Precast interlocking blocks for retaining and freestanding walls

MOORECONCRETEwww.moore-concrete.com

Redi-Rock Walls

QUALITYPRECASTSOLUTIONS

RETAINING WALLSHigh quality precast solution

Redi-Rock is the optimum engineered answer to all your retainer wall requirements. These 1 tonne interlockingblocks are moulded from high strength concrete and delivered ready to build. The product is designed with anatural rock effect, which offers a much more aesthetically pleasing alternative to traditional retainer wall designs.

As the Redi-Rock blocks are dry laid, it is a quick and easy job to build a wall – imagine creating a structurewith giant concrete LegoTM blocks. These blocks are versatile enough to achieve height without compromisingstrength, with fully engineered plans pre-drawn for different heights and ground conditions.

The system provides many advantages over alternative retaining wall systems, not least substantial costsavings and faster build times.

MOORECONCRETE

Top Middle Bottom

COBBLESTONE

Bottom1126kg +/-

Planter916kg +/-

250mm Dia100mm High(Typ.)

914mm

580mm

457mm

1040mm1168mm

457mm

1040mm1168mm

914mm580mm

410mm

200mm

Top555kg +/-

Middle1066kg +/-

1010mm

125mm

330mm

700mm1168mm

914mm

457mm

1040mm1168mm

580mm

250mm Dia100mm High(Typ.)

QUALITYPRECASTSOLUTIONS

REDI-ROCK RETAINING WALL APPLICATIONS

WATER

Dry laid 100 per cent concrete with no steel reinforcement, ideal in a wide range of water, shoreline and floodzone applications.

HOUSING

Save money and utilize more land, whilst the blocks provide an attractive finish.

RAIL

Less disruption to services through quick and economical installation,in any weather, makes this the perfect solution.

HIGHWAYS

Large cost savings are possible due to the quick installation and less land take required.

LANDSCAPING

Planters and sophisticated curves make this the most attractiveretaining wall system available.

*Drawing Not to Scale

Batter Angle4.0°±

Ground Level

Free Draining BackfillPlaced 300mm Wide

Behind Wall

Non-Woven Geotextile Fabric(if required)

Base Elevation

Crushed Stone Leveling Pad

Perf. Drain Pipe with Sock(or as specified by eng.)

Bury Depth 150mm Min

Ground Level

Leveling Pad Depth300mm Min

1040mmBlocks

3.2m

MOORECONCRETE

PLANNING AND INSTALLATIONMoore Concrete offer extensive engineering, design and installation support for the Redi-Rock modular wall system which includes:

• Site survey• Engineered design charts and calculations• Full construction details• Full bespoke engineering service for unusual and problem situations

• Manufacturing• Installation manual

KEY BENEFITS OF REDI-ROCK RETAINING WALLS• Fast and easy to install – up to 10 times the speed of traditional walls• Space saving designs. Geogrid is rarely needed meaning walls take up less space• Blocks delivered ready to build• The interlocking blocks do not need mortar, so can be laid in any weather• Aesthetically pleasing, with the look of natural stone• Minimal maintenance required• Engineered strength, achieving height without geogrid• Security / force protection / flood protection systems available• Can be used seamlessly with Redi-Rock freestanding walls• Full design and installation support offered as part of the package• Risk reduced, as number of people and time on site reduced• If plans change, just pick up and build in a new location – the ultimate sustainable solution

QUALITYPRECASTSOLUTIONS

REDI-ROCK FREESTANDING WALLSHigh quality precast solution

The Redi-Rock freestanding blocks are textured on both sides. They are dry-laid and quicker to install thanconventional systems. If project plans change, just dismantle and use again.

Besides looking great, these free standing walls serve as guard rails or barrier walls to protect areas fromerrant traffic and other threats, and can be modified with cables or rods for additional force protection as well as with a waterproof membrane for emergency or long term flood protection.

Moore Concrete has the resource to make designing your freestanding wall easy. We offer a full design service and installation support.

Redi-Rock free standing walls are ideal to stand alone or integrate with a Redi-Rock retainer wall.

MOORECONCRETE

FREESTANDING BLOCK SPECIFICATIONS

Full0.296 m3

679 kg +/-

610

Straight

Half0.148 m3

339 kg +/-1,168

457

Full0.226 m3

518 kg +/-

Half0.112 m3

257 kg +/-

356

457

1,168

254

190

610

Full0.302 m3

693 kg +/-

Half0.151 m3

346 kg +/-

584

457

254 Dia.

6101,168

Full0.326 m3

749 kg +/-

Half0.163 m3

372 kg +/-

584

457

1,168610

ForceProtection

76 Dia. Horizontal Tube

152 Dia. Vertical Tube

(Straight full bottom block shown)

All block styles areavailable with 75mm Horizontal Tube (forpost tension cable) and/or 150mm Vertical Tubes (for mechanical tie-down bolts) to allow the blocks to be used in a Force Protection application.

Top Corner

Two-Sided Cap

OPTIONAL

457

1168 610

152

1168724

Full0.296 m3

679 kg +/-

Full0.128 m3

293 kg +/-

FORCE PROTECTIONRedi-Rock’s Force Protection System is the most innovative perimeter protection product on the market, with an appearance that reflects the “Essence of Natural Rock.”

Post-Tension Cable and J-Bolt System: to link the blocks together.

Modular Precast Concrete Blocks: If you ever need to move the wall, it can easily be disassembled and reassembled in a new location.*

* Redi-Rock’s barrier wall does not require a footing in most applications eliminating otherwise expensive construction costs. It installs easily using only minor construction.

Testing: Redi-Rock’s force protection system has been engineered and tested extensively. The post-tension cables running throughout the wall allow it to flex when impacted. This flexibility gives the wall massive stopping power, with friction absorbing the kinetic energy of, for example, an impacting vehicle.

Suitability: All the aforementioned qualities combine to make Redi-Rock a fast, effective, re-usable solution toperimeter hostile vehicle attack. It works brilliantly as a security barrier system at:

• Airports• Train stations• Military facilities• Utility and critical infrastructure

SYSTEM ADVANTAGES POINT-BY-POINT:

• Fast to install LegoTM like system • Removable / Relocatable• No ground anchor – uses its own weight• Integral cable dissipates kinetic energy• Proven to stop a 7.5 Tonne truck at 48kmph (30mph)• Aesthetically pleasing, with the look of natural stone

Redi-Rock post-tension cable system

Moore Concrete Products Ltd, Caherty House, 41 Woodside Road, Ballymena, County Antrim, Northern Ireland BT42 4QH

Tel: +44 (0) 28 2565 2566 Fax: +44 (0) 28 2565 8480Web: www.moore-concrete.com Email: info@moore-concrete.com