MOVITRANS® Installation Material TCS, TVS, TLS, TIS ...8 Operating Instructions – MOVITRANS®...

Drive Technology \ Drive Automation \ System Integration \ Services

Operating Instructions

Stationary Energy SupplyMOVITRANS® Installation Material TCS, TVS, TLS, TIS

Edition 04/2011 17074428 / EN

SEW-EURODRIVE—Driving the world

Operating Instructions – MOVITRANS® Installation Material TCS, TVS, TLS, TIS 3

Contents

Contents1 General Information ............................................................................................ 5

1.1 How to use this documentation................................................................... 51.2 Structure of the safety notes ....................................................................... 51.3 Rights to claim under limited warranty ........................................................ 61.4 Exclusion of liability..................................................................................... 61.5 Copyright..................................................................................................... 61.6 Product names and trademarks.................................................................. 6

2 Safety Notes ........................................................................................................ 72.1 Preliminary information ............................................................................... 72.2 General information .................................................................................... 72.3 Target group ............................................................................................... 72.4 Designated use ........................................................................................... 82.5 Transport..................................................................................................... 92.6 Storage ....................................................................................................... 92.7 Installation................................................................................................... 92.8 Functional safety technology ...................................................................... 92.9 Electrical connection ................................................................................. 102.10 Safe disconnection.................................................................................... 102.11 Startup/operation ...................................................................................... 112.12 Inspection/maintenance ............................................................................ 11

3 Unit Design ........................................................................................................ 123.1 Type designation....................................................................................... 123.2 Nameplate................................................................................................. 153.3 Scope of delivery ...................................................................................... 163.4 TCS compensation box............................................................................. 193.5 TVS connection distributor........................................................................ 203.6 TLS line cable/supply cable ...................................................................... 213.7 TIS10...-V..-0 installation plate.................................................................. 223.8 TIS...-X..-0 retaining plate ......................................................................... 233.9 TIS...-H..-0 holding fixture ........................................................................ 243.10 TIS...P..-0 rigid profile section................................................................... 253.11 TIS...-F..-0 flexible profile section ............................................................. 263.12 TIS...-A..-0 cable bushing ........................................................................ 27

4 Installation ......................................................................................................... 284.1 General information .................................................................................. 284.2 Prefabrication of the TLS line cable .......................................................... 284.3 Prefabrication of the TLS supply cable ..................................................... 324.4 Connecting the TLS line cable to the TCS compensation box.................. 324.5 Connecting the TLS line cable to the TVS connection distributor ............. 344.6 Connecting the TLS supply cable to the TVS connection distributor ........ 364.7 Eartch connection of the compensation box / connection distributor........ 374.8 Earth connection of compensation box / connection distributor................ 394.9 Installing the TIS10A008... equipment ...................................................... 40

4 Operating Instructions – MOVITRANS® Installation Material TCS, TVS, TLS, TIS

Contents

5 Service ............................................................................................................... 455.1 Disposal .................................................................................................... 45

6 Technical Data................................................................................................... 466.1 Applicable standards and directives ......................................................... 466.2 Certifications ............................................................................................. 466.3 TLS line cable/supply cable ...................................................................... 46

7 Dimension Sheets ............................................................................................. 497.1 TCS10A / TCS10B compensation box...................................................... 497.2 TVS10A / TVS10B connection distributor ................................................. 507.3 TIS...-V..-0 installation plate...................................................................... 527.4 TIS...-X..-0 retaining plate ......................................................................... 537.5 TIS...-H..-0 holding fixture ......................................................................... 557.6 TIS...-P..-0 rigid profile section.................................................................. 557.7 TIS...-F..-0 flexible profile section ............................................................. 567.8 TIS...-A..-0 cable bushing ......................................................................... 577.9 Shielding plate .......................................................................................... 58

8 Address List ...................................................................................................... 59

Index................................................................................................................... 70


1How to use this documentationGeneral Information

MOVITRANS¬Æ Installation Material TCS, TVS, TLS, TIS1 General Information1.1 How to use this documentation

The documentation is an integral part of the product and contains important informationon operation and service. The documentation is written for all employees who assemble,install, startup, and service this product.

The documentation must be accessible and legible. Make sure that persons responsiblefor the system and its operation, as well as persons who work independently on the unit,have read through the documentation carefully and understood it. If you are unclearabout any of the information in this documentation, or if you require further information,contact SEW-EURODRIVE.

1.2 Structure of the safety notes1.2.1 Meaning of the signal words

The following table shows the grading and meaning of the signal words for safety notes,notes on potential risks of damage to property, and other notes.

1.2.2 Structure of the section-related safety notesSection safety notes do not apply to a specific action, but to several actions pertainingto one subject. The used symbols indicate either a general or a specific hazard.

This is the formal structure of a section safety note:

1.2.3 Structure of the embedded safety notesEmbedded safety notes are directly integrated in the instructions just before the descrip-tion of the dangerous action.

This is the formal structure of an embedded safety note:

• SIGNAL WORD Nature and source of hazard.

Possible consequence(s) if disregarded.

– Measure(s) to prevent the danger.

Signal word Meaning Consequences if disregardedDANGER Imminent danger Severe or fatal injuries

WARNING Possible dangerous situation Severe or fatal injuries

CAUTION Possible dangerous situation Minor injuries

NOTICE Possible damage to property Damage to the drive system or its envi-ronment

INFORMATION Useful information or tip: Simpli-fies the handling of the drive system.

SIGNAL WORDType and source of danger.

Possible consequence(s) if disregarded.• Measure(s) to prevent the danger.


1 Rights to claim under limited warrantyGeneral Information

1.3 Rights to claim under limited warrantyA requirement of fault-free operation and fulfillment of any rights to claim under limitedwarranty is that you adhere to the information in the documentation. Read the documen-tation before you start working with the unit!

1.4 Exclusion of liabilityYou must comply with the information contained in this documentation to ensure safeoperation of MOVITRANS® and to achieve the specified product characteristics and per-formance features. SEW-EURODRIVE assumes no liability for injury to persons or dam-age to equipment or property resulting from non-observance of these operating instruc-tions. In such cases, any liability for defects is excluded.

1.5 Copyright© 2011 – SEW-EURODRIVE. All rights reserved.

Unauthorized duplication, modification, distribution or any other use of the whole or anypart of this documentation is strictly prohibited.

1.6 Product names and trademarksAll brands and product names in this documentation are trademarks or registered trade-marks of their respective titleholders.


2Preliminary informationSafety Notes

2 Safety Notes2.1 Preliminary information

The following basic safety notes must be read carefully to prevent injury to persons anddamage to property. The operator must ensure that the basic safety notes are read andobserved.

Make sure that persons responsible for the plant and its operation, as well as personswho work independently on the units, have read through the documentation carefullyand understood it. Consult SEW-EURODRIVE if you have any questions or if yourequire further information.

The following safety notes are primarily concerned with the use of MOVITRANS® units.If you use other SEW components, also refer to the safety notes for the respective com-ponents in the corresponding documentation.

Please also observe the supplementary safety notes in the individual sections of thisdocumentation.

2.2 General informationRemoving covers without authorization, improper use as well as incorrect installation oroperation may result in severe injuries to persons or damage to property.

2.3 Target groupAny mechanical work may only be performed by adequately qualified personnel. Quali-fied personnel in this context are persons who are familiar with the setup, mechanicalinstallation, troubleshooting and maintenance for the units. Further, they are qualified asfollows:

• Training in mechanical engineering, e.g. as a mechanic or mechatronics technician(final examinations must have been passed).

• Knowledge of this documentation

Any electronic work may only be performed by adequately qualified electricians. Quali-fied electricians in this context are persons who are familiar with the electronic installa-tion, startup, troubleshooting and maintenance for the units. Further, they are qualifiedas follows:

• Training in electrical engineering, e.g. as an electrician or mechatronics technician(final examinations must have been passed).

• Knowledge of this documentation

All work in further areas of transportation, storage, operation and waste disposal may becarried out only by persons who are trained appropriately.


2 Designated useSafety Notes

2.4 Designated useNote the designated use of the following MOVITRANS® units:

• MOVITRANS® units in generalMOVITRANS® units are intended for use in industrial and commercial installationsfor the operation of contactless power transmission systems.

• TPS stationary converter and TAS transformer modulesTPS stationary converters and TAS transformer modules are designed to be installedin control cabinets. Only connect MOVITRANS® devices that are designed andsuitable for connection to TPS stationary converters and the TAS transformermodules, such as TLS line cables, TVS connection distributors and TCS compensa-tion boxes.

• TLS line cablesThe TLS lines cables are laid along the transmission line. The TLS line cables aresuitable for the connection to the TAS transformer module on the output side.

• TCS compensation boxesIn longer transmission lines, the TCS compensation boxes are connected in seriesto the TLS line cables.

• TVS connection distributorThe TVS connection distributors are used as connection points for the TLS line cablein the field.

• TIS installation materialThe installation components TIS...025... may only be used with flat pick-ups THM..E.

The installation components TIS...008... may only be used with U-shaped pick-upsTHM..C.

Observe all information on the technical data and the permitted conditions where theunits are operated.

Do not start up the unit (operate in the designated fashion) until you have establishedthat the machine complies with the EMC Directive 2004/108/EC and that the endproduct categorically conforms to Machinery Directive 2006/42/EC (with reference toEN 60204).

The rules and regulations of the German employers' liability insurance association["Berufsgenossenschaft" - BG], in particular BG rules B11 concerning electromagneticfields, must be observed during installation, startup and operation of systems withcontactless energy transfer by induction for use in industrial workplaces.


2TransportSafety Notes

2.5 TransportObserve the following instructions when you receive a shipment:

• Inspect the shipment for any damage that may have occurred in transit as soon asyou receive the delivery.

• Inform the shipping company immediately about any damage.

• Do not startup any units if they were damaged in transit.

Observe the following notes for the transportation of MOVITRANS® units:

• Make sure that the units are not subject to mechanical impact during transport.

• Use suitable, sufficiently rated handling equipment.

• Observe the notes on the climatic conditions in the "Technical Data" chapter.

• Remove transport fixtures prior to startup.

2.6 StorageObserve the following instructions when shutting down or storing MOVITRANS® units:

• Make sure that the units are not subject to mechanical impact during storage.

• In case of long-term storage, connect the TPS stationary converter to the powersupply for at least 5 minutes every 2 years.

• Observe the notes on storage temperature in the "Technical Data" chapter.

2.7 InstallationObserve the following notes for installing the MOVITRANS® units:

• Protect the MOVITRANS® units from excessive strain.

• Ensure that components are not deformed and/or insulation spaces are maintained,particularly during transportation and handling.

• Electric components must not be mechanically damaged or destroyed.

The following applications are prohibited unless the unit is explicitly designed for suchuse:

• Use in potentially explosive atmospheres.

• Use in areas exposed to harmful oils, acids, gases, vapors, dust, radiation, etc.

• Use in applications that are subject to mechanical vibration and shock loads inexcess of the requirements in EN 61800-5-1.

2.8 Functional safety technologyMOVITRANS® units may not execute any safety functions without master safetysystems.


2 Electrical connectionSafety Notes

2.9 Electrical connectionObserve the following notes for the electrical connection of MOVITRANS® units:

• Do not connect or disconnect any cables, plug connectors or conductor rails whilethey are energized.

• Observe applicable national accident prevention guidelines when working on liveparts of MOVITRANS® units.

• Perform electrical installation according to the pertinent regulations (e.g. cable cross-sections, fusing, protective conductor connection). For any additional information,refer to the applicable documentation.

• Preventive measures and protection devices must correspond to the regulations inforce (e.g. EN 60204-1 or EN 50178).

• Take suitable steps to ensure that the preventive measures and protection devicesdescribed in the operating instructions for the individual MOVITRANS® units havebeen implemented correctly.

2.10 Safe disconnectionThe TPS stationary converter meets all requirements for safe disconnection of powerand electronics connections in accordance with EN 50178. All connected circuits mustalso maintain the requirements for safe disconnection.

Required preventive measures: – Ground the units Required protection device: – Over-current protection devices for the

supply system lead


2Startup/operationSafety Notes

2.11 Startup/operationObserve the following notes for starting up and operating the MOVITRANS® units:

• Only qualified electricians with the relevant accident prevention training are allowedto perform installation, startup and service work on the unit. They must also complywith the regulations in force (e.g. EN 60204, VBG 4, DIN-VDE 0100/0113/0160).

• Never install damaged units and put them into operation.

• Do not deactivate monitoring and protection devices even for a test run.

• Take appropriate measures (for example, connect binary input DI00 "/CONTROL-LER INHIBIT" to DGND on the TPS stationary converter) to ensure that the systemdoes not start up unintentionally when power is switched on.

• During operation, the MOVITRANS® units can have live, bare and movable orrotating parts as well as hot surfaces, depending on their degree of protection.

• When the unit is switched on, dangerous voltages are present at the output terminalsand at any connected cables, terminals and MOVITRANS® units. Dangerousvoltages can be present even when the TPS stationary converter supply is disabledand the system is at a standstill.

• The fact that the operation LED V1 and other display elements are no longer illumi-nated on the TPS stationary converter does not indicate that the device andconnected MOVITRANS® units have been disconnected from the power supply anddo not carry any voltage.

• Safety functions within the unit may cause system standstill. Removing the cause ofthe problem or performing a reset can result in an automatic restart of the plant. Ifsafety reasons prohibit this action, disconnect the TPS10A stationary converter fromthe power supply before correcting the fault.

• Before removing the protective cover, disconnect the units from the supply system.Dangerous voltages may still be present in the units and the connectedMOVITRANS® devices for up to 10 minutes after disconnection.

• With the protective cover removed, the MOVITRANS® units have enclosure IP00.Dangerous voltages are present at all components. All units must be closed duringoperation.

• Please wear appropriate protective clothing during assembly, especially whensoldering the TLS line cables.

• Take appropriate security measures to prevent burns by the soldering iron or by hotsolder. Take appropriate measures to prevent hot solder from leaking.

2.12 Inspection/maintenanceOnly SEW-EURODRIVE is authorized to carry out repairs.

Never open the unit.


3 Type designationUnit Design

3 Unit Design3.1 Type designation3.1.1 Type designation of the TCS compensation box

The type designation of the TCS compensation box comprises following characteristicdata:

3.1.2 Type designation of the TVS connection distributorThe type designation of the TVS connection distributor comprises following characteris-tic data:

T C S 10 . - E .. - ... - .Design of the flange plate/connections:1 = 4 × M25, 4 × M253 = 2 × M32, 2 × M32Compensation capacity:090 = 900 nF120 = 1200 nFLine cable current:06 = 60 A08 = 85 A

Enclosure: E = Increased degree of protection IP65

Version:A = Housing in protection class IB = Housing in protection class II

Series and generation: 10 = Standard

Type of installation: S = Stationary

Component: C = Compensation box

Type: T = MOVITRANS®

T V S 10 . - E .. - 0 0 0 - .Design of the flange plate/connections:1 = 4 × M25, 2 × M322 = 2 × M32, 2 × M32

Compensation capacity: Not installed

Line cable current:06 = 60 A08 = 85 A

Enclosure: E = Increased degree of protection IP65

Version:A = Housing in protection class IB = Housing in protection class II



Component: V = Connection distributor



3Type designationUnit Design

3.1.3 TLS line cableThe type designation of the TLS line cable comprises following characteristic data:

T L S 10 E ... - .. - 1Design:1 = StandardNumber of single cores:01 = Single-core06 = Six-coreCable cross section:006 = 6 mm2

008 = 8 mm2

016 = 16 mm2

025 = 25 mm2

041 = 41 mm2

Line cable design: E = Round



Component: L = High-frequency line cable



3 Type designationUnit Design

3.1.4 TIS Installation components

The type designation of the TIS installation components comprises following character-istic data:

T I S 10 A 0.. - ... - 0Design: 0 = Standard

Cable bushing:A00 = GrommetA74 = Cable bushing 8 mm2

Flexible profile section (cable duct), 2.2 m long:F33 = Flexible, installation dimension 33 mmF74 = Flexible, installation dimension 74 mmSupport complete (for profile section):H00 = AFT profile 180H02 = Dürr profiile 180, universalFixed profile section (cable duct), 3 m long:P33 = Fixed, installation dimension 33 mmP74 = Fixed, installation dimension 74 mmInstallation plate (cable bridge):V00 = Straight installation plate with coverRetaining plate (for TCS, TVS and TIS10A008-H02-0):X00 = AFT profile 180X02 = Dürr 180XH2 = Universal

Cable cross section of the line cable:008 = 8 mm2

025 = 25 mm2

Version: A



Component: I = Installation equipment



3NameplateUnit Design

3.2 Nameplate3.2.1 Nameplate of the TCS compensation box

The following figure shows an example for a TCS compensation box nameplate:

3.2.2 Nameplate of the TVS connection distributorThe following figure shows an example of a TVS connection distributor nameplate:

1732952587Type Type designation C Compensation capacityI Current T Ambient temperaturef Frequency

1732957323Type Type designation f FrequencyI Current T Ambient temperature


3 Scope of deliveryUnit Design

3.3 Scope of delivery3.3.1 TCS compensation boxTCS10A The following components are included in the scope of delivery of the TCS10A compen-

sation box:

TCS10B The following components are included in the scope of delivery of the TCS10B compen-sation box:

3.3.2 TVS connection distributorTVS10A The following components are included in the scope of delivery of the TVS10A connec-

tion distributor for line cable currents of 60 A:

The following components are included in the scope of delivery of the TVS10A connec-tion distributor for line cable currents of 85 A:

TVS10B The following components are included in the scope of delivery of the TVS10B connec-tion distributor for line cable currents of 60 A:

The following components are included in the scope of delivery of the TVS10B connec-tion distributor for line cable currents of 85 A:

Compensation box Scope of deliveryTCS10A-E0X-XXX-1TCS10A-E0X-XXX-3

• 1 compensation box with blanking plugs installed• 2 M8 combi pan head screws, each with lock washer and plain

washer• 1 M5 combi pan head screw with lock washer and plain washer

Compensation box Scope of deliveryTCS10B-E0X-XXX-1TCS10B-E0X-XXX-3

• 1 compensation box with blanking plugs installed• 2 M8 combi pan head screws, each with lock washer and plain

washer• 1 M5 combi pan head screw with lock washer and plain washer• 1 insulation insert

Connection distributor Scope of deliveryTVS10A-E08-000-1 • 1 connection distributor with 4 M25 blanking plugs and 2 M32

blanking plugs installed• 1 M5 combi pan head screw with lock washer and plain washer• 8 M6 hex nuts• 8 jumpers

Connection distributor Scope of deliveryTVS10A-E08-000-1TVS10A-E08-000-2

• 1 connection distributor with blanking plugs installed• 1 M5 combi pan head screw with lock washer and plain washer• 4 hex nuts M8• 4 jumpers

Connection distributor Scope of deliveryTVS10B-E06-000-1 • 1 connection distributor with 4 M25 blanking plugs and 2 M32

blanking plugs installed• 1 M5 combi pan head screw with lock washer and plain washer• 8 M6 hex nuts• 8 jumpers• 1 insulation insert

Connection distributor Scope of deliveryTVS10B-E08-000-1TVS10B-E08-000-2

• 1 connection distributor with blanking plugs installed• 1 M5 combi pan head screw with lock washer and plain washer• 4 hex nuts M8• 4 jumpers• 1 insulation insert


3Scope of deliveryUnit Design

3.3.3 TLS line cable/supply cable

The following components are included in the scope of delivery of the TLS line cable/supply cable:

3.3.4 TIS...-V..-0 installation plateThe following components are included in the scope of delivery of the TIS...-V..-0 instal-lation plate:

3.3.5 TIS...-X..-0 retaining plateThe following components are included in the scope of delivery of the TIS...-X..-0 retain-ing plate:

3.3.6 TIS...-H..-0 holding fixture for profile sectionThe following components are included in the scope of delivery of the TIS...-H..-0holding fixture for profile section:

Line cable/supply cable

Scope of delivery

TLS10E006-06-1TLS10E008-01-1TLS10E016-01-1TLS10E025-01-1TLS10E041-01-1

• TLS line cable/supply cable with required length(Specify the required length in meters in your order.)

Installation plate Scope of deliveryTIS10A025-V00-0 • 1 installation plate with cover

• 6 rubber studs

Holding plate Scope of deliveryTIS10A008-X00-0 Holding plate with 2 socket head screws M6×25 matching AFT

aluminum profile rail 180 (VPE = 10 pieces)

TIS10A008-X02-0 Holding plate with 2 socket head screws M6×25 matching Dürr aluminum profile rail (VPE = 10 pieces)

TIS10A008-XH2-0 1 universal holding plat for mounting the (universal) holding fixture TIS10A008-H02-0

Holding fixture Scope of deliveryTIS10A008-H00-0 1 holding fixture with 2 rotary supports, matching AFT aluminum

profile rail 180

TIS10A008-H02-0 1 (universal) holding fixture with 2 rotary supports matching Dürr aluminum profile rail 180 and TIS10A008-XH2-0 universal holding plate


3 Scope of deliveryUnit Design

3.3.7 TIS...-P..-0/TIS...-F..-0 profile section

The following components are included in the scope of delivery of the TIS...-P..-0 profilesection:

The following components are included in the scope of delivery of the TIS...-F..-0 flexibleprofile section:

3.3.8 TIS...-A..-0 cable bushingThe following components are included in the scope of delivery of the TIS...-A..-0 cablebushing:

Holding fixture Scope of deliveryTIS10A008-P33-0 1 fixed profile section, installation dimension 33 mm, 3 m long

TIS10A008-P74-0 1 fixed profile section, installation dimension 74 mm, 3 m long

Holding fixture Scope of deliveryTIS10A008-F33-0 1 flexible profile section, installation dimension 33 mm, 2.2 m long

TIS10A008-F74-0 1 flexible profile section, installation dimension 74 mm, 2.2 m long

Cable bushing Scope of deliveryTIS10A008-A00-0 1 cable bushing grommet

TIS10A008-A74-0 1 cable entry frame


3TCS compensation boxUnit Design

3.4 TCS compensation box3.4.1 Design

The following figure shows the TCS compensation box:

Blanking plugs The following table provides the number and size of blanking plugs for the two flangeplates of the individual compensation boxes, and their protection class.

Other capacities are available on request.

3.4.2 FunctionThe TCS compensation box is used to compensate the track inductance.

1755200523

[1] CS10A / TCS10B compensation box[2] Flange plate 1/2[3] With TCS10A: PE connection (M5)

With TCS10B: Earth connection

[2] [3] [3][1] [2]

Compensation box typeNumber and size of blanking plugs Protection

classFlange plate 1 Flange plate 2TCS10A-E06-090-1

4 x M25 4 x M25I

TCS10A-E08-120-1 I

TCS10A-E08-120-3 2 x M32 2 x M32 I

TCS10B-E06-090-14 x M25 4 x M25

II

TCS10B-E08-120-1 II

TCS10B-E08-120-3 2 x M32 2 x M32 II


3 TVS connection distributorUnit Design

3.5 TVS connection distributor3.5.1 Design

The following table shows the TVS connection distributor:

Blanking plugs The following table provides the number and size of blanking plugs for the two flangeplates of the individual connection distributors, and their protection class.

3.5.2 FunctionThe TVS connection distributor is used to

• connect the TLS supply cable (supply cabinet → energy transmission line).

• Couple the TLS line cables to the power transmission system.

1755206411

[1] TVS10A / TVS10B connection distributor[2] Flange plate 1[3] Flange plate 2[4] With TVS10A: PE connection (M5)

With TVS10B: Earth connection

[3] [4] [4][1] [2]

Connection distributor type

Number and size of blanking plugs Protection classFlange plate 1 Flange plate 2

TVS10A-E08-000-12 x M32 4 x M25

I

TVS10A-E08-000-1 I

TVS10A-E08-000-2 2 x M32 2 x M32 I

TVS10B-E06-000-12 x M32 4 x M25

II

TVS10B-E08-000-1 II

TVS10B-E08-000-2 2 x M32 2 x M32 II


3TLS line cable/supply cableUnit Design

3.6 TLS line cable/supply cable3.6.1 Design

The following figure shows the TLS line cable/supply cable:

3.6.2 FunctionTLS10E008-01-1 line cable:

• Medium-frequency cable for THM pick-up

• Routed as current loop in plastic profile section system

TLS10E016-01-1 line cable:


• Routed on or in the floor

TLS10E025-01-1/TLS10E041-01-1 line cable:


• Routed as current loops in or on the floor

TLS10E006-06-1 supply cable:

• Fine litz wires as supply cable from supply cabinet → power transmission system

• Fixed installation, e.g. in cable duct or as a cable carrier application

170532875

[1] TLS10E008-01-1 line cable (cable cross section 8 mm2)[2] TLS10E016-01-1 line cable (cable cross section 16 mm2)[3] TLS10E025-01-1 / TLS10E041-01-1 line cables (cable cross section 25 mm2 / 41 mm2)[4] TLS10E006-06-1 supply cable (cable cross section 6 × 6 mm2)

[1]

[2]

[3]

[4]


3 TIS10...-V..-0 installation plateUnit Design

3.7 TIS10...-V..-0 installation plate3.7.1 design

The following figure shows the TIS...-V..-0 installation plate:

3.7.2 FunctionThe TIS installation plates are mounted to the floor along the straight transmission line.The TLS line cable with a 25 mm2 cross section and a 60 A or 85 A line cable current isinserted into the TIS installation plate.

463039883

[1] TIS10A025-V00-0 installation plate[2] Cover[3] Rubber studs

[3]

[2]

[1]


3TIS...-X..-0 retaining plateUnit Design

3.8 TIS...-X..-0 retaining plate3.8.1 Design

The following figure shows the TIS...-X..-0 retaining plate:

3.8.2 FunctionThe TIS...-X..-0 retaining plate is used to mount a TCS compensation box or a TVSconnection distributor to an aluminum profile rail. There are correspondingly adjustedretaining plates available for the different aluminum profiles. The TIS...-X..-0 retainingplate is delivered with two M6x25 socket head screws.

The TIS...-XH2-0 universal retaining plate is used to mount the TIS...-H02-0 (universal)holding fixture to an aluminum or steel construction.

9007199424673035

[1] TIS10A008-X00-0 retaining plate matching AFT aluminum profile rail 180[2] TIS10A008-X02-0 reatining plate matching Dürr aluminum profile rail 180[3] TIS10A008-XH2-0 universal retaining plate for mounting the TIS10A008-H02-0 (universal)

holding fixture

[2][1] [3]


3 TIS...-H..-0 holding fixtureUnit Design

3.9 TIS...-H..-0 holding fixture 3.9.1 Design

The following figure shows the TIS...-H..-0 holding fixture:

3.9.2 FunctionThe TIS...-H..-0 holding fixture is used to mount the TIS...-P..-0 / TIS...-F..-0 profilesection.

9007199424647435

[1] TIS10A008-H00-0 holding fixture matching AFT profile 180[2] TIS10A008-H02-0 (universal) holding fixture matching Dürr profile 180 and TIS10A008-

XH2-0 universal retaining plate

[2][1]


3TIS...P..-0 rigid profile sectionUnit Design

3.10 TIS...P..-0 rigid profile section3.10.1 Design

The following figure shows the TIS...-P..-0 rigid profile section:

3.10.2 FunctionThe TIS...-P..-0 profile section (cable duct) in rigid design supports the TLS line cablepreferably for straight sections.

169925515

[1] TIS10A008-P33-0 rigid profile section[2] TIS10A008-P74-0 rigid profile section

[2]

[1]


3 TIS...-F..-0 flexible profile sectionUnit Design

3.11 TIS...-F..-0 flexible profile section3.11.1 Design

The following figure shows the TIS...-F..-0 flexible profile section:

3.11.2 FunctionThe profile section TIS...-F..-0 in flexible design supports the TLS line cable preferablyfor curved sections.

175688587

[1] TIS10A008-F33-0 flexible profile section[2] TIS10A008-F74-0 flexible profile section

[2]

[1]


3TIS...-A..-0 cable bushingUnit Design

3.12 TIS...-A..-0 cable bushing 3.12.1 Design

The following figure shows the TIS...-A..-0 cable bushing:

3.12.2 FunctionYou use the cable bushing TIS...-A..-0 in case you have to interrupt the transmissionline.

A transmission line is interrupted:

• In the point area of a transmission line.

• In case of connection to a TCS compensation box or an TVS connection distributor.

• At the end of a transmission line (track termination).

169929867

[1] TIS10A008-A00-0 cable bushing grommet[2] TIS10A008-A74-0 cable bushing grommet

[1] [2]


4 General informationInstallation

4 Installation4.1 General information

4.2 Prefabrication of the TLS line cable4.2.1 Tools

The following figure shows tools suitable for prefabricating TSL line cables:

WARNINGFaulty installation.

Severe or fatal injuries.• It is essential to comply with the safety notes in chapter 2 during installation.

170535051

[1] Diagonal cutter [4] Soldering pot with solder[2] Knife [5] Hatchet-type soldering iron (min. 300 W) with solder[3] Shrink tubing [6] Vise

[1]

[3] [4]

[5]

[2]

[6]


4Prefabrication of the TLS line cableInstallation

4.2.2 Cable type

The TLS line cables are medium-frequency cables. The core of the medium-frequencycable consists of numerous thin wires that are insulated from each other by a coating.

4.2.3 ProcedureThe TLS line cable ends are soldered to a cable lug during prefabrication. Do not pressthe cable lugs.We recommend a soldering pot and a hatchet-type soldering iron for soldering the cablelugs.

To prefabricate the TLS line cables proceed as follows:

1. Push the shrinking tube over the cable end.

2. Mark the length you want to strip.

3. Remove the insulation at the end of the cable.

4. Remove the insulation (coating) of the individual wires and solder the cable lug. Youhave the following options:

170085387

170087563


4 Prefabrication of the TLS line cableInstallation

A With hatched-type soldering iron:• Pour the solder into the cable lug to halfway.

• Insert the stripped cable end in the cable lug.

• Heat the cable lug with the hatchet-type soldering iron until the insulation ofthe individual wires melts and leaks out of the cable lug as brown waste.

B With soldering pot and hatchet-type soldering iron:

• Hold the stripped cable end in the soldering pot until the insulation of the indi-vidual wires melts and floats to the top of the soldering cup. When the wiresexpand, you can wipe them off with a heat-resistant cloth and put them intoshape again.

• Pour the solder into the cable lug to halfway.

• Insert the cable end in the cable lug.

• Heat the cable lug with the hatchet-type soldering iron again.

170530699

WARNINGDanger of burns due to hot solder.

Severe injuries• Wear heat-resistant gloves during soldering activities with soldering pot and

hatchet-type soldering iron.

9007199787278219


4Prefabrication of the TLS line cableInstallation

C With gas flame:• Pour the solder into the cable lug to halfway.

• Insert the stripped cable end in the cable lug.

• Heat the cable lug with the gas flame until the insulation of the individual wiresmelts and leaks out of the cable lug as brown waste.

Make sure that the insulation (coating) of the individual wires melts and leaks out ofthe cable lug during soldering! This is essential for a good connection with lowcontact resistance.

5. Push the shrinking tube over the soldering point.

6. Heat the shrink tubing until it closes tightly around the soldering point.

170091915

170089739


4 Prefabrication of the TLS supply cableInstallation

4.3 Prefabrication of the TLS supply cable4.3.1 Cable type

The TLS supply cable is a six-core cable. There are 3 blue cores and 3 black ones. Inthe supply cable, the conductor wires are not insulated against one another. Three coresof the same color are used as outgoing cables or return cables.

4.3.2 ProcedureTo prefabricate the TLS supply cable proceed as follows:

Using a standard tool, press each core end together with a ring cable lug. For cable lugtypes, refer to section "Technical data/TLS line cable/TLS supply cable" (page 46)

4.4 Connecting the TLS line cable to the TCS compensation box4.4.1 Procedure for the TCS10A compensation box

Proceed as follows to connect the TLS line cable to the TCS compensation box:

1. Remove the blanking plugs according to the number of TLS line cables to be con-nected.

2. Insert the correct number of M25/M32 cable glands in place of the blanking plugs.

3. Open the TCS10A compensation box. To do so, remove the four M5 hex headscrews from the housing cover.

4. Insert the prefabricated TLS line cable through the cable gland into the wiring spaceof the TCS10A compensation box.

5. Connecting the TLS line cable to TCS10A:• Remove the two M8 combi pan head screws from the connector plate of the

TCS10A compensation box.

• Connect the TLS line cables prefabricated with cable lugs to the terminal studs.Screw the two combi pan head screws back into the terminal studs.

The following figure shows the TLS line cable connected to the TCS10A compen-sation box:

6. Attach the housing cover and the gasket using the four M5 hex head screws.

7. Make sure that the gasket is properly seated and the screws are securely tightenedto ensure degree of protection IP65.

9007199718017675


4Connecting the TLS line cable to the TCS compensation boxInstallation

4.4.2 Procedure for the TCS10B compensation boxProceed as follows to connect the TLS line cable to the TCS10B compensation box:

1. Remove the blanking plugs according to the number of TLS line cables to beconnected.


3. Open the TCS10B compensation box. To do so, remove the four M5 hex headscrews from the housing cover.

4. Remove the insulation insert.

5. Insert the prefabricated TLS line cable through the cable gland into the wiring spaceof the TCS10B compensation box.

6. Connecting the TLS line cable to TCS10B:• Remove the two M8 combi pan head screws from the connector plate of the

TCS10B compensation box.

• Connect the TLS line cables prefabricated with cable lugs to the terminal studs.Loosely screw the two combi pan head screws back into the terminal studs.

• Connect the TLS line cables with a cable tie.

• Securely tighten the two combi pan head screws.

The following figure shows the TLS line cable connected to the TCS10B compen-sation box [1]:

7. Install the insulation insert [3]. Make sure that the Nomex paper [2] is fitted betweeninsulation insert and inner wall of the housing.

8. Attach the housing cover [4] and the gasket using the four M5 hex head screws.

9007201011304075[1] TCS10B compensation box [3] Insulation insert[2] Nomex paper [4] Housing cover

[1]

[2]

[3]

[4]


4 Connecting the TLS line cable to the TVS connection distributorInstallation


4.5 Connecting the TLS line cable to the TVS connection distributor4.5.1 Procedure for the TVS10A compensation box

Do the following to connect the TLS line cable to the TVS 10A connection distributor:



3. Open the TVS10A connection distributor. To do so, remove the four M5 hex headscrews from the housing cover.

4. Insert the prefabricated TLS line cable through the cable gland into the wiring spaceof the TVS10A connection distributor.

5. Connecting the TLS line cable to TVS10A:• On the terminal board, unscrew the M6/M8 hex nuts from the connection stud

bolts. The number of nuts to be removed depends on the number of TLS linecables to be connected.

• Connect the jumpers according to the circuit diagram.

• Connect the TLS line cables prefabricated with cable lugs to the connection studbolts on the terminal board. Screw the M6/M8 hex nuts onto the connection studbolts.

The following figure shows the TLS line cable connected to the TVS10A connec-tion distributor:

60 A

85 A



9007199424660491

9007199424662667


4Connecting the TLS line cable to the TVS connection distributorInstallation

4.5.2 Procedure for the TVS10B compensation boxDo the following to connect the TLS line cable to the TVS10B connection distributor:



3. Open the TVS10B connection distributor. To do so, remove the four M5 hex headscrews from the housing cover.


5. Insert the prefabricated TLS line cable through the cable gland into the wiring spaceof the TVS10B connection distributor.

6. Connecting the TLS line cable to TVS10B:• On the terminal board, unscrew the M6/M8 hex nuts from the connection stud

bolts. The number of nuts to be removed depends on the number of line cablesto be connected.


• Connect the TLS line cables prefabricated with cable lugs to the connection studbolts on the terminal board. Loosely screw the M6/M8 hex nuts onto the connec-tion stud bolts.

• Join the TLS line cables using a cable tie.

• Securely tighten the M6 / M8 hex nuts.

The following figure shows the TLS line cable connected to the TVS10B connec-tion distributor:

60 A

85 A

7. Install the insulation insert. Make sure that the Nomex paper is fitted between insu-lation insert and inner wall of the housing.



1756786187

1757083915


4 Connecting the TLS supply cable to the TVS connection distributorInstallation

4.6 Connecting the TLS supply cable to the TVS connection distributor4.6.1 Procedure for the TVS10A compensation box

To connect the TLS supply cable to the TVS connection distributor, proceed as follows:

1. Remove a blanking plug (M32) from the TVS connection distributor.

2. Insert an M32 cable gland in place of the blanking plug.

3. Open the TVS10A connection distributor. To do so, remove the four M5 hex headscrews from the housing cover.

4. Press a ring cable lug (6 mm2 with 6 mm hole) onto each of the 6 cores of the supplycable.

5. Insert the supply cable that is prefabricated with cable lugs through the cable glandand into the wiring space of the TVS10A connection distributor.

6. Connecting the TLS supply cable to TVS10A:• On the terminal board, unscrew the M6 hex nuts from the connection stud bolts.

The number of nuts to be removed depends on the number of TLS line cables tobe connected.


• Connect 3 cores of the supply cable that are the same color, prefabricated withcable shoes, to the connection stud bolts on the terminal board. Screw the M6 hexnuts back onto the connection stud bolts.

The following figure shows the TLS supply cable connected to the TVS10Aconnection distributor:



4.6.2 Procedure for the TVS10B compensation boxDo the following to connect the TLS supply cable to the TVS10B connection distributor:

1. Remove one blanking plug (M32) from the connection distributor.

2. Insert an M32 cable gland in place of the blanking plug.

3. Open the TVS10B connection distributor. To do so, remove the four M5 hex headscrews from the housing cover.


5. Press a ring cable lug (6 mm2 with 6 mm hole) onto each of the 6 cores of the supplycable.

6. Insert the supply cable that is prefabricated with cable lugs through the cable glandand into the wiring space of the TVS10B connection distributor.

9007199424660491


4Eartch connection of the compensation box / connection distributorInstallation

7. Connecting the TLS supply cable to TVS10B:• On the terminal board, unscrew the M6 hex nuts from the connection stud bolts.

The number of nuts to be removed depends on the number of TLS line cables tobe connected.


• Connect 3 cores of the TLS supply cable that are the same color, prefabricatedwith cable shoes, to the connection stud bolts on the terminal board. Screw theM6 hex nuts back onto the connection stud bolts. Join the supply wires (3 × blue,3 × black) with one cable tie each.

The following figure shows the TLS supply cable connected to the TVS10Bconnection distributor:

8. Install the insulation insert. Make sure that the Nomex paper is fitted between insu-lation insert and inner wall of the housing.


10.Make sure that the gasket is properly seated and the screws are securely tightenedto ensure degree of protection IP65.

4.7 Eartch connection of the compensation box / connection distributor4.7.1 Guidelines

The TCS10A compensation box and the TVS10A connection distributor are qualified asequipment of protection class I.

Comply with following directives when grounding the TCS10A compensation box andthe TVS10A connection distributor:

• Ground the unit using the shortest possible route.

• Use a green/yellow grounding cable.

4.7.2 ProcedureProceed as follows to ground the TCS10A compensation box and the TVS10A connec-tion distributor:

1. Connect the earth connection (cable cross section 16 mm2) to the local groundpotential (e.g. to an aluminum rail of overhead trolley systems)

1756786187


4 Eartch connection of the compensation box / connection distributorInstallation

1757384715

[1] Flange plate (different connections depending on type)[2] Earth connection

[1]

[2]


4Earth connection of compensation box / connection distributorInstallation

4.8 Earth connection of compensation box / connection distributor4.8.1 Guidelines

The TCS10B compensation box and the TVS10B connection distributor are qualified asequipment of protection class II.

If there is a risk of external voltage, for example by a 50/60 Hz line voltage, you mayconnect the earth connection (chassis) to the local equipotential bonding.

Comply with the following guideline when establishing the earth connection for theTCS10B compensation box and the TVS10B connection distributor:

• Route the earth connection by the shortest possible route.

4.8.2 Procedure in the event of external voltageDo the following to establish earth connection for the TCS10B compensation box andthe TVS10B connection distributor:

1. Connect the earth connection with the local equipotential bonding.

1757655307

[1] Flange plate (different connections depending on type)[2] Earth connection

[1]

[2]


4 Installing the TIS10A008... equipmentInstallation

4.9 Installing the TIS10A008... equipment4.9.1 Guidelines

The TIS10A008.. installation equipment (holding fixtures, profile sections, retainingplates, cable bushings) are suitable for installation on aluminum profile rails (e.g. over-head trolley systems) or universal installation on machines. Use an aluminum shieldingplate for installation on a steel construction.

Comply with the following guidelines for installation on aluminum profile rails and univer-sal installation:

• Following TIS...-H..-0 holding fixtures are required for the secure mounting of theTIS...-P..-0/TIS...-F..-0 profile sections:

• NOTICE Deflection of the profile section due to material expansion in the event ofhigh temperature differences.

Longitudinal extension might cause undulated deformation.

– Install the individual profile sections leaving a 10 mm (0.4 in) gap in between.

Profile sections Number of required holding fixtures

For straight segments:→ TIS...-P..-0 rigid profile section

• 2 pieces/meter• 1 piece/termination

For curves:→ TIS...-F..-0 flexible profile section

• 3 pieces/meter• 1 piece/termination

2383653259

Profile section (straight or curve)

TIS 10A008-XH2-0TIS 10A008-H02-0,

TIS 10A008-P33-0 /TIS 10A008-F33-0

TIS 10A008-P74-0 /TIS 10A008-F74-0

10 mm (0.4 in)


4Installing the TIS10A008... equipmentInstallation

4.9.2 Procedure

Proceed as follows for the installation on aluminum profile rails and for universal instal-lation:

1. Insert the TIS...-H..-0 holding fixtures into the aluminum profile rail (or into the TIS...-XH2-0 universal retaining plate for universal installation).

Install a holding fixture at the start and another one at the end for each transmissionline. On straight tracks, there is a distance of ca. 50 cm between the holding fixtures.In curves, the distance is ca. 33 cm.

2. Ensure that all of the holding fixtures' screw plugs are open.

3. Press the TIS...-P..-0/TIS...-F..-0 profile sections into the TIS...-H..-0 holding fixturesuntil they snap (see fig.[A]).

4. Adjust the TIS...-P..-0/TIS...-F..-0 profile sections Observe the distances due tomaterial expansion (see guidelines (page 40)).

5. Close the screw plugs of the TIS...-H..-0 holding fixtures (see fig. [B]).

170157707

[1] Aluminum profile rail(for universal installation: Construction with TIS10A008-XH2-0 universal retaining plate)

[2] TIS...-H..-0 holding fixture[3] Screw plug[4] TIS...-P..-0/TIS...-F..-0 profile section

[A] [B]

[2][1] [4][3] [2][1] [4][3]



Installation on aluminum profile rail

The following figure shows the TIS10A008...installation equipment mounted to analuminum profile rail:

Installation dimension

The following figure shows the installation dimension of the installed profile sectionsystem (dimensions in mm (in)):

[1]

[2]

[3] [4] [5] [8][9] [6] [7] [9]

[A]

[B]

169915147

[A] Installation of a TCS compensation box/TVS connection distributor[B] Installation of the entire TIS profile section system

[1] TIS10A008-X...-0 retaining plate matching aluminum profile rail[2] TIS10A008-A00-0 cable bushing grommet[3] TIS10A008-A74-0 cable bushing frame for line cable 8 mm2

[4] TIS10A008-H...-0 holding fixture matching aluminum profile rail[5] TIS10A008-P74-0 rigid profile section[6] TIS10A008-P33-0 rigid profile section[7] TIS10A008-F33-0 flexible profile section[8] TIS10A008-F74-0 flexible profile section [9] Aluminum profile rail (not included in the scope of delivery)

18014398679399307

[A] Installation dimension for AFT profile 180 with matching holding fixture (...-H00-0) and profile section

[B] Installation dimension for Dürr profile 180 with matching holding fixture (...H02-0) and profile section

[A] [B]

180

(7.0

9)

74 (2.9)

33 (1.3)

74 (2.9)

33 (1.3)


4Installing the TIS10A008... equipmentInstallation

Universal installation

The following figure shows the installation equipment TIS10A008...

• mounted to an aluminum construction [A] and

• to a steel construction [B]:

169936395

[2]

[1]

[A]

[9][3][4]

[7]

[5][6]

[9]

[3]

[4]

[7][8]

[5][6]

[B]

[A] Installation on an aluminum construction[B] Installation on a steel construction

[1] TIS10A008-A00-0 cable bushing grommet[2] TIS10A008-A74-0 cable bushing frame for line cable 8 mm2

[3] TIS10A008-H02-0 (universal) holding fixture matching Dürr aluminum profile rail 180 and TIS10A008-XH2-0 universal retaining plate

[4] TIS10A008-P74-0 rigid profile section[5] TIS10A008-P33-0 rigid profile section[6] TIS10A008-F33-0 flexible profile section[7] TIS10A008-F74-0 flexible profile section[8] Shielding plate for installation on a steel construction (not included in the delivery)[9] TIS10A-008-XH2-0 universal retaining plate for TIS10A008-H02-0 (universal) holding fixture



Installation dimension

The following figure shows the installation dimension of the installed profile sectionsystem with a TIS10008-XH2-0 retaining plate for the TIS10A008-H02-0 (universal)holding fixture (dimensions in mm (in)):

9007199424683915

[A] Installation dimension for installation on aluminum construction[B] Installation dimension for installation on steel construction with shielding plate

74

33

74

120

33

[A] [B]

(4.72)

(2.9)

(1.3)

(1.3)

(2.9)


5DisposalService

5 Service

Procedure in the event of flooding1. Immediately switch off the system.

2. Leave the system switched off when removing the flooding.

3. Request electrically qualified personnel to check the interior of each TCS10Bcompensation box and each TVS10B connection distributor for dryness and intact-ness of electric contacts, in particular of housings installed in the floor.

4. Do not take the system into operation until this check has been carried out success-fully.

5.1 DisposalObserve the latest national regulations in effect! Dispose of materials separately in accordance with the regulations in force, for example:

• Electronics scrap

• Plastics

• Sheet metal

• Copper

• Aluminum

WARNINGLoss of preventive measure (protective insulation) for TCS10B / TVS10B whileoperating the system in the event of flooding of the compensation box / connectiondistributor.

Severe or fatal injuries.• Immediately switch off the system.• Never put a damaged system into operation.


6 Applicable standards and directivesTechnical Data

6 Technical Data6.1 Applicable standards and directives

The development and verification of the MOVITRANS® TCS10B compensation box andthe MOVITRANS® TVS10B connection distributor is based on the following standards:

6.2 CertificationsThe following table shows the valid approvals for MOVITRANS® components:

6.3 TLS line cable/supply cable6.3.1 Mechanical properties

The following table shows the mechanical properties of the TLS line cable/supply cable:

• EN 61140 Protection against electric shock, chapter 7.3 Protection class II equipment• EN 60417-1/2 Graphical symbols for use on equipment• EN 60204 Safety of machinery, chapter 8 equipotential bonding

Component Type ApprovalSupply cable TLS10E006-06-1 UL, CSA

Line cable TLS10E008-01-1 UL




Profile section TIS10A...-P..-0/TIS...-F..-0 UL94-V0

Holding fixtures for profile section TIS10A...-H..-0 UL94-V0 E, UL94-V0

Cable bushing frame TIS10A...-A..-0 UL94-V0

Line cable type Cable cross section

Outer diameter Installation type

Bending radius

[mm2] [mm] [mm]TLS10E006-06-1 6 × 6 20.5 ±0.3 Fixed or flexible 80

TLS10E008-01-1 8 8.6 ±0.3

Fixed

35

TLS10E016-01-1 16 10.9 ±0.3 40

TLS10E025-01-1 25 12.5 ±0.4 45

TLS10E041-01-1 41 15 ±0.4 60

Pi

fkVA

Hz

n


6TLS line cable/supply cableTechnical Data

6.3.2 Electrical propertiesThe following table shows the electrical properties of the TLS line cable/supply cable:

6.3.3 Data for connecting the TLS line cable/supply cable with terminal stud M8The following tables show the data for connecting the TLS line cable/supply cable to thefollowing components using M8 terminal studs:

• TCS compensation box

• TVS10.-E08-000- connection distributor

• TAS10A040 transformer module

With UL approval The following table shows the data for cable lugs with UL approval:

Without UL approval

The following table shows the data for cable lugs without UL approval:

Line cable type Insulation/sheathing material

Electrical cable losses1)

1) Electrical cable losses per track meter

Operating voltage

[mm2] [W/m] [V]

TLS10E006-06-1

Thermoplast / Polyure-thane

15 (bei 60 A)1000600

TLS10E008-01-113 (at 60 A)

(2 parallel cables)1000

TLS10E016-01-1 20 (at 60 A) 1000

TLS10E025-01-113 (at 60 A)25 (at 85 A)

1000

TLS10E041-01-1 15 (at 85 A) 1000

Line cable type Cable lug(with UL approval)

Use Cable gland Clamping area

Type Width [mm] (Plastic) [mm]TLS10E006-06-1 Klauke 1R/6 12 TAS10A040 M32 15 – 25

TLS10E008-01-1 Klauke 3R/8 15 TCS M20 8 – 13

TLS10E016-01-1 Klauke 4R/8 16 TCSTVS10.-E08TAS10A040

M25M32

11 – 1715 – 25

TLS10E025-01-1 Klauke 6SG/817

TLS10E041-01-1 Klauke 7SG/8

Line cable type Cable lug(without UL approval)

Use Cable gland Clamping area

Type Width [mm] (Plastic) [mm]TLS10E006-06-1 Klauke 6508 14 TAS10A040 M32 15 – 25

TLS10E008-01-1 Klauke 702F8 16 TCS M20 8 – 13

TLS10E025-01-1 Klauke 705F8 18 TCSTVS10.-E08TAS10A040

M32 15 – 25TLS10E041-01-1 Klauke 706F8 21

Pi

fkVA

Hz

n


6 TLS line cable/supply cableTechnical Data

6.3.4 Data for connecting the TLS line cable/supply cable with terminal stud M6

The following tables show the data for connecting the TLS line cable/supply cable to theTVS10.-E06-000-. connection distributor with M6 terminal studs.


Without UL approval


6.3.5 Data for connecting the TLS line cable/supply cable with terminal stud M10The following table shows the data for the connection of the TLS line cable/supply cableto the TAS10A160 transformer module with M10 terminal studs.


Without UL approval



Cable glands Clamping area

Type Width [mm] (Plastic) [mm]TLS10E006-06-1 Klauke 1R/6 12 M32 15 – 25

TLS10E008-01-1 Klauke 3R/6 12 M20 8 – 13

TLS10E016-01-1 Klauke 4R/6 14 M25M32

11 – 1715 – 25TLS10E025-01-1 Klauke 6SG/6 15


Cable glands Clamping area

Type Width [mm] (Plastic) [mm]TLS10E006-06-1 Klauke 6506 11 M32 15 – 25

TLS10E008-01-1 Klauke 702F6 12 M20 8 – 13

TLS10E025-01-1 Klauke 705F617

M25M32

11 – 1715 – 25


Type Width [mm]TLS10E006-06-1 Klauke 1R/10 17

TLS10E016-01-1 Klauke 4R/10 18

TLS10E025-01-1 Klauke 6SG/10 19

TLS10E041-01-1 Klauke 7SG/10 19


Type Width [mm]TLS10E006-06-1 Klauke 65010 18

TLS10E025-01-1 Klauke 705F10 18

TLS10E041-01-1 Klauke 706F10 21

Pi

fkVA

Hz

n


7TCS10A / TCS10B compensation boxDimension Sheets

7 Dimension Sheets7.1 TCS10A / TCS10B compensation box

The following figure shows the dimension drawing of the TCS10A / TCS10B compensa-tion box, dimensions in mm (in):

7.1.1 TCS...-1 blanking plugsThe following figure shows the dimension drawing of the TCS...-1 blanking plugs,dimensions in mm (in):

1759953163

[A] Flange plate 1[B] Flange plate 2

10

0

11

5.5

5

(3.9

4)

(4.5

47

)

(0.2

)6

.5(0

.26

)

76

(3.0

)

10

0(3

.94

)

210 (8.27)

240 (9.45)

227 (8.94)

[A] [B]

1761220747


(4x) M25 x 1.5

[A]

(4x)

M25 x

1.5

35

[B]

80 (3.1)

(1.4)

38

(1.5

)

38

(1.5

)

35 (1.4)

80 (3.1)

Pi

fkVA

Hz

n


7 TVS10A / TVS10B connection distributorDimension Sheets

7.1.2 TCS...-3 blanking plugs

The following figure shows the dimension drawing of the TCS...-3 blanking plugs,dimensions in mm (in):

7.2 TVS10A / TVS10B connection distributorThe following figure shows the dimension drawing of the TVS10A / TVS10B connectiondistributor, dimensions in mm (in):

1761275915


[A] [B]

(2x) M32 x 1.5

(2x) M

32 x 1.5

80 (3.1) 80 (3.1)

45

(1.8

)

45

(1.8

)

1759953163


10

0

11

5.5

5

(3.9

4)

(4.5

47

)

(0.2

)6

.5(0

.26

)

76

(3.0

)

10

0(3

.94

)

210 (8.27)

240 (9.45)

227 (8.94)

[A] [B]

Pi

fkVA

Hz

n


7TVS10A / TVS10B connection distributorDimension Sheets

7.2.1 TVS...-1 blanking plugs

The following figure shows the dimension drawing of the TVS...-1 blanking plugs, dimen-sions in mm (in):

7.2.2 TVS...-2 blanking plugsThe following figure shows the dimension drawing of the TVS...-2 blanking plugs, dimen-sions in mm (in):

9007199430420875


[A] [B]

75

40

32

(2x) M32 x 1.5

35

80

38

(4x)

M25 x

1.5

(3.1) (3.0)

(1.6)(1.4)

(1.5

)

(1.3

)

1761275915


[A] [B]

(2x) M32 x 1.5

(2x) M

32 x 1.5

80 (3.1) 80 (3.1)

45

(1.8

)

45

(1.8

)

Pi

fkVA

Hz

n


7 TIS...-V..-0 installation plateDimension Sheets

7.3 TIS...-V..-0 installation plate7.3.1 TIS10A025-V00-0 installation plate

The following figure shows the dimension drawing of the TIS10A025-V00-0 installationplate, dimensions in mm (in):

The figure below shows the dimension drawing of the cover of the TIS10A025-V00-0installation plate, dimensions in mm (in):

9007199461125899

9007199461128075

(Ø 0

.55)

500

340

140

500

350

250

100

28

25

17

15

Ø 1

4Ø

18

(19.7)

(13.8)

(9.84)

(3.94)

(1.1)

(0.98)

(0.67)

(0.59)

(Ø 0

.71)

(19.7

)

(13.4

)

250

(9.8

4)

240

(9.4

5)

(5.5

1)

350

500

3

25

0

37

7

(19.7)

(13.8)

(9.8

4)

(14

.8)

(0.1)

Pi

fkVA

Hz

n


7TIS...-X..-0 retaining plateDimension Sheets

7.4 TIS...-X..-0 retaining plate7.4.1 TIS10A008-X00-0 retaining plate

The following figure shows the dimension drawing of the TIS10A008-X00-0 retainingplate (matching the ATF profile 180), dimensions in mm (in):

7.4.2 TIS10A008-X02-0 retaining plateThe following figure shows the dimension drawing of the TIS10A008-X02-0 retainingplate (matching the Dürr profile 180), dimensions in mm (in):

9007199424859019

(0.6

3)

(0.7

1)

5.7

5

Ø5.5

109.5

92.5

76

18

16

M6

(4.311)

(3.0)

(Ø0.22)

(3.64)

(0.2

26)

9007199424664843

(0.1

8)

(0.6

02)

15.3

4.6

Ø5.5

25

154

76

M6

92.6

120.6

139.4

(6.06)

(3.0)

(Ø0.22)

(0.9

8)

(3.65)

(4.748)

(5.488)

Pi

fkVA

Hz

n


7 TIS...-X..-0 retaining plateDimension Sheets

7.4.3 TIS10A008-XH2-0 universal retaining plate

The following figure shows the dimension drawing of the TIS10A008-XH2-0 universalretaining plate (matching the TIS10A008-H02-0 holding fixture), dimensions in mm (in):

9007199424675211

Ø5.5

45

45

60

75

130

145

154

(Ø0.22)

(5.71)

(5.12)

(6.06)

(3.0

)

(1.8

)(1

.8)

(2.4

)

Pi

fkVA

Hz

n


7TIS...-H..-0 holding fixtureDimension Sheets

7.5 TIS...-H..-0 holding fixture7.5.1 TIS10A008-H00-0 holding fixture

The following figure shows the dimension drawing of the TIS10A008H00-0 holdingfixture (matching the ATF profile 180), dimensions in mm (in):

7.5.2 TIS10A008-H02-0 holding fixtureThe following figure shows the dimension drawing of the TIS10A008-H02-0 holdingfixture (matching the Dürr profile 180 and universal retaining plate), dimensions in mm(in):

7.6 TIS...-P..-0 rigid profile section7.6.1 TIS10A008-P33-0 profile section

The following figure shows the dimension drawing of the TIS10A008-P33-0 profilesection, dimensions in mm (in):

9007199424866059

14

19

23

50

120

100

160

40

(6.30)

(3.94)

(2.0)

(1.6

)

(4.72) (0.5

5)

(0.7

5)

(0.9

1)

9007199424863883

50

120

100

153.6

40

11

14

19

(6.047)

(3.94)

(2.0)

(1.6

)

(4.72) (0.5

5)

(0.7

5)

(0.4

3)

9007199424870411

15.45 3000+50

18

.1(0

.71

3)

(0.6083)

(118.1 )+0.2

0

Pi

fkVA

Hz

n


7 TIS...-F..-0 flexible profile sectionDimension Sheets

7.6.2 TIS10A008-P74-0 profile sectionThe following figure shows the dimension drawing of the TIS10A008-P74-0 profilesection, dimensions in mm (in):

7.7 TIS...-F..-0 flexible profile section7.7.1 TIS10A008-F33-0 profile section

The following figure shows the dimension drawing of the TIS10A008-F33-0 profilesection, dimensions in mm (in):

7.7.2 TIS10A008-F74-0 profile sectionThe following figure shows the dimension drawing of the TIS10A008-F74-0 profilesection, dimensions in mm (in):

9007199424872587

15,09

59

,47

3000+50

(2.3

41

)

(0.5941)

(118.1 )+0.2

0

9007199424852491

18

.1

15.45

(0.4

39

0) 2200

4

37.29 54x39.29

11

.15

(86.61)

(0.6083)

(0.7

13

)

(1.468)

(0.2)

(54x1.547)

9007199424854667

2200

4

40.82 54x39.29

50

15.09

59.4

7

(2.0

)

(86.61)

(0.5941)

(2.3

41)

(1.607)

(0.2)

(54x1.547)

Pi

fkVA

Hz

n


7TIS...-A..-0 cable bushingDimension Sheets

7.8 TIS...-A..-0 cable bushing7.8.1 Cable bushing grommet TIS10A008-A00-0

The following figure shows the dimension drawing of the TIS10A008-A00-0 cablebushing grommet, dimensions in mm (in):

7.8.2 TIS10A008-A74-0 cable bushing frameThe following figure shows the dimension drawing of the TIS10A008-A74-0 cablebushing frame, dimensions in mm (in):

9007199424850315

3(0.1)

Ø13

Ø9.5

Ø17.5

8

14(Ø

0.5

1)

(0.3)

(0.55)

(Ø0.37)

(Ø0.689)

9007199424856843

Ø11.8Ø11.8

74

8.5

14 35

70.5

55.5 (2.19)

(2.9

)

(0.55)

(2.78)

(Ø0.465)

(0.3

3)

(Ø0.465)

(1.4)

Pi

fkVA

Hz

n


7 Shielding plateDimension Sheets

7.9 Shielding plateThe shielding plate is not included in the scope of delivery. It is mandatory that you makethe shielding plate of aluminum.

The following figure shows the dimension drawing of the shielding plate, dimensions inmm (in):

9007199424681739

3

Ø 1

0.5

R15Ø

5.5

220 1

50

130

25

220

500

720

975

1000

60

60

90°

90°

120

(R0.59)

(Ø 0

.413)

(Ø 0

.22)

(8.66) (2.4)

(0.98)

(19.7)

(28.3) (2.4)

(38.4)

(39.37)

(5.1

2)

(5.9

1)

(8.6

6)

(4.72)

(0.1

)

Pi

fkVA

Hz

n


8Address List

8 Address List

Germany

HeadquartersProductionSales

Bruchsal SEW-EURODRIVE GmbH & Co KGErnst-Blickle-Straße 42 D-76646 BruchsalP.O. BoxPostfach 3023 • D-76642 Bruchsal

Tel. +49 7251 75-0Fax +49 7251 75-1970http://[email protected]

Production / Indus-trial Gears

Bruchsal SEW-EURODRIVE GmbH & Co KGChristian-Pähr-Str.10D-76646 Bruchsal

Tel. +49 7251 75-0Fax +49 7251 75-2970

Service Compe-tence Center

Central SEW-EURODRIVE GmbH & Co KGErnst-Blickle-Straße 1 D-76676 Graben-Neudorf

Tel. +49 7251 75-1710Fax +49 7251 [email protected]

North SEW-EURODRIVE GmbH & Co KGAlte Ricklinger Straße 40-42 D-30823 Garbsen (near Hannover)


East SEW-EURODRIVE GmbH & Co KGDänkritzer Weg 1D-08393 Meerane (near Zwickau)


South SEW-EURODRIVE GmbH & Co KGDomagkstraße 5D-85551 Kirchheim (near München)


West SEW-EURODRIVE GmbH & Co KGSiemensstraße 1D-40764 Langenfeld (near Düsseldorf)


Electronics SEW-EURODRIVE GmbH & Co KGErnst-Blickle-Straße 42 D-76646 Bruchsal


Drive Service Hotline / 24 Hour Service +49 180 5 SEWHELP+49 180 5 739435714 euro cents/min on the German land-line network. Max 42 euro cents/min from a German mobile network. Prices for mobile and international calls may differ.

Additional addresses for service in Germany provided on request!

France

ProductionSalesService

Haguenau SEW-USOCOME 48-54 route de Soufflenheim B. P. 20185F-67506 Haguenau Cedex

Tel. +33 3 88 73 67 00 Fax +33 3 88 73 66 00http://[email protected]

Production Forbach SEW-USOCOME Zone industrielle Technopôle Forbach SudB. P. 30269F-57604 Forbach Cedex

Tel. +33 3 87 29 38 00

AssemblySalesService

Bordeaux SEW-USOCOME Parc d'activités de Magellan62 avenue de Magellan - B. P. 182F-33607 Pessac Cedex

Tel. +33 5 57 26 39 00Fax +33 5 57 26 39 09

Lyon SEW-USOCOME Parc d'affaires RooseveltRue Jacques TatiF-69120 Vaulx en Velin

Tel. +33 4 72 15 37 00Fax +33 4 72 15 37 15


8 Address List

Nantes SEW-USOCOME Parc d’activités de la forêt4 rue des FontenellesF-44140 Le Bignon

Tel. +33 2 40 78 42 00Fax +33 2 40 78 42 20

Paris SEW-USOCOME Zone industrielle 2 rue Denis Papin F-77390 Verneuil I'Etang

Tel. +33 1 64 42 40 80Fax +33 1 64 42 40 88

Additional addresses for service in France provided on request!

Algeria

Sales Alger REDUCOM Sarl 16, rue des Frères ZaghnouneBellevue16200 El Harrach Alger

Tel. +213 21 8214-91Fax +213 21 [email protected]://www.reducom-dz.com

Argentina

AssemblySales

Buenos Aires SEW EURODRIVE ARGENTINA S.A.Centro Industrial Garin, Lote 35Ruta Panamericana Km 37,51619 Garin

Tel. +54 3327 4572-84Fax +54 3327 [email protected]://www.sew-eurodrive.com.ar

Australia


Melbourne SEW-EURODRIVE PTY. LTD.27 Beverage DriveTullamarine, Victoria 3043


Sydney SEW-EURODRIVE PTY. LTD.9, Sleigh Place, Wetherill Park New South Wales, 2164


Austria


Wien SEW-EURODRIVE Ges.m.b.H. Richard-Strauss-Strasse 24A-1230 Wien

Tel. +43 1 617 55 00-0Fax +43 1 617 55 00-30http://[email protected]

Belarus

Sales Minsk SEW-EURODRIVE BYRybalkoStr. 26BY-220033 Minsk

Tel.+375 17 298 47 56 / 298 47 58Fax +375 17 298 47 54http://[email protected]

Belgium


Brussels SEW-EURODRIVEResearchpark Haasrode 1060Evenementenlaan 7BE-3001 Leuven


Service Compe-tence Center

Industrial Gears SEW-EURODRIVERue de Parc Industriel, 31BE-6900 Marche-en-Famenne


Brazil

ProductionSalesService

Sao Paulo SEW-EURODRIVE Brasil Ltda.Avenida Amâncio Gaiolli, 152 - Rodovia Presi-dente Dutra Km 208Guarulhos - 07251-250 - SPSAT - SEW ATENDE - 0800 7700496


France


8Address List

Bulgaria

Sales Sofia BEVER-DRIVE GmbHBogdanovetz Str.1BG-1606 Sofia

Tel. +359 2 9151160Fax +359 2 [email protected]

Cameroon

Sales Douala Electro-ServicesRue Drouot AkwaB.P. 2024Douala


Canada


Toronto SEW-EURODRIVE CO. OF CANADA LTD. 210 Walker Drive Bramalea, ON L6T 3W1


Vancouver SEW-EURODRIVE CO. OF CANADA LTD.Tilbury Industrial Park7188 Honeyman Street Delta, BC V4G 1G1


Montreal SEW-EURODRIVE CO. OF CANADA LTD.2555 Rue Leger Lasalle, PQ H8N 2V9


Additional addresses for service in Canada provided on request!

Chile


Santiago de Chile

SEW-EURODRIVE CHILE LTDA.Las Encinas 1295Parque Industrial Valle GrandeLAMPARCH-Santiago de ChileP.O. BoxCasilla 23 Correo Quilicura - Santiago - Chile


China

ProductionAssemblySalesService

Tianjin SEW-EURODRIVE (Tianjin) Co., Ltd.No. 46, 7th Avenue, TEDATianjin 300457

Tel. +86 22 25322612Fax +86 22 [email protected]://www.sew-eurodrive.com.cn


Suzhou SEW-EURODRIVE (Suzhou) Co., Ltd.333, Suhong Middle RoadSuzhou Industrial ParkJiangsu Province, 215021


Guangzhou SEW-EURODRIVE (Guangzhou) Co., Ltd.No. 9, JunDa RoadEast Section of GETDDGuangzhou 510530


Shenyang SEW-EURODRIVE (Shenyang) Co., Ltd.10A-2, 6th RoadShenyang Economic Technological Develop-ment AreaShenyang, 110141


Wuhan SEW-EURODRIVE (Wuhan) Co., Ltd.10A-2, 6th RoadNo. 59, the 4th Quanli Road, WEDA430056 Wuhan



8 Address List

Xi'An SEW-EURODRIVE (Xi'An) Co., Ltd.No. 12 Jinye 2nd RoadXi'An High-Technology Industrial Development ZoneXi'An 710065


Additional addresses for service in China provided on request!

Colombia


Bogotá SEW-EURODRIVE COLOMBIA LTDA. Calle 22 No. 132-60Bodega 6, Manzana BSantafé de Bogotá


Croatia

SalesService

Zagreb KOMPEKS d. o. o.Zeleni dol 10HR 10 000 Zagreb


Czech Republic

Sales Prague SEW-EURODRIVE CZ S.R.O.Business Centrum Praha Lužná 591CZ-16000 Praha 6 - Vokovice

Tel. +420 255 709 601Fax +420 220 121 237http://[email protected]

Denmark


Copenhagen SEW-EURODRIVEA/SGeminivej 28-30DK-2670 Greve


Egypt

SalesService

Cairo Copam Egypt for Engineering & Agencies33 EI Hegaz ST, Heliopolis, Cairo

Tel. +20 2 22566-299 +1 23143088Fax +20 2 22594-757http://www.copam-egypt.com/ [email protected]

Estonia

Sales Tallin ALAS-KUUL ASReti tee 4EE-75301 Peetri küla, Rae vald, Harjumaa

Tel. +372 6593230Fax +372 [email protected]

Finland


Lahti SEW-EURODRIVE OYVesimäentie 4FIN-15860 Hollola 2


ProductionAssembly

Karkkila SEW Industrial Gears OyValurinkatu 6, PL 8FI-03600 Karkkila, 03601 Karkkila

Tel. +358 201 589-300Fax +358 201 [email protected]://www.sew-eurodrive.fi

Gabon

Sales Libreville ESG Electro Services GabunFeu Rouge Lalala1889 LibrevilleGabun


China


8Address List

Great Britain


Normanton SEW-EURODRIVE Ltd.Beckbridge Industrial Estate NormantonWest Yorkshire WF6 1QR


Drive Service Hotline / 24 Hour Service Tel. 01924 896911

Greece

Sales Athens Christ. Boznos & Son S.A.12, K. Mavromichali StreetP.O. Box 80136GR-18545 Piraeus

Tel. +30 2 1042 251-34 Fax +30 2 1042 251-59http://[email protected]

Hong Kong


Hong Kong SEW-EURODRIVE LTD.Unit No. 801-806, 8th FloorHong Leong Industrial ComplexNo. 4, Wang Kwong Road Kowloon, Hong Kong


Hungary

SalesService

Budapest SEW-EURODRIVE Kft.H-1037 BudapestKunigunda u. 18

Tel. +36 1 437 06-58Fax +36 1 437 [email protected]

India

Registered OfficeAssemblySalesService

Vadodara SEW-EURODRIVE India Private LimitedPlot No. 4, GIDCPOR Ramangamdi • Vadodara - 391 243Gujarat

Tel. +91 265 3045200, +91 265 2831086Fax +91 265 3045300, +91 265 2831087http://[email protected]


Chennai SEW-EURODRIVE India Private LimitedPlot No. K3/1, Sipcot Industrial Park Phase IIMambakkam VillageSriperumbudur - 602105Kancheepuram Dist, Tamil Nadu


Vadodara SEW-EURODRIVE India Private LimitedUnit No. 301, Savorite Bldg, Plot No. 143, Vinayak Society,off old Padra Road,Vadodara - 390 007. Gujarat

Tel. +91 265 2325258 Fax +91 265 [email protected]

Ireland

SalesService

Dublin Alperton Engineering Ltd. 48 Moyle RoadDublin Industrial EstateGlasnevin, Dublin 11

Tel. +353 1 830-6277Fax +353 1 [email protected]://www.alperton.ie

Israel

Sales Tel-Aviv Liraz Handasa Ltd. Ahofer Str 34B / 22858858 Holon

Tel. +972 3 5599511Fax +972 3 5599512http://[email protected]


8 Address List

Italy


Solaro SEW-EURODRIVE di R. Blickle & Co.s.a.s.Via Bernini,14 I-20020 Solaro (Milano)


Ivory Coast

Sales Abidjan SICASociété industrielle & commerciale pour l'Afrique165, Boulevard de Marseille26 BP 1115 Abidjan 26

Tel. +225 21 25 79 44Fax +225 21 25 88 [email protected]

Japan


Iwata SEW-EURODRIVE JAPAN CO., LTD 250-1, Shimoman-no,IwataShizuoka 438-0818


Kazakhstan

Sales Almaty ТОО "СЕВ-ЕВРОДРАЙВ"пр.Райымбека, 348050061 г. АлматыРеспублика Казахстан

Тел. +7 (727) 334 1880Факс +7 (727) 334 1881http://[email protected]

Latvia

Sales Riga SIA Alas-KuulKatlakalna 11CLV-1073 Riga


Lebanon

Sales Beirut Gabriel Acar & Fils sarlB. P. 80484Bourj Hammoud, Beirut

Tel. +961 1 510 532Fax +961 1 494 [email protected]

JordanKuwaitSaudi ArabiaSyria

Beirut Middle East Drives S.A.L. (offshore)Sin El Fil.B. P. 55-378Beirut

Tel. +961 1 494 786Fax +961 1 494 [email protected]://www.medrives.com

Lithuania

Sales Alytus UAB IrsevaStatybininku 106CLT-63431 Alytus

Tel. +370 315 79204Fax +370 315 [email protected]://www.sew-eurodrive.lt

Luxembourg


Brussels SEW Caron-VectorResearch park HaasrodeEvenementenlaan 7BE-3001 Leuven


Malaysia


Johore SEW-EURODRIVE SDN BHD No. 95, Jalan Seroja 39, Taman Johor Jaya81000 Johor Bahru, JohorWest Malaysia



8Address List

Mexico


Quéretaro SEW-EURODRIVE MEXICO SA DE CVSEM-981118-M93Tequisquiapan No. 102Parque Industrial QuéretaroC.P. 76220Quéretaro, México


Morocco

Sales Casablanca AfitRoute D’El JadidaKM 14 RP8Province de NouaceurCommune Rurale de BouskouraMA 20300 Casablanca

Tel. +212 522633700Fax +212 [email protected]://www.groupe-premium.com

Netherlands


Rotterdam VECTOR Aandrijftechniek B.V. Industrieweg 175 NL-3044 AS RotterdamPostbus 10085NL-3004 AB Rotterdam


New Zealand


Auckland SEW-EURODRIVE NEW ZEALAND LTD. P.O. Box 58-428 82 Greenmount driveEast Tamaki Auckland


Christchurch SEW-EURODRIVE NEW ZEALAND LTD. 10 Settlers Crescent, FerrymeadChristchurch


Norway


Moss SEW-EURODRIVE A/SSolgaard skog 71N-1599 Moss

Tel. +47 69 24 10 20Fax +47 69 24 10 40http://[email protected]

Pakistan

Sales Karachi Industrial Power DrivesAl-Fatah Chamber A/3, 1st Floor Central Com-mercial Area,Sultan Ahmed Shah Road, Block 7/8, Karachi

Tel. +92 21 452 9369Fax +92-21-454 [email protected]

Peru


Lima SEW DEL PERU MOTORES REDUCTORES S.A.C.Los Calderos, 120-124Urbanizacion Industrial Vulcano, ATE, Lima


Poland


Lodz SEW-EURODRIVE Polska Sp.z.o.o.ul. Techniczna 5 PL-92-518 Łódź


24 Hour Service Tel. +48 602 739 739(+48 602 SEW SEW)

[email protected]


8 Address List

Portugal


Coimbra SEW-EURODRIVE, LDA.Apartado 15 P-3050-901 Mealhada


Romania

SalesService

Bucharest Sialco Trading SRL str. Madrid nr.4 011785 Bucuresti

Tel. +40 21 230-1328Fax +40 21 230-7170 [email protected]

Russia


St. Petersburg ZAO SEW-EURODRIVE P.O. Box 36 195220 St. Petersburg Russia

Tel. +7 812 3332522 +7 812 5357142Fax +7 812 3332523http://[email protected]

Senegal

Sales Dakar SENEMECA Mécanique GénéraleKm 8, Route de Rufisque B.P. 3251, Dakar

Tel. +221 338 494 770Fax +221 338 494 [email protected]://www.senemeca.com

Serbia

Sales Beograd DIPAR d.o.o.Ustanicka 128aPC Košum, IV floorSCG-11000 Beograd

Tel. +381 11 347 3244 / +381 11 288 0393Fax +381 11 347 [email protected]

Singapore


Singapore SEW-EURODRIVE PTE. LTD. No 9, Tuas Drive 2 Jurong Industrial Estate Singapore 638644

Tel. +65 68621701Fax +65 68612827http://[email protected]

Slovakia

Sales Bratislava SEW-Eurodrive SK s.r.o.Rybničná 40SK-831 06 Bratislava

Tel. +421 2 33595 202Fax +421 2 33595 [email protected]://www.sew-eurodrive.sk

Žilina SEW-Eurodrive SK s.r.o.Industry Park - PChZulica M.R.Štefánika 71SK-010 01 Žilina


Banská Bystrica SEW-Eurodrive SK s.r.o.Rudlovská cesta 85SK-974 11 Banská Bystrica


Košice SEW-Eurodrive SK s.r.o.Slovenská ulica 26SK-040 01 Košice


Slovenia

SalesService

Celje Pakman - Pogonska Tehnika d.o.o.UI. XIV. divizije 14SLO - 3000 Celje

Tel. +386 3 490 83-20Fax +386 3 490 [email protected]


8Address List

South Africa


Johannesburg SEW-EURODRIVE (PROPRIETARY) LIMITEDEurodrive House Cnr. Adcock Ingram and Aerodrome RoadsAeroton Ext. 2Johannesburg 2013P.O.Box 90004Bertsham 2013


Cape Town SEW-EURODRIVE (PROPRIETARY) LIMITED Rainbow ParkCnr. Racecourse & Omuramba RoadMontague GardensCape TownP.O.Box 36556Chempet 7442 Cape Town

Tel. +27 21 552-9820Fax +27 21 552-9830Telex 576 [email protected]

Durban SEW-EURODRIVE (PROPRIETARY) LIMITED2 Monaco PlacePinetownDurbanP.O. Box 10433, Ashwood 3605


Nelspruit SEW-EURODRIVE (PTY) LTD.7 Christie CrescentVintoniaP.O.Box 1942Nelspruit 1200


South Korea


Ansan-City SEW-EURODRIVE KOREA CO., LTD. B 601-4, Banweol Industrial Estate 1048-4, Shingil-DongAnsan 425-120


Busan SEW-EURODRIVE KOREA Co., Ltd.No. 1720 - 11, Songjeong - dongGangseo-kuBusan 618-270


Spain


Bilbao SEW-EURODRIVE ESPAÑA, S.L. Parque Tecnológico, Edificio, 302E-48170 Zamudio (Vizcaya)


Sweden


Jönköping SEW-EURODRIVE ABGnejsvägen 6-8S-55303 JönköpingBox 3100 S-55003 Jönköping


Switzerland


Basel Alfred lmhof A.G.Jurastrasse 10 CH-4142 Münchenstein bei Basel


Thailand


Chonburi SEW-EURODRIVE (Thailand) Ltd.700/456, Moo.7, DonhuarohMuang Chonburi 20000



8 Address List

Tunisia

Sales Tunis T. M.S. Technic Marketing ServiceZone Industrielle Mghira 2Lot No. 392082 Fouchana


Turkey


Istanbul SEW-EURODRIVE Hareket Sistemleri San. ve Tic. Ltd. Sti. Bagdat Cad. Koruma Cikmazi No. 3 TR-34846 Maltepe ISTANBUL

Tel. +90 216 4419163 / 4419164Fax +90 216 3055867http://[email protected]

Ukraine

SalesService

Dnepropetrovsk SEW-EURODRIVEStr. Rabochaja 23-B, Office 40949008 Dnepropetrovsk


United Arab Emirates

SalesService

Sharjah Copam Middle East (FZC)Sharjah Airport International Free ZoneP.O. Box 120709Sharjah


USA

ProductionAssemblySalesService

Southeast Region

SEW-EURODRIVE INC. 1295 Old Spartanburg Highway P.O. Box 518Lyman, S.C. 29365

Tel. +1 864 439-7537Fax Sales +1 864 439-7830Fax Manufacturing +1 864 439-9948Fax Assembly +1 864 439-0566Fax Confidential/HR +1 864 949-5557http://[email protected]


Northeast RegionAssemblySalesService

SEW-EURODRIVE INC. Pureland Ind. Complex 2107 High Hill Road, P.O. Box 481Bridgeport, New Jersey 08014


Midwest Region SEW-EURODRIVE INC.2001 West Main Street Troy, Ohio 45373


Southwest Region

SEW-EURODRIVE INC.3950 Platinum Way Dallas, Texas 75237


Western Region SEW-EURODRIVE INC. 30599 San Antonio St.Hayward, CA 94544


Additional addresses for service in the USA provided on request!

Venezuela


Valencia SEW-EURODRIVE Venezuela S.A.Av. Norte Sur No. 3, Galpon 84-319Zona Industrial Municipal NorteValencia, Estado Carabobo

Tel. +58 241 832-9804Fax +58 241 838-6275http://[email protected]@cantv.net


8Address List

Vietnam

Sales Ho Chi Minh City All sectors except for ports, mining and off-shore:Nam Trung Co., Ltd250 Binh Duong Avenue, Thu Dau Mot Town, Binh Duong ProvinceHCM office: 91 Tran Minh Quyen StreetDistrict 10, Ho Chi Minh City

Tel. +84 8 8301026Fax +84 8 [email protected]@[email protected]

Ports, mining and offshore:DUC VIET INT LTDIndustrial Trading and Engineering ServicesA75/6B/12 Bach Dang Street, Ward 02,Tan Binh District, 70000 Ho Chi Minh City


Hanoi Nam Trung Co., LtdR.205B Tung Duc Building22 Lang ha StreetDong Da District, Hanoi City



Index

Index

AAluminum profile rail...............................................42Assembly .................................................................9

BBlanking plugs

TCS compensation box......................................19TVS connection distributor.................................20

CCable bushing TIS...-A..-0

Dimension drawing ............................................57Cable gland......................................................47, 48Cable lug..........................................................47, 48Cable outlet

TLS supply cable ...............................................32Cable type

TLS line cable ....................................................29Certifications ..........................................................46Clamp area ............................................................48Clamping area........................................................47Connection

Safety notes .......................................................10TLS line cable to TCS10A..................................32TLS line cable to TCS10B..................................33TLS line cable to TVS10A............................34, 36TLS line cable to TVS10B..................................35TLS supply cable to TVS10B .............................36

Copyright..................................................................6CSA

certifications .......................................................46

DDimension drawing

Cable bushing TIS...-A..-0..................................57Shielding plate ...................................................58TCS10A compensation box ...............................49TCS10B compensation box ...............................49TIS...-A..-0 cable bushing grommet ...................57TIS...-F..-0 profile section...................................56TIS...-H..-0 holding fixture ..................................55TIS...-P..-0 profile section ............................55, 56TIS...-V..-0 installation plate...............................52TIS...-X..-0 retaining plate ............................53, 54TVS10A connection distributor ..........................50TVS10B connection distributor ..........................50

DisconnectionSafe ...................................................................10

Disposal .................................................................45

EEarth connection

TCS10B compensation box ...............................39TVS10B connection distributor ..........................39

Electrical connection..............................................10Embedded safety notes ...........................................5EN 60204...............................................................46EN 60417-1/2.........................................................46EN 61140...............................................................46Exclusion of liability..................................................6

FFunctional safety technology ...................................9

GGrounding

TCS10A compensation box ...............................37TVS10A connection distributor ..........................37

IInstallation................................................................9

Aluminum profile rail ..........................................42TIS...-F..-0 profile section ..................................41TIS...-P..-0 profile section ..................................41Universal installation..........................................43

Installation components TISInstallation..........................................................40

Installation dimensionInstallation on aluminum profile rail ...................42Universal installation..........................................44

NNameplate

TCS compensation box .....................................15TVS connection distributor.................................15

NotesDesignation in the documentation .......................5

OOperation

Safety notes.......................................................11


Index

PPrefabrication

TLS line cable ....................................................28TLS supply cable ...............................................32Tools ..................................................................28

Product names.........................................................6

RRights to claim under limited warranty .....................6

SSafe disconnection.................................................10Safety functions .......................................................9Safety notes

Designation in the documentation........................5General ................................................................7Preliminary information ........................................7Structure of the embedded safety notes ..............5Structure of the section-related safety notes .......5

Section-related safety notes ....................................5Service ...................................................................45Shielding plate

Dimension drawing ............................................58Signal words in the safety notes ..............................5Startup

Safety notes .......................................................11Storage ....................................................................9Supply TLS

Connection to TAS.............................................47Connection to TCS.............................................47

TTarget group ............................................................7TCS compensatio box

design ................................................................19TCS compensation box

blanking plugs ....................................................19Dimension drawing ............................................49Function .............................................................19Nameplate..........................................................15scope of delivery ................................................16Type designation................................................12

TCS10A Compensation boxConnection to TLS .............................................32

TCS10A compensation boxEarth connection................................................37

TCS10B compensation boxEarth connection................................................39

TCS10BA Compensation boxConnection to TLS .............................................33

TIS installation componentstype designation.................................................14

TIS...-A..-0 cable bushingdesign ................................................................27function ..............................................................27scope of delivery................................................18

TIS...-A..-0 cable bushing framecertifications.......................................................46

TIS...-A..-0 cable bushing grommetDimension drawing ............................................57

TIS...-F..-0 profile sectioncertifications.......................................................46design ................................................................26dimension drawing.............................................56function ..............................................................26Installation..........................................................41scope of delivery................................................18

TIS...-H..-0 holding fixturecertifications.......................................................46design ................................................................24dimension drawing.............................................55function ..............................................................24scope of delivery................................................17

TIS...-P..-0 profile sectioncertifications.......................................................46design ................................................................25dimension drawing.......................................55, 56function ..............................................................25Installation..........................................................41scope of delivery................................................18

TIS...-V..-0 installation platedesign ................................................................22Dimension drawing ............................................52function ..............................................................22scope of delivery................................................17

TIS...-X..-0 retaining platedesign ................................................................23Dimension drawing ......................................53, 54function ..............................................................23scope of delivery................................................17


Index

TLS line cableCable type..........................................................29certifications .......................................................46Connection to TAS.............................................47connection to TAS..............................................48Connection to TCS.............................................47Connection to TCS10A ......................................32Connection to TCS10B ......................................33connection to TVS..............................................48Connection to TVS10A ................................34, 36Connection to TVS10B ......................................35design ................................................................21electrical properties............................................47function ..............................................................21mechanical properties........................................46Prefabrication.....................................................28scope of delivery ................................................17Soldering cable lugs...........................................30technical data.....................................................46type designation.................................................13

TLS supply cablecable outlet.........................................................32certifications .......................................................46connection to TAS..............................................48Connection to TVS10B ......................................36design ................................................................21electrical properties............................................47function ..............................................................21mechanical properties........................................46prefabrication .....................................................32scope of delivery ................................................17technical data.....................................................46

ToolsPrefabrication.....................................................28

Trademarks..............................................................6Transport .................................................................9TVS connection distributor

Blanking plugs ...................................................20design ................................................................20Dimension drawing ............................................50function ..............................................................20Nameplate .........................................................15scope of delivery................................................16Type designation ...............................................12

TVS10A Compensation boxConnection to TLS .............................................34

TVS10A compensation boxConnection to TLS .............................................36

TVS10A connection distributorEarth connection................................................37

TVS10B Compensation boxConnection to TLS .......................................35, 36

TVS10B connection distributorEarth connection................................................39

Type designationTCS compensation box .....................................12TIS installation components...............................14TLS line cable ....................................................13TVS connection distributor.................................12

UUL

certifications.......................................................46Universal installation..............................................43

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MOVITRANS® Installation Material TCS, TVS, TLS, TIS ...8 Operating Instructions – MOVITRANS®...

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