FIBRES Ref: Kendall Hunt Publishing company. fibres 2 2 Fibres.
Novel Approaches to Process Bamboo Plants into Fibres and their … Tarannum.pdf · Processing of...
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Novel Approaches to Process Bamboo Plants into Fibres and their UV-blocking Property
Tarannum
AfrinPhD Candidate
Supervisors:Asst. Prof. Takuya Tsuzuki, Dr. Rupinder
Kanwar, Prof. Xungai
Wang
Serving daily need of mass
people
Serving daily need of mass
people
Amazingly fast growth
rate
Amazingly fast growth
rate
No or Low pesticides
and irrigation
No or Low pesticides
and irrigation
Outstanding Carbon neutral
activity!
Outstanding Carbon neutral
activity!
Multifunctional and eco friendly
Multifunctional and eco friendly
Medicine, construction, cosmetics...
Medicine, construction, cosmetics...
Why Bamboo?
(Austin, Ueda & Levy 1970, Bystriakova
et al. 2003; Cusack
1999, Das
& Chakraborty
2008, Farrelly
1984, Franklin et al. 2010; Gritsch
& Murphy 2005, Hidalgo-Lopez 2003, Isagi
et al. 1997, Jain et al. 1992, Liese1998, Liese
& Parameswaran
1976, Shan et al. 2008, Lu et al. 2005, Yen & Lee 2011, Ueda 1960)
(Austin, Ueda & Levy 1970, Bystriakova
et al. 2003; Cusack
1999, Das
& Chakraborty
2008, Farrelly
1984, Franklin et al. 2010; Gritsch
& Murphy 2005, Hidalgo-Lopez 2003, Isagi
et al. 1997, Jain et al. 1992, Liese1998, Liese
& Parameswaran
1976, Shan et al. 2008, Lu et al. 2005, Yen & Lee 2011, Ueda 1960)
Motivation: myth of bamboo textiles
Green?Green?
Antimicrobial?Antimicrobial?
UV protection?
UV protection?
“To develop an eco-friendly manufacturing method to process bamboo plants into fibre without loosing the unique properties.”
My Research Question:
Characterisation of Raw Bamboo
Morphology: Scanning Electron Microscope (SEM) and Confocal
Microscope.
Morphology: Scanning Electron Microscope (SEM) and Confocal
Microscope.
Chemical constituents analysis: Chinese
standard: GB5889- 86.
Chemical constituents analysis: Chinese
standard: GB5889- 86. Chemical bonds
analysis: Fourier Transform Infrared
Spectroscopy (FT-IR).
Chemical bonds analysis: Fourier
Transform Infrared Spectroscopy (FT-IR).
Crystalline structures : X-
ray Diffraction (XRD).
Crystalline structures : X-
ray Diffraction (XRD).
Australian grown: Phyllostachys
pubescens
20µm
10µm200µm
Morphology of raw bamboo (under SEM)Longitudinal
sectionSingle unit
Cross section
200µm 2µm
Under confocal microscope
Chemical constituents analysis
According to Standard: GB5889-86
Cellulose
Contracting vibration of O-H
C-H stretching
Aromatic skeletal vibration
Conjugated carbonyl stretching
Wave numbers (cm-1)
1505Non conjugated carbonyl stretching
1675
Functional chemical bonds in raw bamboo
FT-IR spectroscopy of raw bambooFT-IR spectroscopy of raw bamboo
Crystalline structure of raw bamboo
XRD of raw bambooXRD of raw bamboo
Cellulose-I crystalline structure
According to Segal Method:
Where, I002
is the peak intensity from the (002) lattice plane (2θ=22.6o) and Iam
the peak intensity of amorphous phase (2θ=19o).
= Xc I002 - Iam
I002 100% X
(002)
Calculated degree of crystallinity: 81-83% (Segal Method)
Calculated crystal size: 31-40 Å(Scherrer
Equation)Fitted by HighScore
plus software
Origin of the UV shielding Characteristic of Raw Bamboo
Extractions
•PolarProtic: Ethanol and water; Aprotic:
Acetone and
Dimethyl
Sulfoxide
(DMSO)
•Non-polar
(Hexane and Toluene)
•
Mixture of non polar and polar (dioxane: water=9:1)/ MWL extraction (Björkman, 1956)
Milled bamboo 10 gram
+Solvents
Bamboo extractions
Material : Liquor= 1:30
Time: 72 hours
Centrifuged filtrate
Transparent solution
20µm
SEM: milled bamboo powder
Filtration
UV absorbance of raw bamboo extracts
x50
UVA: 315-400 nmUVB: 280-315 nmUVC: 100-280 nm
•
More than one
UV responsible component (Afrin et al., 2011).
UVA UVC
UVB
UV-Vis spectroscopyUV-Vis spectroscopy
Raw bamboo
Relation between UV absorbance and chemical bonds of lignin
•
Chemical components of lignin is contributing in UV blocking (Afrin et al., 2011).
Solid stateSolid state
Origin of the Antimicrobial Property of Raw Bamboo
Challenge Bacteria: Gram negative bacteria, Escherichia coli (E. coli): ATCC 25922 and gram positive bacteria Staphylococcus aureus (S. aureus): ATCC 25923
Test standard: AATCC 100-2004 (clause 10.2) with slight modification.
Samples: •Bamboo Powder•Bamboo extracts in water.•Bamboo extracts in 90% aqueous dioxane (MWL). (after extraction dioxane is evaporated)•Bamboo extracts in DMSO
Antimicrobial test results
•
Antimicrobial component(s) is water insoluble and stemming out from the
chemical components of lignin (Afrin et al. 2011)
SEM of MWL
Development strategy: manufacturing process
Ultrasonic treatment
Shaker milling
New economic & eco-friendly
approach
Without loosing the
unique properties
Ultrasonic treatment to process bamboo
SEM images after ultrasonic treatment
H2O2
NaOHRoughly Milled bamboo
Enzyme
Processing of bamboo: shaker milling
SEM images after shaker millingWater NaOH
H2
O2 Enzyme
Bamboo fibres can be processed without any chemical aid.
10µm
10µm
10µm
20µm
Processing of bamboo
Thermo mechanical treatment
M : L= 1:5
Eco-friendly By-Product
Eco friendly manufacturing process.
Eco friendly manufacturing process.
Afrin et al., 2011, Australian provisional patent: 2011902451
Morphology: processed fibre
10µm
20µm
Long fibre
Long fibre
Comparison: UV absorbance
UV blocking ability is preserved after processing.UV blocking ability is preserved after processing.
100% cellulose
Untreated bamboo
Water SM bamboo fibre
Processed fibre
UV-Vis spectroscopyUV-Vis spectroscopy
Antimicrobial property of processed fibre
The processed fibres have shown outstanding antibacterial property against fatal and pathogenic bacteria
Control S. aureus TA’s Bamboo Fibre
TA’s Bamboo FibreControl E. coli
FT-IR spectroscopy of the processed fibre
The functional bonds of lignin are retained into the processed fibre
Summary
Heading towards...
Bamboo puts other in the shade
Antibacterial bamboo
It’s proven
bamboo
clothes
reduce the
risk of skin
cancers!
Eco friendly
Multifunctional
Highly porous and breathable
Thank You!
•
Academic Supervisors•
Technical Staffs at IFM
•
Dr. Keith Millington at CSIRO •
Members of The Textile Group
Email: [email protected]
AcknowledgementsAcknowledgements