NGCC LCA - Final Report - Presentation - 9-10-12 - Final - V

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    Life Cycle Results from the NGCC LCI&C Study

    Robert James, Tim Skone

    Office of Systems, Analyses and Planning

    National Energy Technology Laboratory (NETL), U.S. DOE

    September 10, 2012

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    Conceptual Study BoundaryNatural Gas Combined Cycle (NGCC)

    NGCC Facility

    Electricity Grid End User

    KEY

    Raw Material Path

    Electricity Path

    CO2 Path

    Natural Gas Transport

    CO2 Pipeline

    Natural Gas Acquisition

    GeologicSaline

    Sequestration

    NGCC Facility

    Electricity Grid End UserEnd User

    KEY

    Raw Material Path

    Electricity Path

    CO2 Path

    KEY

    Raw Material Path

    Electricity Path

    CO2 Path

    Natural Gas TransportNatural Gas Transport

    CO2 Pipeline

    Natural Gas AcquisitionNatural Gas Acquisition

    GeologicSaline

    Sequestration

    GeologicSaline

    Sequestration

    Economic & Environmental Boundary

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    Drill SiteConstruction

    Ocean Tanker &Pipeline Manufacturing

    Plant Construction/Installation

    NG Extraction/Operation

    Train Operation

    Drill SiteDecommissioning

    Stage #1 Raw Material Acquis ition

    Stage #2 Raw Material Transp ort

    Plant OperationCarbon Capture(CC), Operation

    CO2 Pipeline,Operation

    CO2 Sequestration,Operation

    PlantDecommissioning

    Construction &

    Installation

    Deinstallation

    Transmission &Distribution, Operation

    With CCS SystemStage #3 Energy Conv ersion Facilit y

    Stage #4 Product Transpo rt

    End Use

    Traditional PowerStudy Boundary

    LCAs Expanded Boundary for NGCC

    Liquifaction

    Regasification

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    Current Technology

    NOx Control: LNB + SCR to maintain 2.5 ppmvd @ 15% O2Steam Conditions: 2400 psig/1050F/950F

    *Red Blocks Indicate Unit Operations Added for CO2 Capture Case

    HRSG

    MEA

    Combustion Turbine

    CO2Compressor

    Stack

    Direct ContactCooler

    Blower

    Natural Gas

    Air Cooling WaterStack Gas

    CO22200 psig

    Reboiler Steam

    Condensate Return

    Cost and Performance Baseline for Fossil Energy Plants, NETL August 2007

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    Study Scenarios

    Parameters wo-CCS w-CCS

    Net Power Output (MW) 555 474

    Emissions Normalizing Basis(MW)

    555 474

    Information Source NGCC LCI&C NGCC LCI&C

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    Key Modeling AssumptionsParameters NGCC w/Foreign NG NGCC w/Domestic NG

    Study Boundary Assumptions

    Temporal Boundary (Years) 30

    Cost Boundary Overnight

    LC Stage #1: Raw Material Acquisi tion

    Extraction Location Trinidad & Tobago Domestic US

    Feedstock LNG NG

    Extraction Method Off-Shore Drilling Domestic Process

    C&O Costs In Delivery Price

    LC Stage #2: Raw Material Transport

    One-way transport Distance (Miles) 2260 NA

    U.S. LNG Terminal Location Lake Charles, LA NA

    Pipeline Length to ECF (Miles) 208 604

    LNG Infrastructure C&O Costs In Delivery Price

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    Key Modeling Assumptions (Cont.)Parameters NGCC

    LC Stage #3: Energy Conversion Facil ity

    LocationSouthern

    Mississippi

    Net Output (MW) 555

    Net Output w/CCS (MW) 474

    Trunk line Constructed Length

    (Miles)

    50

    Capacity Factor 85%

    CO2 Capture Percentage 90%

    CO2 Pipeline Pressure (psia) 2215

    CO2 Pipeline Length (Miles) 100

    CO2 Loss Rate 1% / 100 yrs

    LC Stage #4: Product Transport

    Transmission Line Loss 7%

    Transmission Grid Construction Pre-Existing

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    Life Cycle Cost ParametersProperty Value Units

    Reference Year Dollars December2006/J anuary 2007

    Year

    Assumed Start-Up Year 2010 YearReal After-Tax Discount Rate 10.0 Percent

    After-Tax Nominal Discount Rate 12.09 Percent

    Assumed Study Period 30 Years

    MACRS Depreciation Schedule Length Variable Years

    Inflation Rate 1.87 Percent

    State Taxes 6.0 Percent

    Federal Taxes 34.0 PercentTotal Tax Rate 38.0 Percent

    Fixed Charge Rate Calculation Factors

    Capital Charge Factor wo-CCS 0.1502 --

    Capital Charge Factor w-CCS 0.1567 --

    Levelization Factor wo-CCS 1.432773 --

    Levelization Factor w-CCS 1.410939 --Start Up Year (2010) Feedstock & Util ity Prices $2006 Dollars Units

    Natural Gas 6.76 $/MMBtu

    Coal 1.51 $/MMBtu

    Process Water 0.00049(0.0019)

    $/L ($/gal)

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    Life Cycle Inventory Data Reported

    GHG Emissions (2007 IPCC CO2e Values,100 Year basis)

    Carbon Dioxide (CO2)

    Methane (CH4)

    Nitrous Oxide (N2O)

    Sulfur Hexafluoride (SF6)

    Water Usage

    Withdrawal

    Consumption

    Non-GHG Emissions

    Criteria Air Pollutants

    Carbon Monoxide (CO)

    Nitrogen Oxides (NOX)

    Sulfur Oxides (SOX)

    Volatile Organic Compounds (VOC)

    Particulate Matter (PM)

    Lead (Pb)

    Species of Interest

    Ammonia (NH3)

    Mercury (Hg)

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    0

    100

    200

    300

    400

    500

    600

    LNG Dom LNG Dom LNG Dom LNG Dom LNG Dom LNG Dom LNG Dom LNG Dom LNG Dom LNG Dom

    wo-CCS w-CCS wo-CCS w-CCS wo-CCS w-CCS wo-CCS w-CCS wo-CCS w-CCS

    Raw Material Acquisition(RMA)

    Raw Material Transport(RMT)

    Energy ConversionFacility (ECF)

    Product Transport (PT) Total

    GHGEm

    iss

    ions

    (kg

    CO

    e/

    MWhDe

    livere

    dEnergy

    )

    SF

    CH

    NO

    CO

    GHG Emissions2007 GWP

    59% 65%

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    Non-GHG Air Emissions

    0.0

    0.1

    0.2

    0.3

    0.4

    0.5

    0.6

    0.7

    LNG Dom LNG Dom LNG Dom LNG Dom LNG Dom LNG Dom LNG Dom LNG Dom

    wo-CCS w-CCS wo-CCS w-CCS wo-CCS w-CCS wo-CCS w-CCS

    RMA RMT ECF Total

    Non-G

    HGEm

    iss

    ions

    (kg

    /MWhDe

    livere

    dEnergy

    )

    Pb

    Hg

    NH

    CO

    NOx

    SOx

    VOC

    PM

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    Water Usage

    -500

    0

    500

    1,000

    1,500

    2,000

    2,500

    LNG Dom LNG Dom LNG Dom LNG Dom LNG Dom LNG Dom LNG Dom LNG Dom

    wo-CCS w-CCS wo-CCS w-CCS wo-CCS w-CCS wo-CCS w-CCS

    RMA RMT ECF Total

    Wa

    ter

    Usage

    (Liters

    /MWhDe

    livere

    dEnergy

    )

    Input

    Consumption

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    Emission

    TypeSpecies

    RMA RMT ECF PT TOTAL

    wo-C

    CS

    w-C

    CS

    wo-C

    CS

    w-C

    CS

    wo-C

    CS

    w-C

    CS

    wo-C

    CS

    w-C

    CS

    wo-C

    CS

    w-C

    CS

    GHG

    (

    kg

    CO

    e

    /MWh) CO 104.94 123.00 2.23 2.62 393.00 51.27 0.00 0.00 500.18 176.89

    NO 0.36 0.42 0.00 0.00 0.00 0.01 0.00 0.00 0.37 0.43

    CH 23.98 28.11 10.67 12.50 0.01 0.02 0.00 0.00 34.66 40.63

    SF 0.00 0.00 0.00 0.00 0.01 0.01 3.27 3.27 3.28 3.28

    Total 129.29 151.54 12.90 15.12 393.03 51.30 3.27 3.27 538.48 221.23

    Non-G

    HG

    (

    kg

    /MWh)

    Pb 6.6E-07 7.7E-07 1.7E-07 1.9E-07 2.7E-06 3.1E-06 3.5E-06 4.1E-06

    Hg 4.2E-08 4.9E-08 5.2E-09 6.1E-09 2.5E-08 3.5E-08 7.2E-08 9.0E-08

    NH 9.6E-02 1.1E-01 1.1E-06 1.3E-06 1.9E-02 2.0E-02 1.1E-01 1.3E-01

    CO 9.2E-02 1.1E-01 5.3E-04 6.2E-04 3.1E-03 4.5E-03 9.5E-02 1.1E-01

    NOx 2.3E-01 2.7E-01 5.1E-04 5.9E-04 3.1E-02 3.4E-02 2.6E-01 3.0E-01

    SOx 1.2E-02 1.4E-02 3.1E-04 3.6E-04 1.2E-03 1.7E-03 1.3E-02 1.6E-02

    VOC 1.1E-01 1.3E-01 3.3E-05 3.8E-05 1.2E-04 1.9E-04 1.1E-01 1.3E-01

    PM 7.7E-03 9.0E-03 1.3E-04 1.6E-04 4.3E-04 7.0E-04 8.3E-03 9.9E-03

    Wa

    ter

    Usage

    (Liter

    /

    MWh) Input 57.6 67.6 2.1 2.5 1038.9 2063.3 1098.7 2133.4

    Consumption -100.2 -117.4 0.7 0.9 803.3 1541.4 703.9 1424.8

    LCA Inventory Results RecapForeign LNG

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    Emission

    Type

    Species

    RMA RMT ECF PT TOTAL

    wo-C

    CS

    w-C

    CS

    wo-C

    CS

    w-C

    CS

    wo-C

    CS

    w-C

    CS

    wo-C

    CS

    w-C

    CS

    wo-C

    CS

    w-C

    CS

    GHG

    (

    kg

    CO

    e

    /MWh) CO 21.00 24.61 5.83 6.84 393.00 51.27 0.00 0.00 419.83 82.72

    NO 0.20 0.24 0.00 0.00 0.00 0.01 0.00 0.00 0.21 0.25

    CH 48.05 56.32 28.65 33.58 0.01 0.02 0.00 0.00 76.72 89.92

    SF 0.01 0.01 0.00 0.00 0.01 0.01 3.27 3.27 3.28 3.28

    Total 69.26 81.18 34.48 40.42 393.03 51.30 3.27 3.27 500.04 176.17

    Non-G

    HG

    (

    kg

    /MWh)

    Pb 2.0E-06 2.3E-06 1.7E-07 1.9E-07 2.7E-06 3.1E-06 4.8E-06 5.6E-06

    Hg 7.2E-08 8.5E-08 5.2E-09 6.1E-09 2.5E-08 3.5E-08 1.0E-07 1.3E-07

    NH 1.1E-06 1.3E-06 2.9E-06 3.5E-06 1.9E-02 2.0E-02 1.9E-02 2.0E-02

    CO 4.4E-02 5.1E-02 7.3E-04 8.5E-04 3.1E-03 4.5E-03 4.8E-02 5.7E-02

    NOx 4.9E-01 5.7E-01 1.1E-03 1.3E-03 3.1E-02 3.4E-02 5.2E-01 6.0E-01

    SOx 5.9E-03 6.9E-03 3.2E-04 3.8E-04 1.2E-03 1.7E-03 7.4E-03 9.0E-03

    VOC 1.1E-04 1.2E-04 7.5E-05 8.8E-05 1.2E-04 1.9E-04 3.0E-04 4.0E-04

    PM 1.0E-03 1.2E-03 2.5E-04 2.9E-04 4.3E-04 7.0E-04 1.7E-03 2.2E-03

    Wa

    ter

    Usage

    (Liter

    /

    MWh) Input 181.9 213.2 2.1 2.5 1038.9 2063.3 1222.9 2279.0

    Consumption -31.0 -36.4 0.7 0.9 803.3 1541.4 773.1 1505.9

    LCA Inventory Results RecapDomestic NG

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    Capital Costs

    NGCC wo-CCS NGCC w-CCS

    Total Capital ($/kW) 802.0 1912.6

    CO Injection Well 0 52.2

    CO Pipeline 0 265

    Switchyard & Trunkline 83.96 98.4

    Plant 718 1497

    $802/kW

    $1,913/kW

    $0

    $200

    $400

    $600

    $800

    $1,000

    $1,200

    $1,400

    $1,600

    $1,800

    $2,000

    $2,200

    To

    talOve

    rnightCos

    ts($/kW)

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    Levelized Cost of Electricity (LCOE)2007 $s

    wo-CCS w-CCS

    CO T, S & M $0.0000 $0.0067

    Capital Costs $0.0155 $0.0310

    Variable O&M Costs $0.0018 $0.0035

    Labor Costs $0.0040 $0.0077

    Utility Costs (Feedstock+Utility) $0.0463 $0.0543

    Total LC LCOE $0.0677 $0.1032

    $0.0677

    $0.1032

    $0.0000

    $0.0200

    $0.0400

    $0.0600

    $0.0800

    $0.1000

    $0.1200

    LCOE($/kWh,2

    007Cons

    tan

    tDo

    llar

    Basis

    )

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    Key Findings

    GHG Emissions

    CO2 is the dominant emission Mostly from the NGCC ECF

    wo-CCS 79% on LNG, 92% on DNG

    w-CCS 30% on LNG, 55% on DNG

    LNG - Large spike with Drilling operations 17% wo-CCS, 56% w-CCS

    Methane emissions Highest percentages from RMT Regasification 46.5% Overall GHG emissions

    Pipeline operation 26.4% on LNG, 81.8% on DNG

    Overall GHG Emissions of Domestic NG is less than LNG wo-CCS

    LNG 495 kg CO2e/MWH,

    DNG 428 kg CO2e/MWH W-CCS

    LNG 171 kg CO2e/MWH

    DNG 92 kg CO2e/MWH

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    Key Findings (Cont.)

    Non-GHG Emissions NOX is the primary effluent, followed closely by CO, SOX and

    VOCs. Domestic NG NOX is 30% higher than LNG cases w- and wo-CCS

    Ammonia is measurable, but less than the aboveemissions

    SCR ammonia slip at the ECF

    5 ppmv Average during NGCC Operation

    Emissions from the Liquefaction plant for LNG

    99.9% of RMA NH3 emissions(

    83% of overal NH3 emissions

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    Key Findings (Cont.)

    Water Usage

    Primary vector of water consumption is the ECF 88 - 97% of Consumption

    Domestic NG Small Increase in water consumption

    wo-CCS 5% increase

    w-CCS 3% increase Addition of CCS

    Water input

    LNG 94% increase

    DNG 90% increase

    Water consumption

    LNG 90% increase

    DNG 81% increase

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    Key Findings (Cont.)

    Capital Costs

    Equipment Capital costs are the primary components wo-CCS 89% of CC

    w-CCS 78% of CC

    Addition of CCS Additional costs for CO2 pipeline & sequestration site 17% of CC w-CCS

    Increased Decommissioning costs (Extra equipment) increases 115%

    LCOE Utility costs are the primary component

    wo-CCS 68% of LCOE

    w-CCS 53% of LCOE

    Capital Costs are second order wo-CCS 23% of CC

    w-CCS 30% of CC

    Lesser inputs from Variable O&M and Labor

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    Contact Information

    Timothy SkoneLead General EngineerSituational Analysis & Benefits(412) [email protected]

    Robert JamesGeneral EngineerSituational Analysis & Benefits(304) [email protected]

    Joe Marriott , PhDAssociateBooz Allen Hamilton(412) [email protected]

    NETL WebsiteWWW.NETL.DOE.GOV