FAM Mineral Processing Plants · 2 days ago · Mineral Processing Mobile Crushing Plants...

FAMMineral Processing Plants

www.fam.de Förderanlagen Magdeburg

Mineral Processing

Mobile Crushing Plants

Semi-Mobile Crushing Plants

Impact Crushers

Roller Crushers

Apron Feeders and Roller Screens

Impact Hammer Crushers

Roller Mills

Large-Scale and Compact-Type Ball Mills

Impact Hammer Mills

Manufacturing, Assembly and Service

Technological Competency

Scope of Services

Engineering and Fabrication Under One Roof

■ Consulting

■ Project Management

■ Scheduling

■ Schedule Monitoring

■ Development

■ Engineering

■ Designing

■ Fabrication

■ Assembly

■ Commissioning

■ Quality Management

■ Quality supervision

■ Maintenance

■ Modernization

■ Training

■ After Sales Service

FAM - Flexibility And More

Content

Competency in Modern Mineral Processing Technology

FAM is an international organization headquartered in Germany with a proven history as a manufacturer of modern bulk material handling systems and a heritage dating back to the 19th century. We have broad expertise in opencast mining technology, stockyard systems, mineral processing, loading equipment, conveying facilities and port technology with more than half of FAM employees working in engineering.

With a complex assortment of sizable and individual machines, such as bucket wheel excavators, conveyor systems, spreaders, scrapers, blending beds, reclaimers, ship loaders, ship unloaders, as well as crushers and mills, FAM provides the core systems for opencast mines, power plants, metallurgical industry, cement industry, building material industry, chemical and fertilizer industry, as well as port handling.

As a manufacturer of machinery for continuous material handling activities, storage facilities and processing plants for bulk materials of all kinds, FAM designs, supplies and services complex turnkey systems for which the core parts are produced in-house. For the existing systems, we carry out comprehensive modernization and expansion projects facilitating significant improvement of the plant performances and resulting in higher productivity.


32

24

16

20

32

28

34

8

7

10

23

31

26

Turnkey Installations Mineral Processing Technology

In-pit crushing systemOverburden 5250 t/h

Coal 800 t/hUzbekistan

Processing plantOil sand 3x7260 t/hCanada


54

In-Pit Crushing Systems Mobile Crushing Plants

In-pit crushing system SMCP2300Semi-mobileApron feeder AF2000x15Roller screen RR1945Double roller crusher SZWB2015HSPhosphate ore 2300 t/hMorocco

In-pit crushing system SMCP1000On pontoons

Impact hammer crusher PHB1826MVDCoal 1000 t/h

Bosnia-Herzegovina

Mobile crushing plantRoller mill WM0812MHHard coal 250 t/hGermany

In-pit crushing system FZWB2025On crawlers

Double roller crusher ZWB2025Apron feeder AF2600x21

Belt conveyor stationary GF2000x24Overburden 5250 t/h

Uzbekistan

In-pit crushing system FPB1314-20/13.5On crawlersApron feeder AFs1600x8,5Impact crusher PB1314Belt conveyor stationary GF1600x13,9Overburden, chalk 1700 t/hRussia


76

Semi-Mobile Crushing Plants Feed Hoppers

Crushing plantCoal 1000 t/h

Bosnia-Herzegovina

Crushing plant2xApron feeder AF3900x21

Oil sand 11000 t/hCanada

Bunker plant2xApron feeder

AF3400x27Feeding hopper

AT3800x452xBelt conveyor stationary

GF2134x3372xSpillage conveyor

KGF2800x27,5Oil sand 2x14000 t/h

Feeding capacity 3800 m³Canada

Erection of a bunker systemFeeding capacity 3800 m³Oil sand 2x14000 t/hCanada

Crushing plantApron feeder AF1700x12

Heavy-duty typeLimestone 1200 t/h

Chile


98

Primary Crushing Secondary Crushing

Double roller crusher SZWB2015HSRotor diameter 2000 mmRotor width 1500 mmPhosphat ore 2300 t/hMorocco

Double roller crusher ZWB1004MSHRotor diameter 1000 mm

Rotor width 400 mmScrap anodes 22 t/h

Kazakhstan

Roller mill WM0806MHRotor diameter 800 mm

Rotor width 600 mmCoke 22 t/hKazakhstan

Roller mill WM1018MRotor diameter 1000 mmRotor width 1800 mmCoal 150 t/hHard coal 120 t/hCzech Republic

Impact hammer mill PHM0810RRotor diameter 800 mm

Rotor width 1000 mmPotash 90 t/h

Russia


1110

Crushing and Drying Grinding and Drying

Processing plant Impact hammer crusher

PHB1618MVDLimestone 330 t/h

Romania

Grind-drying plantHammer mill with separator SHM1416Rotor diameter 1400 mmRotor width 1600 mmAir sifter SKS2800Gypsum 24 t/hIsrael

Grind-drying plantHammer mill with separator SHM1410-D

Rotor diameter 1400 mmRotor width 1000 mmAir sifter SKS2300-D

Natural gypsum 16 t/hAustralia

Grind-drying plantHammer mill SHM1212

Rotor diameter 1200 mmRotor width 1200 mm

Gypsum 15 t/hAustralia


1312

ScreeningScalping

Mineral grinding plantSpecial hammer mill SHM 1410-D

Air sifter 2500-DFGD gypsum, natural gypsum

GermanyHammer mill with separator SHM1610-DRotor width 1000 mmRotor diameter 1600 mmInstalled capacity 132 kWNickel ore 17,8 t/hKorea

Roller screen RR1440Hard coal, petrol coke 500 t/hGermany


1514

The roller screens are ideal for difficult sifting applications, especially in case of hard to screen raw ma-terials (coarse, moist, clumpy, sticky, etc.). Our roller screens are primarily deployed in coal plants for scalping, as well as relieving of the crushers and screening of the materials after their sizing. They are also used for pre-screening of overburden and natural rocks, whilst making the flow of materials to the downstream crushers more homogenized and even. In general, roller screens reduce energy and ope-rating costs while improving operational safety.

FAM designed apron feeders are generally used to move material fed from a hopper, which is typically built from steel or concrete and sits directly above the apron feeder, to the next stage of the process.

The conveyor belt which carries the material consists of a series of overlapping pans that form an endless chain. The line of armour plates is pulled on two parallel chain strings which are extremely durable and wear-resistant attributed to specially heat treated pins and bushings.

Apron Feeders Roller Screens

Roller screen RR1945Roller screen width 1900 mmRoller screen length 4680 mmPhosphat ore 2300 t/hMorocco

Roller screen RR2473Roller screen width 2400 mm

Roller screen length 7300 mmCoal, xylit 1500 t/h

Poland

Apron feeder AF2000x15,5Heavy-duty type

Hematite duricrust 2500 t/hSierra Leone

Apron feeder AF1400x8Heavy-duty typeLimestone 550 t/hLithuania

Apron feeder AF3400x22Heavy-duty typeApron width 3,4 mCentre distance 22 mFeeding material 400x400 mmOil sand 7260 t/h (3x)Canada

Apron feeder AF1700x12Heavy-duty type

Apron width 1,7 mCentre distance 12 m

Limestone 1200 t/hChile

Roller screen RR2022Roller screen width 2000 mm

Roller screen length 2200 mmLimestone 1000 t/h

Germany


1716

FAM Crushers and Mills

Divisions according to H. Schubert

soft moist and sticky

coar

sem

ediu

m�n

e�n

eve

ry �

n eve

ry �

ne

1 µm

10 µm

100 µm

1 mm

10 mm

100 mm

1000 mm

very hard hard medium hard

coar

sem

ediu

m�n

e�n

eve

ry �

neve

ry �

ne

1 µm

10 µm

100 µm

1 mm

10 mm

100 mm

1000 mm

Rolle

r cru

sher

s

Impact crushers

Spec

ial h

amm

er m

ills

SAG

mill

s

Jaw

cru

sher

s

Ro

ller m

ills

Rod mills

Impact mills

Ba

ll m

ills

Attritor mills

Hammer mills

Hammer crushers

Single roller crusher EWB0810MSRotor diameter 800 mmRotor width 1000 mmSlag 25 t/hGermany

Hammer mill with separator SHM1820Rotor diameter 1800 mmRotor width 2000 mmAir sifter SKS4300Gypsum, FGD gypsum 57 t/hBulgaria

Single roller crusher EWB0608MSRotor diameter 600 mm

Rotor width 800 mmAsh 20 t/hGermany

Double roller crusher ZWB0815MS-HRotor diameter 800 mm

Rotor width 1500 mmPotash 100 t/h

China


1918

Single roller crusher EWB0810MSRotor diameter 800 mmRotor width 1000 mmSlag 25 t/hGermany

Single roller crusher EWB0810 MS-GRotor diameter 800 mm

Rotor width 1000 mmSlag 90 t/h

Germany

Double roller crusher ZWB0815MS-HRotor diameter 800 mmRotor width 1500 mmPotash 130 t/hGermany

Double roller crusher ZWB0815MS-HRotor diameter 800 mmRotor width 1500 mmPotash 140 t/hTurkmenistan

Double roller crusher ZWB0604MS-HRotor diameter 600 mm

Rotor width 400 mmBurnt lime 40 t/h

Germany

Single Roller Crushers Double Roller Crushers


2120

Shear Roller Crushers Impact Crushers

Shear roller crusher SWB0740Rotor diameter 700 mm

Rotor width 4000 mmCoal 2500 t/h

Serbia

Shear roller crusher SWB0730Rotor diameter 700 mm


Chile

In-pit crushing plant Impact crusher PB1314Crushing plant on crawlersRotor diameter 1350 mmRotor width 1400 mmOverburden, chalk 1700 t/hRussia

Impact crusher PB1315PPRotor diameter 1300 mm

Rotor width 1500 mmLignite, xylit 250 t/h

Poland


2322

Double Rotor CrushersImpact Hammer Crushers

Impact hammer crusher PHB1826MVDRotor diameter 1800 mm

Rotor width 2600 mmLignite 1000 t/h

Bosnia-Herzegovina

Impact hammer crusher PHB1618MVDRotor diameter 1600 mm

Rotor width 1800 mmLimestone 330 t/h

Romania

Impact hammer crusher PHB1210PMRotor diameter 1200 mm

Rotor width 1000 mmGypsum 100 t/h

Russia

In-pit crushing system SCP1000StationaryFeeding hopper AT110x7,4Apron feeder AF1800x14Impact hammer crusher DRHB2018RBelt conveyor stationary GF2000x13Belt conveyor stationary GF1000x114Limestone, clay 1000 t/hGermany

Impact hammer crusher DRHB2018RDouble rotor hammer crusher

Rotor diameter 2000 mmRotor width 1800 mm

Drive power 2x400 kWLimestone, clay 1000 t/h

Germany


2524

Roller Mills Special Hammer Mills

Roller mill WM0618HRH-VRotor diameter 600 mmRotor width 1000 mmPotash 52 t/hRussia

Roller mill WM0812MHRotor diameter 800 mmRotor width 1200 mmHard coal 250 t/hGermany

Roller mill WM0602FRH-VRotor diameter 600 mm

Rotor width 200 mmPotassium sulphate, ammonium sulphate 0,5-2 t/h

Germany

Hammer mill with separator SHM1610-DRotor width 1000 mmRotor diameter 1600 mmNickel ore 17,8 t/hKorea

Hammer mill with separator SHM1210VRotor diameter 1200 mmRotor width 1000 mmAir sifter SKS1900-DNatural gypsum 8 t/hSpain


2726

Impact Hammer Mills

Impact hammer mill PHM1416MVDRotor diameter 1400 mmRotor width 1600 mmSalt 340 t/hBolivia

Impact hammer mill PHM1628MVDRotor diameter 1600 mmRotor width 2800 mmCoal 650 t/hChina

Impact hammer mill PHM1010MVDRotor diameter 1000 mmRotor width 1000 mmPotash 120 t/hRussia

Impact hammer mill PHM1625MVDRotor diameter 1600 mm

Rotor width 2500 mmHard coal 500 t/h

Austria

Impact hammer mill PHM1214MR-VRotor diameter 1200 mmRotor width 1400 mmAir sifter ZUS350GLimestone 40 t/hChina

Impact hammer mill PHM1830MVDRotor diameter 1800 mm


China


2928

Ball mill SBc220x400Wet processDischarge type: over flowInstalled capacity 200 kWLimestoneRomania

Ball mill NBc300x1200Wet process, two-stage

Discharge type: over flowInstalled capacity 1200 kW

LimestoneGermany

Ball mill SBc220x400Wet processDischarge type: over flowInstalled capacity 250 kWLimestoneSpain

Ball mill SBc220x400Wet processDischarge type: over flowInstalled capacity 200 kWLimestoneVietnam

Ball mill SBc260x525Wet processDischarge type: over flowInstalled capacity 450 kWLimestonePortugal

Mills For Flue Gas Desulfurization Plants Large-Scale and Compact-Type Ball Mills


3130

Fabrication and Installation Service

Maintenance

■ Performance of scheduled maintenance field support by FAM technicians ■ Creation of maintenance documentation ■ Recording of maintenance measures completed ■ Preparation and realization of equipment shutdowns ■ Minimizing of downtimes which in turn lowers maintenance costs ■ Full time maintenance

Tele-Service

■ Specific machine and process data transfer ■ Cost savings in reduction of on-site service ■ Quicker response time in case of faults which reduces downtime ■ Preventive and condition-dependent maintenance ■ Early malfunction recognition and prevention of damages ■ Substantial reduction of repair costs

Training

■ Preparation of specific training programs in compliance with client needs ■ Skilled training and instructing of operators and maintenance personnel ■ Training courses on site or at selected venues ■ Virtual interactive training for selected equipment ■ Training by highly qualified instructors

Spare Parts Service

■ Customer-friendly, optimized spare parts management concepts ■ Recommendations for strategic spare parts storage ■ Generation of spare and wear parts catalogs ■ Manufacturing and delivery of spare and wear parts ■ Vendor-independent spare parts service ■ Provision of spare and wear parts based on special agreements

FAM designs, fabricates, delivers and installs ready to use systems whose core parts are manufactured in our own facility.

Automation

■ Development of concepts for automatic operation of materials handling systems ■ Programming of customized control software ■ Installation of advanced control systems for automatic operation ■ Remote access to control software

■ Detailed planning of assembly and reconstruction measures for steel structures and machines based on proven technologies, or implementation of new technologies

■ In-house production and assembly resources ■ Supervision of assembly preparation and execution with

qualified, knowledgeable and experienced employees ■ Guarantee of meeting the international safety and quality

standards, as well as delivery dates ■ Availability of qualified personnel


3332

Logistics ■ Single components and sub-assemblies packing acc. to

HPE-standard - Shipping by truck, rail or inland water vessels, as

ocean or air freights - Heavy-load and special transport

Assembly

■ Machine assembly - single components weights of up to 100 t on levelled

plate areas ■ Complete and module-wise assembly of steel structures

and machine components with following completion by lubrication and hydraulic systems and test runs

■ Measuring and testing - 2D / 3D linear measurements - Alignment and direction measurements by laser - Engine speed, rotation and temperature

measurements - Static balancing

Steel construction

■ Solid steel structures or framework structures of up to 100 t piece weight

- Assembly on leveled plate areas - Flame straightening after welding process - 2D / 3D linear measurements

■ Welding procedures MAG-, UP-, WIG-, MIG-, Bolt-, Resistance-, E-, and Innershield-welding

- Certificate class E - Welding supervision by certified engineers - Welding effort performed by qualified welders

Corrosion Protection ■ Surface pre-treatment

- Ensuring the standard degree of cleanliness of Sa2,5 to Sa3 acc. to DIN ISO 12944-4 by steel shot / slag blasting

■ Wet-coating systems - Airless wet coating (atomization of the paint without

compressed air, only via material pressure) - Air mix (atomization of the paint with compressed air) - Electrostatic (charging of the spray paint particles,

magnetic attraction to the work piece) - Component dimensions of up to 25 x 7,8 x 5,4 m

■ Powder pre-coating - Components of up to 700 kg with forced drying,

degrea-sing, zinc phosphatizing, passivation for (serial) parts

- Powder coating machine for (serial) parts in automatic and manual mode, with continuous iron / zinc phosphatizing

■ Powder coating - Continuous flow system for iron and zinc

phosphatizing - Component dimensions of up to 6 x 0,9 x 1,9 m - Item weight of up to 800 kg

Primary Treatment ■ Manual steel shot blast-cleaning for element sizes of up

to 25 x 8 x 5 m ■ Continuous automatic steel shot blast-cleaning for

lengths of up to 14 m - Sheet width of up to 2,500 mm - Profiles up to IPB 1,000 mm - Pipes up to Ø 500 mm

■ Ensuring the standard degree of cleanliness Sa2.5 acc. to DIN EN ISO 12944-4

Cutting ■ Laser cutting ■ Cutting area: width x length of up to 3,000 x 8,000 mm ■ Autogenous cutting ■ Cutting area: width x length of up to 5,600 x 15,000 mm ■ Cutting with mitre saw

- Profile width of up to 420 mm - Profile height of up to 400 mm - Length of material of up to 12,000 mm

Shaping ■ CNC bending presses

- Pressing force of 400 Mp - Bending length of up to 6,050 mm - Stand distance 5,055 mm - Distance of stand and shaping die of up to 400 mm

■ Roll bending, rolling - Plate width of up to 2,500 mm - Plate thickness of up to 60 mm

Machining

■ CNC turning of small and large dimension parts of up to 80 t using steady rests

- Over base Ø of up to 2,800 mm - Over slide with Ø 1,800 x 10,600 mm - Over slide with Ø 2,600 x 8,000 mm

■ CNC vertical turning and milling for single weights of up to 90 t

- Face plate of up to 6 m with load capacity of up to 180 t - Clearance width / height 7,500 / 3,500 mm - Max. machining Ø 10,000 mm

■ CNC portal milling of up to 20 t - Component dimensions 10 x 2 x 2 m - Machining height 1,100 mm

■ CNC 5-axis machining centre - X / Y / Z-axis up to 1,300 / 600 / 800 mm - Load capacity of up to 1 t

■ Boring conventional / CNC, lifting capacity of crane 50 t - Spindle diameter 130 / 180 mm - X / Y / Z-axis up to 12,000 / 6,000 / 1,500 mm - W-axis up to 1,000 mm - Turntable 4 x 4 m - Load capacity of up to 75 t, as CNC-axis

Technological Competency

FAM

118

/E/2

0200

5/M

P


3534

The Global Bulk Materials Expert

Flexibility And More

Turnkey facilities and systems by FAM for

■ Mining ■ Port Handling ■ Fertilizer Industry ■ Metallurgy ■ Power Plants ■ Building Materials Industry ■ Chemical Industry ■ Cement Industry

Machines and handling systems for mining, conveying, storing, crushing, grinding, blending, loading and unloading of minerals and of materials

■ Bucket Wheel Excavators ■ Bucket Ladder Excavators ■ Crawler-Mounted Transfer

Conveyors ■ Large-Size Belt Conveyors ■ Head and Tail Drive Stations ■ Stackers and Spreaders ■ Tripper Cars ■ Hopper Cars ■ Cable Reel Cars ■ Transport Crawlers ■ Conveyor Bridges ■ Reclaimers ■ Blending Beds ■ Bucket Wheel Reclaimers ■ Stacker-Reclaimers ■ Belt Conveyors ■ Pipe Conveyors ■ Drag Bar Feeders ■ Apron Feeders ■ Roller Screens ■ Roller Crushers and Mills ■ Impact Crushers and Mills ■ Hammer Crushers and Mills ■ Ball and Rod Mills ■ Truck Loading Stations ■ Train Loading Stations ■ Wagon Unloading Stations ■ Shiploaders ■ Ship Unloaders

made by FAM

FAM GmbH

Sudenburger Wuhne 4739112 MagdeburgGermany

Phone +49-(0)3 91 / 63 80-0Fax +49-(0)3 91 / 63 80-10 0 99e-mail [email protected] www.fam.de

www.fam.de Förderanlagen Magdeburgwww.fam.de Förderanlagen Magdeburg

FAM Mineral Processing Plants · 2 days ago · Mineral Processing Mobile Crushing Plants...

Documents

Transcript of FAM Mineral Processing Plants · 2 days ago · Mineral Processing Mobile Crushing Plants...