotator Paper Size LTR

Face Trimming Adjustable from .08” to .63” (2 mm to 16 mm) (Recommended range is from .16” to .47” (4 mm to 12 mm))

Square Folding 5 modes, as well as a bypass

Booklets Per Hour From 355 to 2,462, depending on the number of sheets per book.

Power Source 120V, 60 Hz

Dimensions (H x W x D) Booklet Maker Only: 48” x 36” x 27” (1,219 mm x 914 mm x 686 mm)


27 Approximately a minimum of 20 lb bond (80 g/m2) paper is required for one sheet (folding only).



6.11 SDD BGB1208 Glue Binder

Item Specifications

Binding Method Hot glue at spine

Book Thickness

Minimum (Online): 20 sheets (20 lb bond (80 g/m2)) Minimum (Hand Fed): 5 sheets Maximum: 1.4” (35 mm) or approximately 350 sheets (20 lb bond

(80 g/m2))

Paper Size

Minimum (Online): 8.3” x 8” (210 mm x 203 mm) Minimum (Hand Fed): 5.5” x 8.3” (140 mm x 210 mm) Maximum (Online): 12” x 14” (305 mm x 356 mm) Maximum (Hand Fed): 12.6” x 14” (320 mm x 356 mm)

Paper Weight Body: 16 to 43 lb bond (60 to 163 g/m2)28

Cover: 20 lb bond to 90 lb cover (80 to 250 g/m2)

Cover Stack Height Approximately 2.75” (70 mm)

Cover Type Coated paper and card stock with windows and transparent fronts

Throughput Depends on the printer. Offline Maximum: Approximately 290 books per hour

Warm Up Time Approximately 45 minutes

Noise at Operator Position Approximately 79 dB

Power Source Three phase 380V, 50 Hz, 20 A or Three phase 208V, 60 Hz, 20 A

Dimensions (H x W x D) 47.2” x 102.4” x 58.7” (1,200 mm x 2,600 mm x 1,490 mm)


28 Depends on the media type.



6.12 DFS30 Tape Binder

Item Specifications

Paper Sizes Binding: LTR on the long edge Bypass: All sizes processed by the printer

Paper Weights Binding: 16 lb bond to 80 lb cover (60 to 216 g/m2) Bypass: 16 lb bond to 110 lb cover (60 to 300 g/m2)

Tape Size 11.7” x 1.18” (297 mm x 30 mm)

Tape Colors Black, Dark Blue, Red, White

Cartridge Capacity 100 tapes per cartridge, 5 cartridges per box (one color)

Binding Capacity

Minimum: 10 sheets Optimum: 10 to 100 sheets (8 to 98 inner sheets (20 lb bond (80 g/m2) and

2 cover sheets up to 80 lb cover (216 g/m2)) Maximum: 101 to 120 sheets (99 to 118 inner sheets (20 lb bond (80 g/m2)

and 2 cover sheets up to 80 lb cover (216 g/m2))

Binding Time Approximately 29 seconds per set

Number of Sheets (LTR) Required for Optimum Productivity

6160+ 6200+ 6250+ 6320+ Simplex Duplex Simplex Duplex Simplex Duplex Simplex Duplex

55 37 55 44 55 55 68 68

Stacker Capacity Holds approximately 1,500 sheets:

10 to 49 sheets: Approximately 30 sets 50 to 100 sheets: Approximately 15 sets 101 to 120 sheets: Approximately 12 sets

Power Source 200 to 240V AC, 50/60 Hz, 15 A

Maximum Power Consumption

Standby: Approximately 325 W Operating: Approximately 420 W Warming Up: Approximately 1,075 W

Dimensions (H x W x D) 44” x 34” x 28” (1,118 mm x 864 mm x 711 mm)




6.13 PowerLift

Item Specifications

Maximum Lifting Weight 175 lb (80 kg)

Maximum Fork Height 47” (1,200 mm)

Minimum Fork Height 4” (100 mm) Available Number of Pallets 5

Power Source 24 V (From two 12 V batteries), 9.0 Ah gas tight and maintenance free

Charger 120 V AC, 60 Hz, 2 A

Charging Time 4 to 5 hours (Discharged batteries)

Dimensions (H x W x D) 60” x 21” x 33” (1,520 mm x 530 mm x 850 mm)

Pallet Dimensions (W x D) 19.7” x 13” (500 mm x 330 mm)


6.14 Lasermax Roll Feeder

Item Specifications

System Unwinder, Cutter, and Sheet Transport Unit Installed by RSI – Roll Systems

Paper Rolls

Web Width: 8.3” to 12.6” (210 mm to 320 mm) Maximum Roll Diameter: 50” (1,270 mm) Core Sizes:

2.75” (70 mm) 5.9” (150 mm) 7.9” (200 mm)

Up to 50,000 LTR sheets per roll

Paper Weight Minimum Standard Paper: 16 lb bond (60 g/m2) Maximum Standard Paper: 53 lb bond (200 g/m2)

Throughput Matches the speed of the printer

Output Sheet Length: 7” to 19.2” (178 mm to 488 mm) Cut resolution: 0.008” (0.21 mm)

Noise at Operator Position Approximately 79 dB

Power Source 110/120V, 50/60 Hz, 6 A

Dimensions (H x W x D) 63” x 148” x 43” (1,600 mm x 3,770 mm x 1,100 mm)




7. System Options and Software The functionality of the Océ VarioPrint 6000+ Series can be expanded by installing system related optional software. This section describes the system related optional software and their functions.

7.1 Remote User Interface The Remote User Interface license enables users to access the status window of the machine remotely from any computer on the same network. The remote information that is provided includes: • The current machine status. • A fixed timeline of up to 30 minutes with a moving bar below it that shows the

time left for all print jobs to complete.

7.2 Océ PRISMAaccess The Océ PRISMAaccess software enables users to manage print jobs from print submission to finishing, as well as maintain control over print costs via online PDF previews, cost estimation, cost quotation, and budget approval. With Océ PRISMAaccess, users can also link to Océ PRISMAprepare, link to all production printers, and link to a local reprint archive.

7.3 Océ PRISMAprepare The Océ PRISMAprepare software is for customers who require advanced impositioning features for complex documents, such as manuals with mixed media and tabs and mailings or books with color inserts. Océ PRISMAprepare also provides customers with the following capabilities: • Document preparation with full preview for production printing. • Define settings per page for complex print jobs. • Send print jobs to the printer. • Send print jobs to the PostScript printers in the network.

7.4 Océ PRISMAproduction The Océ PRISMAproduction software is for commercial and corporate printing customers who require a centralized workflow and output management system for mainframe or server printing. Océ PRISMAproduction also provides customers with the following capabilities: • Print directly from a mainframe to multiple IPDS printers • Add indices or barcodes to documents • Automate workflows



7.5 Other Océ VarioPrint 6000+ Series Software Optional Licenses • DP Link • E-Shredding • KDK Link • IPDS • PCL5 (SRA) • Remote Viewer • Streaming • Font Set Simplified Chinese • Font Set Traditional Chinese • Font Set Japanese • Font Set Korean



8. Installation Review This chapter describes the necessary number of technicians required to install the machine properly, the time required to install the main unit and optional equipment, and customer installation responsibilities.

8.1 Installation Time The time required to install the Océ VarioPrint 6000+ Series depends on the options and accessories to be installed, and the number of technicians performing the installation. Customers should discuss the time requirements with their servicing dealer and schedule the installation accordingly. The estimated length of time needed to unpack and install the machine and optional accessories for the minimum and full configurations (multiple PIMs, Print Guards, and High Capacity Stackers) is provided below. The estimated installation time is based on a minimum of one technician with trucker support. Minimum Configuration: Approximately 6 hours Full Configuration: Approximately 12 hours

8.2 Customer Responsibilities

Item Comment

Identify location for equipment. Area meets installation space and service space requirements.

Verify strength of floor and level. Certified by structural engineers. Ensure that the equipment can be delivered to the site. Path is clear and unobstructed.

Confirm proper electrical outlets and power are available.

Dedicated power, and enough outlets for equipment (including accessories).

Area meets environmental specifications. Temperature and humidity are within specifications, venting provided if necessary.

Network connections available. If desired.



9. KOM (Key Operator Maintenance) Program The KOM program enables the customer (key operator) to perform limited service on the VarioPrint 6000+ Series products. In addition to changing toner, the key operator can replace the spiral cleaners, clear paper jams in the hot area, clean the OPC belt, and adjust the paper quality factor, as required, based on the part life and service alerts displayed on the Operator Panel. Canon USA highly recommends utilizing the KOM program as a method to maintain machine uptime and reduce service technician labor costs.

9.1 Program Benefits The KOM program provides an opportunity to increase customer satisfaction by providing customers with greater control over the machine’s uptime and productivity. Active maintenance by the customer, benefits the service organization by reducing work and travel time for the service technician. A reduction in labor and travel enables the service technician to focus on other machines that may require greater attention and time.

9.2 Training The servicing dealer is responsible for the implementation and delivery of training to the key operator prior to starting the KOM program. There are two KOM Levels: • Level 1: The key operator is trained during regular training. • Level 2: The field technician actively trains the key operator during

installation.



9.3 KOM Program Actions The table below describes the actions (at the specific KOM level) a key operator can perform.

Action KOM Level Remarks

Replace the TTF (Transfer-Transfer Fuser) Spiral Cleaners 1

Canon USA recommends replacing the Spiral Cleaners when the machine is cool (at the start of day/shift). If the machine is warm, the operator or technician must use heat-resistant gloves. Replace when instructed.

Clean the OPC Drum 2 Clean the Glue Cleaner 2 Replace the Charging Unit 2

Cut off the TTF Sheet Cleaners 1 Replace the TTF Sheet Cleaners Complete 1

Clear Paper Jams in the Hot Area 1 Adjust Image Registration (Media Specific) 1

Adjust the Paper Quality Factor 2 Replace Oil Rollers 1

Print Guard customers only Replace Cleaning Webs 1 Clean the Fusing Rollers 1 Replace the Fuser Oil Containers 1 Clear Paper Jams Inside the Fusing Unit 1



9.4 Key Operator Replaceable Parts Key operator replaceable parts are service parts selected specifically for a key operator to replace. The key operator replaceable parts can be stored at the customer site for quick access and replenished regularly by the servicing dealer. Canon USA recommends that key operator replaceable parts are stored at the customer location, and be locked in a cabinet to which only the service technician and key operator have access. The VarioPrint 6000+ Starter Kit includes an initial supply of operator replaceable parts and tools required for the operator to use during parts replacement. The tools include gloves (required when replacing the spiral cleaner) and a socket wrench.

Part Quantity Remarks

TTF Spiral Cleaners 2

Canon USA recommends replacing the Spiral Cleaners when the machine is cool (at the start of day/shift). If the machine is warm, the operator or technician must use heat-resistant gloves.

TTF Sheet Cleaners 2 Adhesive Tape 1 Charging Units 2 Latex Gloves 1 Cleaning Pads 1 For cleaning the OPC

Heat Protective Gloves 1 For removing the spiral cleaners Socket Wrench (10 mm) 1 Grip 1

Oil Rollers (Print Guard Customers Only) 3 Based on the page count of the individual Print Guard unit, 1 roller per unit will be replaced at the same time.

Cleaning Web (Print Guard Customers Only) 1

Based on the page count of the individual Print Guard unit, 1 cleaning web per unit will be replaced at the same time.

Fuser Oil Containers (Print Guard Customers Only) 3

Based on the page count of the individual Print Guard unit, 1 fuser oil container per unit will be replaced at the same time.



9.5 Operator Safety Customer safety is of the highest priority and concern when using the KOM program. While performing service, safety guidelines are very important to follow. Safety guidelines cover three specific areas:

WARNING Certain parts of the Océ VarioPrint 6000+ Series emit a strong magnetic field and are a danger to customers with pacemakers. While the machine is being serviced by a service technician, customers with pacemakers are not allowed in the service technician’s work area.

9.5.1 Personal Safety

Each operator is ultimately responsible for his or her own personal safety. To minimize personal risk of injury, the operator must follow the guidelines below at all times while conducting operator maintenance: • Take notice of all posted Safety Labels outside and inside the machine. • Follow all instructions when replacing parts. • Always wear heat-resistant gloves when replacing the Spiral Cleaners. • Use correct lifting techniques. Use two (2) or more people to lift parts

weighing more than 50 lb (22.7 kg). • Remove loose clothing and jewelry. • Wear proper footwear when lifting equipment. • Do not eat, drink, or smoke near the equipment. • Clean hands after contact with toner. Do not touch your eyes if toner is on

your hands. • Do not wash or use hot water to remove toner from clothing. Doing so can set

the toner into the fabric. Quickly vacuum (using an approved vacuum for toner pickup), or brush the affected clothing with light strokes.

• Some surfaces are hot and require a wait time to allow the area to cool before servicing.

9.5.2 Equipment Safety

When powering down the VarioPrint, service technicians or trained operators should always power OFF the system from the power button located on the top of the VarioPrint near the base of the operator panel. When working inside the machine, take special care to: • Avoid contact with sharp edges. • Pay special attention when two or more persons are performing maintenance

on the VarioPrint. • Make sure all personnel are clear when starting the machine.



9.5.3 Tool Safety Key operators that perform customer maintenance must be familiar with the use of basic tools, such as wrenches, screwdrivers, clean wipes, and cotton swabs. The following guidelines must be followed at all times to minimize and prevent accidents: • Keep tools clean and neatly stored when they are not in use. • Discard broken tools. Do not use them. • Prevent tools and parts from falling into the equipment. • Use the correct tool to repair or adjust the equipment. • Use the tool in the way it is intended to be used.



10. Consumables Consumables are all products and materials that are consumed with regular use and cannot be reused. Such consumables include, but are not limited to, paper, chemicals, and toner. A number of factors go into the approximate life expectancy of a consumable item, including paper size and the amount of coverage per page. Operate the machine within the following usage conditions to achieve optimal machine performance.

Item Condition Operating Temperature Between 62.6°F (17°C) and 82.4°F (28°C) Operating Humidity 20% to 80%

Optimal Performance Range Per Month

VP6160+ 300,000 to 2.5 million29

VP6200+

500,000 to 5 million29

VP6250+ 750,000 to 8 million29

VP6320+ 1 million to 10 million29

Image Ratio 6.5%

10.1 Consumable Parts Consumable parts are defined as those parts having a limited life that will be reached during a customer’s specific machine operation, and then should be replaced as needed. Examples of consumable parts include, but are not limited to feed rollers, cleaning blades, and fixing assembly components. An estimated consumable parts life can be provided by a service technician to assist in the initial parts/supplies planning. A consumable part’s life expectancy is directly related to usage factors, such as paper size, paper quality, environment, usage application, and machine maintenance. Therefore, consumable parts do not have a warranty, and Canon U.S.A., Inc. cannot guarantee a minimum life.

29 Based on 20 lb LTR size paper, and under the above optimal environmental conditions.



10.1.1 Estimated Life of Consumables The tables below state the estimated life expectancy yields based on LTR size paper. Using paper larger than LTR reduces the supply yields and parts life accordingly. NOTE

All consumable supplies shown in the tables below are for reference purposes only, and are subject to change without notice.

Item Part Number Quantity Estimated Life

(Pages)30 Remarks

Toner VP6000+ Ultra 5474B002AA 1 Approximately

22,400 Based on 6.5% area coverage

Toner VP6000+ Wax 7492B002AA 1 Approximately


Toner VP6000+ MICR 7491B002AA 1 Approximately


11. Toner Container Yields

A toner container holds approximately 800 grams of toner, and yields approximately 22,400 impressions at 6.5% coverage (for the VP6000+ Ultra).

30 Value is based on LTR paper. Estimated average values in the field are based on data from the supplier. Data is

subject to change, depending on many factors, including, without limitation, the monthly copy volume, environment, type of image printed, and how the customer handles the equipment.



12. Estimated Performance Standards The EPS (Estimated Performance Standard) is an estimate of the maximum print volumes the machine can achieve in its life span, depending on certain variables: • If the machine is maintained and serviced by a Canon authorized service

technician • If only Genuine Canon service parts for the accessories and Océ consumable

parts are used The actual performance of the machine may vary, based on customer usage factors, such as the environment in which the machine is installed, the types of jobs performed, and the types of media used. The following EPS values are for reference purposes only, and are based on the use of LTR size paper.

Item Estimated Life

Printer Approximately 1 billion pages or 10 years, whichever is earlier

PRISMAsync Controller Approximately 7 years



13. Optimum Monthly Product Performance The table below describes the differences between the optimum PV (Print Volume) and maximum PV. Please note that the numbers in the table are for reference purposes only, and depend strongly on a mostly duplex print environment, the type of media selected, and environmental conditions. For information on the optimal environmental conditions for the machine, see “Environmental Factors and Requirements,” on p. 20.

Monthly PV Type Description Number of LTR Prints

Optimum PV

VP6160+ This is the print volume range that the equipment was intended to run on a regular basis to maintain a high level of performance and print quality. Running the equipment within this range ensures that no undue stress is placed on components, and it allows time for the proper servicing and maintenance of the equipment.

300,000 to 2.5 million

VP6200+ 500,000 to 5 million

VP6250+ 750,000 to 8 million

VP6320+ 1 million to 10 million

Maximum PV

VP6160+ This is the maximum number of pages the machine can produce within a one-month period. However, sustained use of the machine at this print level will impact the long term performance and durability of the machine. It is recommended to stay within the optimum print volume to reduce a possible increase in servicing and maintenance issues.

2.5 million

VP6200+ 5 million

VP6250+ 8 million

VP6320+ 10 million

IMPORTANT If the machine consistently runs at or above the upper end of the optimum PV, consider purchasing additional machines or higher volume machines.



14. Machine Reliability and Productivity This chapter describes the reliability and productivity of the Océ VarioPrint 6000+ Series.

14.1 Print Speed The table below describes the printing speeds one should expect when printing simplex or duplex documents on the indicated standard paper sizes and types.

NOTE

Please note that 300 mm x 500 mm is not a standard paper size, and requires the optional Paper Input Module 350x500mm-A1.

14.2 Mixed Media Productivity

The Océ VarioPrint 6000+ Series is capable of processing jobs that contain mixed media; however, the machine’s productivity may be reduced if one or more of the following print conditions occur during a job run: • Using certain finishing modes, such as punching or folding • Using the Paper Quality Mode



14.3 Paper and Toner The operator can maintain productivity by removing, replacing, and refilling the paper and toner while the machine is running. The paper trays can also be opened and refilled during operation. The tray that is used by the machine during production, however, will be locked. Once the job completes, or the machine switches to another tray, the empty tray unlocks, allowing the operator to prepare for the next job, and add more paper. No productivity is affected, and jobs finish quicker. The drawers will not always run dry when switching. Similar to the paper, toner may be added while a job is printing. Therefore, productivity and image quality are not affected, and jobs finish in the same amount of time.



15. Media Usage/Compatibility The Océ VarioPrint 6000+ Series maintains reliable, predictable, and high-quality output. Consistency of the output is dependent on knowing and compensating for the variables of a print job. The Océ VarioPrint 6000+ Series incorporates many control systems which compensate for environmental and print process conditions. Another variable is the print media. Knowing the characteristics of the media facilitates optimal print output.

15.1 Media Characteristics by Media Library Parameters This section describes the standard media library characteristics and parameters. The following settings can be manually adjusted through the Settings Editor > Media > Add icon. The Settings Editor can only be accessed via a Web browser using the IP address of the Océ VarioPrint 6000+ Series. The IP address of the Océ VarioPrint 6000+ Series is found on the machine’s operator panel through System > Local key operator settings > Connectivity > TCP/IP address. The table below describes the Add new media settings and each setting’s description.

Setting Description Name Set the name of the media. Type Set the brand name of the paper.

Size Select the size of the paper from the drop-down list, including custom size paper.

Width (0.01 inches) Specify the width of the custom paper in millimeters or inches. Length (0.01 inches) Specify the length of the custom paper in millimeters or inches.

Tab sheet Select the check box to use tab paper, and then enter the cycle length (how many tabs in one set).

Insert Select the check box to use the paper as a sheet insertion, and then enter the cycle length (how many sheet insertions in a set).

Oriented Specify letterhead or pre-punched paper.

Cycle length Set the value 1 to N. Where “N” is the number of sheets in one cycle. Must specify the cycle length when specifying tab sheets or sheet insertions.

Punch count Specify how many holes are in the pre-punched paper. Weight (lb Bond / lb Index) Specify the weight of the paper in g/m2 or lb.

Color Specify the color of the paper. This setting acts as an identifier to display the color of the paper on the operator panel.

RGB Color Specify the RGB color value (0-255) for identification purposes on the operator panel.

Surface type Specify the type of paper (e.g., Vellum, Coated, Textured).



15.2 Media Specific Adjustments The media specific adjustments are for customers who want to precisely adjust the image position due to the type of media. The following settings can be manually adjusted through the Settings Editor > Media > select a registered media type > Registration icon. The Settings Editor can only be accessed via a Web browser using the IP address of the Océ VarioPrint 6000+ Series. The IP address of the Océ VarioPrint 6000+ Series is found on the machine’s operator panel through System > Local key operator settings > Connectivity > TCP/IP address. The table below describes the Edit media registration settings and each setting’s description.

Setting Description

X image shift front (0.01 inches)

Make a fine adjustment to enable printing with the correct alignment of the image from the leading edge of the paper in the feed direction on the front side. (From ±500 mm in 0.1 mm increments)

X image shift back (0.01 inches)

Make a fine adjustment to enable printing with the correct alignment of the image from the leading edge of the paper in the feed direction on the back side. (From ±500 mm in 0.1 mm increments)

Z image shift front (0.01 inches)

Make a fine adjustment to enable printing with the correct alignment of the image from the side edge of the paper perpendicular to the feed direction on the front side. (From ±500 mm in 0.1 mm increments)

Z image shift back (0.01 inches)

Make a fine adjustment to enable printing with the correct alignment of the image from the side edge of the paper perpendicular to the feed direction on the back side. (From ±500 mm in 0.1 mm increments)

X elongation front (0.1 ‰) Make a fine adjustment to the image size from the feed direction on the front side. (From ±250% in 0.01% increments)

X elongation back (0.1 ‰) Make a fine adjustment to the image size from the feed direction on the back side. (From ±250% in 0.01% increments)



15.3 Advanced Media Settings The Advanced media settings are for customers who want to use advanced print settings to avoid certain print quality issues. The following settings can be adjusted from the operator panel through System > Setup > Advanced media settings. The table below describes the Advanced media settings and each setting’s description.

Setting Description

Pre-printed mode Select if pre-printed media is being used without following the recommended guidelines for pre-printed media. This mode reduces the print speed.

Paper quality Specify the Paper quality mode to improve the print quality if low-quality paper is being used to avoid leaving uneven, dark areas on the prints.

15.4 Paper Handling and Storage

• The permissible humidity range for paper storage is 20% to 70% (with a room

temperature of 50°F to 86°F (10°C to 30°C)). Storing paper in a location that does not meet these specifications may affect paper feeding and image quality.

• Only use paper that has fully acclimatized to the environment in which the machine is installed. Using paper that has been stored in a different environment (with a different temperature and humidity), may cause paper jams or result in poor print quality.

• We recommend using paper immediately after opening the package. • Before loading paper, make sure to fan the sheets thoroughly so that air runs

through the sheets, as shown in the diagrams below.



15.5 Selecting the Correct Media and Pre-Printed Media A media guide is available that provides detailed information on the recommended media, such as acceptable paper, paper specifications, and acceptable storage and print conditions. For more information, contact your servicing dealer. Pre-printed media can also be used successfully, as long as the inks comply with the Pre-Printed Guidelines outlined in the Guidelines for Offset Pre-Printed Media – Océ Copy Press Technology document.

IMPORTANT If non-recommended ink or drying powder, not suitable for digital printing, were used to create the pre-printed media, damage to important parts of the printing system may occur, or the digital printing performance can seriously deteriorate. This can result in increased downtime and additional service costs. To ensure optimal performance on pre-printed media, review the Guidelines for Offset Pre-Printed Media – Océ Copy Press Technology document.

15.6 Note for Customers Who Cut Their Own Paper

Customers who cut their own paper may experience: • An increase of paper dust in the machine • Paper jams due to paper dust getting into areas of the machine where it is not

meant to be • Improper paper feeding • Paper registration inaccuracies Follow the precautions below to minimize the above issues: • Use a rotary blade. • Have a process in place to regularly make sure that the cutting blades are

sharpened, and that cuts are made as clean as possible. • Place the paper with the factory mill cut sides facing to the right (leading edge),

and to the front of the machine when feeding paper. The best results for consistency and front-to-back registration are obtained by using factory mill cut, digital compatible paper.



15.7 Paper Grain and Curl Paper grain and curl can dramatically affect the reliability of the Océ VarioPrint 6000+ Series machines. If paper jams or poor print quality occur when paper is fed from the Paper Input Modules, paper curl is often the cause. The paper stiffness, direction of curl, and amount of curl have a strong influence on how well the paper is transported through the machine. If paper is curled, straighten out the paper by gently curling it in the opposite direction to which it is curled. Paper stiffness depends on the direction of the paper grain. Paper tends to curl in the direction parallel to the grain.

IMPORTANT • When using LTR or smaller paper sizes we recommend using paper with a grain

parallel to the long edge (A). For paper sizes larger than 11” x 17”, we recommend using paper with a grain parallel to the short edge (B). When using coated paper thinner than 105 g/m2, we recommend using paper with a grain perpendicular to the feeding direction of the paper.

• If 12 point, 243 g/m2 paper is used to stitch books or booklets, it is best to use paper that is cross-grained. Thick, long grain paper does not fold as easily. Cross-grained paper is more flexible, resulting in a smoother crease along the direction of the fold.



16. Responsibility Matrix Please discuss this Responsibility Matrix with your customer and check off who owns each action in the table below.

Responsibility Action Customer Dealer

Ensure adequate space and power to properly install machine. Verify floor strength and level. Ensure that the equipment can be delivered to the site, and that the path is clear and unobstructed. Unpack all delivered items. Install all system hardware. Connect all system components. Install printer files and PRISMAsync controller. Ensure network configuration, and confirm that the device is attached to the network. Install client workstation network software. Load additional fonts (as required). Order and replace, as necessary, customer replaceable items (i.e., toner, etc.). Provide technical support. Provide on-site support. Establish an installation file of a typical job, and retain for future reference.

Primary customer applications for using this equipment: Special considerations or performance limitations: I have received a copy of this document. Customer: Sales Person:

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