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1Natural Gas for Industrial Heating Application
Chapter 1: Introduction
Introduction to Project
Aim and Objective of Project
Need for Study
---------------------------------------------------------------------------------------------------------------------
-----------
1.1 Introduction to Project
Natural Gas is one of the principle sources of energy for many of our day-to-
day needs and activities. Natural gas is a vital component of the world's
supply of energy. It is one of the cleanest, safest, and most useful of all
energy sources. The Project activity is a fuel switch program based on
Natural gas. The activity consists of the use of Natural gas for Industrial
Heating Application instead of Furnace Oil or LDO.
Current research on natural gas is focused on Asia and particularly on China.
As it is, the government is already moving aggressively to increase gas
supply through construction of LNG terminals and pipelines from Central
Asia.
Gas distribution and sales functions are controlled by a wide range of players
including local governments and private and foreign enterprises.
Maharashtra Natural Gas Limited, in short MNGL is a company incorporated
in January 2006 to meet the City Gas distribution needs of various districts in
Maharashtra. MNGL has got the PNGRB authorization for city gas distribution
in Pune & Pimpri-Chinchwad city including adjoining areas of Hinjewadi,
Chakan & Talegaon and subsequently will move on to other districts of
Maharashtra depending on economic feasibility.
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Eclipse Combustion is a Manufacturer & Supplier of Gas fired Burner &
Combustion System Presently Eclipse has stopped Manufacturing of Oil Fired
Burner focused on Gas fired Burner.
1.2. Aim and Objective of Project
To accelerate and optimize the effective and economic use of Natural
Gas for Industrial Heating Application
To collect information for Conversion of Oil fired Burner to Gas Fired
Burner for Existing System
To compile collected data
A. Scope & Limitations
1. Not a renewable source of energy.
2. India has only limited reserves of natural gas, though further
discoveries are being made from recent explorations
3. Owing to the high percentage of methane in natural gas, it is highly
combustible
4. The process of extraction of natural gas involves making large cavities
in the ground.
5. Natural gas requires highly complex treatment plants and pipelines for
its delivery.
6. Natural gas occupies four times the space of a gasoline-equivalent
energy.
1.3. Need for Study
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Oil-fired heating systems generate heat in a furnace or boiler. Oil systems
are less popular than those using gas because they have a higher initial
cost and limited size availability. They also require a storage tank, oil
deliveries, payment in advance for fuel to be used later, and more
maintenance. For instance, most manufacturers recommend replacing the
burner nozzle each year and cleaning the oil filter monthly. However, when
the price of oil is low relative to the price of other fuels, oil systems are
sometimes preferred for their lower operating cost. Some like oil systems
because oil is less flammable than gas.
Today, research on natural gas markets is as relevant as ever due to a
convergence of factors. Natural gas has a multitude of industrial uses,including providing the base ingredients for such varied products as plastic,
fertilizer, anti-freeze, and fabrics. In fact, industry is the largest consumer of
natural gas, accounting for 43 percent of natural gas use across all sectors.
Natural gas is the second most used energy source in industry, trailing only
electricity.
Natural gas is consumed primarily in the pulp and paper, metals, chemicals,
petroleum refining, stone, clay and glass, plastic, and food processing
industries. These businesses account for over 84 percent of all
industrial natural gas use.
Industrial applications for natural gas are many. Industrial applications
include those same uses found in residential and commercial settings -
heating, cooling, and cooking.
Natural gas may also be used as a feedstock for the manufacturing of a
number of chemicals and products.
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Gases such as butane, ethane, and propane may be extracted from natural
gas to be used as a feedstock for such products as fertilizers and
pharmaceutical products.
Environmental Climate:
Natural gas, being a clean, efficient source of energy and a chemical building
block, is an important part of successful and environmentally sound industry
in the United States.Its lead and sulphur free character, NG reduces harmful
emissions.
Eclipse is Manufacturer of Burner and Combustion System which is used for
Industrial Heating Application. Eclipse has stopped manufacturing of Oil fired
Burners and focused on Gas fired Burner, with superior application expertise
and leading knowledge of combustion solutions, to deliver safe, reliable,
efficient, and clean heat to industry worldwide.
Natural gas is also used for waste treatment and incineration, metals
preheating (particularly for iron and steel), drying and dehumidification,
glass melting, food processing, and fueling industrial boilers. Eclipse is
supplying Burner and Combustion System for above application
1.4. Research Methodology
The present study is based on collected information about various in Eclipse
Combustion Pvt.Ltd. Pune.
a. Primary Data: Primary data was collected by discussion with
Sr.Marketing Manager-Mr.Vinay Kulkarni of Eclipse Combustion Pvt.Ltd.
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5Natural Gas for Industrial Heating Application
Data from Senior Persons of the company
Data from Sales Meeting and Minutes of Meeting (MOM)
b. Secondary Data: Secondary data was given by the company itself
i.e. from their Previous Orders of Existing Customer.
Companies Website (www.eclipsenet.com and
www.eclipseindia.com
Records of the Company
Current Enquiries and Offers
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http://www.eclipsenet.com/http://www.eclipseindia.com/http://www.eclipsenet.com/http://www.eclipseindia.com/ -
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Chapter 2: Company Profile
Company Profile
Company Mission
Company Values
Company Strategy
Product Range
-----------------------------------------------------------------------------------------------------------
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2.1. Company Profile
Eclipse Inc., USA, is the Worlds most reliable, dynamic & futuristic
manufacturer of products and system for Industrial heating & drying
application, established in 1908 in Rockford, USA.
Eclipse, India is a wholly owned subsidiary of Eclipse Inc, USA, established in
2002 to serve Indian / SAARC market with innovative thermal solutions
through burners & combustion systems for industrial applications.
Eclipse, India has a nationwide sales & service network. The company enjoys
a significant demand for its products & services in domestic as well as export
market like SAARC countries
a. Eclipse Offers
Trouble free start-ups
Tuning and Repairs
Training
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7Natural Gas for Industrial Heating Application
Support Programs
Annual Maintenance Contracts
b. Commissioning Start-up
The initial start up of any new Eclipse equipment is normally undertaken by
engineers from the factory from which it was supplied. It is Eclipse policy,
however, to involve our local office during start up. in this way we ensure
that knowledgeable after sales service is available close to the end
customer.
c. Repair Service and Tuning
Process heating and fuel handling systems are becoming even more
complex, requiring specialized knowledge to maintain optimum efficiency
and operation. Regular servicing by an Eclipse trained technician is essential
to ensure reliability. On-site service and support is readily available through
the Eclipse Services network of field service technicians and factory
authorized service providers strategically located throughout the globe.
2.2. Company Mission
Be a Quality Driven Company by Doing What We Say;
Doing It Right the First Time, on Time, Every Time
Exceed Our Customers Expectations Through
Innovative Products, Processes, Solutions and Services
Help Our Customers Increase Their Profitability
Encourage, Recognize, Reward and Respect Our Employees
Be an Ethical, Environmentally Responsible Company and Be Involved
in Our Local Communities
Surpass Our Shareholders Expectations by Providing
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Superior Financial Returns and Revenue Growth
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2.3.Company Values
Integrity -Our longstanding and uncompromising commitment is to be
honorable and trustworthy in all our endeavors.
Respect -We treat each other, our business partners, our community, and
our environment with honor and esteem.
Teamwork -We succeed together by leveraging the strengths of our
people and the diversity of their ideas; always striving to bring out the best
in each other.
Commitment -We have built our reputation on our dedication to ouremployees and our pledge to provide the best solution for our business
partners.
Compassion - We believe people are important and treat them with
dignity. We care about our community and respect the needs of the
environment.
Innovation -We draw upon our heritage and passion to provide creative
solutions that meet the needs of those who rely on us.Joy -We embrace all we do with enthusiasm and adventure, finding
happiness, fulfillment, and pride; remembering to celebrate our good
fortune.
2.4. Company Strategy
With superior application expertise and leading knowledge of combustion
solutions, we deliver safe, reliable, efficient, and clean heat to industry
worldwide.
2.5.Product Range
Air Heat Burner
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Furnace Burner
Glass & Ceramic Burner
Accessories etc.
Support and services
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Chapter 3: LITERATURE REVIEW
What is Natural Gas?
Advantages of Natural Gas
Difference between Gas Fired Burner and Oil Fired Burner
Latest Technology for Natural Gas
Cost Comparison for Various Fuels
Disadvantages of Electrical Heating
Natural Gas Market
New research on Chinese gas markets
Natural Gas Supplier
Difference between Consumer Marketing and Industrial
Marketing
Combustion basic
Why Eclipse Burner for Industrial Heating Application
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3.1. What Is Natural Gas?
Natural gas is generally considered a nonrenewable fossil fuel. Natural gas is
considered a fossil fuel because most scientists believe that natural gas was
formed from the remains of tiny sea animals and plants that died 200-400
million years ago.
Natural gas may also come from several other sources. One source is
coalbed methane, natural gas found in seams of coal. Until recently,
coalbed methane was just considered a safety hazard to miners, but now it is
a valuable source of natural gas.
After natural gas comes out of the ground, it goes to a processing plant
where it is cleaned of impurities and separated into its various components.
Approximately 90 percent of natural gas is composed of methane, but it also
contains other gases such as propane and butane.
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3.2. Advantages of Natural Gas
Natural Gas has following Advantages. Due to its advantages natural gas
used for Domestic as well as Industrial Application.
1. Green fuel -Commonly referred to as the green fuel because of its lead
and sulphur free character, NG reduces harmful emissions.
2. Mixes evenly in air - Being a gaseous fuel CNG mixes in the air easily
and evenly.
3. Safety - A cheaper and safer way to store and ship.
4. Easy for Transportation -Natural gas is sometimes used as a
transportation fuel. Natural gas can be used in any vehicle with a
regular internal combustion engine, although the vehicle must be
outfitted with a special carburetor and fuel tank.
5. Cheaper - It is about three stimes cheaper than electricity when you
use resistance heat and also less expensive than electric heat pumps.
6. Lighter Than Air - Natural gas being lighter than air, will rise above
ground level and disperse in the atmosphere, in the case of a leakage.
7. Simple & less complicated valve train
8. Less initial cost for burner & valve train
9. No chance of Clogging valve train
10. Low maintenance cost
11. Clean Fuel
12. Low Emission
13. No Application Limitations14. High Efficiency
15. Typically Oil burner requires LPG/NG pilot i.e. separate gas is
required with Oil, which is not required in case of gas fuel burners.
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3.3. DIFFRENCE BETWEEN GAS FIRED BURNER SYSTEM
AND OIL FIRED BURNER SYSTEM
S.N
O
PARAMETERS GAS FIRED BURNER
SYSTEM
OIL FIRED BURNER
SYSTEM
1. Popularity Gas-fired System andTechnologies became
very popular
Less Popular as compareGas Fired System
2. Replacement Spares replacement if
required.
Replacement of the
burner nozzle each year
and cleaning the oil filter
monthly3. Cost Simpler, Lower Cost &
High Reliability
Higher Initial Cost &
limited size availability4. Maintenance
Cost
Maintenance cost is low
as compared to Oil fired
System
More Maintenance is
required
5. Impurities in
Fuel
Gas contains Less
Impurities as compared
to Oil
Oil is pumped to the
burner as a liquid, and
contains more
impurities.
6. IgnitionSystem
Pilot & IgnitionTransformer used for
Ignition Purpose
Oil gun shoot anatomized spray of oil
into the burner7. Accessories Gas valve Train used
for Gas fired Burner. In
Oil Valve Train,
Atomizing Air Line,
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case of High Capacity
Burner Pilot is also
used.
Pumping & Heating Unit
Required for Oil Fired
Burner8. Environment Gas-fired system are
more
Environment friendly.
Oil Fired system are less
environment friendly.
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3.4.Latest Technology
A. Direct Contact Water Heaters
Direct contact water heating is an application that works by having
the energy from the combustion of natural gas transferred directly
from the flame into the water. These systems are incredibly efficient
at heating water. Normal industrial water heaters operate in the 60 -
70 percent energy efficiency range. However, direct contact waterheaters can achieve efficiencies up to 99.7 percent! Obviously, this
leads to tremendous cost savings in industries where hot water is
essential.
The Kemco Thermefficient-100 Direct Contact Water
Heater
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B. Industrial Co-firing
Natural gas co-firing technologies are also helping to increase
industrial energy efficiency, and reduce harmful atmospheric
emissions. Co-firing is the process in which natural gas is used as
a supplemental fuel in the combustion of other fuels, such as
coal, wood, and biomass energy. For example, a traditional
industrial wood boiler would simply burn wood to generate
energy. However, in this type of boiler, a significant amount of
energy is lost, and harmful emissions are very high. Adding
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natural gas to the combustion mix can have a two-fold effect.
Natural gas emits fewer harmful substances into the air than a
fuel such as wood. Since the energy needed to power the natural
gas boiler remains constant, adding natural gas to the
combustion mix can reduce harmful emissions.
In addition, the operational performance of the boiler, including
its energy efficiency, can be improved by supplementing with
natural gas. For instance, in wood fueled boilers, adding natural
gas can compensate for the use of low grade, wet wood, allowing
it to combust more quickly and completely. This type of co-firing
can also be used in the generation of electricity, whether on-siteor in a centralized power plant.
Schematic of a Natural Gas Co-fired Boiler
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C. NG as a Fuel Cell
Many scientists are interested in using natural gas to generate
electricity without combustion using a fuel cell. A fuel cell is
similar to a battery. It uses a chemical process rather than
combustion to convert the energy content of a fuel into
electricity
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D.Biomass
Today, we can drill shallow wells into landfills to recover the
methane gas. Landfills are already required to collect methane
gas as a safety measure. Typically, landfills collect the gas and
burn it to get rid of it. But the gas can be put to work. Last year,
over four billion cubic feet of landfill methane gas was used for
heating and electricity production. There are other ways to
convert biomass into natural gas. One method converts aquatic
plants, such as sea kelp, into methane gas. In the future, huge
kelp farms could also produce renewable gas energy
E. LNG Liquefied Natural Gas
Another successful development has been the conversion of
natural gas into a liquid. As a liquid, natural gas is called LNG, or
liquefied natural gas. LNG is made by cooling natural gas to a
temperature of minus 259oF. At that temperature, natural gas
becomes a liquid and its volume is reduced 600 times. Liquefied
natural gas is easier to store than the gaseous form since it takes
up much less space. LNG is also easier to transport. People can
put LNG in special tanks and transport it on trucks or ships.
Today, more than 113 LNG storage facilities are operating in the
United States
3.5. COST COMPARISON FOR VARIOUS FUELS
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Energy Cost for 1000000 Kcal/hr Heat Output
Fuel Fuel Fuel Cost Blower
Pumpi
ng Heating
Fuel
Cost
Auxiliar
y
Tot
al
Cost Remarks
Consump
tion in Rs/kg HP
unit
HP
unit
Capacity
in
Rs/hr Cost
in
Rs/h
r
in Kg/hr in KW-h in Rs/hr
Natura
l Gas 168 12 5 NA NA 2016 20
203
6 Cheapest fu
Furnac
e Oil 148 14 15 2 9 2072 115
218
7
Cheap but
dirty fuel
LDO 142 28 15 2 NA 3976 70
404
6
Cheaper tha
LPG but not
Clean Fuel
LPG 135 32 5 NA NA 4320 20
434
0
Costly than
Oil but Clea
Fuel
Electri
city 1172 KW-h
Rs 5 per
KW-h NA NA NA 5860 NA
586
0 Most Costly
**Assumption: Efficiency of Gas/Oil as 70% & Electricity
as 100%
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3.6. Disadvantages Of Electric Heating Compared To Gas
Or Oil
1. High risk involved
2. Very high running cost
3. Risk involved due to interrupted electricity supply
4. Application limitations
3.7.Natural Gas Markets
PESD has studied natural gas for a number of years, with previous
research examining the factors driving the success or failure of
international gas infrastructure projects, the role of LNG in connecting what
were previously regional markets, and the potential for natural gas to play a
larger role in China and India. A key observation of previous research was
the importance of a reliable investment climate and assured demand in
enabling the development of the especially capital-intensive infrastructure
(LNG or pipeline) required for gas transport.
Today, research on natural gas markets is as relevant as ever due to a
convergence of factors. The US-led revolution in techniques for extracting
unconventional gas has overturned previous assumptions about global gas
supply and in the process called into question the viability of traditional gas
pricing regimes as well as assumptions of an inexorable march towards
market globalization through LNG. Climate mitigation pressures also putthe spotlight on gas, which at half the carbon intensity of coal in power
generation probably offers as much potential for near-term greenhouse gas
emissions reduction as any energy supply alternative.
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Our current research on natural gas is focused on Asia and particularly on
China, where even a modest increase in natural gas usage at the expense of
coal would have massive benefits for climate change mitigation. Natural
gas makes up only about 4% of China's energy supply at present, but any
finding of substantial unconventional gas resources in the country would
immediately align domestic gas development with both energy security and
air quality goals.
As it is, the government is already moving aggressively to increase gas
supply through construction of LNG terminals and pipelines from Central
Asia. As we have seen in the case of coal, idiosyncratic pricing structures
and forms of industrial organization in the Chinese gas sector are causingsignificant distortions in the market, and new models are increasingly being
sought by the government. More generally, China faces a policy challenge
common to many countries desiring to expand their gas markets: how to
encourage domestic utilization of gas through attractive pricing for
consumers without deterring investment in domestic gas resources or
making imports non-competitive.
3.8.New research on Chinese gas markets centers around
three main questions.
1. First, how will Chinese price reforms shape patterns of gas use and use of
competing fuels?
2. Second, how does the political economy of the Chinese gas industry
influence market outcomes?
3. What is likely to be the industrial structure of an emerging
unconventional gas industry?
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A proliferation of new gas supplies in China, including imported ones, has put
extreme pressure on the country's cost-plus pricing model, leading to
speculation that China will try to shift over time to pricing that is more
closely connected to what end users are willing to pay for gas.
1. How will Chinese price reforms shape patterns of gas
use and use of competing fuels?
Our research methods in this area will include both systematic case
study work and Construction of quantitative models for gas
markets under different policy constraints. Shanghai and Guangdong
are promising regions for study because of their diversity in both gas
supply sources and end users.
2. How does the political economy of the Chinese gas
industry influence market outcomes?
Upstream activities in gas are dominated by state-owned oil companies,
while gas distribution and sales functions are controlled by a wide range
of players including local governments and private and foreign
enterprises. The structure of the coal industry is in some sense the
inverse, with a multiplicity of coal producers selling to a limited number
of state-owned power companies. We hypothesize that the differences
in the respective structures of the gas and coal industries will affect how
these fuels compete against each other in applications like power
generation.
3. What is likely to be the industrial structure of an
emerging unconventional gas industry?
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This work will involve comparative study of shale gas and coal bed
methane (CBM) development in China, the US, and possibly other
regions with significant unconventional resources. One of our broad
hypotheses is that the different investment profile of unconventional gas,
which requires continuous new drilling to keep the gas flowing, might
lead the industry to develop a characteristically different industrial
structure from conventional hydrocarbon development. The US is an
important case as the only country that has developed unconventional
gas resources on a large scale thus far, while China merits study as the
country for which significant development of unconventional gas would
arguably have the most significant impact on global climate policy and
energy markets.
3.9. Natural Gas Supplier
MNGL MAHARASHTRA NATURAL GAS LIMITED
Maharashtra Natural Gas Limited, in short MNGL is a company incorporated
in January 2006 to meet the City Gas distribution needs of various districts in
Maharashtra. MNGL has got the PNGRB authorization for city gas distributionin Pune & Pimpri-Chinchwad city including adjoining areas of Hinjewadi,
Chakan & Talegaon and subsequently will move on to other districts of
Maharashtra depending on economic feasibility.
Main business objectives of the company are as under :-
a. To provide clean, environment friendly green fuel as an alternative to
the conventional auto fuels like Petrol and Diesel and
b. To provide safe, convenient and reliable piped natural gas to its
customers in the domestic, commercial and industrial sectors.
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A. GAIL (India) Limited
A Navratna company, is a leader in the area of Gas Processing, City Gas
Distribution & Exploration in India and Abroad. GAIL has made an all-round
contribution to countrys economy by its countrywide presence of Pipelines,Plants & Marketing network.
GAIL has already set up eight joint venture companies for city gas
distribution, list is enclose here.
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Difference between Consumer Marketing and Industrial
Marketing
A)Consumer Marketing
1. Often only one individual consumer is involved in a consumer
buying decision.
2. While there are many reasons why a group of consumers can
influence consumer buying, consumers are limited to the number
of people they can involve in a purchasing decision by the
number who have a stake in the purchase.3. This may include family members, parents or children and
sometimes third party specifies for example lenders who may
specify a type of house insurance.
4. (In the case of marketing toys to children, communications are
typically aimed at children but it will be the parents who may actually
make the purchase - note similar to "buying group" of industry).
5. Consumer marketing is characterized by greater use of mass
communication and research techniques than industrial marketing
because it is harder (due to the numbers of consumers) for companies
to be close to actual market participants.
6. Wholesalers are often used in chain before retailers especially in export
markets.
7. This means mass communication in consumer markets can have
less focus on utility than would be needed in Industry.
8. Features of Consumer Marketing are - Informal purchasing proceduresand no formal Buying group.
9. In Consumer Marketing visible consumer promotion is usually
much less about technical performance, price and relationship and
more about peer acceptance, fashion, trend or approval issues.
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10. Multilevel Marketing is Used for some specialties.
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B) Industrial Marketing
1. In industrial purchasing it is typical that more than one person isinvolved in buying decisions with the number and rank of people
involved increasing according to the value or strategic importance of
the purchase.
2. In marketing literature this is termed a "buying group" and the
effect on marketing people is that the individuals you target to
influence purchasing decisions may not be the people actually making
the purchase.
3. Often even in small value purchases another person will authorized
expenditure, perhaps sign purchase requisitions, purchase orders or cheques.
4. Mass Advertising Normally focused on technical media. Not
normally TV.
5. Specialist exhibitions and Trade shows often used for high and
lower value items.
6. Distributors, Commissioned Agent often used.
7. In industry personal relationship building must be used
alongside utility and cost advantage (To Overcome Switching Cost)
8. As there is a much smaller group of possible buyers in industry
marketing and selling can often be carried out face to face by
individuals doing both Marketing and Selling Task.
9. Physical utility, Rationality and deep buyer knowledge is more prevalent
in Industrial Marketing.
10. Branding the Product, Naming the company, unique sales point of product
are considered as the indirect method of sales promotion by companies.
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3.10. Combustion Basics
What is Combustion?
A rapid chemical reaction or oxidation of a fuel resulting in the release of
usable heat and production visible flame.
Fuel, Oxygen and Ignition these are 3 elements which are necessary for
Combustion.
Two elements carbon and hydrogen are common to the fuels used
Most common gaseous fuels:
1. CH4 Methane Natural Gas
2. C3H8 Propane
3. C4H10 Butane
4. Low Heat Coke oven, Producer, Town, Digester
3.11. Why Eclipse Burner For Industrial Heating
Application
Good application engineering knowledge
Parent unit committed to Indian market
Excellent overseas technical support
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Financially strong Company
Superior Product Performance & reliability
Good after sales service / Global network
Low NOx & fuel efficient burners
Ease of communication
Good turndown & Flame stability - low fire
Global expertise at Indian cost
Eclipse burners & Combustion systems are successfully introduced in
Automotive, Food, Boiler, Air Heat segments.
a. Advantages of Eclipse Make Burner, Model-Thermjet
ThermJet has the highest operating velocity of any burner available.
Comparison tests with competitive models prove ThermJet delivers the
lowest emissions.
Air and gas inlets are independently adjustable in 90 increments to
suit a
variety of piping alternatives.
Highest velocity flame
Unparalleled fuel and control convenience.
Large turndown combined with high excess air
Dependable ignition
Customization with packaged convenience.
Big savings
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3.12. Eclipse Successful Stories With Application
Report
Eclipse Gas fired Burners are working satisfactory for Different
Application in Industries. Eclipse has done successful conversion of Oil
fired Burner to Natural Gas Fired System.
The customer is a world leader in the manufacturing and supply of
crucible refractory products, systems and services for high-technology
industrial applications: The customer contacted us to convert existing
Oil fired Burner system to Natural Gas fired System.
Calculation Sheet for Fuel Cost Saving DataDATA GIVEN FOR LDO
1. Consumption of SKO Per Day Liters 100002. CV of SKO Kcal 102003. Burning Efficiency of LDO % 70%4. Cost of Oil Per Liter Per lit 305. Working Days per Month Days 30
6.Consumption of LDO Per Month =Consumption of LDO Per Day X Working
Days
Liters 300000
7.Yearly Consumption = Consumption of LDOPer Month X 12 Months
Liters 36,00,000
8.Cost Per Day = Consumption Per Day X Costof Fuel
Rs 3,00,000
9.Cost per Month = Cost of LDO Per Day XWorking Days
Rs 90,00,000
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10. Cost per Year Rs. 10,80,00,00DATA GIVEN FOR NG
1. Consumption of NG PER HR. Kgs. 127502. CV of NG Kcal 8500
3. Burning Efficiency of NG % 95%
4. Cost of NG Per KgperKg
12
5. Working Days Per Month Days 30
6.Consumption of NG PER Month =Consumption of NG Per Day X WorkingDays
Kgs. 382500
7.Yearly Consumption = Consumption of NGPer Month X 12 Months
Kgs. 45,90,000
8.Cost per Day = Consumption Per Day XCost of Fuel
Rs 1,53,000
9. Cost per Month = Cost of LDO Per Day XWorking Days
Rs 45,90,000
10. Cost per Year Rs 5,50,80,000
A Saving Per Month RS 44,10,000
B Saving Per Year RS5,29,20,00
0
CSaving in Percentage = (100- (Cost PerYear NG/Cost Per Year of LDO) X 100)
% 49.00
ACKNOWLEDGEMENT
I am deeply obligate to the people without whose sincere help; cooperation
during the period of this research work would not take its present form.
I sincerely thank our beloved Directorate of Distance Education ICBMS for the
continuous encouragement received and services rendered by him.
I am extremely THANKFUL to my Project Guide Mr.Vinay Kulkarni for precious
time and guidance. My sincere thanks to our Director Mr.Pete
Wilkinson for his kind support during Project Period.
I also extend my sincere regards to my beloved parents and my friends.
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My special thanks to Mr. Chandra, Managing Director, Ms.Usha Sekaran and
Mr.Sekhar of ICBMS, who has been a constant source of inspiration in the
selection of project Natural Gas for Industrial Heating Application.
I also extend my sincere regards to my beloved Friends. I am thankful to all
the various focus group members like Google, Websites related to Natural
Gas wherein I had Wealth of information collected on the said topic.