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M O B I LE C R U S H I N G AN D S C R E E N I N G P L ANTSREMAX | RCL | RESCREEN
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SBM’s history starts with the construction of the firstswing beam mill by Franz Wageneder in 1950. SBMMineral Processing is an international concern withbranches and dealers worldwide. The guiding ethos“No stone unturned” is observed by SBM engineersabsolutely.
The successful development of the SBM business divi-sion mobile plants is based on the integrative engineer-ing knowledge in combination with experiences from theoperating industry. Our mobile plants are used for wetand dry processing in the following industries:
• natural stone industry• sand & gravel• recycling
The brisk increase in investments in the mobile sectorcan be explained as follows:
• frequently changing places of deployment• short-term order processing possible
• immediate readiness for operation
• low investment compared with a stationary plant
Mobile plants of SBM are efficient and powerful,meeting every challenge:
• different size and weight classes• adaptation to common transport equipment
(special permits are required only in exceptionalcases)
• wheel-based mobile units comply with theadmission standards of many countries
• practice-oriented and user-friendly design• installation, commissioning, transportability in
practically no time• performance of unusual tasks such as processing
of rail track gravel or as a mobile non-ferrousmetal separating plant
SBM mobile plants – with quality to mobile success
remax 1318/13 E/D SII-CM
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SBM mobile plants – a modular concept going mobile
Modules in line with your requirementsMobile plants by SBM are customised to your specialrequirements. The modular conception permits configu-ration in line with requirements for short delivery times.Every module meets the highest standards of quality.
Base frame• galvanised• stable – but not overdimensioned• weight-optimised by use of FE method
Drive concept• diesel-electric: extremely low fuel consumption due
to high efficiency• super sound attenuated diesel generator set• components driven via electric geared motors• no danger of oil leakage• low service costs, high availability• drive exclusively used for generation of electric
energy• no secondary hydraulic output at the diesel engine
Modular concept for need-based versions of• feeding unit• crusher• material discharge, conveying and screening
Options for eco-friendly operation• noise control package• sprinkling unit• attachable or mobile dedusting
Pic. 1 remax 1318/11 E/D SI
Pic. 2 Containerised mobile unit CM 14/38-1
Pic. 3 Super sound attenuated diesel generator set
Pic. 4 remax 1348/13 E/D SII with air separator
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remax crawler-mounted mobile crushers – maximum mobility
Minimum operating costs, maximum results – remaxmobile crushers can be flexibly and economicallyadapted to your performance requirements.
Applications:
• building rubble• concrete• asphalt• natural stone• sand & gravel
Advantages for economic efficiency –design features:
• PLC control with plain text display of operatingparameters – permanent control of economicefficiency and effective trouble shooting
• adaptation to changed requirements of feed materialand final product effected by simple variation ofmachine parameters
• optimisation of rotor speed by a change of frequency(50 – 60 Hz) for higher throughput, reduced wear,top quality of the crushed product and adapted sieveanalysis
• plant components such as bin walls and conveyorbelts are usually hydraulically folding –ideal transport dimensions
• hydraulic crawler undercarriage for mobility at theplace of deployment – even in difficult terrain –speed up to 12 m/min, gradability up to 27%
The intelligent and easy-to-use PLC control system will keep youpermanently informed about process parameters and the economicaloperation of the plant. We’d be glad to inform you about some otherinteresting optional equipment of the remax series.
Size and performance range of remax plants
* depends on feeding and crusher setting
Pic. 1 remax 1318 E/D SII, transport of screening moduleand feeding unit
Pic. 2 remax 1318 E/D SII, transport of crushing unit
Pic. 3 remax 1318 E/D SII in operation
System width[mm]
Feeding size*up to [mm]
Throughput*from – to [mm]
Final product 0/x [mm]*without
circulationwith
circulation
To keep the crushing process moving
Increasing demands on mobility in everyday crushing isnot only caused by the variety of different performancerequirements. Statistics of operating costs for labour andenergy have shown that mobile crushing concepts areprofitable for a long time. Talk to us!
0/40 (x)
0/40 (x)
0/60 (x)
0/80 (x)
0/80 (x)
0/16
0/16
0/19
0/25
0/25
50 - 100
70 - 140
100 - 180
130 - 250
200 - 350
500
600
700
1000
1000
700
900
1100
1300
1600
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remax crawler-mounted mobile crushers – tailor-made equipment
Pic. 2 remax 1648/13 E/D SII with many options
Pic. 3 Standard: slewing belt with pivoted geared rimand galvanised frame structure
Pic. 4 remax 1312 E/D B with mobcon conveyor belt system
Pic. 1 remax 1318/11 E/D SI (left) and remax 1311/12 E/DDiversity of combinations – we fulfil your wishesFeeding unit• bin walls hydraulically folding (opt.)• controlled vibrating feeder and separate preliminary screen;
each unit works independently in its optimum range• apron feeder (opt.)• preliminary screen linear vibrating screen, circular vibrating
screen as an option• feeding unit with integral pre-screening (opt.)• bypass installation or dumping of pre-screened material
Crusher• options: horizontal or vertical impact crusher, jaw or cone
crusher
Material discharge• discharge feeder below the crusher• discharge optionally in or against feeding direction• generously dimensioned conveyor belts• integral folding stacker conveyors• sprocket-wheel drive with sensor control
(filling level sensor)
Integral screening• integral screen with 1, 2 or 2.5 screening decks, depending
on plant type, return belt conveyor for oversize possible
Further options• 3-axle dolly undercarriage and integral, hydraulically folding
semi-trailer coupling for tractor transport in conformity withroad traffic regulations
• overbelt magnet separator
Downstream units• mobile secondary crushing plants, screening machines• air separation, dedusting – integral or separate• integration into plant control system• result – quality products just like those of a stationary plant
The mobcon conveyor belt system• mobile primary crushing plant in quarries with integral
connection for mobcon conveyor belt system
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Profitability as a decisive aspect in competition
For an investment in a mobile plant to be profitable andfor you to remain competitive it is necessary not to cutback on quality and reliability. We’ve got the solution foryour mobile operation. Talk to us.
The frequency of transfer is decisive for the degree ofrequired mobility. Choose the mobile plants of type RCLas a low-cost alternative to crawler-mounted mobileplants.
Wheel-based mobile plantsThe good choice for up to 10 transfers/year –transport is effected via integral axle assemblies.
Semi-mobile and containerised mobile plantsThe perfect solution for less than 5 transfers/year –benefit from the completely (pre)assembled units. Thisplant is the more cost-effective alternative for youcompared with a stationary plant.
Diversity of combinations for your mobile equipment
Performance duty• vibrating feeder with grizzly• vibrating feeder + separate pre-screening• apron feeder + pre-screening
Crushers• horizontal or vertical impact crushers• jaw crushers• cone crushers
Material discharge• in the sense of rotor rotation• against the sense of rotor rotation
Product screening• without• with integral screen: 1, 2 or 2.5 screening decks
Attachable slewing stacker conveyors
Integral concepts for yourcomprehensive mobile solution:
• combination of primary and secondary crushingunits with SBM screening plants
• central electric control of primary and secondarycrushing units
• uncompromising quality of final product –equal to that of a stationary plant
RCL wheel-based/containerised mobile plants – mobility reasonably priced
Pic. 2 Wheel-based mobile cone crusher H4800 during transport
Pic. 1 Compact and 80 km/h fast: wheel-based mobile Multipactor V20; intelligentfolding technology of conveyor belts to save transportation costs
Pic. 3 A complete plant: wheel-based mobile processingwith crushing plant RCL 1338 E/D and screening plant 14/50-1
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TypHopper
Feeding unitTrommel
BrushStacker
conveyorsUndercarriage
SupportDrive
Weight
DTS 20/32-23.2 m2
feeding width 3.1 m
belt 0.8 x 3.2 mdouble trommel
inside Ø 1.5 x 2.7 mgrate bars 80 x 170 mmoutside Ø 2.0 x 2.5 m
screen lining MW 4 – 80 mm
3
tandem axle with ABS
mechanicaldiesel generator set
42.5 kVA13,000 kg
DTS 22/55-17 m2
feeding width 4 m
vibrating feeder 1.0 x 5 msingle trommelØ 2.2 x 5.5 m
with perforated plate orforge welded grid
2
2 (3)-axlesemi-trailerhydraulic
electric motors, opt.diesel generator set
31,000 kg
rescreen and mobscreen – various applications “Made in Austria”
SBM has a wide range of reliable and highly pro-ductive mobile screens for a variety of applications:
• crawler-mounted, wheel-based or containerisedmobile plants
• flat-deck screens as circular vibrating screen• flip-flop screens• external conveyor belt feeding or with integral
conveyor belt and/or apron feeder
• integral stacker conveyor
• washing screens with dewatering screen
• revolving screens with double or single trommel• axle assemblies and tractor equipment depending on
screen type and plant size• on-board drive with sufficiently rated diesel
three-phase generator
Pic. 3 Containerised mobile screen CM 14/38-1,compact, mobile and quickly transportable
Wheel-based mobile rotary screens
Containerised flat-deck screening machines
Pic. 4 SBM variety of applications;mobile plant for separation of non-ferrous metals
Pic. 2 Crawler-mounted mobile screen rescreen 17/50-2
Pic. 1 Wheel-based mobile trommel screen DTS 22/43-1
Ø 350 mm with drive
optional with hydraulically folding grate
Type
10/38-2
12/38-2.5
14/38-2
12/50-2
14/50-1
Number of screening decksx screen size
2 x 3.7 m2
2.5; 2 x 4.4 + 1.5 m2
2 x 5.2 m2
2 x 6 m2
1 x 7 m2
Requireddriving power
22 kW
22 kW
22 kW
22 kW
22 kW
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SBM Mineral Processing GmbHArbeiterheimstraße 46A - 4663 Laakirchen
Tel: +43 (7613) 2771-0Fax: +43 (7613) 2771-359
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