MiniMill Series KRAIS Tube Expander MiniMill 300 - · PDF fileMiniMill Series KRAIS Tube...

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12 KRAIS Tube Expanders the manufacturer of the equipment have the right to any changes on parameters and configuration without notice MiniMill Series KRAIS Tube Expander LEVER FEED LM Heavy duty feed handle ideal for heavy wall tube and pipe beveling. Also well suited for strength and seal weld removal applications. APPLICATION RANGE STD. LOCKING RANGE FREE SPEED POWER TORQUE MiniMill 300 12,5 – 38 mm 12,5 – 23,0 mm 300 Rpm 1,3 Hp 43 Nm 0,492 – 1,496 ” 0,490 – 0,905” 31,71 Ft.Lbs Recommended to Tube facing Tube bevelling Air consumption: 55 cfm 1,3 m 3 /min Body width: 2,32” 59 mm Body height: 13,1” 335 mm Body weight: 11,4 Lbs 5,2 kg The MiniMill-300 fast facing and end preparation lathe is designed for tubes including stainless and other high chromium alloys. Standard machine comes complete with 60 mm head, locking system and includes all jaw sets to cover 12,5 to 23 mm ID (0.490” to 0.905”) MiniMill 300 Ç Strength weld removal on 1” x 12 MW tubes, leaving a perfect weld prep for re welding once tubes have been removed. Recommended out speed reducer. MULTI FEED MM Practical and easy to use multi feed system with Star Wheel and build in rachet mechanism and handle. CUTTER HEADS STANDARD 60 mm | 2,36” OPTIONAL 88 mm | 3,46” NA

Transcript of MiniMill Series KRAIS Tube Expander MiniMill 300 - · PDF fileMiniMill Series KRAIS Tube...

Page 1: MiniMill Series KRAIS Tube Expander MiniMill 300 - · PDF fileMiniMill Series KRAIS Tube Expander LEVER FEED LM Heavy duty feed handle ideal for heavy wall tube and pipe beveling.

1 2 KRAIS Tube Expanders the manufacturer of the equipment have the right to any changes on parameters and configuration without notice

MiniMill Series KRAIS Tube Expander KRAIS Tube Expander

LEVER FEED LM

Heavy duty feed handle ideal for heavy wall tube and pipe beveling. Also well suited for strength and seal weld removal applications.

APPLICATION RANGE STD. LOCKING RANGE FREE SPEED POWER TORQUE

MiniMill 30012,5 – 38 mm 12,5 – 23,0 mm 300

Rpm 1,3 Hp 43 Nm

0,492 – 1,496 ” 0,490 – 0,905” 31,71 Ft.Lbs

Recommended to Tube facing Tube bevelling

Airconsumption: 55 cfm 1,3 m3/min Body

width: 2,32” 59 mm Body height: 13,1” 335 mm Body

weight: 11,4 Lbs 5,2 kg

The MiniMill-300 fast facing and end preparation lathe is designed for tubes including stainless and other high chromium alloys. Standard machine comes complete with 60 mm head, locking system and includes all jaw sets to cover 12,5 to 23 mm ID (0.490” to 0.905”)

MiniMill 300

Ç Strength weld removal on 1” x 12 MW tubes, leaving a perfect weld prep for re welding once tubes have been removed. Recommended out speed reducer.

MULTI FEED MM

Practical and easy to use multi feed system with Star Wheel and build in rachet mechanism and handle.

CUTTER HEADS

STANDARD60 mm | 2,36”

OPTIONAL88 mm | 3,46”

NA

Page 2: MiniMill Series KRAIS Tube Expander MiniMill 300 - · PDF fileMiniMill Series KRAIS Tube Expander LEVER FEED LM Heavy duty feed handle ideal for heavy wall tube and pipe beveling.

KRAIS Tube Expanders the manufacturer of the equipment have the right to any changes on parameters and configuration without notice 1 3

KRAIS Tube Expander MiniMill Series

MINI SHAFT

System with 3 interchangeable guide sha� s 12.5,13.6 & 15.5 mm. Com-plete jaw set to cover 12.5 to 23 mm (0.492” to 0.905”) inside diameter.JAWS FOR MINISHAFT, PAGE 41

SHAFT 20

Sha� with jaw sets to cover 20 to74 mm (0.787” to 2.914”) inside diameter.JAWS FOR SHAFT 20, PAGE 40

STWRMH

Custom designed head dedicatedfor strength weld removal. Heads are sized per tube diameter and are precisely engineered so the inserts cannot damage the sha� or locking jaws. Simple, error free set up, make these heads very advantageous.TABLE FOR STWRMH, PAGE 36

TFMH

Tube facing milling head created for facing any type of material tubes. Utilizes 6% cobalt inserts.TABLE FOR TFMH, PAGE 37

TFMHL LONG REACH FACING HEAD

Long reach facing head, designed to trim back tubes that are positioned very close to the shell or channels of heat exchangers.TABLE FOR TFMHL LONG REACH, PAGE 38

SPEED REDUCER

Optional speed reducer can be used for seal and strength weld removal applications including, duplex, super duplex and other hard to machine alloys.SPEED REDUCER, PAGE 4

PNEUMATIC LOCK

This optional pneumatic lock decreases the cycle time between end preps up to 400% and is ideal for fabricating shops.CLAMPING SYSTEM, PAGE <?>

SWROTC

Seal weld removal head over tube circumference prior to re weld the damage joint without removing the tube.TABLE FOR SWROTC, PAGE 38

Page 3: MiniMill Series KRAIS Tube Expander MiniMill 300 - · PDF fileMiniMill Series KRAIS Tube Expander LEVER FEED LM Heavy duty feed handle ideal for heavy wall tube and pipe beveling.

1 4 KRAIS Tube Expanders the manufacturer of the equipment have the right to any changes on parameters and configuration without notice

MiniMill Series KRAIS Tube Expander

FINFAN ATTACHMENT

Special attachment for facing tubes in fin fan gas coolers. Adjustable length locking sha� and support bushing,screws into the plug thread,making this tool the best available on the market today. Takes approximately 1 min from tube to tube. For this application we recommend our 300 rpm machine.

FINFAN SEAL WELD REMOVAL ATTACHMENT

Simply the best solution for seal weld removal from air coolers. Adjustable length locking sha� and support bushing that fits into the plug thread, making this tool the best available on the market today. A cycle time of approximately 1 min from tube to tube can be expected.

APPLICATION RANGE STD. LOCKING RANGE FREE SPEED POWER TORQUE

MiniMill 300FF12,5 – 51,0 mm Depends

on Attachment300 Rpm 1,3 Hp

43 Nm

0,492 – 2,000” 31,71 Ft.Lbs

Recommended to FinFan cooler tube facing

Airconsumption: 55 cfm 1,3 m3/min Body

width: 2,32” 59 mm Body height: 13,1” 335 mm Body

weight: 13,2 Lbs 6 kg

Standard machine is equipped with custom head and locking system to suit your application (customer to provide drawing of unit). The MiniMill-600 cutter heads has 3 carbide inserts with 4 Cutting edges each.

MiniMill 300FF

Ç Trimming tubes safely and effi ciently. Machine locks securely in both tube and plug thread of water box.

Page 4: MiniMill Series KRAIS Tube Expander MiniMill 300 - · PDF fileMiniMill Series KRAIS Tube Expander LEVER FEED LM Heavy duty feed handle ideal for heavy wall tube and pipe beveling.

KRAIS Tube Expanders the manufacturer of the equipment have the right to any changes on parameters and configuration without notice 1 5

KRAIS Tube Expander MiniMill Series

FINFAN ATTACHMENT PART NUMBERS

FINFAN ATTACHMENTTUBE CAPCITY

INSERT NO. INSERTS SCREW

STANDARD LENGHT MINIMUM LENGTH JAWS COVER

[INCH] [MM] BWG [INCH] [MM] [INCH] [MM] MIN MAX

601-FinFan-1-12” 1,000 25,40 12-23 CI 3 1 1/8 12 304,8 5 127 207MM#36 213MM#36

603-FinFan-1-1/8-12” 1,125 28,58 12-23 CI 3 1 1/4 12 304,8 5 127 211MM#36 217MM#36

605-FinFan-1-1/4-12” 1,250 31,75 11-23 CI 3 1 3/8 12 304,8 5 127 103MM#36 107MM#36

607-FinFan-1-1/2-12” 1,500 38,10 11-23 CI 3 1 5/8 12 304,8 5 127 107MM#36 111MM#36

609-FinFan-1-3/4-12” 1,750 44,45 9-23 CI 3 1 7/8 12 304,8 5 127 111MM#36 115MM#36

611-FinFan-2-12” 2,000 50,80 9-23 CI 3 2 1/8 12 304,8 5 127 115MM#36 119MM#36

FINFAN ATTACHMENTS AVAILABLE LENGHTS

601-FINFAN-XX-8 601-FINFAN-XX-8 601-FINFAN-XX-10 601-FINFAN-XX-14 601-FINFAN-XX-16

Lenght[inch] 6 8 10 14 16

[mm] 152,4 203,2 254 355,6 406,4

LEVER FEED LM

Heavy duty feed handle ideal for heavy wall tube and pipe beveling. Also well suited for strength and seal weld removal applications.

RATCHED FEED RM

Practical and easy to use lever feed. Ideal for limited access applications within boilers or channel heads of heat exchangers.

SPEED REDUCER

Optional speed reducer can be used for seal and strength weld removal applications including, duplex, super duplex and other hard to machine alloys.SPEED REDUCER, PAGE 4

Ç Operator trimming back tubes prior to seal welding.

Ç Water box demonstration on then ease of use of this machine.

EXAMPLE TOOL APLICATION

Page 5: MiniMill Series KRAIS Tube Expander MiniMill 300 - · PDF fileMiniMill Series KRAIS Tube Expander LEVER FEED LM Heavy duty feed handle ideal for heavy wall tube and pipe beveling.

1 6 KRAIS Tube Expanders the manufacturer of the equipment have the right to any changes on parameters and configuration without notice

MiniMill Series KRAIS Tube Expander KRAIS Tube Expander

LEVER FEED LM

Heavy duty feed handle ideal for heavy wall tube and pipe beveling. Also well suited for strength and seal weld removal applications.

GASKET FINFAN SET

Supplied with 20 mm sha� , one set of jaws to suit plug thread diameter, pilot and gasket seat milling head. Plug size details must be provide by customer with order.JAWS FOR SHAFT 22, PAGE <?>

PNEUMATIC LOCK

This optional pneumatic lock decreases the cycle time between end preps up to 400% and is ideal for fabricating shops.CLAMPING SYSTEM, PAGE <?>

APPLICATION RANGE STD. LOCKING RANGE FREE SPEED POWER TORQUE

MiniMill 300GFF1 1/8 – 2 1/8 Special fi t

to plug thread 300 Rpm 1,3 Hp

43 Nm

12 TPI 31,71 Ft.Lbs

Recommended to FinFan cooler gasket seat facing

Airconsumption: 55 cfm 1,3 m3/min Body

width: 2,32” 59 mm Body height: 13,1” 335 mm Body

weight: 11 Lbs 5 kg

Ideal for gasket seat machining of any size of fin fan cooler. Standard machine is equipped with cutter head and special locking system to fit your application. Machine locks directly into the plug thread.

MiniMill 300GFF

Ç Safely re-machine gasket surfaces in seconds.

Page 6: MiniMill Series KRAIS Tube Expander MiniMill 300 - · PDF fileMiniMill Series KRAIS Tube Expander LEVER FEED LM Heavy duty feed handle ideal for heavy wall tube and pipe beveling.

KRAIS Tube Expanders the manufacturer of the equipment have the right to any changes on parameters and configuration without notice 1 7

KRAIS Tube Expander MiniMill Series

Ç Custom machined jaws. Showing locked and up-locked position.

GASKET SEAT FACING HEAD NUMBERS

HEAD TYPEPLUG SIZE NEST DIAMETER

INSERT NO. OFINSERTS[INCH] [MM] TPI MIN [INCH] MAX [INCH] MIN [MM] MAX [MM]

FFGSMH-1125 1,125 28,58 12 0,940 1,496 24,00 38,00 CI 5x5 4

FFGSMH-1250 1,250 31,75 12 1,063 1,614 27,00 41,00 CI 5x5 4

FFGSMH-1350 1,375 34,93 12 1,220 1,772 31,00 45,00 CI 5x5 4

FFGSMH-1500 1,500 38,10 12 1,339 1,890 34,00 48,00 CI 5x5 4

FFGSMH-1750 1,750 44,45 12 1,457 2,008 37,00 51,00 CI 5x5 4

FFGSMH-2125 2,125 53,98 12 1,969 2,520 50,00 64,00 CI 5x5 4

JAWS FOR GASKET SEAT FACING

JAWS SET NUMBERPLUG SIZE

TPI PILOT[INCH] [MM]

701MM #36-1-1/8-GFF 1,125 28,575 12 PGFF-1125

703MM #36-1-1/4-GFF 1,250 31,750 12 PGFF-1250

705MM #36-1-3/8-GFF 1,375 34,925 12 PGFF-1350

707MM #36-1-1/2-GFF 1,500 38,100 12 PGFF-1500

709MM #36-1-5/8-GFF 1,625 41,275 12 PGFF-1625

711MM #36-1-3/4-GFF 1,750 44,450 12 PGFF-1750

713MM #36-1-7/8-GFF 1,875 47,625 12 PGFF-1875

715MM #36-2-GFF 2,000 50,800 12 PGFF-2000

717MM #36-2-1/8-GFF 2,125 53,975 12 PGFF-2125

Ç Plug hole before re machining the gasket seat

Ç FinFan cooler before maintenance

Ç If plug holes are damaged beyond repair, our MiniDrill 55 can be used to up size to the next size. Example - 1-1/8” to 1-3/8”.

Ç All types of water box materials can be machined with the carbide inserts of the MiniMill 300 GFF.

EXAMPLE TOOL APLICATION

max

THRE

AD

min

NEST DIAMETER SCHEME

Page 7: MiniMill Series KRAIS Tube Expander MiniMill 300 - · PDF fileMiniMill Series KRAIS Tube Expander LEVER FEED LM Heavy duty feed handle ideal for heavy wall tube and pipe beveling.

1 8 KRAIS Tube Expanders the manufacturer of the equipment have the right to any changes on parameters and configuration without notice

MiniMill Series KRAIS Tube Expander KRAIS Tube Expander

LEVER FEED LM

Heavy duty feed handle ideal for heavy wall tube and pipe beveling. Also well suited for strength and seal weld removal applications.

MICRO SHAFT

Small diameter sha� designed to cover 10 mm to 13 mm (0.394” to 0.512”) inside diameter.JAWS FOR MICRO SHAFT, PAGE 41

MINI SHAFT

System with 3 interchangeable guide sha� s 12.5,13.6 & 15.5 mm. Com-plete jaw set to cover 12.5 to 23 mm (0.492” to 0.905”) inside diameter.JAWS FOR MINISHAFT, PAGE 41

SHAFT 20

Sha� with jaw sets to cover 20 to74 mm (0.787” to 2.914”) inside diameter.JAWS FOR SHAFT 20, PAGE 40

APPLICATION RANGE STD. LOCKING RANGE FREE SPEED POWER TORQUE

MiniMill 300LP12,5 – 38,0 mm 12,5 – 23,0 mm 300

Rpm 1,3 Hp 43 Nm

0,492 – 1,500” 0,492 – 0,900” 32 Ft.Lbs

Recommended to Tube facing and trimming Seal weld removal

Airconsumption: 55 cfm 1,3 m3/min Body

width: 2,32” 59 mm Body height: 13,1” 335 mm Body

weight: 15,43 Lbs 7 kg

The fastest and strongest facing machine on the market. Engineered for safety and ease of use, featuring a pneumatic locking system with double piston cylinder. Compact milling head with double cutting edge inserts with 6% cobalt. For all types of material including: ferrous, non-ferrous, stainless and exotic alloys. steel, duplex, inconel and titanium.

MiniMill 300LP

Ç Fast locking and handle feed make this system very effi cient for heat exchanger manufacturers.

Page 8: MiniMill Series KRAIS Tube Expander MiniMill 300 - · PDF fileMiniMill Series KRAIS Tube Expander LEVER FEED LM Heavy duty feed handle ideal for heavy wall tube and pipe beveling.

KRAIS Tube Expanders the manufacturer of the equipment have the right to any changes on parameters and configuration without notice 1 9

KRAIS Tube Expander MiniMill Series

STAR FEED SM

The most universal feed system that is suitable for facing, beveling, seal and strength weld removal.

STWRMH

Custom designed head dedicatedfor strength weld removal. Heads are sized per tube diameter and are precisely engineered so the inserts cannot damage the sha� or locking jaws. Simple, error free set up, make these heads very advantageous.TABLE FOR STWRMH, PAGE 36

MMFH

Tube facing milling head suitable for machining tubes manufactured of very hard materials such as duplex, inconel and other exotic alloys. Utilizes 4 sided carbide inserts.TABLE FOR MMFH, PAGE 36

SPEED REDUCER

Optional speed reducer can be used for seal and strength weld removal applications including, duplex, super duplex and other hard to machine alloys.SPEED REDUCER, PAGE 4

TFMH

Tube facing milling head created for facing any type of material tubes. Utilizes 6% cobalt inserts.TABLE FOR TFMH, PAGE 37

EXAMPLE TOOL APLICATION

Ç Real world application where customer is shortening bundle. MiniMill quickly and effi ciently makes short work of this task.

Ç Double sided inserts and fi xed diameter heads give unsurpassed effi ciency and quality. Mechanical stops ensures identical tube projection.