MINI Cooper (R55, R56, R57) Service Manual: 2007-2011 - Table of Contents

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100 Engine–General 110 Engine Removal and Installation 113 Cylinder Head Removal and Installation 117 Camshaft Timing Chain 119 Lubrication System 120 Ignition System 121 Battery, Starter, Alternator 130 Fuel Injection 160 Fuel Tank and Fuel Pump 170 Radiator and Cooling System 180 Exhaust System Engine 600 Electrical System–General 611 Wipers and Washers 612 Switches 620 Instruments 630 Lights 640 Heating and Air-conditioning 650 Radio Transmission 510 Exterior Trim, Bumpers 512 Door Windows 513 Interior Trim 515 Central Locking and Anti-theft 520 Seats 540 Sunroof 541 Convertible Top Body Equipment Suspension, Steering and Brakes 300 Suspension, Steering and Brakes–General 310 Front Suspension, Drive Axles 320 Steering and Wheel Alignment 330 Rear Suspension, Drive Axles 340 Brakes 400 Body–General 410 Fenders, Engine Hood 411 Doors 412 Rear Hatch, Tailgate, Split Rear Doors Body 1 6 2 3 4 5 0 General Data and Maintenance Electrical System 720 Seat Belts 721 Airbag System (SRS) Equipment and Accessories 7 001 Warnings and Cautions 002 Vehicle Identification and VIN Decoder 003 Symptoms and Field Observations 010 Product Familiarization 020 Maintenance Important Safety Notice ......................................................................................... ii Foreword ............................................................................................................. iv Index ................................................................................................ rear of manual ELE OBD ELE Electrical Wiring Diagrams OBD On-Board Diagnostics 200 Transmission–General 210 Clutch 230 Manual Transmission 240 Automatic Transmission 250 Gearshift Linkage ECL ECL Electrical Component Locations

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The table of contents from the MINI Cooper Service Manual: 2007-2011. For more information on this repair manual, visit http://www.bentleypublishers.com/product.htm?code=bm11

Transcript of MINI Cooper (R55, R56, R57) Service Manual: 2007-2011 - Table of Contents

Page 1: MINI Cooper (R55, R56, R57) Service Manual: 2007-2011 - Table of Contents

100 Engine–General110 Engine Removal and Installation113 Cylinder Head Removal

and Installation117 Camshaft Timing Chain119 Lubrication System

120 Ignition System121 Battery, Starter, Alternator130 Fuel Injection 160 Fuel Tank and Fuel Pump170 Radiator and Cooling System180 Exhaust System

Engine

600 Electrical System–General611 Wipers and Washers612 Switches 620 Instruments

630 Lights640 Heating and Air-conditioning650 Radio

Transmission

510 Exterior Trim, Bumpers512 Door Windows513 Interior Trim515 Central Locking and Anti-theft

520 Seats540 Sunroof541 Convertible TopBody Equipment

Suspension,Steering and Brakes

300 Suspension, Steering andBrakes–General

310 Front Suspension, Drive Axles

320 Steering and Wheel Alignment 330 Rear Suspension, Drive Axles340 Brakes

400 Body–General410 Fenders, Engine Hood

411 Doors412 Rear Hatch, Tailgate,

Split Rear DoorsBody

1

6

2345

0 General Data and Maintenance

Electrical System

720 Seat Belts721 Airbag System (SRS)

Equipment and Accessories7

001 Warnings and Cautions002 Vehicle Identification and VIN

Decoder

003 Symptoms and Field Observations010 Product Familiarization020 Maintenance

Important Safety Notice......................................................................................... iiForeword ............................................................................................................. ivIndex ................................................................................................ rear of manual

ELEOBD

ELE Electrical Wiring Diagrams

OBD On-Board Diagnostics

200 Transmission–General210 Clutch230 Manual Transmission

240 Automatic Transmission 250 Gearshift Linkage

ECL ECL Electrical Component Locations

Page 2: MINI Cooper (R55, R56, R57) Service Manual: 2007-2011 - Table of Contents

established 1950Automotive Reference™

Bentley Publishers, 1734 Massachusetts Avenue, Cambridge, MA 02138-1804 USATel: 617-547-4170 • Toll Free: 800-423-4595 • Fax: 617-876-9235http://www.bentleypublishers.com/contact-us

MINI Cooper (R55, R56, R57)Service Manual: 2007-2011Cooper, Cooper S, John Cooper Works (JSW) including Clubman and Convertible

Price: $139.95Bentley Stock Number: BM11Publication Date: 2011.09.06ISBN: 978-0-8376-1671-1Hardcover, 8 3/8 in. x 11 in.Case quantity: 11058 pages, 1845 photos, illustrations and diagramsIncludes color MINI Cooper familiarization section

The MINI Cooper Service Manual: 2007-2011 is a comprehensive source of service information and specifications for MINI Cooper models from 2007 to 2011 (Mk II). The aim throughout this manual has been simplicity, clarity and completeness, with practical explanations, step-by-step procedures and accurate specifications. Whether you’re a professional or a do-it-yourself MINI owner, this manual will help you understand, care for and repair your car.

Features:

• Procedures for everything from changing the ATF to replacing a dirty cabin microfilter and resetting the CBS (condition based service) system. This manual tells you what to do and how and when to do it.

• Engine and cylinder head service, including variable camshaft timing (VANOS) setup and adjustment and Valvetronic service (N12, N16, and N18 engines).

• Driveability troubleshooting and detailed repair information for the Siemens DME Engine Management Systems.

• Turbocharger and intercooler information, including component removal and replacement (Cooper S, JCW).

• Drivetrain maintenance, including troubleshooting, adjustment and repair of clutch, gearshift linkage and drive axles.

• Suspension repairs, including strut and control arm replacement procedures.

• Manual and automatic transmission removal, installation, seal replacement and external service.

• System repair information for antilock brakes (ABS), automatic stability control (ASC) and dynamic stability control (DSC).

• Heating and air conditioning repair (IHKS / IHKA), including component replacement.

• Body adjustments and repairs for sunroof and convertible, including resetting of the rollover protection system.

• Electrical system service, including an easy to use electrical component section with detailed illustrations and photos.

• Comprehensive wiring schematics, including fuses and grounds.• MINI OBD II diagnostic trouble codes, SAE-defined and OBD II

P-Codes, as well as basic scan tool information and OBD II Diagnostic Trouble Codes (DTCs).

• MINI factory tolerances, wear limits, adjustments, and tightening torques.

Models & engines covered:

Cooper: 1.6 liter normally aspirated engine (engine codes N12, N16)Cooper S: 1.6 liter supercharged engine (engine codes N14, N18)

Transmissions covered:

Manual 6-speed transmissions (Getrag)Automatic 6-speed with Agitronic (Aisin)

Step-by-step instructions for resetting CBS service items.020 Maintenance

High pressure fuel system service on turbo engine, including replacing HP fuel pump.160 Fuel Tank and Fuel Pump

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Detailed engine service, including VANOS camshaft timing adjustment.117 Camshaft Timing Chain