Multi-Tasking Turning Center

20
Multi-Tasking Turning Center

Transcript of Multi-Tasking Turning Center

Page 1: Multi-Tasking Turning Center

Multi-Tasking Turning Center

Page 2: Multi-Tasking Turning Center

The integration of machining center and turning center gives

you unmatched flexibility in a wide variety of part configurations.

From simple turning and milling, to complex multi-axis simultaneous

machining, all operations can be completed in one machine.

Off-center machining with the Y-axis and milling of angled surfaces

with the B-axis greatly increases the range of machine applications.

Multi-Tasking Turning Center

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220088 (MX1600)//331188 (MX2100) N.m

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Both Left and Right spindle are designed to minimize the mal-effects of thermal distortion which can hit continuous machiningprecision seriously and to ensure remarkable range of applicationsfrom heavy duty cutting with high power at low speed to finefinish cutting at high speed.

Oil Cooling Unit for Left & Right SpindlesPerfect C-Axis Control of Both Spindles

Both left and right spindle have built-in motor spindles that arewhole covered with oil cooling system to ensure remarkablerange of applications from heavy duty cutting with high power atlow speed to fine to finish cutting at high speed and optimizethermal displacement.

336600。。(in 0.001。increment)

C1, C2-axis index

11337700 N.m

C1, C2-axis braking torque

C1, C2-axis contouring torque

*1 : on only S/ST type machine

CC&&ZZ--aaxxiiss ccyylliinnddrriiccaall iinntteerrppoollaattiioonn CC&&XX--aaxxiiss ppoollaarr iinntteerrppoollaattiioonn

ZZ--aaxxiiss XX--aaxxiiss

CC--aaxxiiss CC--aaxxiiss

Main Spindle

Perfect built in motor driven spindle.

LLeefftt SSppiinnddllee

RRiigghhtt SSppiinnddllee **11

PUMA MX1600 series

66000000 r/minMax. spindle speed

1155 kWMotor(30 min)

PUMA MX2100 series

55000000 r/minMax. spindle speed

2222 kWMotor(30 min)

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Milling Spindle

Dual Contact Tools (Capto C6)

Milling spindle fully covered by oil coolingrealizes the perfect integration of turningand milling jobs. Clamping status of tooland spindle can be confirmed by Air gapsensor.

The application of Multi-insert (2, 3 and4 inserts) equipped turning tools arepossible by 360 degree (in 30 degreeincrement) angular positioning ofmilling spindle itself.

1122000000 r/min

Max. spindle speed

1188..55 kW

Motor (10 min)

4400 tools[Opt : 80 tools]

Tool Storage Capacity

11..88 s (T-T-T)Tool change time

The ATC is composed of servo driven tool magazine and change arm.

Sophisticated mechanisms drastically reducenon-cutting time.

Maximum Tool Size

Automatic Tool Changer (ATC)

330000 mm

Max. tool length

88 kg

Max. tool weight

Tool Magazine with ATC

Perfect integration of turning and milling.

■■ MMiilllliinngg SSppiinnddllee ppoowweerr--ttoorrqquuee ddiiaaggrraamm●Spindle motor power : 18.5kW (Built-in)●Max. Spindle speed : 12000 r/min

SPINDLE SPEED(r/min)

OU

TPU

T(kW

)

2520

15

10

5

1100 500 1000 2000 5000

600023001300

12000

1750

81 N. m S3 1

5%

60 N. m S3 1

5%

46 N. m S3 2

5%

31 N. m S1 C

ont.

18 N. m S1 C

ont.

24 N. m S2 3

0min

29 N. m S2 1

0min

18.5kW S2 10min15kW S2 30min

S1 Cont.11kW S3 25%

7.5kW S1 Cont.

S3 15%S3 10%

ø9900 mm (Continuous)

ø112200 mm (Adjacent pots are empty)

Max. tool diameter (A)

PPUUMMAA MMXX11660000 sseerriieess ((LLeefftt && RRiigghhtt SSppiinnddllee))●Spindle motor power : 15kW (Built-in)●Max. Spindle speed : 6000 r/min

■Spindle power-torque diagram

PPUUMMAA MMXX22110000 sseerriieess ((LLeefftt && RRiigghhtt SSppiinnddllee))●Spindle motor power : 22kW (Built-in)●Max. Spindle speed : 5000 r/min

SPINDLE SPEED(r/min)O

UTP

UT(

kW)

25

2015

10

5

130 100 400 750 1500 6000

450 600 1300 5000

318 N

. m S3 1

5%

239 N

. m S3 2

5%

175 N

. m S1 C

ont.

135 N

. m S1 C

ont.

161 N

. m S2 3

0min

22kW S2 30min

11kW S1 Cont.

15kW S3 25%S3 15%18.5kW S1 Cont.

SPINDLE SPEED(r/min)

OU

TPU

T(kW

)

20

15

10

5

146 100 400 750 1400 6000

688 910

208 N

. m S3 4

0%

157 N

. m S2 3

0min 14

0 N. m S

1 Con

t.

102 N

. m S2 3

0min

75 N. m S1 C

ont.

15kW S2 30minS3 40%

11kW S1 Cont.

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1020

60。

170

660

540

1020

Machine Construction

Axis travel

556655 mmX1-axis

Rapid travel

Max. working diameter, length

11005500 mmZ1-axis

118877 mmX2-axis

11005500 mmZ2-axis

*1 : on PUMA MX1600ST / MX2100ST

*2 : on PUMA MX1600S, ST / MX2100S, ST

Axis Features

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*1 *1

3366//2244 m/minX1/X2-axis

Milling spindle

Lower turret

3366 m/minZ1/Z2-axis

440000 r/min

C-axis

3300 m/min

A-axis

*1 *1

*2

unit : mm

Left Spindle

Milling Spindle

Right Spindle

Lower Turret

X2-axis

Z2-axis

C2-axis

B-axis

A-axis

Z1-axis

Y-axis

X1-axis

X2-axis

Z2-axis

C1-axisC1-axis

C2-axis

B-axis

A-axis

Z1-axis

Y-axis

X1-axis

Each or both Milling spindle and Lower turret can be controlledto do machining process on either spindle.

Multi-process accuracy, Shorten setting times, Optimal distribution of cycle and Automated operation support

Achievement ofPUMA MX machines

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B-Axis with Virtual Y-Axis

Lower Turret*1

B-Axis Rotating Range Virtual Y-axis Function

Radial BMT55P

117700 mm (±85mm)

Y-axis stroke

±±112200。。B-axis rotation range

22 s (90。)B-axis indexing time

2266 m/min

Y-axis rapid traverse

Precise indexing control of B-axis makesmilling jobs on inclined plane possible.

A rigid, double-slide Y-axis construction towithstand the cutting forces generated byheavy duty turning and milling.

Angular position of B-axis is controlledprecisely by roller gear cam and reliableservo motor with 3 pieces curvic coupling.

Precision Control Mechanism of B-Axis

•5。indexing (by coupling clamp)•Contouring control in 0.001。increment

00..22 sIndex time (1-station swivel)

1122 stations

No. of tool station

The large 12 station heavy duty turret featuresa large diameter Curvic coupling and heavyduty design with unsurpassed rigidity. Turretrotation, acceleration and deceleration are allcontrolled by a reliable high torque servomotor. Unclamp and rotation are virtuallysimultaneous. Its fast index response reducesthe total cycle time required to machine parts.

The turret features BMT55P style tooling inwhich the toolholders are mounted directiy tothe turret's periphery using 4 large bolts. This type of mounting system allows aextremely high degree of rigidity.

*1 : on only ST type machine

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●Max. speed : 5000 r/min (5.5 kW)

■Rotary tool spindle power-torque diagram

750 1115 2500 4000

14 N

. m

47 N

. m1.1 kW S1

5.5 kW S3 25%

10

6

4

2

1

0.120 100 250 500 1000 2000 50003500

SPINDLE SPEED (r/min)

OU

TPU

T(K

W)

High rigid roller gear cam

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Machining Capacity

Servo Driven Tail Stock *1

■Workpiece material, KS (JIS) : SM45C (S45C), Carbon steel

■The cutting test results indicated above are obtained as an example through real test cutting.

■The results may not be obtained due to differences in cutting and environmental conditions during measurement.

*1 : Servo driven tail stock with dead center (Built-in center) is standard on MX1600/2100 except S/ST type machine.

The tail stock is driven by AC servo motor via ball screw.The trust force of tail can be controlled by M-code.

Bore taper MT#4

Travel mm 1015

Max. thrust force N 7000

PPrrooggrraammmmaabbllee ttaaiill ssttoocckk ssppeecciiffiiccaattiioonnss

Milling 1 (Face Milling)

Milling 2 (End Milling)

Milling 3 (Drilling)

Heavy Duty Cutting (OD)

77..55 mm

Cutting depth

660000 cm3/min

Material removal rate

Spindle speed 1300 rr//mmiinnCutting speed 200 mm//mmiinnFeedrate 0.4 mm//rreevv

Milling Spindle Speed 1300 rr//mmiinnTool ø80 mmmm ((66ZZ))Cutting depth 3.5 mmmmFeedrate 0.9 mm//rreevvMaterial Removal rate 255 ccmm33//mmiinn

Milling Spindle Speed 500 rr//mmiinnTool ø25 mmmmCutting Depth 20 mmmmFeedrate 0.30 mm//rreevvMaterial Removal rate 75 ccmm33//mmiinn

Milling Spindle Speed 1500 rr//mmiinnTool (U-Drill) ø40 mmmmFeedrate 0.13 mmmm//rreevvMaterial Removal rate 245 ccmm33//mmiinn

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Pressure gageFor Left Chuck Clamp

A:

B:

Pressure gageFor Right Chuck Clamp

Pressure gageFor Steady rest(Option)

Robust Design

Safety & Operability

Safety window on front door

Viewing window is designed and was testedunder heavy condition to protect operatoragainst possible dangers during real cuttingthanks to its shock absorbing laminated glassand double panel construction. The window without grating also provides aclear view of the machine inside.

Resin

NBR

Out side

Tempered glass

Polycarbonate

Metal plate

High maintainability

Stable base for supporting Multi-machining.

Ergonomic Design

Carefully tailored ergonomic operating environment.

The heavily ribbed torque tube design prevents twisting anddeformation. All guideways are wide wrap-around rectangulartype for unsurpassed long-term rigidity and accuracy.

Operator oriented design with 90。swivel

Swivel type operator panel

Just115555 mm

00~~9900。。

9

FEM analysis used to design a stable body. (FEM : Finite Element Method)

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Tool magazine 80 tools

Oil mist collector

Oil skimmer

Servo driven steady rest (Auto centering)Tool setter (Hydraulic type)

Minimum quantity lubrication(MQL) system

Chip conveyor

Parts unloader & conveyor

Optional Equipments

10

Misting device

Air+Oil mist

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DOOSAN CPS (Collision Protector System)

To prevent machine collision, we support this function as optionalfunction. (Only Fanuc 310i) It is embedded 3D Collision ProtectorSystem inside OPEN CNC Real Time Moving Data Analysis. Thisfunction has high accuracy near area collision check algorithm for highreliability. This system is possible sensing workpieces, tools, chucks,jaws, turret and machine units. It is available Max 9 Axes.

PUMA MX2100 Virtual Machine

- Detecting moving axes : Max 9 axes

- High accurate near area collision check algorithm for high reliability

- PUMA MX2100 machine modeling- Position for real axis is same with virtual machine- Display all unit working

Multi view window application

- Max view window : 2 windows

Special tool shape modeling

- Special tool shape modeling for compound machine- Embedded special tool database

Clipping technology

- Permeation view technology- Realization of various view

No clipping technology Use clipping technology Display cutting face of work-piece

※ Collision in Auto mode : do not support yet. (after IMTS2008)

Doosan CPS Software Package - CPS communication Module- 3D Virtual Machine Display Module- Doosan HMI

Stop dimension

X, Z, Y, X2, Z2, A 10 mm (4500 mm/min)

B 20 mm (15000 mm/min)

On machine 3D collision protector system

Doosan 3D virtual machine modelling realization

Accurate collision check algorithm

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Easy Operating System

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Periodic Maintenance Function

This function indicates the current state of main points of the machinebefore machine operation, and indicates whether machine operation ison the possible state or a matter for which confirmation is necessary atpresent. The item indicates the present state by ‘OK’ or ‘NG’specifically.

It changes to the ‘MX2100ST ALARM GUIDANCE’ screen automaticallyat the time of PMC alarm occurrence.Operator can grasp alarm which occurred and trouble shooting easily.And it is possible that operator can search to the detail unit screen ofoccurred alarm at present through soft key menu under the screen.

It indicates status of actuators (Y signal) and sensors (X signal) of unit.It is possible to reduce consumption time because of situation grasp byvisual indication of operating state.

This function extends the life of your machine toolby detecting potential problems before theoccurrence of monetary damage.Especially, this is lead to avoid UnexpectedDowntime, optimize the performance, efficientlyproduce, reduce operating costs from escaping therecurrent maintenance.

Machine-Airbag Function

Machine collision, defective, and damaged cutters cause a large loadtorque on the servo motor compared with normal rapid traverse orcutting feed. This function has the advantage of minimizing damage tothe machine. When it is occurred collision situation, the carriagedirectly move reverse direction a little. The collision sensing is gainedfrom disturbance of torque on the servo motors. It is available on theservo axis (X,Z,B,Y-Axis)

※This function is not collision protector system.

Alarm Guidance

Check pointAnd

Its procedure

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Tooling System (Lower turret*1)

*1 : on only ST machinesNote) Above tooling system is our recommendation.

Depending on export condition, the standard tooling packed with the machine can be different.

unit : mm

Double OD Tool Holder

12st Turret

BMT 55P

TURNING TOOL

OD, FACE, CUT-OFF

ID HOLDER

ROTARY TOOL

PLUG

OD Tool (□25)

Cutting Tool

(□25)

Boring Bar Sleeves

Ø10-H40Ø16-H40Ø25-H40

Ø20-H40Ø25-H40Ø32-H40

Ø3~Ø16

Ø12-H40Ø20-H40Ø32-H40

Boring Bar

U-DrillU-Drill Sleeves

Drill

Holder Cover

for U-Drill

Drill Socket

MT NO.1MT NO.2MT NO.3

Straight Milling Head

For Side Cutting

COLLET(ER25)

Collet Adapter

Angular Milling Head

For Face Cutting

Dummy Plug

Milling Arbor

Adapter

Weldon Adapter

(ID16)

OD Tool Holder

Face Tool Holder

Cut-Off Tool Holder

ID Tool Holder

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Tooling System (Milling spindle)unit : mm

※All holders are not supplied. It is only reference for you.

Rotating Tools

Turning Tools

CoroMill milling cutters with Coromant Capto coupling

CoroMill milling cutters and adapters

CoroMill modular cutting heads and a variety of shanks

Endmills, shart hole drills and taps with a large number of adapter

Indexable insert drills with Coromant Capto coupling

Indexable insert drills and adapters

Boring tools with Coromant Capto coupling

45。Coromant Capto cutting units for turning

90。Coromant Capto cutting units for turning, threading parting and grooving

Standard shank tools and adapters for turning, threading parting and grooving

External machining

Internal machining

Mini-turret

Coromant Capto cutting units for turning, threading

Modular tooling system 570-cutting heads for turning, threading, parting and grooving and boring bars in different designs

Boring bars and adapters

Three tools in one: one position in the magazine containning three standard shank tools.

Extension adaptersThe adapters, in long and short version, make it possible to extend the total length.

Reduction adaptersThe adapters, in long and short version, make it possible to extend the total length.

Special tools and engineered products

Blanks to be shaped according to your needs

CoroGrip

Page 15: Multi-Tasking Turning Center

335

230

335

20

335

230

502(Z1-Ref Point)

103.5

521

271

31

61

202

5 5

10

335

20

1290.598.51050(Z1-Stroke)142

1290.5

10550 648.5 116.584 46223

112

230 245

115

205

271

31

61

202

84116.5628.550125 46

1050

529521548502

¿175

45

65

10

98.51050(Z1-Stroke)142

210

565(X1-Stroke)

210

565(X1-Stroke)

¿210

1015(T/S stroke)103.55095361423

527.5536123.54

1015(T/S stroke)

6" Chuck8" Chuck

6" Chuck

230

502(Z1-Ref Point)

123.52

MIN 1005050

1050 100

1292

10550 190 20 148

223

112

187

185

165

85

271

335

230

2

537

565

31

61

202

548

85

85

85

75

502

¿175

45

65.5 153153

65

10

1001050(Z1-Stroke)142

210

565(X1-Stroke)

(X1-Stroke)

497536123.5

142

142

502 (Z2-Ref point)1050 (Z2-Stroke)

882 168

4

1050

6" Chuck 6" Chuck

6" Chuck 6" Chuck

230

521(Z1-Ref Point)

14212

MIN 13750 87

1050 137

1329

12550 223 16115205 545

115

245

187

185

2165

85

228.3

335

20

2

521

60

66.7

210

¿210

¿210

529

85

85

521

¿210

45

65.5 153

153

65

10

1371050(Z1-Stroke)142

210

565(X1-Stroke)

(X1-Stroke)

497

963.5 86.560.5

536142

142

142

521 (Z2-Ref point)1050 (Z2-Stroke)

1050

3

1050 (A-Stroke)

8" Chuck 8" Chuck

8" Chuck 8" Chuck

8" Chuck

545

20

210

335

230

10

521(Z1-Ref Point)1371050(Z1-Stroke)142

¿210

¿210

1329

565(X1-Stroke)

1050 (A-Stroke)

3142 536 497 12 142

565(X1-Stroke)

1001050(Z1-Stroke)1421292

502(Z1-Ref Point)

10

123.512497536123.54

1050(A-Stroke)

210

230

335

20

545

65

45

¿175

¿175

¿210

548502

882 168

85

85

100142 10501371050142

529521

1050

85

85

50125 11516223521

210

66.760

228.3

238

53

37

7230 245

115

205

75

85

223

112

230

10550 537 190 20 148

8" Chuck 8" Chuck6" Chuck6" Chuck

8" Chuck8" Chuck6" Chuck6" Chuck

unit : mm

Lower Turret Working Range

15

Page 16: Multi-Tasking Turning Center

Single OD Tool holder

Straight milling head

Angular milling head

ID Tool holder

Double OD Tool holder

106907 [862]36[100]

93 [1

10]

61[98]1050181

120

187

(X2-

axis

trav

el)

3715

0

106907 [862]36[100]

1292 [1329] (Distance between spindle nose)221050 (Z2-axis travel)220

6"[8"] Chuck

93[75]920[885]37[27]

93[75]920[885]37[63]

1221050[1023]120[147]

106[88]886 [872]58[90]

104[81]881[879]65[90]178[215]105064

123

100

187

(X2-

axis

trav

el)

170

17

123

4[3]

35[72]1050(Z2-axis travel)2071292[1329](Distance between spindle nose)

120

187

(X2-

axis

trav

el)

3715

0

93[1

10]

93[1

10]

22[59]1050(Z2-axis travel)2201292 [1329] (Distance between spindle nose)

6"[8"] Chuck

6"[8"] Chuck

6"[8"] Chuck

68[8

5]

68[8

5]

5818

7(X

2-ax

is tr

avel

)25

4[3]78[60]935[900]37[48]

100[137]1050(Z2-axis travel)1421292[1329](Distance between spindle nose)

6"[8"] Chuck

4[3]

6"[8"] Chuck

1014[995]36[55]

78[60]502[521](Z2-Ref point)142105[87]126783126129[147]

48

8518

7(X

2-ax

is tr

avel

)

185

2

2

4[3]

24[61]1050(Z2-axis travel)66 1531292[1329](Distance between spindle nose)

6"[8"] Chuck

6"[8"] Chuck

6"[8"] Chuck

4[3]

6"[8"] Chuck

unit : mm

Lower Turret Working Range

ø217

10072

58

102

371504080

ø280

ø178

ø217

ø241ø40

ø592(Max.swing dia)

187(X2-axis travel)

120165165100

ø300 (Lower turret : Max.turning dia)

85

Max

. ø16

.

unit : mm

Lower Turret Interference Diagram

16

Page 17: Multi-Tasking Turning Center

unit : mm

External Dimensions

unit : mm

B-axis, Y-axis Working Range

120。120。

30。

90。90。

30。

210

8585

8585

170

170

Spindle Center

330

235

3710020

545

(Y-Stroke)

Y-axis working range B-axis rotating range

1425 (MX1600)1292 (MX1600)1500

1388 (MX2100)

647.5 392.55(R-Door Open)440750(L-Door Open)

1329 (MX2100)1173

53903890

3605

1597

440

433

730

2470

405

10

1245

1818

1880

430

2470

2805

2375

2250220640

4850 540960

1065

5390

3890

25

Top View

Front View Side View

17

Page 18: Multi-Tasking Turning Center

■Absolute positioning coder■Air blast for chuck jaw cleaning■Air gap sensor for tool on milling unit■Coolant supply equipment■Foot switch■Front guard door inter lock■Full enclosure chip and coolant shield

■Hand tool kit (including small tool for operations)■Hyd. chuck & actuating cylinder■Hydraulic power unit■Levelling jack screw & plates■Lubrication equipment■Manuals■NC Controller FANUC 31i-A

■Safety precaution name plates■Soft jaws■Spindle oil cooling unit■Servo driven tail stock (Built-in center)

except S/ST type machine■Through Spindle coolant (Milling spindle)■Work light

Machine Specifications

Note) * : Right spindle is available on S / ST machines [ ] : Option

DDeessccrriippttiioonn UUnniitt PPUUMMAA MMXX11660000 PPUUMMAA MMXX22110000 PPUUMMAA MMXX11660000SS PPUUMMAA MMXX22110000SS PPUUMMAA MMXX11660000SSTT PPUUMMAA MMXX22110000SSTTMax. machining dia on milling spindle mm ø540

on lower tool post - ø300Max. machining length mm 1020Bar working dia. mm ø51 ø65 ø51 ø65 ø51 ø65X1/2-axis travel mm 565 / - 565 / 187Y-axis travel mm 170 (±85)Z1/2-axis travel mm 1050 / - 1050 / 1050A-axis travel mm - 1050Max. spindle speed r/min 6000 5000 6000 5000 6000 5000Spindle nose ASA A2-5 A2-6 A2-5 A2-6 A2-5 A2-6Spindle bearing dia. (front) mm ø100 ø110 ø100 ø110 ø100 ø110Spindle bore dia. mm ø62 ø76 ø62 ø76 ø62 ø76C1/2-axis indexing deg. 360。(in 0.001。increment)Quill bore taper MT# MT#4 -Tail stock travel mm 1015 -Max. spindle speed r/min 12000B-axis indexing deg. 240。(±120。)No. of tool station st. - 12OD tool size (Max.) mm - 25Boring bar dia. (Max.) mm - ø40Indexing time s - 0.2Rotary tool spindle speed (Max.) r/min - 5000Tool storage capa. (Max.) ea 40 [80]Tool changer arm Swing ArmTool selection Fixed addressTool shank Capto C6Max. tool dia. (Continuous) mm ø90

(Without adjacent tool) mm ø120Max. tool length mm 300Max. tool weight kg 8Tool change time (T-T-T) s 1.8Left&Right spindle motor* (30min.) kW 15 22 15 22 15 22Milling spindle motor (10min.) kW 18.5Rotary tool spindle motor (15min.) kW - 5.5Servo motor (X,Z,Y,A,B-axis) kW X1:4.0, Z1:4.0, Y:3.0, B:2.7 X1:4.0, Z1:4.0, Y:3.0, A:4.0, B:2.7 X1:4.0, X2:2.7, Z1:4.0, Z2:3.0, Y:3.0, A:4.0, B:2.7Coolant pump (For milling spindle) kW 2.2

(For lower tool post) kW - 0.9Electric power supply (Rated capa.) kVa 49.15 57.06 61.8 79.05 69.94 87.19Machine height mm 2805Machine dimensions Length mm 4850

Width mm 2470Machine mass kg 11000 11500 11000 11500 11500 12000

CCaappaacciittyy

TTrraavveell

LLeefftt && RRiigghhttSSppiinnddllee **

MMiilliinngg SSppiinnddllee

SSeerrvvoo DDrriivveennTTaaiill SSttoocckk

LLoowweerr TTooooll ppoosstt

AAuuttoommaattiicc TTooooll cchhaannggeerr

MMootteerr

PPoowweerr SSoouurrccee

MMaacchhiinnee ssiizzee

Standard Feature

■Air gun■Automatic door with safety device■Automatic measuring system (in process touch probe)■Automatic power off■Bar feeder interface■Bar puller■Chip conveyor■Chip bucket■Coolant blower

■Dual chucking pressure■Hardened & ground jaws■Linear scale (X1/X2/Y/Z1-axis)■Minimum Quantity Lubrication (MQL) system■NC CONTROLLER : Fanuc 31i-A5

Fanuc 310i-A / 310i-A5■Oil mist collector■Oil skimmer ■Pressure switch for chucking pressure check

■Parts unloader and conveyor ■Servo driven steady rest (None Lower turret)■Signal tower (yellow, red, green)■Special chucks■Through the spindle coolant (Left or Right spindle)■Tool monitoring system■Tool pre-setter (Auto type-renishaw made)

Optional Feature

18

·Design and specifications are subject to change without prior notice.·Doosan is not responsible for difference between the information in the catalogue and the actual machine.

Page 19: Multi-Tasking Turning Center

- SUB program call 10 folds nested- Tape code : ISO / EIA auto recognition EIA RS422/ISO840- Tape format for FANUC Series15- Work coordinate system G52 - G59TTOOOOLL FFUUNNCCTTIIOONN // TTOOOOLL CCOOMMPPEENNSSAATTIIOONN- Automatic tool offset- Direct input of offset value measured - Direct input of offset value measured B- T - code function T2 + 3 digits- Tool geometry / wear compensation- Tool life management- Tool nose radius compensation- Tool offset G43, G44, G49- Tool offset pairs Upper :±6 digits : 400 pairs

Lower :±6 digits : 99 pairs - Tool offset value counter input- Y-axis offset EEDDIITTIINNGG OOPPEERRAATTIIOONN- Extended part program editing- Number of registered programs 1000 ea- Part program storage size 512 Kbyte

(Note) Specify total of part program storage size of each path- Memory card program edit & operation- Program protectSSEETTTTIINNGG AANNDD DDIISSPPLLAAYY- Actual cutting feedrate display- Alarm history display- Periodic maintenance screen- Display of spindle speed and T code at all screens- Optional path name display (Only for 2path)- Multi-language display English- Operation history display- Run hours / part count display- Self-diagnosis function- Servo setting screen- Spindle setting screenDDAATTAA IINNPPUUTT//OOUUTTPPUUTT- External key input- External data input- External work number search 15 points- Memory card input/output- Reader/puncher interface CH1.interface- RS232C interface- Automatic data backup- Screen hard copy (Incase of FANUC-310i-A5, This function can not be used)OOTTHHEERRSS- Cycle start and lamp- Display unit 10.4″Color LCD- Feed hold and lamp- MDI unit for 10.4″LCD- NC and servo ready- PMC system PMC-13iA- Reset / rewindIINNTTEERRFFAACCEE FFUUNNCCTTIIOONN- Ethernet function Embedded ethernet

OOPPTTIIOONNAALL SSPPEECCIIFFIICCAATTIIOONNSSAAXXIISS CCOONNTTRROOLL- Stored stroke 2 and 3- Stroke limit check before move- Built-in 3D interference check function Only for Fanuc 310i-A / 310i-A5- CPS (DOOSAN Collision Protector System) Only for Fanuc 310i-A / 310i-A5OOPPEERRAATTIIOONN- DNC operation(Reader/puncher interface is required)- Manual handle feed 2 units- Manual handle interruption - Reference position shift- Tool retract and recoverOOPPEERRAATTIIOONN GGUUIIDDAANNCCEE FFUUNNCCTTIIOONN - EZ Guide-i(Conversational Programming Solution)IINNTTEERRPPOOLLAATTIIOONN FFUUNNCCTTIIOONNSS- Circular threading- Multi step skip - Variable lead threading- High speed skipFFEEEEDD FFUUNNCCTTIIOONN- External deceleration- Feed stopPPRROOGGRRAAMM IINNPPUUTT- Addition of workpiece coordinate system pair 48 pairs- G code system B/C- Interruption type custom macro - Pattern data input- Work coordinate system preset- Optional block skip (Includs software operators panel) 9 pieceTTOOOOLL FFUUNNCCTTIIOONN // TTOOOOLL CCOOMMPPEENNSSAATTIIOONN- Tool monitoring systemEEDDIITTIINNGG OOPPEERRAATTIIOONN- Part program storage size 1MB / 2MB- Play backSSEETTTTIINNGG AANNDD DDIISSPPLLAAYY- Directory display of floppy cassetteDDAATTAA IINNPPUUTT//OOUUTTPPUUTT- Data server- DNC controlCCOONNTTOOUURRIINNGG FFUUNNCCTTIIOONN- Tool center point control by 5-axes: just on FANUC 31i-A5/310i-A5- High Speed machining (200 blocks)RROOBBOOTT IINNTTEERRFFAACCEE- Robot interface with PMC I/O module(Hardware between PMC I/O mudules)- Robot interface with PROFIBUS-DP

AAXXEESS CCOONNTTRROOLL- Controlled path 1 path /2 path- Controlled axes X1, Z1, C1, Y, B, A, X2, Z2, C2- Simultaneous controlled axes 4 ( 5-Only for Fanuc 31i-A5 / 310i-A5)axes- Angular axis control - Backlash compensation 0 ~ ±9999 pulses- Backlash compensation for each rapid traverse and cutting feed- Chamfering on/off- Synchronous / Composite control- Superimposed Control- HRV2 control- Inch / Metric conversion- Interference check for rotary area- Interlock All axis / each axis- Least input command 0.001 / 0.000 1 mm/inch- Machine lock All axis / each axis- Mirror image- Position switch- Servo off- Stored pitch error compensation- Stored stroke check 1- Torque control- Interference chek for rotary area- Unexpected disturbance torque detection functionOOPPEERRAATTIIOONN- DNC Operation with Memory card- Buffer register- Dry run- Handle incremental feed X1, X10, X100- Program restart- Wrong operation prevention- JOG feed- Manual pulse generator (Portable MPG) 1 ea- Manual reference position return- Single block- Tool direction handle feed (G68.1)IINNTTEERRPPOOLLAATTIIOONN FFUUNNCCTTIIOONNSS- Nano interpolation- 1st. Reference position return Manual, G28- 2nd. reference position return G30- 3rd/4th reference position return- AICC (Number of lookhead block : 30 Blocks)- Balance cutting(Only for 2 path)- Continuous threading- Cylindrical interpolation- Dwell (per sec.) G04- Multiple threading- Polar coordinate interpolation- Reference position return check G27- Polygon machining with two spindle- Skip G31- Thread cutting / Synchronous cutting- Torque limit skipFFEEEEDD FFUUNNCCTTIIOONN- AI Contour control (Look-ahead block no. is MAX.200) G5.1 Q1- Automatic acceleration / deceleration- Cutting feedrate clamp- Feed per minute- Feed per revolution- Feedrate override (10% unit) 0 - 200 %- Jog feed override (10% unit) 0 - 2 000 mm/min.- Manual per revolution feed- Override cancel- Rapid traverse override F0, 25, 100 %AAUUXXIILLIIAARRYY // SSPPIINNDDLLEE SSPPEEEEDD FFUUNNCCTTIIOONN- Spindle orientation- Constant surface speed control- High speed M/S/T interface- M - code function M3 digits- Multi spindle control- Rigid tapping- S - code function S4 / S5 digits- Spindle serial output S4 / S5 digits- Spindle speed override 0 - 150 %- Spindle synchronous control- Actual spindle speed outputPPRROOGGRRAAMM IINNPPUUTT- 3D coordinate conversion- Addition of custom macro common variables #100~#199, #500~#999- Canned cycle for turning- Circular interpolation by R programming- Coordinate system setting G50- Coordinate system shift- Custom macro - Decimal point programming- Diameter/radius programming(X axis)- Direct drawing dimension programming- Direct input of coordinate system shift- G code system A- Input unit 10 time multiply- Label skip- Macro executor- Manual absolute on and off- Maximum program dimension ±9 digit- Multiple repetitive canned cycle G70 - G76- Multiple repetitive canned cycleⅡ- Optional block skip 1 piece- Plane selection G17, G18, G19- Program file name 32 characters- Programmable data input G10- Sequence number N8 digit

NC Unit Specifications(Fanuc 31i-A)

19

:Opt. : FANUC 31i-A5 / 310i-A / 310i-A5

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Design and specifications are subject to change without prior notice. EU0805SPi-ser

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