Multiple Customer Benaroya

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    Haym Benaroya

    LEAG Conference on Lunar Exploration 2005

    Breakout Group

    Houston 27 October 2005

    Multiple-Customer

    Industrial/Scientific/ExplorationFacility

    M E C H A N I C A L & A E R O S P A C

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    Multiple-Customer Industrial/Scientific/Exploration Facility

    President Bushs new vision for NASA plans to

    return astronauts to the Moon by 2015.

    The Chinese Change program plans human

    missions to the Moon after 2020.

    The European Space Agencys Aurora programintends to send humans to the Moon by 2024.

    New Space Programs

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    attract young people to engineering & science

    benefit from dual-use technologies

    reasonable accessibility from Earth

    astronomy

    resources

    geology

    stepping stone to Mars

    survival of the species

    Moon First !

    Multiple-Customer Industrial/Scientific/Exploration Facility

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    Multiple-Customer Industrial/Scientific/Exploration Facility

    areas ofpermanent sunlight

    solar cells can bemade from localmaterials

    no atmosphere

    power beamingback to Earth

    Energy production

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    Multiple-Customer Industrial/Scientific/Exploration Facility

    fuel cells need platinumas a catalyst

    not enough platinumresources on Earth toreplace all engines in theUS with fuel cells

    Apollo data show thatthe Moon is rich inplatinum

    Mining

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    Multiple-Customer Industrial/Scientific/Exploration Facility

    Tourism

    Hilton

    Concept and pictures courtesy Peter Inston

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    Multiple-Customer Industrial/Scientific/Exploration Facility

    Tourism - Marriott

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    Structural Concepts

    Multiple-Customer Industrial/Scientific/Exploration Facility

    first generation:

    pre-fabricated and pre-outfitted

    modules like the ones for theISS

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    Structural Concepts

    Multiple-Customer Industrial/Scientific/Exploration Facility

    second generation:

    locally assembledstructures after a

    certain presence onthe Moon has beenestablished

    third generation:

    structures exclusivelymade from localmaterials

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    inflatable structures

    cable structures

    rigid structures

    buried structures

    Structural Concepts

    Focusing on second generation habitats, most proposedconcepts can be divided into:

    Multiple-Customer Industrial/Scientific/Exploration Facility

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    A Spherical Inflatable

    Multiple-Customer Industrial/Scientific/Exploration Facility

    Concept and picture courtesy M. Roberts (NASA)

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    A Box Shaped Inflatable

    Multiple-Customer Industrial/Scientific/Exploration Facility

    Concept and picture courtesy M. Criswell

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    The Torus-Dome Inflatable

    Multiple-Customer Industrial/Scientific/Exploration Facility

    Concept and picture courtesy P. Chow

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    A Lunar Crater Base

    Multiple-Customer Industrial/Scientific/Exploration Facility

    Concept and picture courtesy A. Eichold (NASA)

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    A Modular Approach

    Multiple-Customer Industrial/Scientific/Exploration Facility

    Concept and picture courtesy M. Schroeder

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    A Self-Erecting Structure

    Multiple-Customer Industrial/Scientific/Exploration Facility

    Concept and picture courtesy Y. Hijazi

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    A Tied-Arch Shell Structure

    Multiple-Customer Industrial/Scientific/Exploration Facility

    Concept and picture by F. Ruess and H. Benaroya

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    gMoon= 1.62 m / s

    gEarth= 9.81 m / s

    gravity is reduced by 5/6

    A lunar structure has six times the weight bearing

    capacity as on Earth.

    Gravity

    Multiple-Customer Industrial/Scientific/Exploration Facility

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    can range from 34.5 kPa (5 psi) to 101.3 kPa (14.7 psi)

    optimum is believed to be at 69 kPa (10 psi)

    enclosure structure must contain the pressure

    Internal Air Pressurization

    Multiple-Customer Industrial/Scientific/Exploration Facility

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    protection from radiation and micrometeoroids

    insulation (temperature differentials of 250C)

    regolith cover is most feasible

    at least 2.5 m 3.0 m of regolith cover needed

    average regolith mass is 1.7 g / cm dead load results to 8.3 kPa (1.2 psi)

    Shielding

    Multiple-Customer Industrial/Scientific/Exploration Facility

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    dynamic loads from operating machinery

    accidental loads like vehicle impacts

    extreme temperatures/gradients

    planned or accidental decompression

    hard vacuum

    Other Loads

    Multiple-Customer Industrial/Scientific/Exploration Facility

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    Lunar Enabled Enterprises Astronomical Researchcan be situated on the far

    side where telescopes and equipment can be effectively

    shielded by the Moon from Earth noise. Some astronomers

    believe that it may be possible to see back to the

    beginning of time from this vantage site.

    Near Earth Asteroid Trackingcan be performed inconjunction with the astronomical research using

    unmanned and remotely controlled telescopes.

    Multiple-Customer Industrial/Scientific/Exploration Facility

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    Board and Chip Manufacturingthat can takeadvantage of the hard vacuum and lower gravity are often

    identified as early components of a lunar manufacturing

    economy. This, in conjunction with the possibility of

    manufacturing electronics for LEO satellites, can be a

    major sector of the lunar economy.

    Lunar Enabled Enterprises

    Multiple-Customer Industrial/Scientific/Exploration Facility

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    Low and High Temperature Processesfor the

    manufacture of exotic materials and for in-situ materialsprocessing will find the Moon an ideal site.

    Lunar Enabled Enterprises

    Multiple-Customer Industrial/Scientific/Exploration Facility

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    Hard Vacuum Processes for low pressure

    materials synthesis materials Chemical Vapor Deposition

    non-Agglomerated Nanopowder Synthesis

    Fabrication of Microstructures, or Thin Films,

    all benefit from and need high vacuum.

    Lunar Enabled Enterprises

    Multiple-Customer Industrial/Scientific/Exploration Facility

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    Chemical Reactions and Mixing Researchcanlead to unique processes that can only be produced in alow gravity, hard vacuum environment.

    Car Body/Engine Partssuch as batteries, bearingsand materials may find the lunar environment

    advantageous. While cars are the primary beneficiaries, all

    these, especially batteries, have significant space

    applications.

    Lunar Enabled Enterprises

    Multiple-Customer Industrial/Scientific/Exploration Facility

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    Materials Researchon the Moon may focus on the manufacture ofsingle crystal components such as:

    fan blades

    engine cores

    and the casting process, where improved sedimentation and

    cooling processes can reduce mass while increasing strength,

    glasses and ceramics

    production of high-end perfect optics is a serious possibility.

    In-Situ and Meteor/Asteroid Materialsutilization will feed into theresearch and manufacturing sectors of the lunar economy. Large

    quantities of Helium-3 can act as a fuel for eventual nuclear fusion

    energy systems. Elements such as oxygen and hydrogen can be utilized

    to synthesize liquid rocket fuels.

    Lunar Enabled Enterprises

    Multiple-Customer Industrial/Scientific/Exploration Facility

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    Remote Sensing of Earth and the asteroids: for minerals and precious materials

    of Earth's environment to monitor weather for pollution studies and land use

    and by news organizations can be a valuable service.

    Satellites can be manufactured on the Moon and placedinto LEO. The cost savings here may drive a number ofindustries related to satellite manufacturing to theMoon.

    Lunar Enabled Enterprises

    Multiple-Customer Industrial/Scientific/Exploration Facility

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    Medical Research requiring hard vacuum and/orlow gravity and/or isolation may find the lunarenvironment attractive: medical treatment of massive injuries

    growth of human organs and cartilage

    immune systems research

    pharmaceutical research and production

    treating burn and trauma patients, or those withmassively degenerative diseases in microgravity

    1/6 g can be very helpful to those with serious injuriesrequiring extensive rehabilitation.

    Lunar Enabled Enterprises

    Multiple-Customer Industrial/Scientific/Exploration Facility

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    Human Physiology and Psychologyin the spaceenvironment is certainly an important research area. No

    single factor in manned space exploration is moreimportant than how humans will survive, physically andmentally, in this severe environment.Mirhas provided uswith large data sets, but more is needed before we sendmanned expeditions to Mars. The Moon provides us with a

    testbed for better understanding and for the development ofcoping tools.

    Energymining: solar, taking advantage of temperaturegradients.

    Lunar Enabled Enterprises

    Multiple-Customer Industrial/Scientific/Exploration Facility

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    Plant Biology and Growth are critical technologiesthat will lead to the development of hybrid seed for Earthcrops as well as food production for the lunar facility. Manin space, the Moon and Mars needs to be self-sufficient.Plants will not only provide us sustenance, but also

    become our air filtration backbone. Entertainment and Tourism resorts and amusement

    parks along with hotels and restaurants can attract hugeamounts of capital. Tourism can draw enormous amountsof capital. Space and the Moon, and eventually Mars, will

    certainly draw many people. The key will be todemonstrate reliable systems with very low risk.

    Lunar Enabled Enterprises

    Multiple-Customer Industrial/Scientific/Exploration Facility

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    Facilities for Artists will be needed for those whowould like to experiment with new vistas andenvironments. Artists have always been a part of theexploration of new lands. This was true when the NewWorld was discovered and colonized. It can be true whenNew Worlds in the solar system are colonized.

    Competitive Sportswill be redefined for the low andmicro-gravity environment. Sports, both active andpassive, will draw a huge amount of capital. It is clear thatlow g changes in profound ways the dynamic functioningof our bodies and their sports activity. Completely newsports will be developed, and known ones will bereinvented for the Moon, and later Mars.

    Lunar Enabled Enterprises

    Multiple-Customer Industrial/Scientific/Exploration Facility

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    Educational and Researchfacilities for researchers

    will need to be developed for the Moon. As settlementsevolve beyond the sustenance stage, we expect planetary

    scientists, and medical doctors, as well as a variety of

    researchers, to set up their labs on the Moon for their

    research activities. These scientists will require aninfrastructure to support them and their work.

    Lunar Enabled Enterprises

    Multiple-Customer Industrial/Scientific/Exploration Facility

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    Operations Managementfor the facilities that will bebuilt will create many new business opportunities. In a

    manner like Shuttle's privatization of launch operations, itis expected that the management of the lunar base will bealso done by private specialists.

    Support Servicesfor the various activities on theMoon will likely be privately run. Examples includemaintenance, food production, waste disposal, medicalservices, recycling and salvaging, security.

    Lunar Enabled Enterprises

    Multiple-Customer Industrial/Scientific/Exploration Facility

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    Multiple-Customer Industrial/Scientific/Exploration Facility

    Terrestrial Application Technology Space/Lunar/Mars Applications

    Mineral Analysis, Yield

    Estimation - Deep Mine Vein

    Location and Tracking

    Wall and Cell Integrity

    Advanced Sensors Mineral Analysis, Yield

    Estimation of Surface Mineral

    Analysis, and Resource Location

    Deepmine Robotic Operations:

    Mining, Beneficiating, Removal

    Advanced Robotic

    Mining

    Surfacemine Robotic Operations:

    Mining, Beneficiating, RemovalImproved Automated

    Processing: Increased

    Efficiency

    Automated Processing

    Technology

    Remote, Low-Maintenance

    Processing

    Reliable, Low-Pollution

    Personal Transmission

    Regenerable Energy Economy

    Small, Decentralized Power

    Systems for Remote or Third

    World Applications

    Alternative, Regenerable

    Energy Economies -

    Methane/O2, H2/O2

    ISRU-Based Engines

    Regenerable Energies

    High-Density Energy Storage

    Environmentally Safe Energy

    Production

    Space-Based Energy

    Generation/Transmission

    Surface Power Generation and

    Beaming

    Dual-Use Technologies: In-Situ Resource Utilization

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    Dual-Use Technologies: Surface Mobility - Suits

    Multiple-Customer Industrial/Scientific/Exploration Facility

    Terrestrial Application Technology Space/Lunar/Mars Applications

    Hazardous Materials Cleanup Fire Fighting Protection

    Underwater Equipment

    Homes & Aircraft

    Lightweight, SuperinsulatedMaterials

    Surface Suits: Thermal Protection Surface Facilities: Thermal

    Protection

    Robotic Assisted Systems

    Orthopedic Devices for Mobility

    of Impaired Persons

    Human Power Enhancement

    Robotics

    Mobility Enhancement

    Devices and Manipulators

    Robotic Assisted Suit Systems

    Human Power Enhancement

    Hazardous Materials Cleanup

    Fire Fighting Protection

    Underwater Equipment

    Dust Protection, Seals,

    Abrasive Resistant

    Materials

    Surface Suits: Outer Garment

    Hazardous Materials Cleanup

    Underwater Breathing Gear

    Lightweight Hi-Reliability

    Life Support

    Portable Life Support for Surface

    Suits

    Backup Life Support Systems

    Remote Health Monitoring Portable Biomedical

    Sensors and Health

    Evaluation Systems

    Surface EVA Crew Member Health

    Monitoring

    Hypo-Hyper Thermal Treatments

    Fire Fighting Protection /

    Underwater Equipment

    Arctic/Antarctic Undergarments

    Small, Efficient, Portable,

    Cooling and Heating

    Systems

    Surface Suits/Rovers: Thermal

    Control Systems

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    Dual-Use Technologies: Surface Mobility - Vehicles

    Multiple-Customer Industrial/Scientific/Exploration Facility

    Terrestrial Application Technology Space/Lunar/Mars Applications

    All-Terrain Vehicles for Research(Volcanoes), Oil Exploration

    Automobiles

    Mobility Surface Transportation for Humans,Science Equipment, Maintenance

    and Inspection

    Reactor Servicing / Hazardous

    Applications

    Military

    Robotics and Vision

    Systems

    Teleoperated Robotic Systems

    Earth Observation, Weather,

    Research

    Super-Pressure Balloons

    (110,000 ft - Earth

    Equivalent)

    Mars Global Explorations

    Efficient, Long-Term Operations

    with Low-Maintenance

    Machines in Arctic/Antarctic

    Environments

    Tribology Surface Vehicles: Drive

    Mechanisms, Robotic Arms,

    Mechanisms

    Helicopters, Autos

    Variable SpeedTransmissions

    Surface Vehicles

    Automated, Efficient Construction

    Equipment

    Military

    Multipurpose Construction

    Vehicle Systems and

    Mechanisms

    Robotic Construction and Set-up

    Equipment

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    Dual-Use Technologies: Human Support

    Multiple-Customer Industrial/Scientific/Exploration Facility

    Terrestrial Application Technology Space/Lunar/Mars Applications

    Stored Food: US Army, NSF PolarPrograms, Isolated Construction Sites

    Long-Life Food Systems withHigh Nutrition and Efficient

    Packaging

    Efficient Logistics for Planetary Bases, LongSpace flights, Space Stations

    Improved Health Care

    Sports Medicine, Cardiovascular Safety

    Osteoporosis - Immune Systems

    Isolated Confined Environments / Polar

    Operations

    Noninvasive Health Assessments

    Military

    Physiological Understanding

    of the Human Chronobiology

    Understanding of Psychosocial

    Issues

    Instrumentation

    Miniaturization

    Countermeasures for Long-Duration and / or

    Micro-g Space Missions

    Health Management and Care

    Systems / Structural Monitoring and Self-Repair

    Health Care

    Disaster Response / Military

    Long-Term Blood Storage Health Care for Long-Duration Space Missions

    Office Buildings (Sick Building

    Syndrome)

    Manufacturing Plants

    Homes

    Environmental Monitoring

    and Management

    Environmental Control for Spacecraft Cabins,

    Planetary Habitats, Pressurized Rovers

    Contamination Cleanup Waste Processing

    Homes

    Waste Processing Water Purification

    Closed Water Cycles for Spacecraft Cabins,Planetary Habitats, Pressurized Rovers

    Long-Life Clothes

    Work Clothes in Hazardous

    Environments

    Military

    Advanced Materials / Fabrics Reduced Logistics Through Long-Life, Easy-Care

    Clothes

    Fire-Proof / Low-Outgassing Clothes

    Building Material for Inflatable Structures

    Efficient Food Production Adv Understanding of Food

    Production / Hydroponics

    Reduced Logistics Through Local Food

    Production for Spacecraft Cabins, Planetary

    Habitats

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    Dual-Use Technologies: Power

    Multiple-Customer Industrial/Scientific/Exploration Facility

    Terrestrial Application Technology Space/Lunar/Mars Applications

    Batteries for: - Autos, - Remote

    Operations for DOD, NSF Polar

    Programs

    High-Density Energy Storage

    Alternate Energy Storage

    (Flywheels)

    Reduced Logistics for Planetary

    Bases

    High Reliability, Low-Maintenance

    Power Systems

    Spaceship Power Storage

    Clean Energy From Space

    Beamed Power Transmission

    Orbital Power to Surface Base Surface Power Transmission to

    Remote Assets

    Remote Operations for: - DOD,

    NSF Polar Programs

    Small Nuclear Power

    Systems

    Surface Base Power

    Pressurized Surface Rover

    Interplanetary Transfer Vehicle

    Remote Operations for: - DOD,NSF Polar Programs

    High Efficiency Auto Engines

    High Efficiency, HighReliability, Low-

    Maintenance Heat-to-

    Electric Conversion Engines

    Energy Conversion for PlanetaryBases: - Low Servicing Hours, -

    Little or No Logistics

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    Multiple-Customer Industrial/Scientific/Exploration Facility

    Terrestrial Application Technology Space/Lunar/MarsApplications

    Communications

    High-Definition TV

    Broadcast

    Business Video

    Conferencing

    Ka Band or Higher Telepresence: Vision and

    Video Data

    Interferometers: Raw Data

    Transmission

    Entertainment Industry

    Commercial Aviation

    Power plant Operations

    Manufacturing Operations

    Machine-Human

    Interface

    Control Stations

    System Management

    Communications

    Archiving

    Computer Operating

    Systems

    Data-Compression

    Information Processing

    Large-Scale Data

    Management Systems

    Interferometers: Raw Data

    Transmission Information

    Processing

    System Management, Expert

    Data

    Archiving/Neural Nets

    Dual-Use Technologies: Communications/Information Systems

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    Multiple-Customer Industrial/Scientific/Exploration Facility

    Dual-Use Technologies: Structures and Materials

    Terrestrial Application Technology Space/Lunar/Mars Applications

    Vehicles

    Fuel-Efficient Aircraft

    Modular Construction,

    Homes

    Composite Materials: -

    Hard, - Soft

    Advanced Alloys, High-

    Temperature

    Cryogenic Tanks

    Habitat Enclosures

    Pressurized Rover Enclosures

    Space Transit Vehicle

    Structures

    Aircraft Fuel Tanks

    Home Insulation

    Superinsulation

    Coatings

    Cryogenic Tanks

    Habitable Volumes

    Large Structures, High-

    Rise Buildings, Bridges

    Commercial Aircraft: -Improved Safety, - Lower

    Maintenance

    Smart Structures

    Imbedded Sensors /

    Actuators

    Space Transit Vehicle

    Structures

    Planetary Habitat Enclosures Surface Power Systems

    Rover Suspensions

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    Dual-Use Technologies: Science and Science Equipment

    Multiple-Customer Industrial/Scientific/Exploration Facility

    Terrestrial Application Technology Space/Lunar/Mars Applications

    Energy Resource Exploration

    Environmental Monitoring,

    Policing

    Spectroscopy: - Gamma

    Ray, - Laser, - Other

    Geo-Chem Mapping

    Resource Yield Estimating

    Planetary Mining Operation

    Planning

    Undersea Exploration

    Hazardous EnvironmentAssessments and Remediation

    Telescience Remote Planetary Exploration

    Environmental Monitoring

    Medicine

    Image Processing: -

    Compression Technique, -

    Storage, - Transmission, -

    Image Enhancements

    Communication of Science Data

    Correlation of Interferometer Data

    Improved Health CareSports Medicine -

    Cardiovascular

    Osteoporosis - Immune Systems

    Isolated Confined Environments

    / Polar Operations

    Noninvasive Health Assessments

    Physiological Understandingof Humans

    Instrumentation

    Miniaturization

    Countermeasures for Long-Duration and / or Micro-g Space

    Missions

    Health Management and Care

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    Dual-Use Technologies: Operations and Maintenance

    Multiple-Customer Industrial/Scientific/Exploration Facility

    Terrestrial Application Technology Space/Lunar/MarsApplications

    Military

    Systems and Structures

    Health Monitoring

    Inventory Management

    Task Partitioning

    Reliability & Quality

    Assurance in Long-

    Term, Hazardous

    Environments

    System Health

    Management and

    Failure Prevention

    Through AI and

    Expert Systems,

    Neural Nets

    Systems and Structures

    Health Monitoring

    Inventory Management

    Self-Repairing

    Technologies

    Logistics Improvement