Mold die changer Stamping die changer

&

Stamping die changerMold die changer

Mold changer & Mag clamp

30,000 kN　IMM Mold 30 ton × 2 molds

Mold changer

1

Mag clamp

2

Roller table

Mold

Rail Changer

Changer Roller table

Mold

Rail

IMM

30,0 0 0 kN I M M　　M o l d 30 t o n × 2 m o l d s

Changer travel Powered, On the railMold loading Drive rollers typeClamping force of IMM 30000 kN (3000 tonf)Max. mold weight 30 ton × 2 moldsMax. mold size mm depth : 1900× height : 1560 × width : 2800Changer traveling distance m 3.105

IM

M

3

Operation control panel

IMM

Roller table

Mag clampMold changer

Mold

RailChanger

30,0 0 0 kN I M M　　M o l d 30 t o n × 2 m o l d s

Changer travel Powered, On the railMold loading Drive rollers typeClamping force of IMM 30000 kN (3000 tonf)Max. mold weight 30 ton × 2 moldsMax. mold size mm depth : 2800 × height : 1600 × width : 1900Changer traveling distance m 2.4

IM

M

4


IMM

Roller table

Mold changer

Mold

RailChanger

Mold rack

13 ,0 0 0 kN I M M　　M o l d 15 t o n × 2 m o l d s


IM

M

5

Fixed roller table

PusherPusher head


Mold

IMM

Air clamp

Mold changer

6 ,50 0 kN I M M　　M o l d 8 t o n × 1 m o l d

Die stageMold loading Pusher typeClamping force of IMM 6500 kN (650 tonf)Max. mold weight 8 ton × 1 moldMax. mold size mm depth : 1300 × height : 900 × width : 1000

IM

M

6

Roller table

Mold

Rail Changer

IMM

6 ,50 0 kN I M M　　M o l d 5 t o n × 2 m o l d s


IM

M

7

IMM

Roller table

Mold

Rail Changer

4,50 0 kN I M M　　M o l d 4 t o n × 2 m o l d s


IM

M

8

Roller table

Mold

Rail Changer

Mag clamp Auto coupler

Mold changer Auto coupler

IMM

4,50 0 kN I M M　　M o l d 4 t o n ×2 m o l d s


IM

M

9


IMM

Mold

RailChanger

3 ,850 kN I M M　　M o l d 2 . 2 t o n × 2 m o l d s

Changer travel Powered, On the railMold loading Drive rollers typeClamping force of IMM 3,850 kN (385 tonf)Max. mold weight 2.2 ton × 2 moldsMax. mold size mm depth : 670 × height : 810 × width : 255

IM

M

10

Mold

RailChanger

IMM

Mold changer

Mag clamp

3 ,0 0 0 kN I M M　　M o l d 150 0 kg × 2 m o l d s

model QME

Changer travel Manual, On the railMold loading Manual loadingClamping force of IMM 3000 kN (300 tonf)Max. mold weight 1500 kg × 2 moldsMax. mold size mm depth : 650 × height : 700 × width : 1130Changer traveling distance m 0.85

IM

M

11

Mold

Rail

Changer

IMM

Mold changer

Mag clamp

2,50 0 kN I M M　　M o l d 60 0 kg × 2 m o l d s

model QME

Changer travel Manual, On the railMold loading Manual loadingClamping force of IMM 2500 kN (250 tonf)Max. mold weight 600 kg × 2 moldsMax. mold size mm depth : 400 × height : 500 × width : 500Changer traveling distance m 4.3

IM

M

12

Mold changer

Mag clamp

Mold

RailChanger

IMM

1,750 kN I M M　　M o l d 60 0 kg × 2 m o l d s

model QME

Changer travel Manual, On the railMold loading Manual loadingClamping force of IMM 1750 kN (175 tonf)Max. mold weight 600 kg × 2 moldsMax. mold size mm depth : 500 × height : 480 × width : 500Changer traveling distance m 0.65 (Max. 1.75）

IM

M

13

Mold

Fixed roller table

IMM

1,60 0 kN I M M　　M o l d 25 t o n × 1 m o l d

Die stageMold loading Pin gear typeClamping force of IMM 1600 kN (160 tonf)Max. mold weight 25 ton × 1 moldMax. mold size mm depth : 2800 × height : 1560 × width : 1500　　

IM

M

14

Vertical IMM

MoldMold

Rail

Changer

50 0 kN I M M　　M o l d 80 0 kg × 2 m o l d s

Changer travel Manual, Non trackMold loading Manual loadingClamping force of IMM 1500 kN (150 tonf)Max. mold weight 800 kg × 2 moldsMax. mold size mm depth : 500 × width : 520Changer traveling distance m 0.63

IM

M

15

Roller table

Mold

Rail Changer

Mold changer

Mag clamp

IMM

1,50 0 kN I M M　　M o l d 70 0 kg × 2 m o l d s

model QME

Changer travel Manual, On the railMold loading Manual loadingClamping force of IMM 1500 kN (150 tonf)Max. mold weight 700 kg × 2 moldsMax. mold size mm depth : 575× height : 500 × width : 800Changer traveling distance m 0.75

IM

M

16

Vertical IMM

Mold

Rail

Changer

1,0 0 0 kN I M M　　M o l d 60 0 kg × 2 m o l d s

Changer travel Manual, On the railMold loading Manual loadingClamping force of IMM 1000 kN (100 tonf)Max. mold weight 600 kg × 2 moldsMax. mold size mm depth : 280~550 × width : 360Changer traveling distance m 0.5

IM

M

17

Stopper block

Changer

Mold

IMM

1,0 0 0 kN I M M　　M o l d 60 0 kg × 1 m o l d

model QMA

Changer travel Manual, Non trackMold loading Manual loadingTable Elevation typeClamping force of IMM 1000 kN (100 tonf)Max. mold weight 600 kg × 1 moldMax. mold size mm depth : 400 × height : 400 × width : 400

IM

M

18

Mold changer

Air clamp

Mold

RailChanger

IMM

50 0 kN I M M　　M o l d 30 0 kg × 2 m o l d s

model QME

Changer travel Manual, On the railMold loading Manual loadingClamping force of IMM 500 kN (50 tonf)Max. mold weight 300 kg × 2 moldsMax. mold size mm depth : 350 × height : 350 × width : 350Changer traveling distance m 0.55（Max. 1.1）

IM

M

19

Stopper block

Changer

Mold

IMM

50 0 kN I M M　　M o l d 30 0 kg × 1 m o l d

model QMA


IM

M

20

Positioning guide

Changer

Mold

IMM

49 0 kN I M M　　M o l d 60 0 kg × 1 m o l d

model QMA


IM

M

21

IM

M

22

Stamping

2,000 kN　press

Die stage

Pusher

23

die changer

Die 3 ton ×1 die

Roller arm

24

Changer

Pusher head

Rail

Roller table

PressDie lifter

Die

Die

Roller arm

Operationcontrol panel

Pusher stand

12 , 000 kN p r e s s　　D i e 12 t o n × 2 d i e s

System configuration Roller table+Swing roller ChangerDie loading Pusher typeCapacity of press machine 12000 kN (1200 tonf)Max. die weight 12 ton × 2 diesMax. die size mm depth : 1400 × width : 3000Changer traveling distance m 3.3

Pre

ss

25

Changer

Pusher head

Rail

Press

Die lifter

Die

Die


Pusher stand

Roller arm

8 , 000 kN p r e s s　　D i e 2 . 8 t o n × 2 d i e s

System configuration Changer+Swing roller (no roller table)Die loading Pusher typeCapacity of press machine 8000 kN (800 tonf)Max. die weight 2.8 ton × 2 diesMax. die size mm depth : 1100 × width : 1700Changer traveling distance m Overall length 4.6（Pitch 2.3）

Pre

ss

26

Die stage

Die

Pusher head


Press

Die lifter

Pusher

8 , 000 kN p r e s s　　D i e 20 t o n × 1 d i e

System configuration Die stageDie loading Pusher typeCapacity of press machine 8000 kN (800 tonf)Max. die weight 　　 20 ton × 1 dieMax. die size mm depth : 2200 × width : 3700

Pre

ss

27

Die stage

Die

Pusher head


Press

Die lifter

Pusher


System configuration Die stage+Swing rollerDie loading Pusher typeCapacity of press machine 6300 kN (630 tonf)Max. die weight 　　 10 ton × 1 dieMax. die size mm depth : 1500 × width : 3650

28

Changer

Pusher headRoller table

Press

Die lifter

Die


Rail

Pusher stand

Roller arm


System configuration Roller table+Swing roller ChangerDie loading Pusher typeCapacity of press machine 5000 kN (500 tonf)Max. die weight 6 ton × 1 dieMax. die size mm depth : 900 × width : 2800Changer traveling distance m Overall length 4.5

Pre

ss

29


Changer

Die

Die

Rail

Roller table

Press

Pusher head

Die lifter

Pusher stand


System configuration Roller table ChangerDie loading Pusher typeCapacity of press machine 3000 kN (300 tonf)Max. die weight 4 ton × 2 diesMax. die size mm depth : 800 × width : 2100Changer traveling distance m 2.3

Pre

ss

30


Changer

Die

Die

Rail

Roller table

Press

Pusher head

Die lifter

Pusher stand


System configuration Roller table ChangerDie loading Pusher typeCapacity of press machine 3000 kN (300 tonf)Max. die weight 4 ton × 2 diesMax. die size mm depth : 800 × width : 2100Changer traveling distance m 2.3

Pre

ss

31

ChangerPusher stand

Die

Die

Rail


Pusher head

Roller table

PressDie lifter


System configuration Roller table ChangerDie loading Pusher typeCapacity of press machine 3000 kN (300 tonf)Max. die weight 2.5 ton × 2 diesMax. die size mm depth : 700 × width : 1700Changer traveling distance m 1.9

Pre

ss

32

Changer

Die

Rail Pusher head

Press

Pusher stand

Roller table


System configuration Roller table ChangerDie loading Pusher typeCapacity of press machine 3000 kN (300 tonf)Max. die weight 0.5 ton × 12 diesMax. die size mm depth : 700 × width : 800Changer traveling distance m 0.11

Pre

ss

33

Changer

Die

Die

Rail

Pusher head


Press

Die lifter

Pusher stand

Roller tableRoller arm



Pre

ss

34

Changer

Die

Die

Rail

Pusher head

Press

Die lifter

Pusher stand

Roller table

Roller arm

Operation panel



Pre

ss

35

Changer

Die

Die

Rail

Pusher head

Operation panel

Press

Die lifter

Pusher stand

Roller table

Roller arm


System configuration Roller table+Swing roller ChangerDie loading Pusher typeCapacity of press machine 2500 kN (250 tonf)Max. die weight 2.5 ton × 2 diesMax. die size mm depth : 800 × width : 2400Changer traveling distance m 2.6

Pre

ss

36

Die stage

Pusher head

Press

Die lifter

Die


Pusher

Roller arm


System configuration Die stage+Swing rollerDie loading Pusher typeCapacity of press machine 2000 kN (200 tonf )Max. die weight 3 ton × 1 dieMax. die size mm depth : 650 × width : 1540

Pre

ss

37

Roller table+Swing roller Changer

Die

Die

Rail

Roller table


PressDie lifter

Die

Die

Rail

Pusher headRoller table


PressDie lifter

Pusher head

Changer

Die

Die

Rail

Pusher head


PressDie lifter

Roller arm

（Stand-by position）

21 Roller table Changer

Changer+Swing roller (no roller table)

● Select among layout 1 to 3 when 2-station shuttle type of changer is required.

Pusher stand

ChangerPusher standChangerPusher stand

3

Roller arm

Roller arm

● Fill out the following table for a quotation.

Press machineModelof press machine

Capacityof press machine

New　　　　／　　　　Existing

Die

Max. die weight

Max. die size

Pre

ss

Qu

estio

na

ries

38

Stamping die changer Quest ionar ies

Bumper switch with function of cushion

Roller table

Safety door

Cableveyor

Bumper switch

Double cylinderPositioning pin

Motor

Mold changer

Drive rollers

Auto coupler（For mold temperature adjustment）

Highly rigid rollers

Wheel

It is a safety switch which alleviates the shock or impact when the bumper makes contact.

The rollers are cut out from a block of material and have excellence for high rigidity and durability.

30,000kN I M M　　M o l d c h a n g e r C o n f i g u r a t i o n ex a m p l e

● Technical specifications differ on each order. Contact Pascal for the details.

Clamping force of IMM 30000 kN (3000 tonf)

Max. mold weight kg 30000

Number of mold 2

Changer traveling Powered / On the rail

Mold loading Drive rollers type

IM

MC

on

fig

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39

Drive rollers

MotorPre-roller

Mag clamp

Auto coupler

Fixed platen

Stopper blockMVA

Safety block

Mold positioningMHP

Double cylinder Positioning pin Mag clamp ＆ Auto couplerMold changer is positioned by the double cylinder positioning pin. 2 pins pinch the block rigidly and the changer can be positioned accurately.

Introduction of mold changer,mag clamp and auto coupler makes the total automation of the mold change operation realized.

30,000kN I M M　　M o l d c h a n g e r C o n f i g u r a t i o n ex a m p l e

IM

MC

on

figu

ratio

n

40

AC

B

Lever（Stopper）

Lever（Positioning）

Lever

Stopper pin

Mold

Lever（Stopper）

Lever（Positioning）

Positioning guide

ChangerRetractable pin

IMM

Stopper bar (manual)

Manual loading, Non track, Non elevated table type model QMF

● The table is not elevated.● For the positioning method of mold changer, there are stopper type and pin type. Refer to the page →44 for the details.● The dimension C varies according to the machine level. Contact Pascal for the details.

● Safety Interlock : While the mold

is traveling(the positioning pin

of mold changer is unlocked),

the mold fall protection pin can

not be released. While the mold

is loaded/unloaded(the mold fall

protection pin is unlocked), the

positioning pin of mold changer

can not be released.

Model QMF1 QMF2Clamping force of IMM 400 ～ 1000 kN (40 ～ 100 tonf) 400 ～ 600 kN (40 ～ 60 tonf)

Max. mold weight kg 600 300

Number of load １mold ２molds

A mm 525.5 594

B mm 636.5 1065

C mm 1131 1069

IM

MM

an

ua

l Q

MF

41

AC

B

IMM

Control lever

ChangerPositioning stopper

Stopper block

Table elevation stroke

Hydraulic unit

Hydraulic cylinder

Lifting table

Stopper bar (fixed)


Mold

Manual loading, Non track, Table elevation type model QMA

● For the positioning method of mold changer, there are stopper type and pin type. Refer to the page →44 for the details.

Model QMA1Clamping force of IMM 400 ～ 1000 kN (40 ～ 100 tonf)

Max. mold weight kg 300 600

Number of load １mold

A mm 705 765

B mm 1035 1250

C mm 1190 1190

Max. table lifting stroke mm 350

IM

MM

an

ua

l QM

A

42

A

C

B

Handle Control lever Lifting guide

Drive unit

IMM

Mold

Hydraulic cylinder

Stopper bar (fixed)


ChangerPositioning stopper

Stopper block

Table elevation stroke

Battery-powered, Non track, Table elevation type model QMB

● For the positioning method of mold changer, there are stopper type and pin type. Refer to the page →44 for the details.

Model QMB1Clamping force of IMM 400 ～ 4500 kN (40 ～ 450 tonf)

Max. mold weight kg 800 1500 2500

Number of load １mold

A mm 888 938 1120

B mm 1600 1755 2164

C mm 1330 1330 1400

Max. table lifting stroke mm 350 400 250

IM

MM

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MB

43

Stopper block

Stopper block

Stopper pin

Positioning guide

Positioning guidePositioning pin hole

Retractable pin

Stopper type

Positioning pin type

On the wall of the machine On the floor (to be anchored)

On the wall of the machine

Mount details

On the floor (to be anchored)

Mount details

● The changer is positioned by means of the fixed pin (stopper) and the key plate as shown in the sketch below.

● The changer is positioned by a retractable dowel pin

Changer posi t ioning typemodel QMF / model QMA / model QMB

IM

MM

an

ua

l

44

Y

XA

B

Mold

Rail

IMM

Mold changer

Number of roller Z

Manual loading, Rail type model QME

Model QME

Clamping force of IMM 500 kN（50 tonf）

800 kN（80 tonf）

1000 kN（100 tonf）

1300 kN（130 tonf）

1500 kN（150 tonf）

2000 kN（200 tonf）

2500 kN（250 tonf）

Max. mold weight kg 300 400 400 600 800 1000 2000

Number of load ２molds

Mold width A mm 400 400 400 600 600 800 800

Mold thickness B mm 400 400 400 500 500 650 650

Mold changer width X mm 500 500 500 700 700 900 900

Mold changer length Y mm 1250 1250 1250 1450 1450 1750 1750

Number of rollers Z 4 4 4 5 5 6 6

IM

MM

an

ua

l Q

ME

45

Safety door

Clamp

Safety door

Mold

Mold

Mold

Stopper block MVA

Pusher stand Mold changer

Pusher head

Pusher latch

＊ For the installation of pusher, there are stand type(installed separately) and incorporated type in Mold changer.

Mold changer

Mold changer

Drive roller

Safety door

Roller blockMHR

Clamp

Stopper block MVA

Mold roller MCR

Mold positioning cylinder MHP

Mag clamp

Mold roller MCR

Stopper block MVA


Mag clamp

Drive roller

Roller blockMHR


Pusher type

Drive rollertype

Manualloading

Manual loading　／　Pusher type　／　Drive rollers type

IM

MS

pe

cif

ica

tio

ns

47

Type Drive roller type Pusher type

Addition of

hookー Add the pusher latch to the mold

Mold width

Mold height

Unify the distance (loading level) from the roller top to the nozzle center.

Mold changer

size

Mold

Pusher latch

Nozzle center

Upper surfaceof rollers

Need to unify

Takes up minimum space Needs extra space for a push / pull device

Mold

No need to unify

Mold（Big）

Mold（Small）

In case of theMag clamp

In case of thehydraulic / air clamp

Mold（Small）

Mold plate change

Spacer is added.

Dif ference between dr ive rol ler t ype and Pusher type

IM

MS

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cific

atio

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48

Changer Changer Rail

Roller table

Pusher stand

Drive rollers

Changer

Changer

Roller table

Pusher（Incorporated in mold changer）

Drive rollers

Changer

Roller table Mold rack

Mold rack

Mold rack

Rail

RailRail

Changer

Changer

Fixed roller tableRail

Stand-by position

Rail

Drive rollers Drive rollers

Manual Non track

Fixed roller table, 1 molds Pushing in / out styleDrive rollers

1 pitch traveling with roller table 2 moldsPusher Short distance traveling 2 moldsPusher

Drive rollers 1 pitch traveling（with standby position）2 molds

1 pitch traveling, 2 molds Pushing in / out styleDrive rollers Long distance traveling

2 molds, Face to faceDrive rollers

Manual On the rai l

Mold changer Layout example

IM

ML

ay

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49

Itami, Hyogo, Japan 664-8502

TEL. +81-72-777-3333 FAX. +81-72-777-3520

Chicago, U.S.A. TEL. +1-847-427-1234

Stuttgart, Germany TEL. +49-711-782-850-0

Dalian, China TEL. +86-411-8732-2988

Shanghai, China TEL. +86-21-5263-4122

Changwon, Korea TEL. +82-55-274-0971

Bangkok, Thailand TEL. +66-2173-5855

AP-061E-QMC REV.4 2019.02

Specifications are subject to change without prior notice.CERTIFICATE OF APPROVAL ISO9001

Mold die changer Stamping die changer

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