MOVITRANS® Installation Material TCS, TVS, TLS, TISOperating Instructions – MOVITRANS®...

*25873946_1020*Drive Technology \ Drive Automation \ System Integration \ Services

Operating Instructions

MOVITRANS® Installation Material TCS, TVS, TLS, TIS

Edition 10/2020 25873946/EN

SEW-EURODRIVE—Driving the world

Contents

Operating Instructions – MOVITRANS® Installation Material TCS, TVS, TLS, TIS 3

Contents1 General information.................................................................................................................. 5

1.1 About this documentation ............................................................................................... 51.2 Other applicable documentation ..................................................................................... 51.3 Structure of the safety notes ........................................................................................... 51.4 Decimal separator in numerical values ........................................................................... 61.5 Rights to claim under limited warranty ............................................................................ 61.6 Product names and trademarks...................................................................................... 61.7 Copyright notice .............................................................................................................. 6

2 Safety notes .............................................................................................................................. 72.1 Preliminary information ................................................................................................... 72.2 Duties of the user............................................................................................................ 72.3 Target group ................................................................................................................... 72.4 Designated use ............................................................................................................... 82.5 Functional safety technology .......................................................................................... 82.6 Transport......................................................................................................................... 92.7 Installation/assembly....................................................................................................... 92.8 Protective separation ...................................................................................................... 92.9 Electrical connection ..................................................................................................... 102.10 Electromagnetic fields................................................................................................... 102.11 Startup/operation .......................................................................................................... 11

3 Device structure ..................................................................................................................... 123.1 TCS compensation box................................................................................................. 123.2 TVS connection distributor............................................................................................ 163.3 TLS line cable and supply cable ................................................................................... 203.4 TIS10A installation components for profile sections ..................................................... 243.5 TIS20A installation components for EMS mounting rails .............................................. 303.6 TIS30A installation components – installation plates.................................................... 39

4 Mechanical installation .......................................................................................................... 514.1 Installation on the profile rail ......................................................................................... 514.2 Installation on the EMS mounting rail of SEW-EURODRIVE........................................ 574.3 Installing on-floor installation plates TIS30A................................................................. 73

5 Electrical installation.............................................................................................................. 775.1 Tools ............................................................................................................................. 775.2 Prefabricating the TLS line cable .................................................................................. 785.3 Prefabrication of the TLS supply cable ......................................................................... 835.4 Protective measures against electrical hazards............................................................ 845.5 Connecting the TCS compensation box/TVS connection distributor ............................ 875.6 Connecting wedge-shaped cable TLS10K003-03-1 for TIS30A installation plates .... 101

6 Service................................................................................................................................... 1026.1 Waste disposal............................................................................................................ 1026.2 Maintenance/cleaning ................................................................................................. 102

7 Technical data....................................................................................................................... 103258

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Contents

Operating Instructions – MOVITRANS® Installation Material TCS, TVS, TLS, TIS4

7.1 General ....................................................................................................................... 1037.2 TLS line cable and supply cable ................................................................................. 1047.3 TIS20A installation components for EMS mounting rails ............................................ 1097.4 TIS30A installation components – installation plates.................................................. 1097.5 Dimension drawings.................................................................................................... 112

8 Address list ........................................................................................................................... 128

Stichwortverzeichnis............................................................................................................ 139

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1General informationAbout this documentation


1 General information1.1 About this documentation

The documentation at hand is the original.This documentation is an integral part of the product. The documentation is intendedfor all employees who perform work on the product.Make sure this documentation is accessible and legible. Ensure that persons respon-sible for the systems and their operation as well as persons who work on the productindependently have read through the documentation carefully and understood it. If youare unclear about any of the information in this documentation or if you require furtherinformation, contact SEW‑EURODRIVE.

1.2 Other applicable documentationObserve the corresponding documentation for all additional components.

1.3 Structure of the safety notes1.3.1 Meaning of signal words

The following table shows the grading and meaning of the signal words for safetynotes.

Signal word Meaning Consequences if disregarded

DANGER Imminent hazard Severe or fatal injuries

WARNING Possible dangerous situation Severe or fatal injuries

CAUTION Possible dangerous situation Minor injuries

NOTICE Possible damage to property Damage to the product or its envi-ronment

INFORMATION Useful information or tip: Simplifieshandling of the product.

1.3.2 Structure of section-related safety notesSection-related safety notes do not apply to a specific action but to several actionspertaining to one subject. The hazard symbols used either indicate a general hazardor a specific hazard.This is the formal structure of a safety note for a specific section:

SIGNAL WORDType and source of hazard.Possible consequence(s) if disregarded.• Measure(s) to prevent the hazard.

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1 General informationDecimal separator in numerical values


Meaning of the hazard symbolsThe hazard symbols in the safety notes have the following meaning:

Hazard symbol MeaningGeneral hazard

Warning of dangerous electrical voltage

Warning about suspended load

1.3.3 Structure of embedded safety notesEmbedded safety notes are directly integrated into the instructions just before the de-scription of the dangerous action.This is the formal structure of an embedded safety note:

SIGNAL WORD! Type and source of hazard. Possible consequence(s) if disregar-ded. Measure(s) to prevent the hazard.

1.4 Decimal separator in numerical values

In this document, a period is used to indicate the decimal separator.Example: 30.5 kg

1.5 Rights to claim under limited warrantyRead the information in this documentation. This is essential for fault-free operationand fulfillment of any rights to claim under limited warranty. Read the documentationbefore you start working with the product.

1.6 Product names and trademarks

The brands and product names in this documentation are trademarks or registeredtrademarks of their respective titleholders.

1.7 Copyright notice

© 2020 SEW‑EURODRIVE. All rights reserved. Unauthorized reproduction, modifica-tion, distribution or any other use of the whole or any part of this documentation isstrictly prohibited. 25

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2Safety notesPreliminary information


2 Safety notes2.1 Preliminary information

The following general safety notes serve the purpose of preventing injury to personsand damage to property. They primarily apply to the use of products described in thisdocumentation. If you use additional components, also observe the relevant warningand safety notes.

2.2 Duties of the userAs the user, you must ensure that the basic safety notes are observed and compliedwith. Make sure that persons responsible for the machinery and its operation as wellas persons who work on the device independently have read through the documenta-tion carefully and understood it.As the user, you must ensure that all of the work listed in the following may be carriedout only by qualified specialists:• Setup and installation• Installation and connection• Startup• Maintenance and repairs• Shutdown• DisassemblyEnsure that the persons who work on the product pay attention to the following regula-tions, conditions, documentation, and information:• National and regional safety and accident prevention regulations• Warning and safety signs on the product• All other relevant project planning documents, installation and startup instructions,

and wiring diagrams• Do not assemble, install or operate damaged products• All system-specific specifications and conditionsEnsure that systems in which the product is installed are equipped with additionalmonitoring and protection devices. Observe the applicable safety regulations and leg-islation governing technical work equipment and accident prevention regulations.

2.3 Target group

Specialist for me-chanical work

Any mechanical work may be performed only by adequately qualified specialists. Spe-cialists in the context of this documentation are persons who are familiar with thedesign, mechanical installation, troubleshooting, and maintenance of the product whopossess the following qualifications:• Qualifications in the field of mechanics in accordance with the national regulations• Familiarity with this documentation

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2 Safety notesDesignated use


Specialist for elec-trotechnical work

Any electrotechnical work may be performed only by electrically skilled persons with asuitable education. Electrically skilled persons in the context of this documentation arepersons who are familiar with electrical installation, startup, troubleshooting, and main-tenance of the product who possess the following qualifications:• Qualifications in the field of electrical engineering in accordance with the national

regulations• Familiarity with this documentation

Additional qualific-ations

In addition to that, these persons must be familiar with the valid safety regulations andlaws, as well as with the requirements of the standards, directives, and laws specifiedin this documentation.The persons must have the express authorization of the company to operate, pro-gram, parameterize, label, and ground devices, systems, and circuits in accordancewith the standards of safety technology.

Instructed persons All work in the areas of transportation, storage, operation and waste disposal must becarried out by persons who are trained appropriately. The purpose of the training is togive persons the ability to perform the required tasks and work steps in a safe and cor-rect manner.

2.4 Designated useThe product is intended for installation in electrical systems.The product is intended for stationary use in industrial and commercial systems withcontactless energy transfer systems.During installation, the product must not be taken into operation until it has been deter-mined that the system complies with all the applicable local laws and guidelines. ForEurope, Machinery Directive 2006/42/EC as well as the Low Voltage Directive2014/35/EU apply. Observe EN 60204-1 (Safety of machinery – electrical equipmentof machines).Technical data and information on the connection conditions are provided in chapter"Technical data" in the documentation. Always comply with the data and conditions.Unintended or improper use of the product may result in severe injury to persons anddamage to property.

2.4.1 Restrictions under the European WEEE Directive 2012/19/EUYou may use options and accessories from SEW-EURODRIVE exclusively in connec-tion with products from SEW-EURODRIVE.

2.5 Functional safety technologyThe product must not perform any safety functions without a higher-level safety sys-tem unless explicitly allowed by the documentation.

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2Safety notesTransport


2.6 Transport

Inspect the shipment for damage as soon as you receive the delivery. Inform the ship-ping company immediately about any damage. If the product is damaged, it must notbe assembled, installed or started up.Observe the following notes when transporting the device:• Ensure that the product is not subject to mechanical impact.• Before transportation, cover the connections with the supplied protection caps.• Only place the product on the cooling fins or on the side without connectors during

transportation.• Always use all attachment points if available. The attachment points are designed

to carry only the mass of the product. Severe or fatal injuries. Do not apply any ad-ditional loads.

If necessary, use suitable, sufficiently dimensioned handling equipment.Observe the information on climatic conditions in chapter "Technical data" (→ 2 103)of the documentation.

2.7 Installation/assembly

Ensure that the product is installed and cooled in accordance with the regulations inthe documentation.Protect the product from excessive mechanical strain. The product and its mountedcomponents must not protrude into the path of persons or vehicles. Ensure that nocomponents are deformed or no insulation spaces are modified, particularly duringtransportation. Electrical components must not be mechanically damaged or de-stroyed.Observe the notes in chapter "Mechanical installation" (→ 2 51) in the documenta-tion.

2.7.1 Restrictions of useThe following applications are prohibited unless the device is explicitly designed forsuch use:• Use in potentially explosive atmospheres• Use in areas exposed to harmful oils, acids, gases, vapors, dust, and radiation• Operation in applications with impermissibly high mechanical vibration and shock

loads in excess of the regulations stipulated in EN 60068-2-6 and/orEN 60068-2-27.

• Use at an elevation greater than 2000 m above sea level

2.8 Protective separationThe product meets all requirements for protective separation of power and electronicsconnections in accordance with EN 61800-5-1. The connected signal circuits mustmeet requirements according to SELV (Safety Extra Low Voltage) or PELV (ProtectiveExtra Low Voltage) to ensure protective separation. The installation must meet the re-quirements for protective separation.25

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2 Safety notesElectrical connection


2.9 Electrical connection

Observe the following notes for the electrical connection of MOVITRANS® units:• Do not connect or disconnect any cables, plug connectors or conductor rails while

they are energized.• Observe applicable national accident prevention guidelines when working on live

parts of MOVITRANS® units.• Perform electrical installation according to the pertinent regulations (e.g. cable

cross-sections, fusing, protective conductor connection). For any additional infor-mation, refer to the applicable documentation.

• Preventive measures and protection devices must correspond to the regulations inforce (e.g. EN 60204-1 or EN 50178).

Required preventive measures: • Ground the units

Required protection device: • Overcurrent protection devices for supplysystem leads

• Take suitable steps to ensure that the preventive measures and protection devicesdescribed in the operating instructions for the individual MOVITRANS® units havebeen implemented correctly.

2.10 Electromagnetic fieldsObserve national installation regulations, such as the DGUV (German Social AccidentInsurance) regulation 15 – "Electromagnetic fields" as well asDIN EN 12198‑1:2000+A1:2008, during installation, startup, and operation of systemswith contactless energy transfer by induction for use in industrial workplaces.

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2Safety notesStartup/operation


2.11 Startup/operation

Observe the following notes for starting up and operating the MOVITRANS® units:• Only qualified electricians with the relevant accident prevention training are al-

lowed to perform installation, startup and service work on the unit. They must alsocomply with the regulations in force (e.g. EN 60204, VBG 4, DIN-VDE 0100/0113/0160).

• Never install damaged units and put them into operation.• Do not deactivate monitoring and protection devices even for a test run.• Take suitable measures to ensure that the system does not start up unintentionally

when the power supply is switched on.• Depending on the degree of protection, MOVITRANS® units may have live, uninsu-

lated, and sometimes moving or rotating parts, as well as hot surfaces duringoperation.

• When the unit is switched on, dangerous voltages are present at the output termi-nals and at any connected cables, terminals and MOVITRANS® units. Dangerousvoltages can be present even when the supply is disabled and the system is atstandstill.

• The fact that the operation LED and other display elements are no longer illumina-ted on the supply unit does not indicate that the unit and connected MOVITRANS®units have been disconnected from the power supply and do not carry any voltage.

• Safety functions within the unit may cause system standstill. Removing the causeof the problem or performing a reset can result in the machine or system re-start-ing on its own. If this is not permitted for safety reasons, first disconnect the powersupply from the mains and then rectify the cause of the fault.

• Before removing the protective cover, disconnect the unit from the supply system.Dangerous voltages may still be present in the units and the connectedMOVITRANS® units for up to 10 minutes after disconnection.

• Before working on the MOVITRANS® line cable system and line cable systemcomponents, discharge the line cable system to ground to divert any residualcharges to earth capacitance.

• When the protection cover is removed, MOVITRANS® TPS/TAS units haveIP00 protection. Dangerous voltages are present at all components. All TPS/TASunits must be closed during operation.

• Wear appropriate protective clothing during assembly, especially when solderingthe TLS line cables.

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3 Device structureTCS compensation box


3 Device structure

3.1 TCS compensation box

3.1.1 Type designationThe type designation of the TCS compensation box comprises the following character-istic data:

TCS10 MOVITRANS® stationary compensation box. Housing protection class:

A Housing in protection class I

B Housing in protection class II

-E Increased degree of protection IP65.. Frequency:

0 or A 25 kHz

B 50 kHz

.. Line cable current:6 60 A

8 85 A

-... Compensation capacity:

042 418 nF (60 A / 50 kHz)

090 900 nF (60 A / 25 kHz and 60 A / 50 kHz)

120 1200 nF (85 A / 25 kHz)

209 2090 nF (85 A / 25 kHz and 60 A / 25 kHz)

-... Design of the flange plate/connections:

1 4 × M25, 4 × M25

3 2 × M32, 2 × M32

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3Device structureTCS compensation box


3.1.2 Scope of deliveryThe following components are included in delivery of the TCS10B compensation box:

TCS10B Compensation box Scope of deliveryTCS10B-EXX-XXX-1

• 1 TCS compensation box with blanking plugs installed• 2 M8 combi pan head screws, each with lock washer and

plain washer• 1 M5 combi pan head screw with lock washer and plain

washer• 1 insulation insert

TCS10B-EXX-XXX-3

Accessories The following components are available as accessories for the TCS10A and TCS10Bcompensation boxes:

Accessories Part number Scope of deliveryTCS-PACK-4 accessories 13227793 2 × M25 × 1.5 for the

wedge-shaped cableTLS10K003-03-12 × reduction adaptersM32 × 1.5 to M25 × 1.5

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3 Device structureTCS compensation box


3.1.3 NameplateThe nameplate lists information about the product type. The following figure shows anexample of a nameplate:

XXXXXXXXX-XXX-XXX-X

XXXXXXX

[2]

[1]

IND.CONT.EQ.37VD

30825961867

[1] Product name[2] Approval identification

Depending on the product design, the following information is listed on the nameplate:

Value SpecificationType Type designation

SO# Serial number

I Current

f Frequency

T Ambient temperature

IP Degree of protection

3.1.4 Device overviewThe following figure shows the TCS compensation box:

[3]

[4]

[2][1] [2] [1]

[4] [5][5]

18014400264682507

[1] 4 × M25 blanking plugs [4] Flange plate[2] Ground connection [5] Mounting holes for fastening[3] TCS compensation box

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3Device structureTCS compensation box


[3]

[4]

[2][1] [2] [1]

[4] [5][5]

28345252491

[1] 2 × M32 blanking plugs [4] Flange plate[2] Ground connection [5] Mounting holes for fastening[3] TCS compensation box

TCS10B blanking plugsThe following table provides the number and size of blanking plugs for the two flangeplates of the individual TCS compensation boxes, and their protection class.

TCS type compensa-tion box

Number and size of blanking plugs ProtectionclassFlange plate 1 Flange plate 2

TCS10B-EB6-042-1 4 × M25 4 × M25 II

TCS10B-EB6-090-1 4 × M25 4 × M25 II

TCS10B-EA6-090-1 4 × M25 4 × M25 II

TCS10B-EA8-120-1 4 × M25 4 × M25 II

TCS10B-EA8-120-3 2 × M32 2 × M32 II

TCS10B-EA8-209-1 4 × M25 4 × M25 II

TCS10B-EA8-209-3 2 × M32 2 × M32 II

Other capacities and designs are available on request.

3.1.5 Functional principleThe TCS compensation box is used to compensate the track inductance.

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3 Device structureTVS connection distributor


3.2 TVS connection distributor

3.2.1 Type designationThe type designation of the connection distributor comprises the following characteris-tic data:

TVS10 TVS10 MOVITRANS® stationary connection distributor. Housing protection class:

A Housing in protection class I

B Housing in protection class II

-E Increased degree of protection IP65.. Frequency:

0 or A 25 kHz

B 50 kHz

.. Line cable current:06 60 A

08 80 A

-000 Compensation capacity: not integrated

-. Design of the flange plate/connections:

1 4 × M25, 2 × M32

2 2 × M32, 2 × M32

3.2.2 Scope of deliveryTVS10A The following components are included in the delivery of the TVS10A connection dis-

tributor:

Connection dis-tributor

Scope of delivery

TVS10A-E06-000-1 • 1 connection distributor with blanking plugs installed• 3 M5 combi pan head screws with lock washer and plain

washer• 16 M6 hex nuts• 16 jumpers

TVS10A-E08-000-1 • 1 connection distributor with blanking plugs installed• 1 M5 combi pan head screws with lock washer and plain

washer• 4 hex nuts M8• 4 jumpers

TVS10A-E08-000-2

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3Device structureTVS connection distributor


TVS10B The following components are included in the delivery of the TVS10B connection dis-tributor for line cable currents of 60 A:

Connection dis-tributor

Scope of delivery

TVS10B-E06-000-1 • 1 connection distributor with blanking plugs installed• 3 M5 combi pan head screws with lock washer and plain

washer• 16 M6 hex nuts• 16 jumpers• 1 insulation insert

TVS10B-E08-000-1 • 1 connection distributor with blanking plugs installed• 1 M5 combi pan head screw with lock washer and plain

washer• 4 hex nuts M8• 4 jumpers• 1 insulation insert

TVS10B-E08-000-2

Accessories The following components are available as accessories for the TVS:

Accessories Part number Scope of deliveryTCS-PACK-4 accessories 13227793 2 × M25 × 1.5 for the line

cable TLS10K003-03-12 × reduction adaptersM32 × 1.5 to M25 × 1.5

The following components are available as accessories for the TVS10A:

Order number Accessories Scope of delivery28269985 TVS-PACK-1 accessories • 2 x M32 x 1.5 EMC

• 3 x M25 x 1.5 EMV (20 mm)• 3 x PE conductor (6 mm2,

26 cm, RT: M5/M6)• 1 x M25 x 1.5 metal screw

plug

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3 Device structureTVS connection distributor


3.2.3 NameplateThe nameplate lists information about the product type. The following figure shows anexample of a nameplate:

XXXXXXXXX-XXX-XXX-X

XXXXXXX

[2]

[1]

IND.CONT.EQ.37VD

30825961867

[1] Product name[2] Approval identification

Depending on the product design, the following information is listed on the nameplate:

Value SpecificationType Type designation

SO# Serial number

I Current

f Frequency

T Ambient temperature

IP Degree of protection

3.2.4 Device overviewThe following table shows the TVS connection distributor:

[3]

[5]

[2][1] [2] [4]

[5] [6][6]

18014400264688395

[1] 4 × M25 blanking plugs [4] 2 × M32 blanking plugs[2] PE connection [5] Flange plate[3] TVS connection distributor [6] Mounting holes for fastening

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3Device structureTVS connection distributor


[3]

[4]

[2][1] [2] [1]

[4] [5][5]

28345252491

[1] 2 × M32 blanking plugs [4] Flange plate[2] PE connection [5] Mounting holes for fastening[3] TVS connection distributor

Blanking plugsThe following table provides the number and size of blanking plugs for the two flangeplates of the individual TVS connection distributors, and their protection class.

TVS10A TVS connection dis-tributor type


TVS10A-E06-000-1 2 × M32 4 × M25 I

TVS10A-E08-000-1 I

TVS10A-E08-000-2 2 × M32 2 × M32 I

TVS10B TVS connection dis-tributor type


TVS10B-E06-000-1 2 × M32 4 × M25 II

TVS10B-E08-000-1 II

TVS10B-E08-000-2 2 × M32 2 × M32 II

3.2.5 Functional principleThe TVS connection distributor is used for:• Connecting the TLS supply cable to the energy transfer system.• Connecting the TLS line cable of various energy transfer systems.

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3 Device structureTLS line cable and supply cable


3.3 TLS line cable and supply cable

3.3.1 Type designationThe type designation of the line cables comprises the following characteristic data:

TLS10E TLS10E MOVITRANS® stationary high frequency line cable... Cable cross section:

006 6 mm2

008 8 mm2

025 25 mm2

041 41 mm2

-.. Design:

01 Single-core

06 6-core

-1 Design: Standard

TLS10K TLS10K MOVITRANS® stationary high frequency line cable... Cable cross section:

003 3 × 3 mm2

-.. Design:

03 3-core

-1 Design: Standard

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3Device structureTLS line cable and supply cable


3.3.2 Scope of deliveryThe following components are included in the delivery of the TLS line cable/supplycable:

TLS line cable/supplycable

Part number Scope of delivery

TLS10E006-06-1 13227793 TLS line cable/supply cablewith required length(Specify the requiredlength in meters in your or-der.)

TLS10E008-01-1 13227742

TLS10E025-01-1 13227769

TLS10E041-01-1 13227777

TLS10K003-03-1 25639455 An M25 screw fitting withspecial sealing profile isavailable for theTLS10K003-03-1 wedge-shaped cable.

Accessories Part number Scope of deliveryStripping pliers for wedge-shaped cableTLS10K003-03-1

25679244 1 × stripping pliers

TCS-PACK-4 accessories 13227793 2 × M25 × 1.5 for thewedge-shaped cableTLS10K003-03-12 × reduction adaptersM32 × 1.5 to M25 × 1.5

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3 Device structureTLS line cable and supply cable


3.3.3 Device overviewThe following figure shows the TLS line cable/supply cable:

[2]

[1]

[3]

[4]

[5]

18014398680014859

[1] TLS10E041-01-1 line cable Cable cross section 41 mm2[2] TLS10E025-01-1 line cable Cable cross section 25 mm2[3] TLS10E008-01-1 line cable Cable cross section 8 mm2[4] TLS10E006-06-1 supply cable Cable cross section 6 × 6 mm2[5] TLS10K003-03-1 wedge-shaped

cableCable cross section 3 × 3 mm2

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3Device structureTLS line cable and supply cable


3.3.4 Functional principle

INFORMATIONThe round line cable TLS10E008-01-1 with a cable cross section of 8 mm2 is onlypermitted for the U-shaped pick-up. The line cables TLS10E025-01-1,TLS10E041-01-1, and TLS10K003-03-1 with cable cross sections of 25 mm2, 41 mm2and 3 x 3 mm2 are only permitted for flat pick-ups.

INFORMATIONThe supply line to the line cable TLS10E006-06-1 can either be installed fixed or as atrailing cable. A single laid supply line is approved for a maximum of 60 A. A doublelaid supply line is approved for a maximum of 85 A.

TLS10E008-01-1 line cable:• Medium-frequency cable for U-shaped transformer unit THM• Installation as current loop in the profile section system or with a line cable holder

TIS20A...-H..-0Line cable TLS10E025-01-1 / TLS10E041-01-1 / TLS10K003-03-1:• Medium-frequency cable for flat transformer head THM/TDM• Laid as current loops in or on the floorTLS10E006-06-1 supply cable:• Fine litz wires as supply cable to the energy transfer system• Fixed installation (e.g. in cable duct) or as a cable carrier application

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3 Device structureTIS10A installation components for profile sections


3.4 TIS10A installation components for profile sections3.4.1 Type designation

The type designation of the TIS10A installation component comprises the followingcharacteristic data:

TIS10A MOVITRANS® stationary installation component008 Cable cross section:

008 8 mm2

-... Cable bushing:

A00 Grommet

P74 74 mm profile section, rigid

P33 33 mm profile section, rigid

F74 74 mm profile section, flexible

F33 33 mm profile section, flexible

A74 Cable entry frame 74 mm

H02 Holder for profile sections

XH2 Universal retaining plate

-0 Design: Standard

3.4.2 Scope of delivery

TIS10A008-XH2-0 universal retaining plateThe following components are included in the delivery of the TIS10A008-XH2-0 retain-ing plate:

Retaining plate Scope of deliveryTIS10A008-XH2-0 1 universal retaining plate for mounting the TIS10A008-H02-0

universal holding fixture

TIS10A008-H02-0 universal holding fixtureThe following components are included in the delivery of the TIS10A008-H02-0 univer-sal holding fixture for profile sections:

Holding fixture Scope of deliveryTIS10A008-H02-0 1 (universal) holding fixture with 2 rotary supports matching

Dürr aluminum profile rail 180 and TIS10A008‑XH2‑0 universalretaining plate

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3Device structureTIS10A installation components for profile sections


TIS...-P..-0/TIS...-F..-0 profile sectionThe following components are included in the scope of delivery of the TIS...-P..-0 pro-file section:

Holding fixture Scope of deliveryTIS10A008-P33-0 1 fixed profile section, installation dimension 33 mm, 3 m long

TIS10A008-P74-0 1 fixed profile section, installation dimension 74 mm, 3 m long

The following components are included in the scope of delivery of the TIS...-F..-0 flex-ible profile section:

Holding fixture Scope of deliveryTIS10A008-F33-0 1 flexible profile section, installation dimension 33 mm, 2.2 m

long

TIS10A008-F74-0 1 flexible profile section, installation dimension 74 mm, 2.2 mlong

TIS...-A..-0 cable bushingThe following components are included in the scope of delivery of the TIS...-A..-0cable bushing:

Cable bushing Scope of deliveryTIS10A008-A00-0 1 cable bushing grommet

TIS10A008-A74-0 1 cable entry frame

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3.4.3 Device overview

TIS10A008-XH2-0 universal retaining plateThe following figure shows the TIS10A008-XH2-0 universal retaining plate:

18014398679414027

TIS10A008-XH2-0 universal retaining plate for mounting the TIS10A008-H02-0universal holding fixture

TIS10A008-H02-0 universal holding fixtureThe following figure shows the universal holding fixture TIS10A008-H02-0:

18014398679388427

TIS10A008-H02-0 universal holding fixture matching Dürr profile 180 andTIS10A008-XH2-0 universal retaining plate

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Fixed profile section TIS10A...-P..-0The following figure shows the rigid profile section TIS10A...-P..-0:

[2]

[1]

169925515

[1] TIS10A008-P33-0 rigid profile section

[2] TIS10A008-P74-0 rigid profile section

Flexible profile section TIS10A...-F..-0The following figure shows the flexible profile section TIS10A...-F..-0:

[2]

[1]

175688587

[1] TIS10A008-F33-0 flexible profile section

[2] TIS10A008-F74-0 flexible profile section

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Cable bushing TIS10A...-A..-0The following figure shows the cable bushing TIS10A...-A..-0:

[1] [2]

169929867

[1] TIS10A008-A00-0 cable bushing grommet

[2] TIS10A008-A74-0 cable bushing grommet

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Universal retaining plate TIS10A008-XH2-0The universal retaining plate TIS10A008-XH2-0 is used to mount the universal holdingfixture TIS10A008-H02-0 to an aluminum or steel construction.

INFORMATIONIf you mount the universal retaining plate to a steel structure, you must use an alu-minum plate for shielding. For more information, refer to chapter "Installation on theprofile rail" (→ 2 51).

Universal holding fixture TIS10A008-H02-0The universal holding fixture TIS10A008-H02-0 is used to attach the profile sectionTIS10A...-P..-0 / TIS10A...-F..-0.

Fixed profile section TIS10A...-P..-0The profile section TIS10A...-P..-0 (cable duct) in rigid design supports the TLS linecable on straight sections.

Flexible profile section TIS10A...-F..-0The profile section TIS10A...-F..-0 in flexible design supports the TLS line cablepreferably for curved sections.

Cable bushing TIS10A...-A..-0The cable bushing TIS10A...-A..-0 is used for interrupting the transmission path.A transmission path is interrupted in the following cases:• In the area of a switch of a transmission path.• In case of connection to a TCS compensation box or an TVS connection distrib-

utor.• At the end of a transmission path (track termination).

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3 Device structureTIS20A installation components for EMS mounting rails


3.5 TIS20A installation components for EMS mounting rails

3.5.1 Type designationThe type designation MOVITRANS® TIS comprises the following characteristic data:

TIS20A MOVITRANS® stationary installation component008 Cable cross section:

008 8 mm2

-... H04 Straight track section:

HL4 Bent section of track, left

HR4 Bent section of track, right

AL4 Cable entry frame, left

AR4 Cable entry frame, right

-0 Design: Standard


Line cable holder TIS20A...-H..-0 for straight track sectionsThe following components are included in the delivery of the line cable holderTIS20A...-H..-0:

Part number Set designation Qty Part number individual compo-nent

Type designation

28238117 Holder set cpl. TIS20A008-H04-0/10M

50 17285003 TIS20A008-H04-0

Line cable holder TIS20A...-H..-0 HL/HR for bent track sectionsThe line cable holder TIS20A...-H..-0 HL / HR is available in the following variants:


Type designation

18244408 Complete holder set, curve20 17285437 TIS20A008-HR4-0

20 17285429 TIS20A008-HL4-0

Cable entry frame TIS20A...-A..-0The cable entry frame TIS20A...-A..-0 is available in the following variants:

Line cable holder TIS...-H..-0 Part number Scope of deliveryTIS20A008-AR4-0 17285178 Cable entry frame, right

TIS20A008-AL4-0 17285151 Cable entry frame, left

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3Device structureTIS20A installation components for EMS mounting rails


Holding fixture for TCS compensation box and TVS connection distributorThe following components are included in the delivery of the holding fixture for thecompensation box and the connection distributor:

Set designation Part number Scope of deliveryHolding fixture set for TCS com-pensation box and TVS connec-tion distributor

28230051 12 × holding fixture12 × M6 Torx screw

Drilling templateThe following components are included in the delivery of the drilling template:


Scope of delivery

28266544 Drilling template set

1 28130952 Drilling template part 1

1 28130960 Drilling template part 2

2 13255150 Cap screw M10 × 25

2 13264338 Washer M10

3.5.3 Device overview

Line cable holder TIS20A...-H..-0 for straight track sectionsLine cable holders TIS20A...-H.. are used for straight track sections and accommodatethe TLS line cables along the transmission path.

5504969739

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Line cable holder TIS20A...-H..-0 HL/HR for bent track sectionsLine cable holders TIS20A...-H..-0 HL/HR are used for bent track sections (curves)and accommodate the TLS line cables along the transmission path or at signal feedelements. They can also be installed as fillers.

[1]

[2]

28745717387

[1] Line cable holder TIS20A...-HR4-0, right variant (HR)[2] Line cable holder TIS20A...-HL4-0, left variant (HL)

Cable entry frame TIS20A...-A..-0Cable entry frames TIS20A...-A..-0 lead the TLS line cables from the TIS20A...-H..-0line cable holders through the cable bushings to the TVS connection distributors orTCS compensation boxes.

5505059979

Holding fixture for TCS compensation box and TVS connection distributorHolding fixtures are used to mount the TCS compensation box or the TVS connectiondistributor to the EMS mounting rail.

31241118859

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Drilling templateTo connect the TLS line cable to TCS compensation boxes or TVS connection distrib-utors, the line cables are passed through the EMS mounting rail with the aid of corre-sponding holes. Each connection requires 4 drilled holes for the 4 line cables (supplyand return cables). The drilling template indicates the arrangement of the required drillholes.

31246924171

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Line cable holder TIS20A...-H..-0 for straight track sectionsThe following figure shows the line cable holder TIS20A...-H...-0:

[1]

[2]

4919495435

[1] Clip[2] Spacer

Line cable holders accommodate the TLS line cables along the transmission path.Line cable holders are used in straight track sections. They are mounted to theDIN rail of the EMS mounting rail via a clamping mechanism. As soon as the clip is re-moved, the line cable holder is fixed to the EMS mounting rail via a fixed/floating bear-ing. This ensures that the line cable holder can only expand towards the spacer incase of temperature fluctuations.

[2]

[1] [3]

28980706443

[1] Slotted waveguide [3] Line cable holder TIS20A...-H...-0[2] EMS mounting rail

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Line cable holder TIS20A...-H..-0 HL/HR for bent track sectionsThe following figure shows the line cable holders TIS20A...-H..-0 HL and HR:

[2][1]

9007204174354955

[1] Line cable holder TIS20A...-HR4-0, right variant (HR)[2] Line cable holder TIS20A...-HL4-0, left variant (HL)

The line cable holders are used for signal feed elements, in curves, and to fill gaps.For signal feed elements, the line cable holders are equipped with a cable entry frameTIS20A...-A..-0. Coding ensures the correct connection of the line cable holders withthe matching cable entry frame.The following figure shows the line cable holder in an outer curve:

[1]

[2]

[3]

5604022027

[1] Bent EMS mounting rail[2] Line cable holder TIS20A...-HL4-0 left (HL)[3] Line cable holder TIS20A...-HR4-0 right (HR)

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Cable entry frame TIS20A...-A..-0The following figure shows the cable entry frames TIS20A...-A..-0 as left and right vari-ant:

[1]

[2]

4926033931

[1] Cable entry frame TIS20A...-AR4-0 (right)[2] Cable entry frame TIS20A...-AL4-0 (left)

Cable entry frames lead the TLS line cables from the TIS20A...-H..-0 line cable hold-ers through the cable bushings to the TVS connection distributors or TCS compensa-tion boxes.The cable entry frames are available in left and right versions and are plugged into theline cable holders TIS20A...-H..-0 for bent sections HL/HR or the line cable holdersTIS20A...-H..-0 for straight sections. Coding ensures the correct connection of the linecable holders with the matching cable entry frame.The following components require a cable entry frame:• Signal feed elements• Expansion joint elements• Compensation elements

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Holding fixture for TCS compensation box and TVS connection distributorHolding fixtures are used to mount the TCS compensation box or the TVS connectiondistributor to the EMS mounting rail. With the help of the holding fixtures, the compen-sation boxes and connection distributors are clamped into the guide rail of the EMSmounting rail.The following figure shows an example of how to mount the connection distributor tothe EMS mounting rail using the holding fixtures:

[1]

[4] [3]

[2]

30535958283

[1] Mounting holes for fastening [3] M6 Torx screw[2] TVS connection distributor [4] Holding fixture

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Drilling templateTo connect the TLS line cable to TCS compensation boxes or TVS connection distrib-utors, the line cables are passed through the EMS mounting rail with the aid of corre-sponding holes. Each connection requires 4 drilled holes for the 4 line cables (supplyand return cables). The drilling template indicates the arrangement of the required drillholes.The drilling template consists of 2 parts, each of which can be clamped into the bottomand top of the guide rails of the EMS mounting rail, and are fixed by screws.

[4]

[2]

[3]

[5]

[1]

30572224651

[1] Line cable holder TIS20A...-H..-0 [4] Drilling template, first part[2] EMS mounting rail [5] Slotted waveguide[3] Drilling template, second part

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3Device structureTIS30A installation components – installation plates


3.6 TIS30A installation components – installation plates3.6.1 Type designation

The type designation of the TIS30A installation material comprises the following char-acteristic data:

TIS30A MOVITRANS® stationary installation component-

XXXX Type of installation plate:

QAXX Square installation plate/track, system A: 452 × 452 × 15 mm

QA00 Square installation plate standard (without groovemilling)

QA01 Square installation plate straight (track or infeed)

QA02 Square installation plate end of track (line cable re-versal point)

QA03 Square installation plate start of track (line cable re-versal point)

QA04 Square installation plate infeed (from left)

QA05 Square installation plate infeed (from right)

QA07 Square installation plate straight (installation with powerreduction)

RAXX Edge installation plates, wedge-shaped

RA01 Edge installation plate straight (groove at click side)452 × 145 × 4 - 15 mm

RA02 Edge installation plate straight (tongue at click side)452 × 145 × 4 - 15 mm

RA03 Edge installation plate corner (tongue at click side)371 × 145 × 4 - 15 mm

RA04 Edge installation plate corner (tongue at click side)371 × 145 × 4 - 15 mm

RA05 Edge installation plate corner (groove at click side)371 × 145 × 4 - 15 mm

RA06 Edge installation plate corner (groove at click side)371 × 145 × 4 - 15 mm

RA07 Edge installation plate straight (tongue at click side)452 × 452 × 4 - 15 mm

RA08 Edge installation plate straight (groove at click side)452 × 452 × 4 - 15 mm

RA09 Edge installation plate corner (without groove andtongue) 452 × 452 × 4 - 15 mm



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3 Device structureTIS30A installation components – installation plates



-XXX Milling: X = alignment (A, B, universal), X = groove type, X = distance

X00 No milling

A1A Alignment A = installation direction A, groove type1 = 6 mm × 13.5 mm (groove for TLS10K-003-03 wedge-shapedcable), distance A = 140 mm (track)

B1B Alignment B = installation direction B, groove type1 = 6 mm × 13.5 mm (groove for TLS10K-003-03 wedge-shapedcable), distance B = 25 mm (infeed)

XK1 Alignment X = installation direction universal, K =circular cutout,1 = circle diameter (362 mm for field plate)

XU1 Alignment X = installation direction universal, U = milled on floorside, 1 = 10 × 28 mm (for invisible supply line to field plate)

-0 Design: 0 = Standard


Square installation plates

Part number Designation28259823 TIS30A-QA00-X00-0 square installation

plate standard (without groove milling)

28259866 TIS30A-QA01-A1A-0 square installationplate straight (track or infeed)

28259920 TIS30A-QA02-A1A-0 square installationplate end of track (line cable reversalpoint)

28259874 TIS30A-QA03-A1A-0 square installationplate start of track (line cable reversalpoint)

28260015 TIS30A-QA04-A1A-0 square installationplate infeed (from left)

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Part number Designation28260007 TIS30A-QA05-A1A-0 square installation

plate infeed (from right)

28260023 TIS30A-QA01-B1B-0 square installationplate infeed extension (in B-direction)

28268083 TIS30A-QA07-A1A-0 square installationplate straight (installation plate withpower reduction)

28133730 TIS30A-QA00-XK1-0 square installationplate circular cutout (1 = for field plate ap-prox. 362 mm)

28133749 TIS30A-QA00-XU1-0 square installationplate with milling on the bottom side1 = 10 × 28 mm (for invisible supply lineto field plate)

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Edge installation plates

Part number Designation28259858 TIS30A-RA01-X00-0 edge installation

plate straight (groove at click side)452 × 145 × 4 - 15 mm

28259831 TIS30A-RA02-X00-0 edge installationplate (tongue at click side)452 × 145 × 4 - 15 mm

28259882 TIS30A-RA03-X00-0 edge installationplate corner (tongue at click side)371 × 145 mm × 4 - 15 mm

28259890 TIS30A-RA04-X00-0 edge installationplate corner (tongue at click side)371 × 145 mm × 4 - 15 mm

28259904 TIS30A-RA05-X00-0 edge installationplate corner (groove at click side)371 × 145 mm × 4 - 15 mm

28259912 TIS30A-RA06-X00-0 edge installationplate corner (groove at click side)371 × 145 mm × 4 - 15 mm

25690191 TIS30A-RA07-X00-0 edge installationplate straight (tongue at click side)452 × 452 × 4 - 15 mm

25690205 TIS30A-RA08-X00-0 edge installationplate straight (groove at click side)452 × 452 × 4 - 15 mm

26057174 TIS30A-RA09-X00-0 edge installationplate corner (without groove and tongue)452 × 452 mm × 4 - 15 mm




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Installation plate packages/sets

INFORMATIONFurther variants of installation plates are in preparation. In addition, customer-specificgroove milling and cuts are possible. If required, contact SEW‑EURODRIVE.

For more information on the individual packages of TIS30A installation plates, refer tochapter "Technical data" under "Installation plate packages" (→ 2 109).

Package 2

32646166795

Package part number Designation28276574 Installation plate TIS30A-QA01-A1A-0-Pack02

Package 3

32646170379

Package part number Designation28276582 Installation plate TIS30A-QA01-B1B-0-Pack03

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Package 4

18014431157806347

Part number Designation28276590 Installation plate TIS30A-QA0X-A1A-0-Pack04

Package 7

32648412683

Package part number Designation28276620 Installation plate TIS30A-RA0X-X00-0-Pack07

Package 10

32649128203


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Package 11

32649131787


Accessories

INFORMATIONFor project planning and assessment of requirements when planning an installationplate system, contact SEW‑EURODRIVE.

Type designation Description Part number- Double-sided adhesive tape to fix the plates

to the floor (19 mm, roll 3 m)13278886

TLS10K003-03-1 Wedge-shaped TLS line cable for track lay-ing in the plate groove, 60 A

25639455

TCS-PACK-4 Set with 2 cable glands for M25 or M32 withspecial sealing profile for line cablesTLS10K003-03-1

28266366

- Stripping pliers with grooved blade forwedge-shaped cables

25679244

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3.6.3 Device overviewThe following figure shows an example of an overview of a system with TIS30A instal-lation plates with short edge elements:

[06]

[01]

[05]

[03]

[02]

[04]

[06][01][05]

[03][02][04]

32649137163

[01] TIS30A-RA01-X00-0 straight contactplate (groove at click side)452 × 145 × 4 - 15 mm

[04] TIS30A-RA04-X00-0 corner(tongue at click side)371 × 145 mm × 4 - 15 mm

[02] TIS30A-RA02-X00-0 straight contactplate (tongue at click side)452 × 145 × 4 - 15 mm

[05] TIS30A-RA05-X00-0 corner(groove at click side)371 × 145 mm × 4 - 15 mm

[03] TIS30A-RA03-X00-0 corner (tongueat click side) 371 × 145 mm × 4 - 15 mm

[06] TIS30A-RA06-X00-0 corner(groove at click side)371 × 145 mm × 4 - 15 mm

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The following figure shows an example of an overview of a system with installationplates with 2 short edge elements and 2 long edge elements:

[08]

[07]

[12][11]

[08]

[07]

[02]

[11]

[01]

1/2 [01]

[12]

1/2 [01] 1/2 [02]

1/2 [02]

32649140747




[11] TIS30A-RA11-X00-0 corner (withoutgroove and tongue)452 × 145 mm × 4 - 15 mm


[12] TIS30A-RA12-X00-0 corner (withoutgroove and tongue)452 × 145 mm × 4 - 15 mm

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The following figure shows an example of an overview of a system with installationplates with long edge elements:

[07]

[07][08]

[08]

[08] [08]

[07] [07]

[09] [10]

[09][10]

[10][09]

[10] [09]

32649349515

[07] TIS30A-RA07-X00-0 straight contact plate(tongue at click side) 452 × 452 × 4 - 15 mm

[09] TIS30A-RA09-X00-0 corner (without grooveand tongue) 452 × 452 mm × 4 - 15 mm

[08] TIS30A-RA08-X00-0 straight contact plate(groove at click side) 452 × 452 × 4 - 15 mm

[10] TIS30A-RA10-X00-0 corner (without grooveand tongue) 452 × 452 mm × 4 - 15 mm

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3.6.4 Functional principleTo install a line cable system that is not embedded in the floor, a special installationsystem with TIS30A installation plates is available that can be laid on the floor. The in-stallation plates are inserted into each other with tongues and grooves to create aseamless surface. The TLS line cable is routed within the groove cuttings of thesquare installation plates. The following figure shows a possible energy transfer sys-tem with installation plates.

32649357707

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The following figure shows the routing of the TLS10K003-03-1 wedge-shaped cable inthe installation plates:

[2]

[1]

[3]

[2]

33225027339

[1] TIS30A installation plate[2] TLS10K003-03-1 wedge-shaped cable[3] Groove/milling

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4Mechanical installationInstallation on the profile rail


4 Mechanical installation

4.1 Installation on the profile rail

4.1.1 Guidelines

INFORMATIONObserve the permitted ambient temperature. If the temperature difference is too high,the material might expand and in this way deform the profile section. Keep a distanceof 10 mm (0.4 in) between the individual segments when mounting the profile sectionsegments.

INFORMATIONWhen you mount the TIS10A008... installation components to a steel structure, youmust use an aluminum plate for shielding.

The TIS10A008.. installation equipment (universal holding fixtures, profile sections,universal retaining plates, cable bushings) are suitable for installation on aluminumprofile rails (e.g. electrified monorail systems) or universal installation on machines.Use an aluminum shielding plate for installation on a steel construction.Comply with the following directives for the installation on aluminum profile rails anduniversal installation:The following universal holding fixtures TIS10A008‑H02‑0 are required for securefastening of the profile sections TIS10A...‑P..-0 / TIS10A...‑F..-0:

Profile sections Number of required universal holdingfixtures

For straight segments:→ Fixed profile section TIS10A‐...P..-0

• 2 pieces/meter• 1 piece/termination

For curves:→ Flexible profile section TIS10A‐...F..-0

• 3 pieces/meter• 1 piece/termination

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4 Mechanical installationInstallation on the profile rail


[4]

[A]

[1]

[2]

[3]

[2]

9007201638394251

A Distance 10 mm (0.4 in) [3] TIS 10A008-P74-0, TIS 10A008-F74-0

[1] TIS 10A008-H02-0, TIS 10A008-XH2-0

[4] Profile segment (straight or curved)

[2] TIS 10A008-P33-0, TIS 10A008-F33-0

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4.1.2 ProcedureFor the installation on aluminum profile rails and universal installation, proceed as fol-lows:1. NOTICE! Install a universal holding fixture at the start and another one at the end

for each transmission line. On straight tracks, there is a distance of about 50 cmbetween the universal holding fixtures. For curves, the distance is approx. 30 cm.Screw the TIS10A008-H02-0 universal holding fixture into the aluminum profile railor, in the case of universal mounting, into the TIS10A008-XH2-0 universal retain-ing plate.

2. Ensure that all of the holding fixtures' screw plugs are open.3. Press the profile sections TIS10A...-P..-0 / TIS10A...-F..-0 into the universal hold-

ing fixtures TIS10A008-H02-0 until they engage (see figure [A]).4. Adjust the TIS10A...-P..-0 / TIS10A...-F..-0 profile sections. Observe the distances

due to material expansion.5. Close the screw plugs of the universal holding fixtures TIS10A008-H02-0 (see fig-

ure [B]).

[A] [B]

[2][1] [4][3] [2][1] [4][3]

170157707

[1] Aluminum profile rail (for universal mounting: Construction with TIS10A008-XH2-0 universal retaining plate)

[2] TIS10A008-H02-0 universal holding fixture[3] Screw plug[4] TIS10A...-P..-0 / TIS10A...-F..-0 profile section

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Mounting TIS10A installation components to aluminum profile railThe following figure shows the TIS10A008-...-. installation equipment mounted to analuminum profile rail:

[1]

[2] [3] [4] [7][5] [6] [8]

18014398679397131

[1] TIS10A008-A00-0 cable bushing grommet[2] TIS10A008-A74-0 cable entry frame for TLS line cable 8 mm2[3] TIS10A008-H02-0 universal holding fixture matching the aluminum profile rail in

use[4] TIS10A008-P74-0 rigid profile section[5] TIS10A008-P33-0 rigid profile section[6] TIS10A008-F33-0 flexible profile section[7] TIS10A008-F74-0 flexible profile section[8] Aluminum profile rail (not included in the delivery)

Installation dimension

The following figure shows the installation dimension of the installed profile sectionsystem:

74 (2.9)

33

(1.3)

27021597934140299

Installation dimension for Dürr profile 180 with matching universal holding fixture (...-H02-0) and profile section [in mm]

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Universal installationThe following figure shows the mounted installation components TIS10A008-..-.:• Mounted to an aluminum construction [A] and• to a steel construction [B]:

[2]

[1]

[A]

[9][3][4]

[7]

[5][6]

[9]

[3]

[4]

[7][8]

[5][6]

[B]

169936395

[A] Mounted to an aluminum construction[B] Mounted to a steel construction[1] TIS10A008-A00-0 cable bushing grommet[2] TIS10A008-A74-0 cable entry frame for TLS line cable 8 mm2[3] TIS10A008-H02-0r universal holding fixture matching Dürr aluminum profile

rail 180 and TIS10A008-XH2-0 universal retaining plate[4] TIS10A008-P74-0 rigid profile section[5] TIS10A008-P33-0 rigid profile section[6] TIS10A008-F33-0 flexible profile section[7] TIS10A008-F74-0 flexible profile section[8] Aluminum shielding plate for installation on a steel construction (not included in

the delivery)[9] TIS10A008-XH2-0 universal retaining plate for TIS10A008-H02-0 universal

holding fixture

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Mounting dimensions

The following figure shows the installation dimension of the installed profile sectionsystem with a TIS10A008-XH2-0 retaining plate for the TIS10A008-H02-0 universalholding fixture (dimensions in mm (in)):

74

33

74

120

33

[A] [B]

(4.72)

(2.9)

(1.3)

(1.3)

(2.9)

9007199424683915

[A] Installation dimension for installation on aluminum construction

[B] Installation dimension for installation on steel construction with shielding plate

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4Mechanical installationInstallation on the EMS mounting rail of SEW-EURODRIVE


4.2 Installation on the EMS mounting rail of SEW-EURODRIVE

4.2.1 Safety notes

WARNINGHazard from falling load.Severe or fatal injuries.• Do not stand under the load.• Secure the area where loads can fall down.• Use personal protective equipment (helmet, gloves, safety shoes, safety

goggles).• Use a suitable lifting tool (chain hoist, forklift) and transport protection.

4.2.2 Mounting TIS20A...-H..-0 line cable holder for straight track sectionsThe following illustration shows how to mount the TIS20A...-H..-0 line cable holder:

[3]

[2]

[1]

9007204408247179

[1] Integrated DIN rail[2] Line cable holder TIS20A...-H..-0[3] Clip

Proceed as follows to install a line cable holder:1. Place the line cable holder in the top rim of the EMS mounting rail.2. Press the line cable holder against the web of the EMS support rail.3. Adjust the line cable holder. Hold it down.4. NOTICE! Damage to the line cable holder and pick-ups. Damage to property.

Remove the clip.

INFORMATIONThe clips can be re-used.

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4 Mechanical installationInstallation on the EMS mounting rail of SEW-EURODRIVE


4.2.3 Mounting TIS20A...-H..-0 line cable holder for bent track sectionsThe following figure shows line cable holder TIS20A...-H..-0 HL / HR on a curved EMSmounting rail:

[1]

[2]

[3]

[1]

[2][3]

5172143499

[1] EMC mounting rail, bent[2] Line cable holder TIS20A...-HL4-0, left variant (HL)[3] Line cable holderTIS20A...-HR4-0, right variant (HR)

Proceed as follows to install a line cable holder:1. Place the line cable holder in the top rim of the EMS mounting rail.2. Press the line cable holder against the web of the EMS mounting rail.3. Adjust the line cable holder.

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4.2.4 Mounting cable entry frame TIS20A...-A..-0The cable entry frames TIS20A...-A..-0 are always required when the TLS line cablesmust be guided through the EMS mounting rail. Do the following:1. Slide the cable entry frame onto the TIS20A...-H..-0 line cable holder.

[1]

[2]

9007203075164555

[1] Cable entry frame TIS20A...-AL4-0, left variant[2] Line cable holder TIS20A...-HL4-0, left variant (HL)

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4.2.5 Mounting TLS line cable to TIS20A...-H..-0 line cable holderThe following figure shows the routing of TLS line cables in the TIS20A...-H..-0 linecable holder:

31250297099

4.2.6 Mounting TLS line cables to TCS compensation boxes or TVS connection distributorsTo connect the TLS line cable to TCS compensation boxes or TVS connection distrib-utors, the line cables are passed through the EMS mounting rail with the aid of corre-sponding holes. Each connection requires 4 drilled holes for the 4 line cables (supplyand return cables). The drilling template indicates the arrangement of the required drillholes.

Preparing the cable entry for 1 connectionIf only 1 TVS connection distributor or only 1 TCS compensation box is required in thetrack, only 1 supply line through the EMS mounting rail is required. The installationalong an expansion joint is described below. Do the following:1. Place the drilling template on the back of the EMS mounting rail by inserting the

first part of the drilling template into the lower top hat rail of the EMS mounting rail.2. Insert the second part of the drilling template into the upper top hat rail of the EMS

mounting rail.

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[4]

[2]

[3]

[5]

[1]

30572224651


3. Screw on the two parts of the drilling template loosely using the two screws.4. Push the drilling template, as shown in the following figure using an expansion

joint as an example, until the expansion joint stops.

[3]

[1]

[2]

30572946571

[1] Expansion joint element [3] Drilling template[2] EMS mounting rail

5. Clamp the drilling template by tightening the pre-assembled screws with a tighten-ing torque of 20 Nm.

6. To prevent asymmetrical drilling, clamp a screwdriver between the drilling templateand the EMS mounting rail.2

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[4]

[2]

[3]

[6][1]

[5]

30572665483

[1] Screwdriver [4] Drilling template[2] Expansion joint element [5] Hexagon socket head cap screw

ISO 4762 M10 × 25 - 8.8[3] EMS mounting rail [6] M8 Allen wrench

7. Use a Ø 9 mm drill to drill through the 3 vertically arranged guide holes of thedrilling template through the EMS mounting rail.

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[3]

[1]

[2]

30572673803

[1] Ø 9 m drill [3] Drilling template[2] Expansion joint element

8. Drill through the off-center guide hole of the drilling template that is further awayfrom the corresponding line cable holder TIS20A...-H..-0 / cable entry frameTIS20A...-A..-0:

• If the corresponding line cable holder TIS20A...-H..-0 / cable entry frameTIS20A...-A..-0 is located to the right of the drilling template, drill through the leftguide hole of the drilling template.

• If the corresponding line cable holder TIS20A...-H..-0 / cable entry frameTIS20A...-A..-0 is located to the left of the drilling template, drill through the rightguide hole of the drilling template.

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[2][2]

[3] [3]

[4]

[5][1]

30572669451

[1] Cable entry frame TIS20A...-AL4-0,left variant

[4] Ø 9 m drill

[2] Drilling template [5] Cable entry frame TIS20A...-AR4-0,right variant

[3] Expansion joint element

9. Loosen the screws of the drilling template.10. Remove the drilling template.

11. WARNING! Burrs at the bores. Cutting injuries and impaired function of the fin-gers.Wear work gloves. Deburr the bores using a countersink.

12. Repeat the procedure on the other side of the expansion joint.

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Preparing the cable entry for 2 connectionsIf 2 TVS connection distributors or 2 TCS compensation boxes are required in thetrack, 2 supply lines through the EMS mounting rail are required accordingly. Do thefollowing:ü The line cable holders are integrated into the EMS mounting rail.1. Place the cable entry frames TIS20A...-A..-0 (right/left) on the line cable holders

TIS20A...-H..-0 where you want to prepare the cable bushing.

[1]

[2]

4926033931

[1] Cable entry frame TIS20A...-AR4-0, right[2] Cable entry frame TIS20A...-AL4-0, left

2. Use a pencil to mark the middle hole in the drill notch.

[3]

[1]

[4]

[1]

[2]

30858860171

[1] Line cable holder TIS20A...-H..-0 [4] Pencil or center punch[2] EMS mounting rail [5] Cable entry frame TIS20A...-A..-0

3. Remove the two cable entry frames.

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4. Use a Ø 4 mm drill to drill 1 guide hole through the EMS mounting rail at each ofthe markings.

[3]

[1] [1]

[4]

[2]

30858862603

[1] Line cable holder TIS20A...-H..-0 [4] Ø 4 m drill[2] EMS mounting rail [5] Cable entry frame TIS20A...-A..-0

5. Place the drilling template on the back of the EMS mounting rail by inserting thefirst part of the drilling template into the lower top hat rail of the EMS mounting rail.

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6. Insert the second part of the drilling template into the upper top hat rail of the EMSmounting rail.

[4]

[2]

[3]

[5]

[1]

30572224651


7. Screw on the two parts of the drilling template loosely using the two screws.8. Move the drilling template with the center hole over one of the existing guide holes

in the EMS mounting rail.

[1]

[2] [3]

30858865035

[1] Guide hole[2] EMS mounting rail[2] Drilling template

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9. Clamp the drilling template by tightening the pre-assembled screws with a tighten-ing torque of 20 Nm.

10. To prevent asymmetrical drilling, clamp a screwdriver between the drilling templateand the EMS mounting rail.

[2] [3]

[1]

31241108235

[1] Guide hole[2] EMS mounting rail[2] Drilling template

11. Use a Ø 9 mm drill to drill through the 3 vertically arranged guide holes of thedrilling template through the EMS mounting rail.

12. Which of the two off-center holes is to be drilled depends on which cable bushingyou are preparing:

• If the corresponding line cable holder TIS20A...-H..-0 / cable entry frameTIS20A...-A..-0 is located to the right of the drilling template, drill through the leftguide hole of the drilling template.

• If the corresponding line cable holder TIS20A...-H..-0 / cable entry frameTIS20A...-A..-0 is located to the left of the drilling template, drill through the rightguide hole of the drilling template.

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[2]

[3] [4]

[1]

30858867467

[1] Cable entry frame TIS20A...-A..-0 [3] EMS mounting rail[2] Ø 9 m drill [4] Drilling template

13. Loosen the screws of the drilling template.14. Move the drilling template with the center hole over the second of the existing

guide holes in the EMS mounting rail.[2] [3]

[1]

30858869899

[1] Guide hole[2] EMS mounting rail[2] Drilling template2

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15. Repeat steps 9 to 13 for the second guide hole.

[2]

[3] [4]

[1]

30858872331

[1] Cable entry frame TIS20A...-A..-0 [3] EMS mounting rail[2] Ø 9 m drill [4] Drilling template

16. Remove the drilling template.

17. WARNING! Burrs at the bores. Cuts and functional impairment of fingers. Wearwork gloves. Deburr the bores using a countersink.

[1] [1][2] [2]

30858874763

[1] Line cable holder TIS20A...-H..-0[2] Cable entry frame TIS20A...-A..-0

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Cable routingIf the track is interrupted by switches or expansion joints or if TCS compensationboxes or TVS connection distributors are installed, observe the cable routing. The fol-lowing figure shows the cable routing along an expansion joint:

[6]

[6]

[2]

[2]

[5] [2][2]

[5][3] [4][4] [3]

[7]

[1]

[1]

31396959371

[1] EMS mounting rail [5] Expansion joint[2] TLS10E008-01-1 line cable [6] TVS connection distributor or TCS compensa-

tion box[3] Line cable holder TIS20A...-H..-0 [7] Line cable - TLS10E008-01[4] Cable entry frame TIS20A...-A..-0

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4.2.7 Mounting TVS connection distributor and TCS compensation boxTo mount the TVS connection distributor or the TCS compensation box on the EMSmounting rail, proceed as follows:1. Place 2 holders with the narrow side down in the lower top-hat rail of the EMS

mounting rail.2. Attach the connection distributor or the compensation box to the EMS mounting

rail.3. Move the holders into the mounting holes for fixing the connection distributor or the

compensation box.4. Tighten the pre-assembled M6 Torx screws with a tightening torque of 10 Nm.5. Place 2 holders with the narrow side facing upwards in the upper top-hat rail of the

EMS mounting rail.6. Move the holders into the mounting holes for fixing the connection distributor or the

compensation box.7. Tighten the pre-assembled M6 Torx screw with a tightening torque of 10 Nm.The following figure shows an example of how to mount the connection distributor tothe EMS mounting rail using the holding fixtures:

[1]

[4] [3]

[2]

30535958283

[1] Mounting holes for fastening [3] M6 Torx screw[2] TVS connection distributor [4] Holding fixture

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4Mechanical installationInstalling on-floor installation plates TIS30A


4.3 Installing on-floor installation plates TIS30A

INFORMATIONThe TIS30A installation plates are designed for indoor use. The installation tempera-ture must be at least 15 °C.

INFORMATIONWhen laying the TIS30A installation plates, observe the applicable technical regula-tions for workplaces ASR A1.8 Traffic Routes and ASR A1.5/1.2 Floors.

The TIS30A installation plates can be installed without a fixed connection to theground. Make sure that the ground is sufficiently slip resistant. SEW‑EURODRIVE re-commends in any case to glue the edge elements to the floor. Gluing is recommendedto prevent slipping especially in areas where vehicles drive over the edge elementsduring the transition to the installation system.SEW‑EURODRIVE recommends the VHB connection system 4941 from 3M for glu-ing. This is a double-sided adhesive tape, which is available from SEW‑EURODRIVEunder the part number 13278886. The manufacturer's instructions must be observed.Do not subject the glue to stress until 72 h after processing. Due to the large numberof possible load cases and the most varied properties of floor surfaces, it is not pos-sible to make a general statement on the length and arrangement of the individualglued zones. Please contact SEW‑EURODRIVE for more information on this to beable to rely on empirical values.

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4 Mechanical installationInstalling on-floor installation plates TIS30A


4.3.1 Direction of installationThe TIS30A installation plates are connected by means of a tongue and groove sys-tem. Observe

MOVITRANS® Installation Material TCS, TVS, TLS, TISOperating Instructions – MOVITRANS®...

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Transcript of MOVITRANS® Installation Material TCS, TVS, TLS, TISOperating Instructions – MOVITRANS®...