NCT Россия | NCT Россия - C A T A L O G U EFANUC-compatible NCT 90M control was...

M A C H I N E T O O L

NCT IPARI ELEKTRONIKAI KFT.

H-1148 Budapest, Fogarasi út 7. • Phone: (+36-1) 46-76-300 • Fax: (+36-1) 46-76-309

E-mail: [email protected] • www.nct.hu

7th edition

C A T A L O G U E

LATHESMILLING MACHINES

GRINDING MACHINESELECTRICAL DISCHARGE MACHINES

TRAINING MACHINESACCESSORIES FOR MACHINE TOOLS

2 Contents

Foreword . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pg. 3

History of NCT Ltd. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pg. 4

Products and services of NCT Ltd. . . . . . . . . . . . . . . . . . . . . . . . pg. 5

Further information of activities and services of NCT Ltd. . . . . . . . . . pg. 6

NCT Academy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .pg. 10

NCT 201 control and its peripheries . . . . . . . . . . . . . . . . . . . . .pg. 12

High-speed CNC lathes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .pg. 18

High-power CNC lathes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pg. 20

CNC lathes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pg. 22

Horizontal bed CNC lathes with small working space . . . . . . . . pg. 23

Horizontal bed CNC lathes with large working space . . . . . . . . pg. 24

Swiss-type CNC lathes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pg. 26

CNC lathes with sub spindle . . . . . . . . . . . . . . . . . . . . . . . . . . pg. 28

Y-axis CNC lathes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pg. 29

Y-axis CNC lathes with sub spindle . . . . . . . . . . . . . . . . . . . . . pg. 30

Multifunction CNC turning centre . . . . . . . . . . . . . . . . . . . . . . . pg. 31

CNC vertical boring-and-turning mills . . . . . . . . . . . . . . . . . . . .pg. 32

CNC control for lathes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .pg. 33

General-purpose CNC machining centres . . . . . . . . . . . . . . . . . pg. 34

High-power CNC machining centres . . . . . . . . . . . . . . . . . . . . . pg. 35

CNC milling machines with small working space . . . . . . . . . . . pg. 36

High-power CNC machining centres . . . . . . . . . . . . . . . . . . . . . pg. 37

High-speed CNC machining centres with palett changer . . . . . . pg. 38

5-axis, vertical spindle CNC machining centres . . . . . . . . . . . . . pg. 40

High-power CNC planer-type milling machines . . . . . . . . . . . . . pg. 42

CNC horizontal machining centres . . . . . . . . . . . . . . . . . . . . . . pg. 44

Bridge type CNC milling machines with large working space . . pg. 45

CNC horizontal milling machines . . . . . . . . . . . . . . . . . . . . . . . . pg. 46

CNC horizontal boring and milling machines . . . . . . . . . . . . . . pg. 47

High-speed and high-precision, vertical spindle

CNC machining centres . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pg. 48

CNC control for milling machines . . . . . . . . . . . . . . . . . . . . . . pg. 49

Surface grinding machines . . . . . . . . . . . . . . . . . . . . . . . . . . . . pg. 50

Centreless grinding machines . . . . . . . . . . . . . . . . . . . . . . . . . pg. 51

External cylindrical grinding machines . . . . . . . . . . . . . . . . . . . pg. 52

Wire cut EDMs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pg. 54

Drilling EDMs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pg. 55

Die sinker EDMs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pg. 56

Molybdenum wire cut EDMs . . . . . . . . . . . . . . . . . . . . . . . . . . pg. 57

Conventional lathes and milling machines . . . . . . . . . . . . . . . . pg. 58

Machine tools for educational institutions . . . . . . . . . . . . . . . . . pg. 60

Optional accessories for machine tools . . . . . . . . . . . . . . . . . . pg. 62

NCTbelivek_final_jav7_angol_Layout 1 2015.06.10. 7:28

3

Dear Our Business Partners and Readers,

We would like to thank you for your interest in our products, and welcome you among our catalogue readers. In the new publi-cation of our catalogue, we aim to present an overview of our R&D, manufacturing and service activities of our company in thefield of machine building. In the first section of this brochure we would like to give you a historical introduction of NCT Ltd. It also outlines our R&D activ-ities, technical services, after sales support and the activity of NCT Academy. The second section of our brochure presents themachine tools and accessories offered by us.NCT’s core business is to develop and manufacture CNC controls and drive technology. However, it cannot be done efficientlywithout constant and close connection with machine manufacturers as well as the end users of the machines. NCT Ltd. workstogether with several significant Asian and European machine-tool manufacturers. The cooperation started by buying themechanics of their machines, but nowadays we also take part in the development of their machines. The technical and marketinformation received from our partners helps us to promote our products in the enormous Asian market, as well as in theEuropean and the US market where we could increase our market share.We have been making great progress in building our own machines. At our new manufacturing facilities in the village Taksony,we improved our machine building capacity with a bed grinding machine one of the biggest and the most accurate ones inCentral Europe and a 5 axis machining centre. In a modern factory of 5400 sq.m. in Taksony, our excellent team of profession-als is building a new Hungarian machine tool plant.All the CNC machines offered by NCT Ltd. are equipped with electronics developed and built by our company. The electronicintegration, optional accessories installation, start-up, testing, measurement and of course the warranty and non-warranty serv-ices are provided by NCT Ltd. for our Customers.Together with development and manufacturing of machine tools, we develop and manufacture our CNC controls and drives beingthe part of them. So we can sense the demands of the end users and of our machine manufacturing activity, and any otherrequirements arising during testing machine tools. We produce our current products and provide our services considering envi-ronmental awareness, high speed and ultra-high precision.

István PókaManaging Director


4 Short History of NCT Ltd

1982. The year of foundation.1983. Starting serial production of HUNOR PNC 721 CNC lathe control.1984. Starting development of HUNOR 731 and 732 controls.1985. Starting development of NCT 90 control.1988. Production year of the last HUNOR control.1990. NCT 90T lathe control has been introduced on three lathes in Budapest International Fair (BNV).1993. FANUC-compatible NCT 90M control was developed for CNC milling machine.1999. FANUC-compatible NCT 99T control was developed for CNC lathe. NCT 98M control was succeeded by NCT 99M.2000. Starting serial production of NCT 2000 control, servo drives up to 10 kW and servo motors up to 9 Nm.2001. Starting serial production of synchronous servo drives and asynchronous servo spindle drives up to 22 kW.2002. Completion of FEW expansion card, using which integration of the WINDOWS operating system and PC resources (hard disk, USB, ETHER-

NET) into NCT control is realized. Motors of 12, 22, 30 and 38 Nm were added to the series of NCT servo motors. Realization of recuperativedrive power supply unit and sinusoidal current regulator. With this, the first complete NCT package (CNC, servo motor, servo drive and maindrive) could be offered to machine tool manufacturers.

2003. NCT 100 and then NCT 104 controls were the most successful products of NCT Ltd. After many years of development of control and drivesoftware, the high-speed and high-precision contouring was put on the market (HSHP in the control and HPSC in speed control).

2004. Adaptation of ISO 9001:2000 quality management system.2005. The range of servo drives is extended up to 55 kW.2006. Completion of low cost and simple, but high processing speed new compact control – NCT 101.2007. Building a new and modern hall to increase machine production. 2009. Completion of NCT 115, an NCT control with the most favourable price. The best choice for modernization and for simpler new machines

either.2010. Foundation year of NCT Academy Non-profit Limited Company of public utility.2011. Completion of the first member of NCT 200 control family – the NCT 201. This control and its peripheries developed by using the latest tech-

nologies (WIN CE, EtherCAT, EnDat 2.2) open new markets for NCT Ltd. 2012. More channels, high-speed machining, misalignment compensation.2013. Having purchased Italian MECOF machine tool manufacturer’s facilities in Hungary, we enlarged ourselves by a new factory.


5Products and services of NCT Ltd.

1. Electronic development and manufacturing:a. CNC b. Industrial controls for general automatization purposesc. Servo drives and servo motorsd. Torque motors and power spindles

2. Machine tool manufacturing, modernization and sales:a. CNC lathesb. CNC vertical machining centresc. Grinding machinesd. EDMse. Conventional machine tools

3. Services related to CNC lathes:a. Turret replacementb. Installation of extractor fan and cooling devices c. Selling and installation of hydraulic and pneumatic clamping devices

and chucksd. Installation of bar guides and bar feederse. Designing, manufacturing and installation of specific solutions f. Qualitative replacement of machine tools g. Installation of CNC indexing fixtures and rotary tables h. Installation of workpiece and tool touch probesi. Installation of HEIDENHAIN linear scales and read-out units

4. Service:a. Supplying spare parts and service for products manufactured or

distributed by NCTb. Service for HEIDENHAIN productsc. Service for HEIMATEC tool holders

5. Customer service:a. Installation and relocation of machine toolsb. Accuracy test; linear, non-linear and straightness calibration for

machine tools using laser interferometer or HEIDENHAIN VM-182 comparative measuring system. Accuracy Test Reports, consultation

c. Dynamic measurement and test of machine tools using RENISHAW QC-10 rotary tester or HEIDENHAIN KGM 181 measuring systems. Accuracy Test Reports, consultation.

d. Testing tool clamping force on milling machinese. Testing chuck gripping forcef. Vibration diagnostics for spindles, motors; balancing high-speed

motorsg. Preventive maintenance for machine toolsh. Replacement any CNC control by NCT control, renewal of NCT

controls (UPGRADE, UPDATE) j. Complete electrical and mechanical reconstruction and modernization

of machine tools, converting traditional machine tools of great value toCNC machines

6. Software, training, NCT Academy:a. Training on handling and programming CNC controls

(NCT Academy)b. Training of mechanical and electrical repairmen and servicemen for

CNC controlsc. Selling, installation and training of VECTOR softwared. Machine tool supervision, building-up event logging (even in case of

non-NCT controls)e. Technological consultation


6 Further information of some activities and services of NCT Ltd.:

Electronic R&D and manufacturing:Our electronic research and development is concentrated on three main areas:

1. CNC2. Drive technology (servo drives and servo motors) 3. Increasing speed, accuracy and operational efficiency of machine tools

using electronic (hardware and software) devices

CNC: NCT 200 control family:

The evolution of electronics – faster microprocessors, internet, high-speed net-works, mobile world, the endless range of PC peripheries and services – turned theordinarily conservative industrial electronics upside down. These days a success-ful CNC is unthinkable without ETHERNET connection, high capacity memory, or aPENDRIVE for saving machining programs or without any cursor control device(mouse, touchpad, trackball, touchscreen).

The CNC software should be adapted to the usual management techniques of PC(selection, copy, search, file management etc.) and file compatibility is essentialfor the portability of programs. To meet these requirements, the operating systemWindows Embedded developed for industrial automation is installed in our recentdevelopments. The connection between the peripheries and the central unit is man-aged by the EtherCAT network (industrial ETHERNET) being a worldwide standardthese days.

Servo drives:NCT Ltd. produces synchronous and asynchronous servo drives and recuperativepower supply units up to 75 kW. Due to the precise current and speed controlachieved using DSP microprocessor and the software development based on expe-rience gained in the field of drive technology for several decades, the NCT drivesare at the forefront of the world as far as reliability, dynamics and precision areconcerned. Our current servo drives connect to the controls through SoE standardprotocol (SERCOS over EtherCAT).

Servo motors:We develop and produce servo motors in three sizes and with torque range from1 Nm up to 70 Nm. These servo motors are characterized by excellent dynamics

and precise speed control from standing up to maximum value. In basic configu-ration, NCT machine tools equipped with NCT 201 control are manufactured withHEIDENHAIN EnDat 2.2 absolute multiturn measuring system (EQN 1337, EQI1331).

Built-in spindle:The most accurate and dynamic machine tool spindles are built-in spindles, wherethe spindle is the rotor shaft of the motor at the same time.ADVANTAGES OF BUILT-IN SPINDLE AGAINST CONVENTIONAL BELT DRIVE:

- Higher dynamics because of smaller inertial mass, lower loss, lower current drain

- Better workpiece geometry thanks to the lack of deformation causedby belt tension

- Higher lifetime, better surface quality on workpiece and higher toolinsert edge life thanks to much lower vibration level

- Low noise level- Better workpiece geometrical accuracy and repeatability, longer lifetime

of bearings and higher performance thanks to lower heat deformation resulted from intensive liquid cooling

Accuracy of Machine Tools:Concerning machine tools, there are two major but contradictory requirements: toincrease machining speed and machining accuracy at the same time. Meetingthese requirements is a big challenge for development of both mechanics and elec-tronics of the machine. The most advanced types of NCT machine tools incorpo-rate all the mechanical, electronic and of course software elements, solutions andservices by means of which the highest accuracy and surface quality can beachieved, beside high speed machining. Using TDC (Thermal DeviationCompensation) function developed recently, the NCT control measures the temper-ature of machine tool in 8 measuring points and compensates automatically inac-curacy derived from heat deformation.In the table on the right you can find a list of solutions enhancing the machine toolaccuracy.Most of them are standard items on NCT machine tools, but some are offered asoptions for our machines of premium category.


7Further information of some activities and services of NCT Ltd.:

ACCURACY OF NCT MACHINE TOOLS

SOLUTIONS ENHANCING THEMACHINE TOOL ACCURACY MODEL DESCRIPTION/ADVANTAGES DISADVANTAGES

HEIDENHAIN linear scaleOption for all

modelsIt measures the travel of the slide directly. The inaccuracy of powertrain does not appear in the meas-urement. It eliminates particularly the dimensional changes derived from heat production of ballscrew.

With increasing dynamics, the movement of the axis becomesswinging and vibratory due to the smallest loosening or non-linearityin the powertrain; this can be eliminated either by decreasingdynamics or often by replacing very expensive parts (e.g. ballscrew)or by costly interventions.

Pre-tensioned ballscrews with radialand axial bearings on both ends

EmL, EmREmB, TMV

This increases the accuracy of machine and the rigidity of powertrain.This reduces the inaccuracy caused by heat deformation.

None

Direct ballscrew drive through rigidcouplings

Standard feature,on most NCTmachines

This increases the accuracy during measurement with rotary encoder; this increases the dynamicsduring measurement with linear scale

This requires from the manufacturer high manufacturing orderlinessand high attention at testing.

Built-in spindleEmL, EmB TB,

EUROturnUsing it eliminates belt elongation, belt slip, noise. This ensures high dynamics, high speed, low vibra-tion level, long bearing lifetime, long tool edge life

The motor heats the spindle • Large size • Limited power andtorque • Expensive

Direct spindle drive (without beltdrive)

EmLEmBTMV

This eliminates the belt elongationThis eliminates the noiseThe motor does not heat the spindle.

Max. speed of 20000 rpm • Sensitivity for unbalancing because ofthe long powertrain. • The main motor with shaft bored through isexpensive. • Cooling problems with spindle motor (liquid coolingis recommended)

Headstock temperature control withliquid cooling system

Option for allmilling machinesEUROturn12, TB

It keeps the headstock on permanent temperature, therefore it decreases the heat deformation caused bystart-up and during shut-down. It increases the lifetime of spindle bearing.

None

Measuring headstock temperatureand compensation of heat deforma-tion by TDC in NCT control soft-ware

Option for allmilling machines

Deformation of headstock is one of the most influencing factor of machining accuracy. Using multipointtemperature measurement and proper evaluating software increases the precision.

None

HSHP high speed and high precisioncontouring in NCT control software

For all millingmachines

Thanks to the high computing capacity of NCT controls, processing technological program is accom-plished before the execution and every movement is executed at the most optimum speed whichensures meeting accuracy requirements set in parameter.

Setting the proper accuracy grade and within it the parametersrequires high attention. With some experience, the machining speedcan be considerably increased without decreasing the machiningaccuracy

Second-degree (Gaussian curve) acceler-ation/deceleration at reversal of feedmotion


Acceleration variation hits the machine (dF = m * da). With this feature, the mechanical stress of themachine decreases and the machine dynamics and surface quality can be increased.

None

HPSC high precision speed control inNCT servo drives

For all NCTservo drives

Servo drives should indicate precise and linear characteristics towards the CNC throughout thecomplete speed range. This requirement can only be met by precise current control and multiplefeedback loops and compensated and high-resolution speed control by the EnDat 2.2. • High pre-cision • High dynamics • Vibration-free position control.

None

Application of smoothing interpolation(SMOOTH)


Thanks to the high computing capacity and smoothing interpolation, NCT control substitutes smallmovements generated by CAM systems for osculating curve. This improves surface quality and increas-es the machining speed – the piece time will lessen.

The proper setting the parameters and selection of position of turn-ing on and off this function requires high attention.

NanointerpolationFor all machine

tools

All member of the NCT 200 control family operate with nanometre internal resolution in path comput-ing, speed computing, and generating compensations alike. Thanks to the EnDat 2.2 measuring systemand HPSC, the theoretical high resolution comes true in practice too.

It works using EQN 1337 motor encoder and EnDat 2.2 linear scalesonly, and that increases the machine price by 10%.


8 Further information of some activities and services of NCT Ltd.:

Machine design and productionOur customers often have requests that are difficult to fulfil with standardsolutions. They ask for products that are either not available on the mar-ket or are too expensive for the customer’s budget. In these cases wedesign and build the machines. Some of them are manufactured in serialproduction, the others are built in piece production.

EUROturn-12 (sub spindle and live tooling lathe, manufactured in series),

MCD-3000 dual workspace, traveling column, planer-type verticalmachining centres (custom-purpose machine for GRUNDFOS)

Boring-and-turning mills (rebuilding tradi-tional boring and-turning mills with 3000,4000, 5000 mm rotary table to machineswith CNC)

FRORIEP and SKODA-250 horizontal boringmills (complete mechanical and electricalmodernization of traditional machines withCNC)

Lathe manufacturing cell for mass produc-tion of car-industry parts(TONG-TAI TOPPER lathes, upper guide-way manipulator designed and producedby NCT Ltd.)Tilting built-in spindle milling head withNCT TORQUE motor

Selling and servicing HEIDENHAIN productsNCT Ltd. uses and distributes HEIDENHAIN measuring systems in greatquantities for several decades. Our engineers participate in HEIDENHAINfactory training courses, and since we have own development and produc-tion activities, we have knowledge on HEIDENHAIN measuring systemsalmost at a level as we know our products. As one the first firms in theworld, we started to use EnDat 2.2 absolute rotary encoders and linearscales, establishing the service background which requires great profes-sionalism and expensive devices. We have all the equipment and measur-ing apparatus that are necessary to provide fast service of factory-levelquality. We have repair parts and also the mostly needed measuring sys-tems in stock.


9Further information of some activities and services of NCT Ltd.:

Measuring systemsNCT Ltd. uses incremental and absolute measuring systems of HEIDEN-HAIN, the world’s leading manufacturer of measuring systems. Our con-trol technology accepts the 11 uApp, 1Vpp, TTL incremental signals,uses synchronization to the selected reference point and the C-type ref-erence point record developed by HEIDENHAIN. Using the HEIDENHAINEnDat 2.2 measuring system, absolute position measurement and sub-micron resolution are achieved at the same time.

Service and Customer SupportServiceService support is one of the most sensitive aspects of the machine toolbusiness. Distributors can go under due to lack of proper service team.Without professional service support, users may have stunning opinion

of high quality products. To run and constantly train an effective serviceteam, to analyse failures occurred and to indicate them to the qualityassurance system is an expensive and complicated task.The service engineer must be able to identify the reason of the problemfast, and standing beside the machine, he should accomplish trou-bleshooting often under unfavourable circumstances. Fortunately, at NCTLtd. the whole company, especially the departments for electronics andmechanics development support the activity of service engineers eitherusing mobile phones or in person. We are the most effective in fixing ourown products, since we have mechanical and electric parts, as well asthorough knowledge mostly for them. Since we not only install, but alsomanufacture electric parts for our machines, we can clear electric faultsmost effectively and safely, by changing the parts.

NCT customer supportThe task of the service is trouble shooting, while the customer supportdeals with installation, handing over, upgrading and rebuilding ofmachines. Quality assurance and cost-effective operation cannot beimagined without scheduled preventive maintenance. Major and expen-sive repairs can be avoided by periodic inspection of the machines.NCT Ltd. has the proper electronic measuring equipment to conduct stat-ic and dynamic machine testing. With these equipment we can practical-ly take a snapshot of the actual condition of the machine. Comperingsnapshots taken and filed regularly, we can keep track of changes intechnical and accuracy conditions of the machine. This enables us toobserve loosening and tensions in powertrains and by means of trou-bleshooting we can prevent defective works, wears and failures on themachines or even personal injuries.


NCT Academy 10

NCT Ltd., like several prosperous domestic and foreign global companies,founded its own educational institution named NCT Academy Non-profitLimited Company of Public Utility in 2010 with the ambitious aim of takingpart in providing for man-power for a successful industry struggling withscarcity of labour. Our activity focuses on adult training and retraining, but ouraim is to give a high-level continuous education for instructors carrying outprofessional training.The NCT Academy is a non-profit enterprise, but it is a great support andactually a benefit for NCT Ltd. to familiarize expectant technologists, machinesetup men and machine operators with NCT products to, and to propagate theproducts and the professional fame of NCT Ltd. among the to-be users ofCNC machine tools. Further benefit of this cooperation for both sides is thatcolleagues of the NCT Academy not only get an insight into NCT developmentactivities but also intervene in it in some places; while NCT Ltd. supports NCTAcademy by providing them with the latest products and software.

Besides standard professional training, we started to renew and accredit train-ing on professions now missing; this activity and its objects are updated con-tinuously. The most popular professions are CAD/CAM, CNC programmer-technologist and CNC skilled worker.We regularly organize the “National CNC Programming and OperationCompetition” for secondary school students. In 2012, the competition com-pletely entered the online world of 21th century. The semifinal passed off in anew way – via internet in an online interactive mode, preparing a bigger event,an international CNC competition.NCT Academy coordinates the 4-6 week long summer practical training of BScand MSc students at NCT Ltd. These students participate in concrete NCT proj-ects from the beginning. We launched our Knowledge Base forum, where anybody can ask profession-al questions and use the existing database (online exam sheets, drawingalbums, tutorial videos, posters, etc.).


11NCT Academy

There is a new opportunity – downloading NCT 201 simulator from NCT website free of charge. Youshould only register in NCT Academy website (academia.nct.hu), and you can download the edu-cational version of NCT 201 simulator whose user, programmer and testing interfaces are com-pletely the same as NCT control’s ones; we limited the number of blocks to 50 only and disabledthe input in and output from the software. The simulator has been made suitable for practicing tech-niques and knowledge gained in programming and managing of the CNC at home, on their comput-ers, in a real software environment.If you need professional well-trained in CNC machining or you want that your employees have moresteady basics or you would like to get knowledge on the NCT 200 control family, your best choiceis the NCT Academy.Our instructors have experience of many decades' standing in teaching CNC, CAD/CAM andmachining technology. Asking is not a shame in our academy. Our goal is to transfer knowledge,not to spend time unnecessarily. Please, visit the website of NCT Academy. If you are interested,please contact Róbert Dranka, the director of NCT Academy.


NCT 201 control and its peripheries 12

NCT 201 CNC AND INDUSTRIAL CONTROL IS BUILT ON 3 BASIC COMPONENTS1. Windows Embedded CE Professional operating system (MICROSOFT)2. EtherCAT communication channel between CNC and its peripheries (BECKHOFF)3. EnDat 2.2 (physically) absolute measuring system (HEIDENHAIN)

Windows Compact Embedded (CE Professional)The WINDOWS CE host unit (EHU) of the NCT201 control is behind the monitor. The defaultpointing device is the touch screen, but there are

4 optionally used USB ports, where optional pointing devices (mouse, track ball, touchpad) canbe connected. The EHU has 2 Ethernet terminals. One of them can be connected to the periph-eries (servo drives, input/output units) via EtherCAT protocol, while another one can be connect-ed to the computer network. The system program of NCT 201 control fits WINDOWS CE opera-tion system perfectly, exploiting it to its full potential, like its professional file management, com-puter peripheries management (data storage devices, printers, data input peripheries, pointingdevices, etc.), and other services (network, internet, remote machines, picture and video display-ing, playing sound files, etc.)

EtherCATEtherCAT (Ethernet for Control Automation Technology) is an open code, industrial, real-time Ethernet network,which uses standard Ethernet data frames for communication between elements of the network. It consists of twomain units, the EPU (HOST) unit and the (SLAVE) peripheries (drives, EPU). The cable from the EPU has to be con-nected to the input terminal of the closest periphery unit, and then from its output terminal the input terminal of thenext periphery can be connected. The system can be optionally chained over and over again, and can be extend-ed with periphery units.

EnDat 2.2It is a physically absolute measuring system, and is available with linear scale and rotary encoder as well. Therotary encoder can be absolute in single or multi turn. The NCT 200 control series can receive both the absoluteencoders and the absolute linear scales in single or multi turn. The NCT servomotors are equipped with multi turnEnDat 2.2 absolute measuring system, therefore neither the reference point switch nor limit switch on NCTmachine tools are necessary anymore. It’s nothing to worry about troubles after turn on due to uncertainty of ref-erence point pickup. Machining can be started immediately after turning on the machine tool


13NCT 201 control and its peripheries

MECHANICAL DESIGNCentral unitThe NCT 201 control, the first member of NCT 200 control family is basically new even in appearance. The central unit of CNC (EHU) is placed behindthe 15” or 19” LCD display. During development of the central unit it was key point to minimize energy consumption and with this to minimize generationof heat. Using the latest 1.8 GHz speed, low consumption Intel® Atom™ microprocessor in the CPU, the panel box doesn’t require fan cooling. The basicpointing device of the apparatus is a TOUCHSCREEN. Behind the panel a loudspeaker is located which indicates touching the screen by clicking sound;this enables WINDOWS compatible sound files to be played (we are planning to build in a VOICE ADVISER).

To install control panels NCT Ltd. offers professional boxes and accessories (mounting frames and screws, consoles, suspending arms and rotating jointcomponents).

Machine keyboardMachine builders can connect any machine keyboard to the NCT 201 control panel. It is not necessaryto buy an operator panel offered by NCT Ltd. The flexible system allows the users to create their ownmachine interface via the INPUT/OUTPUT PLC lines, in which they can optionally combine virtual but-tons of the touch screen and the real buttons of a separate panel.The optional machine operator’s console of NCT 201 control matches the monitor module in size,mechanical style, and colour. It is also perfectly compatible with the monitor when they are built-in ormounted on a supporting arm; the two module form an integrated system.Besides the usual NCT operating devices (HANDWHEEL, FEED OVERRIDE, JOG, MODE BUTTONS, EMERGENCY STOP BUTTON, etc.), there are buttonsthat can be used freely.Every button on the NCT control panel has LED lighting that can be seen from every direction and is connected to the CPU through the EtherCAT.


NCT 201 control and its peripheries 14

Programmer keyboardIn the standard configuration data input can be done using the virtual keyboard ‘painted’ on the touchscreen. The keyboard image appears and covers ascreen area only in the case, when there is an opportunity for inputting data. Since it is a virtual keyboard it is easily adjustable to different languages, theoperator can simply select the language of the keyboard. The size of the buttons and placement of them on the verge of the monitor makes the data inputvery comfortable. The loudspeaker behind the panel emits clicking sound when the buttons are touched.In order to protect the touch screen a self-adhesive guard foil is used which can be replaced easily in case of matting or scratching.If the user prefers PC keyboard, there are 4 USB channel to connect any PC keyboard which can be placed in a convenient and ergonomic position on aconsole mountable under the machine keyboard, on the lower part of the NCT control panel.

PeripheriesThe peripheries of NCT 201 connect to EHU via EtherCAT. The peripheriescan be NCT I/O units, NCT drives, but standard EtherCAT peripheries fromother manufacturers (e.g. BECKHOFF, YASKAVA, ABB, HITACHI,BAUMÜLLER, LENZE, SEW, WAGO, etc.) can also be used. The system isdesigned in that manner so that ‘wagons’ of different functions and lengthscan be connected to the EPU (‘engine’) with EtherCAT connection via anLVDS bus, using a flat cable. This assembled ‘train’ runs on an OMEGA railwidely used in building electrical cabinets. This time, we offer15 types ofperipheries with different functions but we continuously expand the selectionand our business partner can request custom “wagons” as well.


15NCT 201 control and its peripheries

DrivesThe new NCT drives are perfectly compatible EtherCAT peripheries. They can be connected to the central unit (EHU) ofthe NCT 201 control via a single EtherCAT bus. Through this broadband channel, the drives receive the speed command,and pass the absolute position for the CNC software. The NCT servo drives have been developed especially to meetmachine tool demands. Because of their several inferior control loops and high precision fast current and speed control(HPSC) they are essential peripheries of the NCT control for high-speed and high-precision machining and nanointerpo-lation.

SERCOS over EtherCAT (SoE)The NCT control communicates with servo drives via a widely used standardized protocol. Because of the standardizedconnection it is possible to use servo drives from several other manufacturers. Setting servo drives, changing their sys-tem software can easily be done from NCT control, without external device. The well-tried parameters are stored in thecontrol, changing servo drive or motor is very simple, thanks to the automatic parameterization.

MotorsThe NCT A, Ai, AiS, AMSand TORQUE motors satis-fy the highest demands ofcustomers. As far mechan-ical design, size, speed andelectric parameters areconcerned, our motorshave been developed formachine tools. The Ai

motors are produced with EnDat 2.2 absolute encoder,but all NCT motors can be ordered with and incrementalmeasuring system too..


NCT 201 control panel and peripheries 16

TEN OUTSTANDING FEATURES OF THE NCT 201 CNC

1. TOUCHSCREEN, USB, ETHERNET2. Changing the system software by the user 3. Display tailored by the user4. Dialogue programming (myNCT)5. Absolute measuring system (EnDat 2.2)6. Measurements inside the machine 7. Misalignment compensation8. Logging, machine supervision9. Energy management10.Remote supervision

Logging, sending log file, machine supervision and energy managementThe supervision module of the NCT Ltd. sees and memorizes everything!The NCT 201 control stores every important event in a so called log file. In the event of any operating trouble with the equipment, this log file only shouldbe sent (via email or on pendrive) to the NCT Service and Customer Support independently of the reason of the event which could be failure of the servosystem, wrong operator’s intervention or a PLC error. Using this log file the control becomes an open book for the NCT professionals.

Sending log fileTo learn how to handle the log file, a short video is availablefor users on youtube portal (making NCT 201 log file).

Machine supervisionThe most important operational statuses of the machine tool (MACHINING, SETTING. SHUT-DOWNS, FAILURE STATUS) can be filtered from the log filedata of a given period of time, and they can be displayed graphically as a function of time. The diagrams illustrate rate of operation of the machine andthe reasons of shut-downs for even many months retroactively.

Energy managementGrowth of energy prices and environmental awareness demand stringent energy management from us all.The NCT 201 control monitors the main supply continuously, checks the phase sequence, detects mains failures, and responds to them through the PLC(e.g. it stops the machine in time in case of a power failure). The control measures consumption and indicates in kW and HUF the energy consumptionof a preset period of time numerically and graphically. You can get to know of the price of energy spent for manufacturing even one workpiece.


17NCT 201 control panel and peripheries

NCT Ltd. ON GREEN WAYWe keep clean our internal and external environment, we decrease our energy consumption and we strive for way to a paper-free office, however the envi-ronmental awareness is a determinative aspect not only in the daily actions of NCT Ltd., but in developmental activities too. When we update our machinefleet, the primary aspect is to protect our environment. We incorporate all capabilities in our products with which we could decrease the utility bills of ourusers.

TAKE CARE OF THE ENVIRONMENT USING ENVIRONMENTALLY FRIENDLY AND ENERGY EFFICIENT NCT ELECTRONICS AND NCT MACHINETOOLS!

NCT products for the greener today

High capacity capacitor in NCT servo drives – lower dissipationMains-protective energy recuperation from 10 kWThe latest power switches – minimal lossThe high-capacity cooling ribs do not heat the electric cabinets – air conditioner is not necessaryNew synchronous and asynchronous motors with low inertia – decreased lossElectronic speed changer for NCT asynchronous motors – lower consumption5 axis complex machining – fast, efficient and economicalThe thermal sensors switch off fans – no unwanted coolingAutomatic machine switch off – no energy waste caused by inattentionAutomatic screen switch off – why does it light if not necessary?Grease lubricated roller guideways – no oil consumption, no pollution of cooling water and environment Energy efficient light sources with automatic switch off


18LA

TH

ES

High-speed CNC lathes

Main features of TCS-1500, -2000, and -2500lathes:

§ Rigid casting bed, headstock and slide system§ 45° slanted X slide§ Mounted, wide spread linear guideway in all axes§ Ground, double nut ballscrews in all axes§ Lifetime grease-lubricated headstock§ Belt-driven spindle or power spindle§ Oil lubrication for slide system and ballscrews§ Turret with 12 or 16 positions § +DT driven tooling + C axis (optional)§ NCT CNC control

MACHINE TYPE Max. swing diameter [mm]:

Max. turning diameter [mm]:

Max. turning length [mm]:

Tooling:

Number of fixed/driven tool posts:

Max. spindle speed [rpm] / range:

Spindle motor power [kW]:

Bar capacity [mm]:

Spindle nose:

X/Z axis rapid travel rate [m/min]:

Machine net weight [kg]:

TCS-1500 TCS-2000 TCS-2500 TCS-2000L TCS-2500L TCS-2000LMs TCS-2500LMs520

320

400 (300) 600 (500)

Axial: Taiwanese / VDI 30 Taiwanese / VDI 40, Radial: VDI 40 / BMT65

12 (Taiwanese / VDI40 / BMT65) 16 (VDI30)

4800 / 1 4500 / 1 3500 / 1 4500 / 1 3500 / 1 6000 / 1 4700 / 1

11 15 15 20 22 22 35

44 51 64/75 51 64/75 52 75

A2-5 A2-6 A2-8 A2-6 A2-8 A2-6 A2-8

30/30

3250 3300 3400 3900 4000 4300 6500

+DT


19

LA

TH

ES

High-speed CNC lathes

Main features of TA-20 and -25 lathes:

§ Rigid casting bed, headstock and slide system§ 60° slanted slide§ Mounted, wide spread linear guideway in all axes§ Ground, double nut ballscrews in all axes§ Lifetime grease-lubricated headstock§ Belt-driven spindle or power spindle§ Oil lubrication for slide system and ballscrews§ Turret with 12 or 16 positions§ +DT driven tooling + C axis (optional)§ NCT CNC control

More information about the NCT control on the page 33.

EUROturn-12C TA-20A TA-25A TA-20AMs TA-25AMs310 620

120 440

300 630

VDI16 Axial: Taiwanese / VDI 30 Taiwanese / VDI 40, Radial: VDI 40 / BMT65

12 / 12 12 (Taiwanese / VDI40 / BMT65) / 16 (VDI30)

6000 / 1 4500 / 1 3500 / 1 6000 / 1 4700 / 1

7 15 22 22 35

44 51 64 52 75

A2-5 A2-6 A2-8 A2-6 A2-8

15/30 30/30

1900 4700 4900 4900 5200


20L

AT

HE

SHigh-power CNC lathes

Individual features of HT-52, -76, -92 and -117lathes:

§ Rigid casting bed, headstock and slide system§ 60° slanted bed§ 45° belt-driven§ TURCITE coated flat guideway in all axes§ Ground, double nut ballscrews in all axes§ Lifetime grease-lubricated headstock§ Belt-driven spindle or headstock speed range

shifter§ Oil lubrication for slide system and ballscrews§ Turret with 12 positions§ +DT driven tooling + C axis (optional)§ NCT CNC control




Tooling:




Bar capacity [mm]:

Spindle nose:



HT-52 HT-76 HT-92 HT-117600 900

485 485 470 700750 (HT) / 1250 (HTL) 1300 - 3800

VDI40 VDI40 VDI50 VDI50

8/12 8/12 8 12 / 12

4500 / 1 3000 / 1 2500 / 1 1500 / 2

11 / 15 15 / 18,5 18,5 / 22 30 / 3752 76 92 117

A2-6 A2-8 A2-8 A2-1124 / 24 24 / 24 20 / 20

5700 (HT) / 7200 (HTL) 12000


21

LA

TH

ES

High-power CNC lathes

TNL-130AL TNL-160A THL-620620 780 780

410 620 620

1000 / 1600 / 2000 1000 / 1600 / 2000 1100 / 1900

VDI 40 VDI 50 VDI 50

12 / 12 (VDI40) 12 / 12 (VDI40) 12

3500 / 2 (1) 2500 / 1 2500

22 32 32

75 90 90 (116)

A2-8 A2-11 A2-11

18 / 20 18 / 20 20 / 20

6500 7200 8500

Main features of TNL-130AL, -160A and THL-620lathes:

§ Rigid casting bed, headstock and slide system§ 60° slanted bed§ TURCITE coated flat guideway in all axes§ Ground, double nut ballscrews in all axes§ Lifetime grease-lubricated headstock§ Belt-driven spindle or headstock speed range shifter

(TNL-130AL)§ Oil lubrication for slide system and ballscrews§ Turret with 12 positions§ +DT driven tooling + C taxis (optional)§ NCT CNC control



LA

TH

ES

CNC lathes22

Main features of SMART-42, SC-32and HS CNC lathes:

§ Rigid casting bed and slide system§ 20° slanted X bed§ Hardened and ground bed guideway

(SMART)§ Linear guideway system (SC-32)§ Grease lubrication for headstock§ Without tailstock§ Belt-driven spindle§ Power spindle (Ms)§ +DT driven tooling with C axis machin-

ing (optional)§ NCT CNC control




Tooling:




Bar capacity [mm]:

Spindle nose:



SC-32 SMART-42 SMART-30Ms HS-22100 320 320 220

32 / 100 200 (160) 200 (160) 220100 140 140 200

Gang-type Gang-type / VDI 20 Gang-type / VDI 20 v. 16 Taiwanese / VDI406/1 8/8 (VDI20) vagy 12/12 (VDI16) 12/12 (VDI40)6000 4000 (6000) 6000 6000 / 4800 / 45004,5 7 9,5 7 (11)32 42 30 28 / 44 / 51- A2-5 A2-5 A2-5 / A2-6 / A2-6

18 / 18 16 / 16 16 / 16 20 / 201600 2200 2400 2400



LA

TH

ES

23Horizontal bed CNC lathes with small working space

Common features:

§ Horizontal layout universal lathe§ Rigid casting bed and slide system§ Plastic coated guideway in all axes§ One (BNC-446) or two-prism Z-slide and dove-

tail guideway X-slide§ Hardened and ground bed guideway§ Grease lubrication for headstock§ Central oil lubrication for slide system and

ballscrews§ Belt-driven spindle § Manually-operated tailstock§ +DT driven tooling + C axis (optional)§ NCT CNC control

BNC-1600

MACHINE TYPEMax. swing diameter over bed/bridge [mm]:

Max. swing diameter over cross slide [mm]:





Spindle bore diameter [mm]:

Spindle nose:

X/Z axisrapid travel rate [m/min]:


BNC-446 BNC-1600 EEN-320 EEN-400446 425 320 380240 190 110 158410 400 280 360900 1000 / 1500 750 1250

2500 / 1 5000 / 1 4000 / 1 4000 / 1

5,5 / 7,5 7,5 / 11 15 2055 52 40 59

D1- 6 A2-5 A2-5 A2-615 / 15 15 / 15 5 / 7,5 5 / 52100 2400 / 3050 2100 2250


BNC-446 (MicroPanther)


24L

AT

HE

SHorizontal bed CNC lathes with large working space

Common features of BNC series lathes:

§ Rigid casting bed, headstock and slide system§ TURCITE coated guideway in all axes§ Wide spread horizontal bed guideway§ Ground, double nut ballscrews§ Oil lubrication for slide system and ballscrews§ Two-stage spindle torque increaser gear (except

BNC-5000 / -6000)§ +DT driven tooling with BARUFFALDI turret + C

axis machining (option)§ NCT CNC control

MACHINE TYPE Max. swing dia. over bed/bridge [mm]:

Max. swing dia. over cross slide [mm]:

Distance between centres [mm]:

Max. spindle speed [rpm]:

Number of spindle speed ranges:


Spindle bore diameter [mm]:

Spindle nose:


Machine net weight [ton]:

BNC-1800 BNC-2200 BNC-2600 BNC-2800A475 / 710 550 / 790 650 / 890 710 / 970

240 310 410 3701000 / 1500 1000 / 1500 / 2000 / 3000 / 4000 1000 - 6000

4500 3500 2400 1480 2 2 2 2 2 2 2 2 2

7,5 / 11 15 / 22 11 / 16 15 / 22 65 82 82 153

D1-6 A1-8 / D1-8 A1-8 A1-11 / A2-11 15 / 15 15 / 15 15 / 15 10 / 12

3 4 - 7,5 4,2 - 7,8 6 - 11,8


25

LA

TH

ES

Horizontal bed CNC lathes with large working space

BNC-3000 BNC-3500 BNC-4000 BNC-5000 BNC-6500 760 / 1020 890 / 1150 1020 / 1280 1300 / - 1600 / -

420 550 680 980 1280 1000 / 2000 / 3000 / 4000 / 5000 / 6000 3000 - 12000

1480 / 650 / 500 7352 2 2 2 2

22 / 33 22 / 33 22 / 33 60 / 75106 (153) / 254 / 355 153

A1-11 / A2-11 / A2-15 ASA / A2-11 10 / 12 6 / 7,5

8,2 - 12 9,5 - 14,5 12 - 15 - -



26L

AT

HE

SSwiss-type CNC lathes

MACHINE TYPE Max. turning diameter [mm]:

Max. tur. length with fixed/rot. guide bush [mm]:

Max. turning length without guide bush [mm]:


Spindle motor (power spindle) power [kW]:

Max. sub spindle speed [rpm]:

Sub spindle motor (power spindle) power [kW]:

Rapid travel rate [m/min]:


JSL-20A JSL-26A / -32A JSL-20AB JSL-26 / -32AB JSL-42AB 20 26 / 32 20 26 / 32 42

200 / 85 (150) 220 (200) 200 / 85 (150) 220 / 200 220 / 200 45 65 / 80 45 65 / 80 80

8000 7000 8000 7000 60003,7 7,5 3,7 7,5 7,5 - - 8000 8000 6000- - 2,2 7,5 7,518 18 24 24 24

1800 2500 2400 3700 3700

Common features of JSL Swiss-type CNClathes:

§ Rigid casting bed and slide system§ Mounted, linear guideway in all axes§ Large working space to ease chip removal and

tool change§ Direct drive (power) spindle and sub spindle§ Driven tooling§ Y and C axis machining§ Spindle guide bush synchronization with tele-

scope (JSL-20) or with servo shaft (JSL-26, -32 and -42)

§ Dual function turning, longitudinal turning withguide bush or conventional turning withoutguide bush

§ NCT CNC control

Individual features of JSL-20, -26, -32 and-42 type CNC lathes:

§ One spindle design (A type) or sub spindledesign (AB type)

§ Separated sub spindle with own tool sockets,the sub spindle moves along 2 axes (ABtype)

§ Axial driven tool sockets in the direction ofspindle and sub spindle way (JSL-26, -32and -42 type)


27

LA

TH

ES

Swiss-type CNC lathes

JSL-20AS JSL-26 /32AS JSL-42ABY 20 26 / 32 42

200 / 85 (150) 220 / 200 200 45 45 125

8000 7000 60003,7 7,5 7,5 (15)8000 8000 60002,2 7,5 7,524 18 18

2140 2800 7500

Individual features of JSL-20, -26 and -32AS type CNC lathes:

§ Main- and sub spindle design, sub spindlemoves along 1 axis way

Individual features of JSL-42ABY typeCNC lathes:

§ Separated sub spindle moving along 2 axes§ Dual tool holders, which able to driven

machining§ Machining on Y axis with main- and sub

spindle


JSL-42ABY

JSL-20AS -26AS -32AS

JSL-20A -26A -32A

JSL-20AB JSL-26AB - 32AB - 42AB


28L

AT

HE

SCNC lathes with sub spindle




Tooling:

Max. spindle / sub spindle speed [rpm]:

Spindle / sub spindle motor power [kW]:

Bar capacity [mm]:

Spindle / sub spindle nose:

X/Z/Y/W axis rapid travel rate [m/min]:

Tailstock quill type:


SC-32MX EUROturn-12C JCL-60TS (TSM) JCL-52/75ABMs TA-20(25)AB100 310 590 590 62032 120 395 395 440100 195 240 240 630

16x16, Ø20 8(VDI20) / 12(VDI16) 12 / 12 (VDI30) 12 / 12 (VDI30) 12 (VDI40)6000 / 3000 6000 / 6000 3500 / 4000 6000(4700) / 6000 4500 (3500) / 40004,5 / 1,5 7 / 2,1 15 / 5,5 22 (35) / 9,5 15 (20) / 5,5

32 44 60 52 / 75 51 (64/75)- A2-5 / A2-3 A2-6 / A2-5 A2-6 (A2-8) / A2-5 A2-6 (A2-8) / A2-5

18 / 18 / - / 18 15 / 30 / - / 15 16 / 20 / - / 16 16 / 20 / - / 16 30 / 30 / - / 24- - - - -

1700 1950 3350 3500 5500

Common features of sub spindle CNC lathes:

§ Mounted, linear guideway in all axes§ Belt-driven main spindle and sub spindle§ Precision ballscrews§ Lifetime grease-lubricated and cooled

headstock§ Grease lubrication for slide system and

ballscrews§ Driven tooling servo turret + C axis

machining§ NCT CNC control



29

LA

TH

ES

Y-axis CNC lathes




Y axis stroke [mm]:

Number of driven tools:



Spindle bar capacity [mm]:





RY-32(42) TB-20(25)Y TB-25Y-ATC HT-52(76/92)Y HT-117Y210 720 600 460 900

210 430 495 475 700

120 610 610 750/1250 1300 - 3800

275 +/- 51 +/- 51 +/- 55 +/- 50

21 / 10 12 (VDI40) 12+8 (KV40) 12 (VDI40) 12 (VDI50)

6000 (4500) 6000 / - 6000 / - 4500 (3000/2500) / - 1500 / -

5 / - 15 (20) / - 20 / - 15 (24/32) / - 32 / -

32 (42) 52 (64/75) 75 52 (76/91) 117

A2-5 (A2-5) A2-6 (A2-8) A2-8 / - A2-6 (A2-8) / - A2-11 / -

15 / 15 / 15 / - 30 / 30 / 15 / - 30 / 30 / 15 / - 24 / 24 / 15 / - 20 / 20 / 15 / -

- MT5 - MT5 MT6

2830 6200 6800 5400 - 7700 12000 - 18000


Common features:

§ Y-axis movement perpendicular to the Xaxis

§ Driven tooling§ Servo turret with 12, 16 or 24 positions§ C and Y axis machining§ NCT CNC control


30L

AT

HE

SY-axis CNC lathes with sub spindle




Y axis stroke [mm]:

Number of driven tools:



Spindle bar capacity [mm]:





JCL-52/-75YABMs TB-20/25YAB TB20/25YABMs590 720 720

395 430 430

240 610 610

+/- 40 +/- 51 +/- 51

12 (VDI 30) 12/24 (VDI 40) 12/24 (VDI 40)

6000 (4700) / 6000 4500 / 3500 6000 / 4700

35 / 9,5 15 (20) / 11 15 (20) / 11

52 (75) 52 (64) 52 (75)

A2-6 (A2-8) / A2-5 A2-6 (A2-8) / A2-5 A2-6 (A2-8) / A2-5

16 / 20 / 24 / 16 30 / 30 / 15 / 24 30 / 30 / 15 / 24

- - -

3500 6400 6400

Common features:

§ Y-axis movement perpendicular to the X axis§ Driven tooling§ Servo turret with 12, 16 or 24 positions§ C and Y axis machining§ Machining with superposition§ NCT CNC control



31

LA

TH

ES

Multifunction CNC turning centre

Common features of TMT type CNC lathes:

§ Y-axis movement perpendicular to the X axis§ Driven tooling on all turrets§ Two or three servo turrets with 12 positions§ C and Y axis machining on both spindles§ Simultaneous machining on both spindles using several tools § Machining with superposition§ NCT CNC control




Tooling:




Bar capacity [mm]:

Spindle nose:



TMT T2Y1 TMT T2Y2 TMT T3Y2 TMT T2Y3720320600

±50 / - ±50 / + 20-51 ±50 / - / ±50 ±50 / +20-51 / ±502 x 12 (VDI40) 3 x 12 (VDI40)

4500 (6000) / 600022 / 9,5

65 (51) / 51A2-6 / A2-6

30 / 36 / 15 / 308200 8750 9000 9550



32L

AT

HE

SCNC vertical boring-and-turning mills

MACHINE TYPE Face-plate table diameter [mm]:

Max. swing diameter [mm]:


Max. turning height [mm]:

Workpiece max. weight [kg]:




Spindle nose:


VL-46 VL-66 VL-88 VL-86C VL-100C VL-125C VL-160C VL-200C VL-250C VL-300 VL-400305 457 533 800 1000 1250 1600 2000 2500 3000 4000

560 800 1000 950 1200 1600 2000 2500 3000 3600 4500

460 760 860 900 1100 1600 2000 2500 3000 3600 4500

450 750 810 650 800 1250 1250 1600 1600 2000 / 3000

700 1500 1700 2000 3500 5000 8000 12000 15000 18000 20000

12 / 12 12 / 12 12 / 12 12 / 12 12 / 15 12 / 16 12 / 16 12 / 16 12 / 16 12 / 16 12 / 16

2500 2000 700 / 1500 600 / 2 400 / 2 300 / 2 250 / 2 200 / 2 160 / 2 120 / 2 85 / 2

18,5 / 22 18,5 / 22 18 / 22,5 18 / 22,5 30 / 37 37 / 45 37 / 45 60 / 75 60 / 75 60 / 75 60 / 75

A2-8 A2-11 A2-11 A2-11 - - - - - - -

6500 11500 14500 13500 15500 24500 27500 47000 51000 - -

Main features of VL type boring-and-turningmills:

§ Rigid casting bed, headstock and slide system§ Flat guideway in X axis and prism-shaped

guideway of square cross section in Z axis§ TURCITE coated guideway in all axes§ SK 50 tool taper in case of driven tool§ Ground, double nut ballscrews in all axes§ Spindle with cylindrical roller-bearing§ Oil lubrication for slide system and ballscrews§ Umbrella-type tool magazine locked by door§ Fully enclosed guard§ NCT CNC control



33

LA

TH

ES

O

PTIO

NS

CNC control for lathes

§ High-speed CNC with 1 ms block processing time§ Backing storage capacity: 16 GB§ Technological program storage capacity: 15 GB§ Technological program storage: WINDOWS file-system§ Total storage capacity (system program, PLC, parameters, technolog-

ical program library) on a single COMPACT FLASHMONITOR: 15” or 19” Colour graphic LCD touchscreenCOMMUNICATION: USB, Ethernet, EtherCATMEASURING SYSTEM: HEIDENHAIN absolute EnDat 2.2PROGRAMMING: ISO, myNCT, VECTOR

Standard functions:

§ Solid state simulation (NCT 211 / NCT 202)§ A big selection of cycles§ MACRO programming§ PCH and ROL rapid travel movement optimizer§ Event logging§ PDF file reader§ Prevention of vertical axis tumble§ Monitoring spindle fluctuation§ PROG-T control simulator for PC up to 50 blocks (downloadable at

the webpage of the NCT Academy, after registration)

Optional functions:

§ myNCT dialogue programming§ Integrated VECTORCAM software§ AutoCAD DXF converter§ Managing program generated by CAM software§ 3D realistic representation, solid state simulation§ C and Y axis machining§ B axis machining (NCT 211 / NCT 202)§ Superposition§ Gear cutting§ Milling variable-pitch worm§ Handling co-tool§ Automatic tool probing and compensation within the machine§ On-line connection with external tool probe§ Automatic workpiece probing and compensation, digitization§ Third-degree acceleration / deceleration of spindle and axes (NCT 211 / NCT 202)§ Remote supervision with access of remote machine§ Machine supervision, data collection§ Impact monitoring, active cutting supervision§ Intelligent handwheel§ Indicating machine state via SMS message§ Selection of workpiece program using barcode reader§ Machine switch-off by the technological program§ PROG-M full control simulator for PC§ Multi-channel control§ Engraving letters and numbers in flat and curved surfaces§ Polygon turning§ Heat compensation§ Straightness compensation§ Toolpost position compensation§ Thread whirling§ Synchronous drive of revolving shafts

Optional accessories for control panel:

§ A4-size drawing paper holder slidable behind the control panel§ Alphanumerical keyboard and trackball mouse and holder


Individual features of EmL 510-1020 typemachining centres:

§ Mounted, TSUBAKI, THK (Japanese) orHIWIN precision roller guideways in everydirection

§ Direct spindle-to-main motor drive

34M

IL

LIN

GGeneral-purpose CNC machining centres

Common features of EmL, EmR and EmBmachining centres:

§ Rigid casting bed, column and slide system§ Ground, precision double nut ballscrews on

each axis§ Central oil lubrication for slide system and

ballscrews§ Telescopic metal covers for guideway protec-

tion in all shaft ends§ Lifetime grease-lubricated headstock§ Holding the headstock at a temperature by

means of digital oil cooler§ Spindle bearings protected by air overpressure§ Mechanical counterweight§ NCT CNC control

MACHINE TYPE Worktable size [mm]:

Worktable load capacity [kg]:

X / Y axis stroke [mm]:

Z axis stroke [mm]:

Spindle taper:


Spindle motor const/max. power [kW]:

X / Y / Z axis rapid travel rate [m/min]:

Magazine capacity:


EmL-510 EmL/EmR-610 EmL/EmR-800 EmL/EmR-1020 EmR-1200 EmR-1300600 x 320 800 x 450 1000 x 500 1200 x 500 1300 x 600 1450 x 700

300 400 500 500 1000 1200510 / 410 610 / 460 850 / 510 1020 / 510 1200 / 610 1300 / 700

460 510 510 560 610 700SK 40 SK 40 SK 40 SK 40 SK 40 SK 40

8000 -12000 8000 - 14000 8000 - 14000 8000 - 14000 8000 - 14000 8000 - 14000 7 / 10,5 7 / 10,5 7 / 10,5 7 / 10,5 15 / 21 15 / 21

32 / 32 / 32 32 / 32 / 32 32 / 32 / 32 32 / 32 / 32 32 / 32 / 32 30 / 30 / 24 12 / 20 16 / 24 16 / 24 20 / 24 / 32 20 / 24 / 32 20 / 24 / 32 2800 4000 4000 5200 6000 8350

Individual features of EmR 610-1600 typemachining centres:

§ Mounted, THK (Japanese) cylindrical rollerguideways in every direction

§ Direct spindle-to-main motor drive or powerspindle (without belt drive)


35

MIL

LIN

G

High-power CNC machining centres

EmR-1600 EmB-1300 EmB-1600 EmB-2000 EmB-2200 1750 x 700 1500 x 650 1800 x 845 2200 x 850 2400 x 1000

1200 1000 2200 2400 2200 1600 x 700 1300 / 700 1600 / 800 2000 x 900 2200 x 1000

700 710 810 800 800 SK 40 / 50 SK 50

8000 - 14000(SK 40) / 6000 - 10000 (SK 50) 6000 15 / 21 22 / 30,8 15 / 21 32 / 30.8 15 / 21 30 / 30 / 24 20 / 20 / 16 15 / 15 / 12 15 / 15 / 12 12 / 12 / 10

20 / 24 / 32 20 / 24 / 32 24 / 32 24 2410400 8000 14000 18000 22000

Individual features of EmL 1300-2200 typemachining centres:

§ Hardened, ground guideway in X, Y and Zaxis

§ TURCITE coated slide surface, central oillubrication

§ Y axis slide guided by 4 slideways§ Ground, double nut pre-tensioned ballscrews

in all axes§ Belt driven-, headstock gearbox-, direct- or

power spindle drive§ Belt driven- or headstock gearbox driven

spindle available for SK 50 spindle taper



MIL

LIN

GCNC milling machines with small working space36




Z axis stroke [mm]:

Spindle taper:




Magazine capacity:


S5 S8 MM-760 MM-800 MM-1000810 x 250 600 x 300 900 x 410 900 x 420 1200 x 520

80 100 350 450 800390 / 210 400 / 3000 760 / 430 800 / 460 1000 / 560 340 (400) 500 460 500 550

SK 30 (SK40) SK 40 SK 40 SK 40 SK 40 8000 8000 8000 10000 12000 2,2 2,2 7 10 17

15 / 10 / 10 15 / 15 / 10 24 / 24 / 24 30 / 30 / 24 30 / 30 / 24 8 8 16 24 16

1150 1840 3500 4200 5200

Common features of CNC milling machines:

§ Rigid casting bed, column and slide system§ Mounted, linear guideway in all axes§ Ground, double nut ballscrews in all axes§ Central oil lubrication for slide system and ballscrews§ Telescopic metal covers for guideway protection in all

shaft ends§ Lifetime grease-lubricated headstock§ Belt-driven spindle§ Counterweight not mounted§ NCT CNC control


MIL

LIN

G

37High-power CNC machining centres

VMC-1100 VMC-1300 VMC-1600F VMC-2100 VMC-3100 1200 x 660 1500 x 660 1800 x 800 2400 x 900 3400 x 900

1200 1200 2000 2500 3000 1100 / 650 1300 / 710 1600 / 800 2100 / 900 3100 / 900 710 710 710 850 850

SK 40 / SK 50 SK40 SK 40 / SK 5010000 (SK 40) / 6000 - 10000 (SK 50)

22 / 36 22 / 36 22 / 36 22 / 36 22 / 36 24 / 24 / 24 24 / 24 / 24 24 / 24 / 24 20 / 20 / 18 20 / 20 / 18

24 32 24 40 (SK40) / 32 (SK50)7300 7800 12000 22500 23000

Individual features of VMC-1100, -1300, -1600F,-2100 and -3100 type CNC machining centres:

§ Hardened, ground guideway in X, Y and Z axis§ TURCITE coated slide surface, central oil lubrica-

tion§ Y axis slide guided by 4 slideways§ Pneumatic counterweight§ Ground, double nut ballscrews in all axes§ Belt driven- or headstock gearbox driven spindle

available for SK50 spindle taper§ Arm-type tool changer§ NCT CNC control



MIL

LIN

GHigh-speed CNC machining centres with pallet changer38




Z axis stroke [mm]:

Spindle taper:




Magazine capacity:


Common features of VD, TMV and QVM typeCNC machining centres:

§ Rigid casting bed, column and slide system§ Mounted, roller guideway in all axes§ Ground, double nut pre-tensioned ballscrews in

all axes§ Central oil lubrication for slide system and

ballscrews§ Telescopic covers for guideway protection in all

shaft ends§ Belt-driven or direct-drive spindle§ High-speed axis movements and tool change§ Counterweight not mounted§ NCT CNC control

Individual features of TMV-510T+, -610A+and QVM-610A+APC types:

§ CNC machining centre with palette changer§ Fixed table, column moves in all directions§ High-speed axis movements and tool change§ Belt-driven spindle

VD-510S TMV-510T TMV-510C TMV-510T+APC TMV-610+APC650 x 400 600 x 360 600 x 360 (2x) 600x360 (2x) 700 x 410

300 200 200 2 x 100 2 x 400 510 / 400 510 / 360 510 / 360 510 x 360 610 x 410

330 300 250 300 460BT 30 SK 30 BT 30 SK 30 SK 40 12000 12000 12000 12000 8000 (op. 10000)

3,7 / 5,2 5,5 / 7,5 5,5 / 7,5 5,5 / 7,5 7 / 10 48/48/60 36/36/36 op. 48/48/48 36/36/36 op. 48/48/48 36/36/36 op. 48/48/48 24 / 24 / 24

14 20 14 20 122600 2300 2300 4600 6000

Individual features of VD-510S and TMV-510C types:

§ Direct motor-spindle drive (without belt drive)§ Oil-cooled headstock (option)§ Disc type tool magazine


MIL

LIN

G

39High-speed CNC machining centres with pallet changer

Individual features of TMV-850A and -1050A type high-power CNC machining centres:

§ Pre-tensioned ballscrews in all axes§ Lifetime grease lubrication for headstock§ Headstock cooling with digital oil cooler§ Belt-driven spindle (direct drive and power spindle drive

is option)§ Arm-type tool changer

QVM-610+APC TMV-720A TMV-850A TMV-1050A TMV-1050AII (2x) 700 x 410 800 x 400 950 x 500 1100 x 500 1100 x 600

2 x 250 500 500 500 500 610 x 410 720 / 480 850 / 500 1050 / 500 1050 / 600

460 530 530 530 530 SK 40 SK 40 SK 40 SK 40 SK 40

8000 (op. 10000) 8000 (op. 10000) 8000 8000 8000 7 / 10 7 / 10.5 7 / 10,5 7 / 10,5 7 / 10,5

30 / 30 / 30 48 / 48 / 24 30 / 30 / 24 30 / 30 / 24 30 / 30 / 2424 24 24 24 24

7500 4400 5000 6000 7000

More information about the NCT control on the page 49.n + APC


MIL

LIN

G5-axis, vertical spindle CNC machining centres40

Individual features of EmL-450, -610, -850 and EmB-1100-5TT types:

§ Rigid casting bed, column and slide system§ Spindle moves along Z axis§ Workpiece moves along X, Y, A and C axes§ Mounted, THK cylindrical roller guideways in all axes (the

EmB type has slideway)§ Central oil lubrication for slide system and ballscrews§ Direct spindle-motor drive or power spindle (without belt

drive)§ Lifetime grease lubrication for headstock§ Liquid-cooled spindle, automatic conditioner§ Mechanical counterweight§ NCT CNC control§ HSHP and SMOOTH interpolation function§ High-speed DNC channel, USB and ETHERNET connection



Max. machinable workpiece [mm]:

Spindle taper:


Spindle motor const./max. power [kW]:


Magazine capacity:


EmL-450-5TT EmR-610-5TT EmR-850-5TT EmB-1100-5TT MDV-551-5TT MCG-630-5TT MCG-800-5TT EmR-1200-5HT LU-620150 200 250 300 350 630 800 500 620

20 50 75 100 300 1200 1200 300 300

Ø 160 x 130 Ø 200 x 270 Ø 250 x 360 Ø 400 x 400 Ø 670 x 375 Ø 630 x 400 Ø 800 x 400 Ø 500 x 400 Ø 500 x 330

SK 30 / 40 SK 40 SK 40 SK 40 SK 40 SK 40 / HSK-A63 SK 40 SK 40

8000 8000 8000 8000 12000 18000 / 24000 8000 12000

7 / 10,5 7 / 10,5 7 / 10,5 22 / 30,8 18,5 / 22 20 / 25 13 / 17 10 / 12,5

32 / 32 / 24 32 / 32 / 24 32 / 32 / 24 20 / 20 / 16 40 / 40 / 40 60 / 60 / 60 32/32/24 36 / 36 / 36

13 16 16 20 16 32 24 32

3700 4300 5000 7000 11000 19000 7000 8800


MIL

LIN

G

415-axis, vertical spindle CNC machining centres

EmL-450-5TT EmR-610-5TT EmR-850-5TT EmB-1100-5TT MDV-551-5TT MCG-630-5TT MCG-800-5TT EmR-1200-5HT LU-620150 200 250 300 350 630 800 500 620

20 50 75 100 300 1200 1200 300 300

Ø 160 x 130 Ø 200 x 270 Ø 250 x 360 Ø 400 x 400 Ø 670 x 375 Ø 630 x 400 Ø 800 x 400 Ø 500 x 400 Ø 500 x 330

SK 30 / 40 SK 40 SK 40 SK 40 SK 40 SK 40 / HSK-A63 SK 40 SK 40

8000 8000 8000 8000 12000 18000 / 24000 8000 12000

7 / 10,5 7 / 10,5 7 / 10,5 22 / 30,8 18,5 / 22 20 / 25 13 / 17 10 / 12,5

32 / 32 / 24 32 / 32 / 24 32 / 32 / 24 20 / 20 / 16 40 / 40 / 40 60 / 60 / 60 32/32/24 36 / 36 / 36

13 16 16 20 16 32 24 32

3700 4300 5000 7000 11000 19000 7000 8800

Individual features of MDV-551 type:

§ Spindle moves along X and Z axes§ Workpiece moves along Y, A and C axes§ Cradle-type dual rotary table

Individual features of MGC-630 and -800 type:

§ Spindle moves along X, Y and Z axes§ Workpiece moves along A and C axes§ Cradle-type dual rotary table§ Direct spindle-motor drive or power spindle (without

belt drive)§ 60 m/min rapid travel speed§ Liquid-cooled spindle, automatic conditioner


Individual features of EmR-1200-5HT type:

§ Tilting head construction, tilting the head by TORQUEdrive

§ Spindle moves along Z and B axes§ Ø500 mm rotary table mounted on table§ Power spindle

Individual features of LV-620 type:

§ Spindle moves along X, Y and Z axes§ Workpiece moves along A and C axes§ Cradle-type dual rotary table


MIL

LIN

GHigh-power CNC planer-type milling machines42

MACHINE TYPE X axis table size [mm]:

Y axis table size [mm]:

Table load [ton]:

X axis stroke [mm]:

Y axis stroke [mm]:

Z axis stroke [mm]:

Distance btwn. columns [mm]:

Spindle speed [rpm]:

Magazine capacity:

BMC-15 BMC-16 BMC-22 BMC-27 BMC-31 BMC-402000 / 3000 2500/3000/4000 2500 - 5000 3000 - 6000 4000/5000/6000 6000/8000/10000

1400 1500 2100 2600 2900 32006/7 9/11/14 11/14/17/20 15/18/20/22 18/20/23 25/28/30

2100/3100 2600/3100/4100 2600 - 5100 3100 - 6100 4100/5100/6100 6100/8100/10100 1500 1600 2200 2700 3100 4000800 900 (1100) 900 (1100) 900 (1100) 1100 11001650 1700 2300 2800 3200 3750

6000 / 4000 / 10000 (SK50) / 10000 / 14000 (SK40)30(40/60/90)

Main features of BMC type CNC planer-type millingmachines:

§ Developed by means of computer aided design and analysis,Cast iron bed, headstock and slide system enabling highrigidity and vibration damping

§ Table guidance supported in every working position§ X axis (table travel) on 2 precision cylindrical roller guide-

ways supported by 6-6 carriages§ 2 precision cylindrical roller guideways on the Y axis§ Hardened and ground guideways with TURCITE-B coating on Z

axis§ Hydraulic counterweight§ Long-pitch and pre-tensioned ballscrews to provide stable

accuracy§ Ballscrews with drive mechanism§ Vertical spindle drive§ NCT CNC control

More information about the NCT control on the page 49


MIL

LIN

G

43High-power CNC planer-type milling machines

MACHINE TYPE X axis table size [mm]:

Y axis table size [mm]:

Table load [ton]:

X axis stroke [mm]:

Y axis stroke [mm]:

Z axis stroke [mm]:

Distance btwn. columns [mm]:

Spindle speed [rpm]:

Magazine capacity:

KMC-22 KMC-27 KMC-35 KMC-402500/3000/4000 2500 - 10000 3000 - 10000 4000 - 10100

1500 2100 2100 26009/11/14 11/14/17/20/22/25/28 15/18/20/23/25/28 18/20/25/27/30765 765 765

2600/3100/4100 2600 - 10100 3100 - 10100 4100 - 10100900 (1100) 900 (1100) 900 (1100/1300/1500) 900 (1100/1300/1500)

1700 2300 2700 32006000 / 4000 / 8000 (SK50)

30(40/60/90)

Individual features of KMC type 5-axis CNC planer-type milling machines:

§ 5-axis machining§ Vertical and horizontal spindle drive§ Automatic head changing unit and head storage box§ Automatic tool change in case of vertical spindle§ Manual tool change in case of horizontal spindle§ Automatic tool change in case of two-axis automatic milling head



MIL

LIN

GCNC horizontal machining centres44


Number of pallets:



Z axis stroke [mm]:

Spindle taper:




Magazine capacity:


TMH-400 TMH-500 HA-400 HA-500 HB-500 HB-630 HB-800Ø 400 Ø 500 400 x 400 500 x 500 500 x 500 630 x 630 800 x 800

1 1 1 2-tõl 2-tõl 2-tõl 2-tõl350 700 400 500 800 800 800

510 / 510 710 / 600 560 / 560 710 / 680 800 / 710 1000 / 850 1200 / 1000510 600 560 680 710 900 1000

SK 40 SK 40 SK 40 SK 40 SK 50 SK 50 SK 508000 6000 12000 12000 10000 20000 10000

7,5 / 11 22 / 25 22 / 25 22 / 25 18,5 / 22 30 30 / 2536 / 36 / 36 48 / 48 /48 40 / 40 / 40 50 / 50 / 50 50 / 50 / 50 40 / 40 / 40 50 / 50 / 50

24 24 60 60 40 50 606300 8700 9500 12200 14000 16800 21400

Main features of high-speed CNC machining centre with pallet changer:

§ Cast iron bed, column and slide system§ One-pallet (TMH-400) or several-pallet table with pallet changer§ Tool moves along all axes, table is fixed (except TMH –400)§ Mounted, precision linear guideways in all axes§ Ground, double nut pre-tensioned ballscrews in all axes§ Holding the headstock at a temperature by means of digital oil cooler§ Arm-type (RANDOM) tool changer§ Central oil lubrication for slide system and ballscrews§ Direct drive spindle or power spindle§ Lifetime grease-lubricated headstock§ Counterweight not mounted§ NCT CNC control



MIL

LIN

G

45Bridge type CNC milling machines with large working space

MACHINE TYPEWorktable size [mm]:


X axis travel [mm]:


Spindle taper:




Magazine capacity:


FBE-1500 FBE-2000 FBE-2600 FBE-3000 FBE-40001600 x 1050 2100 x 1050 2700 x 1050 3100 x 1050 4000 x 1050

3000 5000 6000 8000 90001500 2000 2600 3000 4000

1000 / 950 (1500)SK 50

3500 (6000)15 / 25

1024 / 32 / 60

11000 12000 13000 14000 15500

Main features of the FBE type CNC milling machines:

§ CNC milling machines with large working space for four-surface vertical and horizontal machining

§ Robust cast iron bed, column and slide system§ The table moves in X axis, the tool moves in Y and Z axes§ Hardened and ground flat guideways§ Pneumatic counterweight§ Vertical or horizontal spindle drive§ Automatic tool change in vertical and horizontal spindle

directions§ Spindle driven by a double-stage gear§ Automatic tool changer§ NCT CNC control






Z / W axis stroke [mm]:

Boring bar diameter [mm]:

Spindle taper:



Magazine capacity:


EBM-1000 EBM-2150 EBM-2600 EBM-3200 HBM-4 HBM-4T HBM-5T1500 x 700 2200 x 1220 2650 x 1220 3250 x 1220 1200 x 1500 1400 x 1600 (1600 x 1800) 1800 x 2200

1500 4000 4500 5000 5000 8000 100001400 / 1200 (1400) 2450 / 1400 2600 / 1400 3250 / 1400 2200 / 1600 2000 / 2000 (3000 / 2000) 3500 (5500) / 2600

1000 / - 1100 / - 1100 / - 1100 / - 1600 / 550 1400 (2000) / 700 (800) 1400 / 700 (800)- - - - 110 130 130

SK 50 (SK40) SK 50 SK 50 SK 50 SK 504000 (6000) 3000 3000 3000

15 / 21 18,5 / 15 22 / 30 3732 (40 / 60) 28 / 60 60 60

15000 21000 23000 25000 22500 40000 40000

MIL

LIN

GCNC horizontal milling machines46

Main features of the EBM type CNC horizontal milling machines:

§ CNC horizontal machining centre with large working space, capable of5-axis machining if equipped with indexing table and tilting head

§ Cast iron bed, column and slide system§ O-shape column design, the workpiece moves in X and Z axes§ Tool change can be carried out both in horizontal and vertical positions§ Y axis: hardened and ground slideway, TURCITE-B sliding surface§ Central oil lubrication for slide system and ballscrews§ Hardened and ground flat guideways§ Ground ballscrews with double nut§ Shaft drive through direct-drive ballscrews with bearing at both ends§ Automatic tool changer§ NCT CNC control


EBM-1000 EBM-2150 EBM-2600 EBM-3200 HBM-4 HBM-4T HBM-5T1500 x 700 2200 x 1220 2650 x 1220 3250 x 1220 1200 x 1500 1400 x 1600 (1600 x 1800) 1800 x 2200

1500 4000 4500 5000 5000 8000 100001400 / 1200 (1400) 2450 / 1400 2600 / 1400 3250 / 1400 2200 / 1600 2000 / 2000 (3000 / 2000) 3500 (5500) / 2600

1000 / - 1100 / - 1100 / - 1100 / - 1600 / 550 1400 (2000) / 700 (800) 1400 / 700 (800)- - - - 110 130 130

SK 50 (SK40) SK 50 SK 50 SK 50 SK 504000 (6000) 3000 3000 3000

15 / 21 18,5 / 15 22 / 30 3732 (40 / 60) 28 / 60 60 60

15000 21000 23000 25000 22500 40000 40000

MIL

LIN

G

47CNC horizontal boring and milling machines

Main features of HBM-4 and -5 horizontal boring mill:

§ Rigid casting bed, column and slide system§ Hardened, ground high-precision boring spindle§ Precision, high rigidity spindle with double row cylindrical roller bear-

ing§ Mounted, cylindrical roller guideway in X and Z axis, column (Z-axis)

guided by 3 guideways and 12 carts§ Y-axis: hardened, ground, slideway, TURCITE-B sliding surface§ Hydraulic counterweight: dynamics free from rattle, long life§ Ground, double nut pre-tensioned ballscrews in all axis§ Holding the headstock at a temperature by means of digital oil cooler§ Arm-type tool changer, 9 s tool-to-tool changing time§ HEIDENHAIN linear scales on X, Y and Z axes§ NCT CNC control



Common features:

§ Robust cast iron bed, column and slide system,outstanding vibration damping

§ Wide-track assembled cylindrical roller guidewaysin all axes

§ Enhanced and stable accuracy by means ofHEIDENHAIN linear scale

§ Direct spindle-main motor connection or powerspindle (without belt drive)

§ Oil cooled main motor with spindle type bearings§ Oil cooled spindle with automatic air conditioner§ Air cooling§ NCT CNC control§ HSHP and SMOOTH interpolation function§ High-speed DNC channel, USB and ETHRNET

connection

MDV-812




Z axis stroke [mm]:

Spindle taper:




Magazine capacity:


EmP-700D MDV-812D LBM-1500800 x 510 1300 x 800 1600 x 1000

500 2000 2000700 / 510 1200 / 800 1750 x 1000

410 500 650SK 40 / HSK-A63 SK 40 / HSK-A63 SK 40 / HSK-A6

15000 15000 1500010 / 15 18,5 / 22 18,5 / 22

36 / 36 / 36 30 / 30 / 30 30 / 30 / 3016 16 16

5500 12500 14000

MIL

LIN

GHigh-speed and high-precision, vertical spindle CNC machining centres48


EmP-700


MIL

LIN

G O

PT

IO

NS

49CNC control for milling machines

§ High-speed CNC with 1 ms block processing time§ Backing storage capacity: 16 GB§ Technological program storage capacity: 15 GB§ Technological program storage: WINDOWS file-system§ Total storage capacity (system program, PLC, parameters, technolog-

ical program library) on a single COMPACT FLASHMONITOR: 15” or 19” Colour graphic LCD touchscreenCOMMUNICATION: USB, Ethernet, EtherCATMEASURING SYSTEM: HEIDENHAIN absolute EnDat 2.2PROGRAMMING: ISO, myNCT, VECTOR

Standard functions:

§ Solid state simulation (NCT 211 / NCT 202)§ A big selection of cycles§ MACRO programming§ PCH and ROL rapid travel movement optimizer§ Event logging§ PDF file reader§ Monitoring spindle fluctuation§ PROG-T control simulator for PC up to 50 blocks (downloadable at

the webpage of the NCT Academy, after registration)

Optional functions:

§ myNCT dialogue programming§ Integrated VECTORCAM software§ AutoCAD DXF converter§ Managing program generated by CAM software§ 3D realistic representation, solid state simulation§ Misalignment compensation§ Plane compensation§ 4th and 5th axis machining§ 5D machining (NCT 211 / NCT 202)§ Gear cutting§ Milling variable-pitch worm§ Handling co-tool§ Manual and automatic tool probing and compensation within the machine§ Tool break monitoring§ On-line connection with external tool probe§ Automatic workpiece probing and compensation, digitization§ Rapid travel rate override§ 1G acceleration/deceleration of the spindle and axes on bell-shaped curve path§ High-speed and high-precision machining, SMOOTH interpolation§ Remote supervision with access of remote machine§ Machine supervision, data collection§ Impact monitoring, active cutting supervision§ Intelligent handwheel§ Indicating machine state via SMS message§ Selection of workpiece program using barcode reader§ Machine switch-off by the technological program§ PROG-M full control simulator for PC§ Multi-channel control§ Engraving letters and numbers in flat and curved surfaces§ Heat compensation§ Straightness compensation§ Gantry drive for parallel shafts

Optional accessories for control panel:

§ A4-size drawing paper holder slidable behind the control panel§ Alphanumerical keyboard and trackball mouse and holder


PSGS1535M 1545M 2045M 2550M 1545H 2050H 3060H 3060BH 4080AHR

150 x 350 150 x 450 200 x 450 250 x 500 150 x 450 250 x 500 300 x 600 300 x 600 400 x 800180 x 13 355 x 25 355 x 38

560 780 900 1100 885 1350 1650 1900 2800PSGC PSGO

50100AHR 50120AHR 50150AHR 60120AHR 60150AHR 60220AHR 60250AHR 60150AHR 70150AHR 70220AHR 70300A500 x 1000 500 x 1200 500 x 1500 600 x 1200 600 x 1500 600 x 2200 600 x 2500 600 x 1500 700 x 1500 700 x 2200 700 x 3000

355 x 505800 6100 7000 6500 7400 8900 12500 9350 11000 12500 14400

GR

IN

DE

RS

Surface grinding machines50

MACHINE TYPE Table size [mm]:

Grinding wheel size [mm]:






GR

IN

DE

RS

51Centreless grinding machines

PC-12 FCL-12 PC-18 FCL-18 PC-1810 PC-1812 FCL-1812 PC-20 FCL-20M S NC CNC M S S-NC CNC M S S-NC CNC S S-NC CNC M S S-NC CNC

1-40 / 30-60 1-80 / 40-150305 x 150 455 x 205 455 x 255 455 x 305 510 x 205

1700 3000 3000 3500 3700PC-24 FCL-24 PC-2410 FCL-2410 PC-2412 FCL-2412S CNC S CNC S CNC

1-100610 x 205 610 x 255 610 x 305

4500 4800 6000

MACHINE TYPE

Table size [mm]:



MACHINE TYPE

Table size [mm]:




GR

IN

DE

RS

External cylindrical grinding machines52

MACHINE TYPE Distance between centres [mm]:

Max. grinding diameter [mm]:

Max. workpiece weight [kg]:

Grinding wheel speed [rpm]:

Grinding wheel size:

Machine weight [kg]:

GU GU OCD OCD CAM OCD GU GU OCD2040 3240 4240 3260 / 4260

S NC CNC CNC CNC CNC S NC CNC400 400 400 400 400 400 600 600 600160 160 180 300 300 400 280 / 380 280 / 380 300 / 40060 60 60 150 150 150 100 100 150

2085 2085 2085 1783 1783 1783 1783 1783 1783305 305 355 405 355 405 355 355 4052000 2000 2350 3200 3400 3400 2600 / 2800 2600 / 2800 3600 / 3800


GR

IN

DE

RS

53External cylindrical grinding machines

CAM GU GU OCD CAM GU GU OCD GU GU OCD OCD OCD OCD32100 / 42100 32150 / 42150 32200 / 42200 45-/65150 45-/65220 45-/65300

CNC S NC CNC CNC S NC CNC S NC CNC CNC CNC CNC600 1000 1000 1000/1000 1000 1500 1500 1500 2000 2000 2000 1500 2200 3000300 280 / 380 300 / 400 300 / 400 300 280 / 380 300 / 400 300 / 400 300 / 400 300 / 400 320 / 400 420/620 420/621 420/622150 100 / 150 100 / 150 150 100 100 / 150 100 / 150 100 / 150 100 / 150 100 / 150 100 / 150 800 800 8001783 1783 1783 1783 1783 1783 1783 1783 1783 1783 1783 250 250 250355 355 355 405 355 355 355 405 355 405 405 510 510 5104250 3200/3400 3200/3400 4300/4500 5300 3800 4100/4300 4800/5000 6000 / 6200 12000 14000 16000


ED

MWire cut EDMs54

MACHINE TYPE X/Y axis stroke [mm]:

U/V/Z axis stroke [mm]:

Max. workpiece size [mm]:


Tank capacity [liter]:


U/V/Z axis stroke [mm]:



Tank capacity [liter]:

G32F/S G43F/S G53F/S G64F/S GX360L GX430L GX530L GX640L RX853F/S RX1063F/S RX1065F/S RX1283S360x250 400x300 500x300 600x400 360x250 400x300 500x300 500x300 800x500 1000x600 1000x600 1200x800

60x60x220 60x60x220 100x100x300 60x60x220 60x60x220 150x150x300 150x150x300 160x160x500 120x120x300

725 x 560 / 600 x 215 825x600x215 910x700x295 725x560/600x215 825x600x215 825x600x215 1210x800x295 1450x900x295 1240x900x495 1550x1100x295

300 / 300 500 / 350 550 / 400 600 / 450 300 350 500 500 2000 / 1000 3000 / 1500 5000 / 3000 4000

300 / 590 340 / 650 340 / 650 340 / 650 590 650 650 650 340 / 1495 650 / 2000 650 / 2400 3000

A422SL A422S P3020SL P4030SL P5030SL Q3020SL Q4020SL Q5020L EQ425L EQ530L EQ640L EQ325L400x250 400x250 300x200 400x300 500x300 300x200 400x250 500x300 400x250 500x300 600x400 360x250

60x60x200 60x60x220 60x60x150 80x80x220 80x80x220 60x60x150 60x60x200 60x60x200 60x60x200 60x60x200 100x100x300 60x60x200


550 250 100 100 150 300 550 600 550 600 1000 350

580 480 650 760 930 760 930 4000 2500


ED

M

55

G32F/S G43F/S G53F/S G64F/S GX360L GX430L GX530L GX640L RX853F/S RX1063F/S RX1065F/S RX1283S360x250 400x300 500x300 600x400 360x250 400x300 500x300 500x300 800x500 1000x600 1000x600 1200x800

60x60x220 60x60x220 100x100x300 60x60x220 60x60x220 150x150x300 150x150x300 160x160x500 120x120x300

725 x 560 / 600 x 215 825x600x215 910x700x295 725x560/600x215 825x600x215 825x600x215 1210x800x295 1450x900x295 1240x900x495 1550x1100x295

300 / 300 500 / 350 550 / 400 600 / 450 300 350 500 500 2000 / 1000 3000 / 1500 5000 / 3000 4000

300 / 590 340 / 650 340 / 650 340 / 650 590 650 650 650 340 / 1495 650 / 2000 650 / 2400 3000

A422SL A422S P3020SL P4030SL P5030SL Q3020SL Q4020SL Q5020L EQ425L EQ530L EQ640L EQ325L400x250 400x250 300x200 400x300 500x300 300x200 400x250 500x300 400x250 500x300 600x400 360x250



550 250 100 100 150 300 550 600 550 600 1000 350

580 480 650 760 930 760 930 4000 2500

Drilling EDMs

MACHINE TYPE X/Y stroke of the table [mm]:

Z1/Z2 stroke [mm]:

Max. workpiece size [kg]:

Table load [kg]:

Max. electrode dia. [mm]:

CM H30A CM H32A CM H86A300x200 350x250 600x800

340/- 340/200 340/-

600x400x205 800x460x350 700x950x310

100 180 1500

0.2-3.0/400

AH53C AH64C H86C AH1080CL AH1260CL300x500 400x600 600x800 800x1000 1200x1000

340 / 200 340 / 150 340 / - 600 / - 600 / -

440x900x270 540x1000x270 740x1140x350 1100x1400x600 2300x1500x600

700 800 1500 3000 4000

0.2-3.0/400 0.2-3.0/600


ED

MDie sinker EDMs56


X/Y stroke of the table [mm]:

Z stroke [mm]:

Table load [kg]:

Max. electrode weight [mm]:

MP 240R MP 300 MP 420 MP 545 MP 655 CM 323Z CM434Z CM 545Z CM 655Z A43C A53C A64C500x350 650x400 700x400 800x500 1000x600 500x350 650x400 800x500 1000x600 650x400 650x400 800x500300x200 400x300 450x350 500x400 600x500 300x200 400x300 500x400 600x500 400x300 500x350 600x400

200 200 200 500 500 300 350 500 500 300 350 350 350500 1400 950 1500 2250 500 750 1500 2250 100 1000 1000 150060 70 80 300 300 60 100 300 300 60 60 100 100

CM323C CM434C CM655C CM865C CM1065C CM1265C CM1475C CM1675C CM1876C CM2076C CM3076CL D33CL D323CL D443CL D5030L D6050L500x350 650x400 900x600 1200x800 1200x800 1500x800 1700x1000 1700x1000 1700x1000 1700x1000 3100x1000 500/550x350 550x350 650x400 650x400 800x500300x200 400x300 600x500 800x600 1000x600 1200x600 1400x700 1600x750 1800x750 2000x750 3000x750 300x200 360x250 400x300 500x350 600x400

300 350 500 500 500 500 600 600 600 600 600 250 300 300 300 350500 1000 3000 4000 5000 7500 6500 7000 8000 11000 12000 300 350 350 1000 150060 100 300 300 300 300 500 500 500 500 500 20 30 30 30 50


ED

M

57Molybdenum wire cut EDMs


Max. cutting angle [°]:


Max. workpiece height [mm]:



DK7732 DK7740 DK7750 DK7763320 x 400 400 x 500 500 x 630 630 x 800

B tip.: 0°; C tip.: 3° / 100; F tip.: 30° / 100635 x 415 785 x 500 900 x 600 1100 x 600300 / 500 300 / 500 500 500

400 500 800 30001700 2000 2300 4500

Molibdénhuzalszikra-forgácsoló gépek jellemzõi:

§ Öntöttvas ágy, állvány és szánrendszer§ Léptetõmotoros meghajtás§ Tartós pontosság gördülõ vezetékek és precíziós orsók alkalmazásával§ Rendkívül egyszerû felépítés, olcsó üzemeltetés§ Kezelõbarát kezelés és programozás§ Generátorral egybeépített kompakt, színesképernyõs PC vezérlõ egység§ Pontos beállást segítõ mérõlécek és digitális kijelzõ

MP 240R MP 300 MP 420 MP 545 MP 655 CM 323Z CM434Z CM 545Z CM 655Z A43C A53C A64C500x350 650x400 700x400 800x500 1000x600 500x350 650x400 800x500 1000x600 650x400 650x400 800x500300x200 400x300 450x350 500x400 600x500 300x200 400x300 500x400 600x500 400x300 500x350 600x400

200 200 200 500 500 300 350 500 500 300 350 350 350500 1400 950 1500 2250 500 750 1500 2250 100 1000 1000 150060 70 80 300 300 60 100 300 300 60 60 100 100

CM323C CM434C CM655C CM865C CM1065C CM1265C CM1475C CM1675C CM1876C CM2076C CM3076CL D33CL D323CL D443CL D5030L D6050L500x350 650x400 900x600 1200x800 1200x800 1500x800 1700x1000 1700x1000 1700x1000 1700x1000 3100x1000 500/550x350 550x350 650x400 650x400 800x500300x200 400x300 600x500 800x600 1000x600 1200x600 1400x700 1600x750 1800x750 2000x750 3000x750 300x200 360x250 400x300 500x350 600x400

300 350 500 500 500 500 600 600 600 600 600 250 300 300 300 350500 1000 3000 4000 5000 7500 6500 7000 8000 11000 12000 300 350 350 1000 150060 100 300 300 300 300 500 500 500 500 500 20 30 30 30 50


CO

NV

EN

TIO

NA

LConventional lathes58

MACHINE TYPEBed width [mm]:

Max. swing dia over bed/gap [mm]:

Max. swing dia over cross slide [mm]:

Distance between centres [mm]:

Spindle bore [mm]:

Max spindle speed/power [rpm / kW]:

Number of ranges:

Tailstock sleeve diameter/stroke [mm]:

Tailstock sleeve internal taper:


LA-430 LA-530 LA-460 LA-560 LA-560 LA-660 LA-760300 350 400

430 / 610 530 / 710 460/620 560 / 730 560 / 785 660 / 990 760 / 1015

272 372 280 390 330 445 560

550 / 800 / 1100 / 1700 1100/1500/2000 1500 / 2000 / 2500 / 3000 / 4000

58 80 86 (opc. 104)

35-2000 25 - 1540 13-1200

12 12 12

60 / 150 70 / 175 75 / 178

MT 4 MT 4 MT 5

1300 - 1900 1800 - 2300 3200 - 5200

Main features of LA series lathes:

§ Rigid casting bed, headstock and slide system§ Wide spread guideways§ Hardened, ground slideways§ Lifetime grease lubrication for headstock§ Headstock speed range shifter § Manually-operated slide system with central oil

lubrication § 4-stage tool post, tailstock and chuck§ Digital position display (option)


SP150 (VS) SP460 (VS) SP520 (VS) VH-250VS V-200 (VS) B180 (VS) B185 (VS) B410 (VS)230 x 1245 250 x 1370 250 x 1370 305 x 1270 280 x 1320 250 x 1270 305 x 1270 380 x 1270930 / 850 870 / 775 870 / 775 - / 900 920 / 840 776 / 696 840 / 840 1000 x 1000

305 390 410 400 380 540 500 500356 / 406 560 / 406 560 / 450 485 / 450 485 / 406 - - -

127 / - 140 / - 127 / - 127 / 500 127 / 450 140 / 5000-360° / +/-45° - / +/- 45°

2720 (3900) 2720 (4500) 2875 (3600) 3000 3000 (3600) 2270 (3900) 2875 (3600) 3000 (3600)NST 30 NST 30 NST 40 NST 40 NST 40 NST 40 NST 40 NST 402,2 2,2 3,75 3,75 3,7 2,2 2,2 3,75950 1300 1600 2500 1700 2000 2250 3100

CO

NV

EN

TIO

NA

L

59Conventional milling machines

Main features of SP, V and B type univer-sal milling machines:

§ Rigid casting bed, headstock and slide sys-tem

§ Ground table surface§ Hardened, ground precision spindle quill§ 7210(p4) precision spindle bearings§ X and Y axis driven by double nut precision

ballscrews (diam. 32mm, C5)§ Hardened, ground X, Y and Z slideways § TURCITE coated X and Y sliding surfaces§ Slideway wipers in all slideways§ Protection of Y slideway by rubber cover§ Automatic central lubrication§ Digital position display (option)

MACHINE TYPE Table size [mm

X stroke manual/power [mm]:

Y stroke [mm]:

Knee overhang/table height range [mm]:

Spindle sleeve/Z stroke [mm]:

Column swing/spindle tilting [°]:


Spindle taper:

Spindle motor power [kW]


VH-250VS B180 -B410 SP 150-520


60E

DU

CA

TIO

NMachine tools for educational institutions

MINIturn-320 CNC lathe

§ 4-position automatic toolchanger

§ NCT CNC control

S5 CNC milling machine

§ Version with slideways§ Umbrella type magazine with

6 tool posts§ 3- or 4-axis construction § NCT CNC control

BNC-446 CNC lathe

§ Horizontal arrangement§ Turret with static or live tooling§ NCT CNC control

S8 CNC milling machine

§ Version with roller type linearguideways

§ Umbrella type magazine with12 tool posts

§ 3- or 4-axis construction § NCT CNC control

PROG-TM control simulator forPC machines

§ Runnable under Windows§ Ethernet connection to the

control§ Unlimited number of workplaces


ED

UC

AT

IO

N

61

Conventional machine tools

Machine tools for educational institutions

SilverLine-200 external cylindricalgrinding machine

§ Internal cylindrical grinding unit canbe added

§ Fanuc or NCT CNC control

EmL-610 5TT CNC machiningcentre

§ 5-axis machining§ Construction with 3 + 2 axes§ NCT CNC control


AC

CE

SO

RIE

SOptional accessories for machine tools62

NCT CONTROLS AND SOFTWARES

12000 RPM15000 RPM

24000 RPM

HEIDENHAIN

+kW

Optional accessories for lathes

Optional accessories for milling machines

NCT-201 19” NCT-201 15” NCT-201 15” myNCT MRS VECTOR


AC

CE

SO

RIE

S

63Optional accessories for machine tools

GSA INDEXING AND ROTARY TABLES HEIMATEC STATIC AND LIVE TOOL HOLDERS

CNC rotary table

Horizontal CNC rotary table

Tailstock Rotary support

Control for indexing and rotary tables

Manually-tiltable CNCrotary table

2-axis CNC rotary table

Twin CNC rotary table

Indexing table

Static and live tool holders forlathes

Angle heads and overdriveheads for milling machines


M A C H I N E T O O L

NCT IPARI ELEKTRONIKAI KFT.

H-1148 Budapest, Fogarasi út 7. • Phone: (+36-1) 46-76-300 • Fax: (+36-1) 46-76-309

E-mail: [email protected] • www.nct.hu

7th edition

C A T A L O G U E

LATHESMILLING MACHINES

GRINDING MACHINESELECTRICAL DISCHARGE MACHINES

TRAINING MACHINESACCESSORIES FOR MACHINE TOOLS

NCT Россия | NCT Россия - C A T A L O G U EFANUC-compatible NCT 90M control was...

Documents

Transcript of NCT Россия | NCT Россия - C A T A L O G U EFANUC-compatible NCT 90M control was...