Name: Craig Goodwin Company Name: HV Diagnostics...

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Name: Craig Goodwin Company Name: HV Diagnostics Inc

Transcript of Name: Craig Goodwin Company Name: HV Diagnostics...

Page 1: Name: Craig Goodwin Company Name: HV Diagnostics Incmydocs.epri.com/docs/PublicMeetingMaterials/1202/epri/11.pdf · Trip Out of Cable Circuit: Over Current , Ground Fault, Differential

Name: Craig Goodwin Company Name: HV Diagnostics Inc

Page 2: Name: Craig Goodwin Company Name: HV Diagnostics Incmydocs.epri.com/docs/PublicMeetingMaterials/1202/epri/11.pdf · Trip Out of Cable Circuit: Over Current , Ground Fault, Differential

Trip Out of Cable Circuit: Over Current , Ground Fault, Differential protection or Fuse blows. Try to establish if the cable has in fact failed or has the failure occurred upstream or downstream of the cable section - electrical apparatus – Motors, Xfrs, Switchgear etc.

Page 3: Name: Craig Goodwin Company Name: HV Diagnostics Incmydocs.epri.com/docs/PublicMeetingMaterials/1202/epri/11.pdf · Trip Out of Cable Circuit: Over Current , Ground Fault, Differential

Remember that Cables can store energy and the longer the cable, the greater capability of the cable to store energy.

Energy = ½.C.V2

Page 4: Name: Craig Goodwin Company Name: HV Diagnostics Incmydocs.epri.com/docs/PublicMeetingMaterials/1202/epri/11.pdf · Trip Out of Cable Circuit: Over Current , Ground Fault, Differential

Do not recommend using a DC Hipot – potentially damaging to the cable and not effective in locating many types of defects. Caution against using a typically lower voltage Mega-ohmmeter to perform the test – no assurance that cable has in fact not faulted – false positives.

Page 5: Name: Craig Goodwin Company Name: HV Diagnostics Incmydocs.epri.com/docs/PublicMeetingMaterials/1202/epri/11.pdf · Trip Out of Cable Circuit: Over Current , Ground Fault, Differential

Apply a AC VLF withstand test to the cable at the IEEE400 test voltage levels. Duration: 15 to 30 minutes. Typically the first few cycles of AC are sufficient to identify the faulty cable circuit.

Page 6: Name: Craig Goodwin Company Name: HV Diagnostics Incmydocs.epri.com/docs/PublicMeetingMaterials/1202/epri/11.pdf · Trip Out of Cable Circuit: Over Current , Ground Fault, Differential
Page 7: Name: Craig Goodwin Company Name: HV Diagnostics Incmydocs.epri.com/docs/PublicMeetingMaterials/1202/epri/11.pdf · Trip Out of Cable Circuit: Over Current , Ground Fault, Differential
Page 8: Name: Craig Goodwin Company Name: HV Diagnostics Incmydocs.epri.com/docs/PublicMeetingMaterials/1202/epri/11.pdf · Trip Out of Cable Circuit: Over Current , Ground Fault, Differential

It is Not Recommended to: To use the “Utility Power Grid” approach where you reclose onto the cable. To use a smaller or larger fuse and reclose

Page 9: Name: Craig Goodwin Company Name: HV Diagnostics Incmydocs.epri.com/docs/PublicMeetingMaterials/1202/epri/11.pdf · Trip Out of Cable Circuit: Over Current , Ground Fault, Differential

Not Recommended to: To start cutting up the cable in half and retesting each section, cutting in half again and retesting etc etc.

The "Salami Method"

Page 10: Name: Craig Goodwin Company Name: HV Diagnostics Incmydocs.epri.com/docs/PublicMeetingMaterials/1202/epri/11.pdf · Trip Out of Cable Circuit: Over Current , Ground Fault, Differential
Page 11: Name: Craig Goodwin Company Name: HV Diagnostics Incmydocs.epri.com/docs/PublicMeetingMaterials/1202/epri/11.pdf · Trip Out of Cable Circuit: Over Current , Ground Fault, Differential
Page 12: Name: Craig Goodwin Company Name: HV Diagnostics Incmydocs.epri.com/docs/PublicMeetingMaterials/1202/epri/11.pdf · Trip Out of Cable Circuit: Over Current , Ground Fault, Differential

Cable fault location is often more of an art learned from experience than a pure science. Methods used include Arc Reflection, Simultaneous Impulse, Impulse Current, Voltage Decay, TDR, Bridge, Voltage Gradient, Surge testing /thumper, Acoustic and Magnetic detection, Twist Method, others etc.

Page 13: Name: Craig Goodwin Company Name: HV Diagnostics Incmydocs.epri.com/docs/PublicMeetingMaterials/1202/epri/11.pdf · Trip Out of Cable Circuit: Over Current , Ground Fault, Differential

It is Important to keep the voltage to a minimum !

Page 14: Name: Craig Goodwin Company Name: HV Diagnostics Incmydocs.epri.com/docs/PublicMeetingMaterials/1202/epri/11.pdf · Trip Out of Cable Circuit: Over Current , Ground Fault, Differential
Page 15: Name: Craig Goodwin Company Name: HV Diagnostics Incmydocs.epri.com/docs/PublicMeetingMaterials/1202/epri/11.pdf · Trip Out of Cable Circuit: Over Current , Ground Fault, Differential
Page 16: Name: Craig Goodwin Company Name: HV Diagnostics Incmydocs.epri.com/docs/PublicMeetingMaterials/1202/epri/11.pdf · Trip Out of Cable Circuit: Over Current , Ground Fault, Differential

What is the exact VOP ?

What is the exact Cable Route

Page 17: Name: Craig Goodwin Company Name: HV Diagnostics Incmydocs.epri.com/docs/PublicMeetingMaterials/1202/epri/11.pdf · Trip Out of Cable Circuit: Over Current , Ground Fault, Differential

Use the VLF AC tester to condition the fault and bring the resistance down and try stabilize it. The injected current is small - < 100mA from the test equipment.

Page 18: Name: Craig Goodwin Company Name: HV Diagnostics Incmydocs.epri.com/docs/PublicMeetingMaterials/1202/epri/11.pdf · Trip Out of Cable Circuit: Over Current , Ground Fault, Differential

Type of fault Construction of cable

Some methods simply do not work on certain types of cables.

Page 19: Name: Craig Goodwin Company Name: HV Diagnostics Incmydocs.epri.com/docs/PublicMeetingMaterials/1202/epri/11.pdf · Trip Out of Cable Circuit: Over Current , Ground Fault, Differential

TDR: Detection of Reflections to Locate Abnormalities is Difficult.

www.hvdiagnostics.com

EPR 5kV Cable (~2000 ft) -100nS pulse of about 12V injected - shows no reflection from far end. This is a “Tsunammi “ in magnitude and pulse width when compared to a typical PD pulse. No Reflection !

Page 20: Name: Craig Goodwin Company Name: HV Diagnostics Incmydocs.epri.com/docs/PublicMeetingMaterials/1202/epri/11.pdf · Trip Out of Cable Circuit: Over Current , Ground Fault, Differential

HF attenuation on aged Tape shielded cables – limits the use and viability of HF Diagnostic techniques – like Partial Discharge Detection and TDR (Time Domain Reflectometry - CFL)

• Large 5nC Calibration Pulse Injected into a 2000ft/610m run of cable.

• One TDR Trace shows a open end and the other a manual installed ground to help identify the end of the cable.

Large 5nC Manually Injected PD Pulse

www.hvdiagnostics.com

Page 21: Name: Craig Goodwin Company Name: HV Diagnostics Incmydocs.epri.com/docs/PublicMeetingMaterials/1202/epri/11.pdf · Trip Out of Cable Circuit: Over Current , Ground Fault, Differential

5kV EPR Tinned Taped Shield Cable from Nuclear Power Plant

PD Detection Difficult, PD Location not possible.

- PD Pulse

www.hvdiagnostics.com

Page 22: Name: Craig Goodwin Company Name: HV Diagnostics Incmydocs.epri.com/docs/PublicMeetingMaterials/1202/epri/11.pdf · Trip Out of Cable Circuit: Over Current , Ground Fault, Differential

100nS and 25nS TDR Pulses

Page 23: Name: Craig Goodwin Company Name: HV Diagnostics Incmydocs.epri.com/docs/PublicMeetingMaterials/1202/epri/11.pdf · Trip Out of Cable Circuit: Over Current , Ground Fault, Differential

5kV Cable Fault 2011/2012 EPR Cable, 7 Cables per phase, 500MCM 3 Core Armored Tape Shielded Cable

Page 24: Name: Craig Goodwin Company Name: HV Diagnostics Incmydocs.epri.com/docs/PublicMeetingMaterials/1202/epri/11.pdf · Trip Out of Cable Circuit: Over Current , Ground Fault, Differential

Congested Terminations, trenches and Manholes.

Page 25: Name: Craig Goodwin Company Name: HV Diagnostics Incmydocs.epri.com/docs/PublicMeetingMaterials/1202/epri/11.pdf · Trip Out of Cable Circuit: Over Current , Ground Fault, Differential

Ground Fault Trip / Alarm Technicians Meg the cable phase bus (7 cables) – get bad reading on one phase. Perform VLF-TD Test – cannot get the voltage to come up. Separated all 7 cables on C phase to isolate.

Page 26: Name: Craig Goodwin Company Name: HV Diagnostics Incmydocs.epri.com/docs/PublicMeetingMaterials/1202/epri/11.pdf · Trip Out of Cable Circuit: Over Current , Ground Fault, Differential

Tried an available on-site TDR for about 2 days – could not locate the defect. Decided to cut pothead off the end of the cable. Megaohm tested the Pothead and found a ground in it !

Hallelujah !!

Page 27: Name: Craig Goodwin Company Name: HV Diagnostics Incmydocs.epri.com/docs/PublicMeetingMaterials/1202/epri/11.pdf · Trip Out of Cable Circuit: Over Current , Ground Fault, Differential

Retested VLF/TD the cable and cable still could not hold voltage. Called out T&D group to find the fault using traditional methods used in T&D. None of these methods worked. The cable then experienced the salami method and was cut at RP building and in roadway at an easy access main hole.

Page 28: Name: Craig Goodwin Company Name: HV Diagnostics Incmydocs.epri.com/docs/PublicMeetingMaterials/1202/epri/11.pdf · Trip Out of Cable Circuit: Over Current , Ground Fault, Differential

Performed fault pre-locate using modified bridge from both ends. Located the area where defect was believed to be located – At Turbine Building / Aux Building Performed high energy low voltage surge test Did Audible / Visual Locate of Fault Site Location

Page 29: Name: Craig Goodwin Company Name: HV Diagnostics Incmydocs.epri.com/docs/PublicMeetingMaterials/1202/epri/11.pdf · Trip Out of Cable Circuit: Over Current , Ground Fault, Differential

Fault was in the low level cable trough under many other cables. Decided to cut the cable on adjacent accessible sides of trough . Performed Cable ID to identify the correct cable to cut. Cut the Cable to isolate the faulted section. Retest the remaining sect. Run new cable from cut point.

Page 30: Name: Craig Goodwin Company Name: HV Diagnostics Incmydocs.epri.com/docs/PublicMeetingMaterials/1202/epri/11.pdf · Trip Out of Cable Circuit: Over Current , Ground Fault, Differential
Page 31: Name: Craig Goodwin Company Name: HV Diagnostics Incmydocs.epri.com/docs/PublicMeetingMaterials/1202/epri/11.pdf · Trip Out of Cable Circuit: Over Current , Ground Fault, Differential

1985 XLPE CN Cable 35kV Jacketed 345Mil At nuclear power plant. Cable had failed in one phase in a splice and during the same failure the cable had a insulation failure on second phase. A HV TDR test was performed on the cable the defect sites were located.

Page 32: Name: Craig Goodwin Company Name: HV Diagnostics Incmydocs.epri.com/docs/PublicMeetingMaterials/1202/epri/11.pdf · Trip Out of Cable Circuit: Over Current , Ground Fault, Differential
Page 33: Name: Craig Goodwin Company Name: HV Diagnostics Incmydocs.epri.com/docs/PublicMeetingMaterials/1202/epri/11.pdf · Trip Out of Cable Circuit: Over Current , Ground Fault, Differential
Page 34: Name: Craig Goodwin Company Name: HV Diagnostics Incmydocs.epri.com/docs/PublicMeetingMaterials/1202/epri/11.pdf · Trip Out of Cable Circuit: Over Current , Ground Fault, Differential
Page 35: Name: Craig Goodwin Company Name: HV Diagnostics Incmydocs.epri.com/docs/PublicMeetingMaterials/1202/epri/11.pdf · Trip Out of Cable Circuit: Over Current , Ground Fault, Differential
Page 36: Name: Craig Goodwin Company Name: HV Diagnostics Incmydocs.epri.com/docs/PublicMeetingMaterials/1202/epri/11.pdf · Trip Out of Cable Circuit: Over Current , Ground Fault, Differential
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No two cable faults are completely the same. The best method to use can vary based on the cable type and construction AND the type of cable fault. A tool chest of test equipment options should be on-hand to ensure a successful and an expedient fault location exercise. Experienced cable fault location testing personnel

Page 38: Name: Craig Goodwin Company Name: HV Diagnostics Incmydocs.epri.com/docs/PublicMeetingMaterials/1202/epri/11.pdf · Trip Out of Cable Circuit: Over Current , Ground Fault, Differential