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MOBILE CRUSHING AND SCREENING PLANTS REMAX | RCL | RESCREEN

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  • M O B I LE C R U S H I N G AN D S C R E E N I N G P L ANTSREMAX | RCL | RESCREEN

  • SBM’s history starts with the construction of the firstswing beam mill by Franz Wageneder in 1950. SBMMineral Processing is an international concern withbranches and dealers worldwide. The guiding ethos“No stone unturned” is observed by SBM engineersabsolutely.

    The successful development of the SBM business divi-sion mobile plants is based on the integrative engineer-ing knowledge in combination with experiences from theoperating industry. Our mobile plants are used for wetand dry processing in the following industries:

    • natural stone industry• sand & gravel• recycling

    The brisk increase in investments in the mobile sectorcan be explained as follows:

    • frequently changing places of deployment• short-term order processing possible

    • immediate readiness for operation

    • low investment compared with a stationary plant

    Mobile plants of SBM are efficient and powerful,meeting every challenge:

    • different size and weight classes• adaptation to common transport equipment

    (special permits are required only in exceptionalcases)

    • wheel-based mobile units comply with theadmission standards of many countries

    • practice-oriented and user-friendly design• installation, commissioning, transportability in

    practically no time• performance of unusual tasks such as processing

    of rail track gravel or as a mobile non-ferrousmetal separating plant

    SBM mobile plants – with quality to mobile success

    remax 1318/13 E/D SII-CM

  • SBM mobile plants – a modular concept going mobile

    Modules in line with your requirementsMobile plants by SBM are customised to your specialrequirements. The modular conception permits configu-ration in line with requirements for short delivery times.Every module meets the highest standards of quality.

    Base frame• galvanised• stable – but not overdimensioned• weight-optimised by use of FE method

    Drive concept• diesel-electric: extremely low fuel consumption due

    to high efficiency• super sound attenuated diesel generator set• components driven via electric geared motors• no danger of oil leakage• low service costs, high availability• drive exclusively used for generation of electric

    energy• no secondary hydraulic output at the diesel engine

    Modular concept for need-based versions of• feeding unit• crusher• material discharge, conveying and screening

    Options for eco-friendly operation• noise control package• sprinkling unit• attachable or mobile dedusting

    Pic. 1 remax 1318/11 E/D SI

    Pic. 2 Containerised mobile unit CM 14/38-1

    Pic. 3 Super sound attenuated diesel generator set

    Pic. 4 remax 1348/13 E/D SII with air separator

  • remax crawler-mounted mobile crushers – maximum mobility

    Minimum operating costs, maximum results – remaxmobile crushers can be flexibly and economicallyadapted to your performance requirements.

    Applications:

    • building rubble• concrete• asphalt• natural stone• sand & gravel

    Advantages for economic efficiency –design features:

    • PLC control with plain text display of operatingparameters – permanent control of economicefficiency and effective trouble shooting

    • adaptation to changed requirements of feed materialand final product effected by simple variation ofmachine parameters

    • optimisation of rotor speed by a change of frequency(50 – 60 Hz) for higher throughput, reduced wear,top quality of the crushed product and adapted sieveanalysis

    • plant components such as bin walls and conveyorbelts are usually hydraulically folding –ideal transport dimensions

    • hydraulic crawler undercarriage for mobility at theplace of deployment – even in difficult terrain –speed up to 12 m/min, gradability up to 27%

    The intelligent and easy-to-use PLC control system will keep youpermanently informed about process parameters and the economicaloperation of the plant. We’d be glad to inform you about some otherinteresting optional equipment of the remax series.

    Size and performance range of remax plants

    * depends on feeding and crusher setting

    Pic. 1 remax 1318 E/D SII, transport of screening moduleand feeding unit

    Pic. 2 remax 1318 E/D SII, transport of crushing unit

    Pic. 3 remax 1318 E/D SII in operation

    System width[mm]

    Feeding size*up to [mm]

    Throughput*from – to [mm]

    Final product 0/x [mm]*without

    circulationwith

    circulation

    To keep the crushing process moving

    Increasing demands on mobility in everyday crushing isnot only caused by the variety of different performancerequirements. Statistics of operating costs for labour andenergy have shown that mobile crushing concepts areprofitable for a long time. Talk to us!

    0/40 (x)

    0/40 (x)

    0/60 (x)

    0/80 (x)

    0/80 (x)

    0/16

    0/16

    0/19

    0/25

    0/25

    50 - 100

    70 - 140

    100 - 180

    130 - 250

    200 - 350

    500

    600

    700

    1000

    1000

    700

    900

    1100

    1300

    1600

  • remax crawler-mounted mobile crushers – tailor-made equipment

    Pic. 2 remax 1648/13 E/D SII with many options

    Pic. 3 Standard: slewing belt with pivoted geared rimand galvanised frame structure

    Pic. 4 remax 1312 E/D B with mobcon conveyor belt system

    Pic. 1 remax 1318/11 E/D SI (left) and remax 1311/12 E/DDiversity of combinations – we fulfil your wishesFeeding unit• bin walls hydraulically folding (opt.)• controlled vibrating feeder and separate preliminary screen;

    each unit works independently in its optimum range• apron feeder (opt.)• preliminary screen linear vibrating screen, circular vibrating

    screen as an option• feeding unit with integral pre-screening (opt.)• bypass installation or dumping of pre-screened material

    Crusher• options: horizontal or vertical impact crusher, jaw or cone

    crusher

    Material discharge• discharge feeder below the crusher• discharge optionally in or against feeding direction• generously dimensioned conveyor belts• integral folding stacker conveyors• sprocket-wheel drive with sensor control

    (filling level sensor)

    Integral screening• integral screen with 1, 2 or 2.5 screening decks, depending

    on plant type, return belt conveyor for oversize possible

    Further options• 3-axle dolly undercarriage and integral, hydraulically folding

    semi-trailer coupling for tractor transport in conformity withroad traffic regulations

    • overbelt magnet separator

    Downstream units• mobile secondary crushing plants, screening machines• air separation, dedusting – integral or separate• integration into plant control system• result – quality products just like those of a stationary plant

    The mobcon conveyor belt system• mobile primary crushing plant in quarries with integral

    connection for mobcon conveyor belt system

  • Profitability as a decisive aspect in competition

    For an investment in a mobile plant to be profitable andfor you to remain competitive it is necessary not to cutback on quality and reliability. We’ve got the solution foryour mobile operation. Talk to us.

    The frequency of transfer is decisive for the degree ofrequired mobility. Choose the mobile plants of type RCLas a low-cost alternative to crawler-mounted mobileplants.

    Wheel-based mobile plantsThe good choice for up to 10 transfers/year –transport is effected via integral axle assemblies.

    Semi-mobile and containerised mobile plantsThe perfect solution for less than 5 transfers/year –benefit from the completely (pre)assembled units. Thisplant is the more cost-effective alternative for youcompared with a stationary plant.

    Diversity of combinations for your mobile equipment

    Performance duty• vibrating feeder with grizzly• vibrating feeder + separate pre-screening• apron feeder + pre-screening

    Crushers• horizontal or vertical impact crushers• jaw crushers• cone crushers

    Material discharge• in the sense of rotor rotation• against the sense of rotor rotation

    Product screening• without• with integral screen: 1, 2 or 2.5 screening decks

    Attachable slewing stacker conveyors

    Integral concepts for yourcomprehensive mobile solution:

    • combination of primary and secondary crushingunits with SBM screening plants

    • central electric control of primary and secondarycrushing units

    • uncompromising quality of final product –equal to that of a stationary plant

    RCL wheel-based/containerised mobile plants – mobility reasonably priced

    Pic. 2 Wheel-based mobile cone crusher H4800 during transport

    Pic. 1 Compact and 80 km/h fast: wheel-based mobile Multipactor V20; intelligentfolding technology of conveyor belts to save transportation costs

    Pic. 3 A complete plant: wheel-based mobile processingwith crushing plant RCL 1338 E/D and screening plant 14/50-1

  • TypHopper

    Feeding unitTrommel

    BrushStacker

    conveyorsUndercarriage

    SupportDrive

    Weight

    DTS 20/32-23.2 m2

    feeding width 3.1 m

    belt 0.8 x 3.2 mdouble trommel

    inside Ø 1.5 x 2.7 mgrate bars 80 x 170 mmoutside Ø 2.0 x 2.5 m

    screen lining MW 4 – 80 mm

    3

    tandem axle with ABS

    mechanicaldiesel generator set

    42.5 kVA13,000 kg

    DTS 22/55-17 m2

    feeding width 4 m

    vibrating feeder 1.0 x 5 msingle trommelØ 2.2 x 5.5 m

    with perforated plate orforge welded grid

    2

    2 (3)-axlesemi-trailerhydraulic

    electric motors, opt.diesel generator set

    31,000 kg

    rescreen and mobscreen – various applications “Made in Austria”

    SBM has a wide range of reliable and highly pro-ductive mobile screens for a variety of applications:

    • crawler-mounted, wheel-based or containerisedmobile plants

    • flat-deck screens as circular vibrating screen• flip-flop screens• external conveyor belt feeding or with integral

    conveyor belt and/or apron feeder

    • integral stacker conveyor

    • washing screens with dewatering screen

    • revolving screens with double or single trommel• axle assemblies and tractor equipment depending on

    screen type and plant size• on-board drive with sufficiently rated diesel

    three-phase generator

    Pic. 3 Containerised mobile screen CM 14/38-1,compact, mobile and quickly transportable

    Wheel-based mobile rotary screens

    Containerised flat-deck screening machines

    Pic. 4 SBM variety of applications;mobile plant for separation of non-ferrous metals

    Pic. 2 Crawler-mounted mobile screen rescreen 17/50-2

    Pic. 1 Wheel-based mobile trommel screen DTS 22/43-1

    Ø 350 mm with drive

    optional with hydraulically folding grate

    Type

    10/38-2

    12/38-2.5

    14/38-2

    12/50-2

    14/50-1

    Number of screening decksx screen size

    2 x 3.7 m2

    2.5; 2 x 4.4 + 1.5 m2

    2 x 5.2 m2

    2 x 6 m2

    1 x 7 m2

    Requireddriving power

    22 kW

    22 kW

    22 kW

    22 kW

    22 kW

  • SBM Mineral Processing GmbHArbeiterheimstraße 46A - 4663 Laakirchen

    Tel: +43 (7613) 2771-0Fax: +43 (7613) 2771-359

    [email protected]

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