Modeling of industrial separation processes for solid...

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Michaela Lindemann, M. Sc. Modelling of industrial separation processes CYPRUS 2016 Limassol, 23.06.2016 Modeling of industrial separation processes for solid waste treatment Michaela Lindemann, M. Sc.

Transcript of Modeling of industrial separation processes for solid...

Page 1: Modeling of industrial separation processes for solid ...uest.ntua.gr/cyprus2016/proceedings/presentation/2... · Limassol, 23.06.2016 Modeling of industrial separation processes

Michaela Lindemann, M. Sc.Modelling of industrial separation processes

CYPRUS 2016

Limassol, 23.06.2016

Modeling of industrial separation processes for solid waste treatment

Michaela Lindemann, M. Sc.

Page 2: Modeling of industrial separation processes for solid ...uest.ntua.gr/cyprus2016/proceedings/presentation/2... · Limassol, 23.06.2016 Modeling of industrial separation processes

Michaela Lindemann, M. Sc.Modelling of industrial separation processes

Waste treatment

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windsifter

metalseparator

conditioning

generatingrecyclables

recyclability = f(conditioning)Input

screencommi-nution

waste recyclableswastetreatment

residue

?

Page 3: Modeling of industrial separation processes for solid ...uest.ntua.gr/cyprus2016/proceedings/presentation/2... · Limassol, 23.06.2016 Modeling of industrial separation processes

Michaela Lindemann, M. Sc.Modelling of industrial separation processes

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growth of MRF and MBT until 2020

clip

arts

.co

600,000 tons/day

ƞ if … then … € =?

Why modelling - Application possibilities

Page 4: Modeling of industrial separation processes for solid ...uest.ntua.gr/cyprus2016/proceedings/presentation/2... · Limassol, 23.06.2016 Modeling of industrial separation processes

Michaela Lindemann, M. Sc.Modelling of industrial separation processes

*ProductRevenue

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Investment Investment Costs

OperationalCosts

Gate Fees

*DisposalCosts

Economic evaluation

Page 5: Modeling of industrial separation processes for solid ...uest.ntua.gr/cyprus2016/proceedings/presentation/2... · Limassol, 23.06.2016 Modeling of industrial separation processes

Michaela Lindemann, M. Sc.Modelling of industrial separation processes

• develop models of waste separation processes

• connect models to simulate process chains• gain mass balances and product qualities

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windsifter

screen metalseparator

Objectives

Page 6: Modeling of industrial separation processes for solid ...uest.ntua.gr/cyprus2016/proceedings/presentation/2... · Limassol, 23.06.2016 Modeling of industrial separation processes

Michaela Lindemann, M. Sc.Modelling of industrial separation processes

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d

• size

• material

• volume

• density³

Known characteristics of material

Page 7: Modeling of industrial separation processes for solid ...uest.ntua.gr/cyprus2016/proceedings/presentation/2... · Limassol, 23.06.2016 Modeling of industrial separation processes

Michaela Lindemann, M. Sc.Modelling of industrial separation processes

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sota:bulk-information: ferrous/ 20…40 mmshape of a ferrous particle?

Waste: Particle characteristics

Page 8: Modeling of industrial separation processes for solid ...uest.ntua.gr/cyprus2016/proceedings/presentation/2... · Limassol, 23.06.2016 Modeling of industrial separation processes

Michaela Lindemann, M. Sc.Modelling of industrial separation processes

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process resultfunction of:

• density• size• shape

Wind sifter: Functioning principle

Page 9: Modeling of industrial separation processes for solid ...uest.ntua.gr/cyprus2016/proceedings/presentation/2... · Limassol, 23.06.2016 Modeling of industrial separation processes

Michaela Lindemann, M. Sc.Modelling of industrial separation processes

Why constant process optimisation?

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§

Page 10: Modeling of industrial separation processes for solid ...uest.ntua.gr/cyprus2016/proceedings/presentation/2... · Limassol, 23.06.2016 Modeling of industrial separation processes

Michaela Lindemann, M. Sc.Modelling of industrial separation processes

• models of mechanical treatment processes• mass flow model enables economic

evaluation• conclusions drawn from single-particle

information• use of non-spherical particles

→ facilitate a shift from experience toscientifically based process design

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Summary

Page 11: Modeling of industrial separation processes for solid ...uest.ntua.gr/cyprus2016/proceedings/presentation/2... · Limassol, 23.06.2016 Modeling of industrial separation processes

Michaela Lindemann, M. Sc.Modelling of industrial separation processes

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The End

d

Page 12: Modeling of industrial separation processes for solid ...uest.ntua.gr/cyprus2016/proceedings/presentation/2... · Limassol, 23.06.2016 Modeling of industrial separation processes

Michaela Lindemann, M. Sc.Modelling of industrial separation processes

scenario: unit settings set for lowest effortaim: ensure minimum quality of products

incident: change of input composition

result: decrease in process efficiency no access to markets!

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Application example