Metrix

50
ENGINEERS + CONTRACTOR + REPAIR TECHNOLOGY International Associate Bugo,Cagayan de Oro City, Philippines 9000 Tel. Nos. +63 8822 742752 +63 8822 742648 Fax +63 8822 742063 Email: [email protected]

Transcript of Metrix

Page 1: Metrix

ENGINEERS + CONTRACTOR + REPAIR TECHNOLOGY ENGINEERS + CONTRACTOR + REPAIR TECHNOLOGY

International Associate International Associate

Bugo,Cagayan de Oro City, Philippines 9000

Tel. Nos. +63 8822 742752 +63 8822 742648

Bugo,Cagayan de Oro City, Philippines 9000

Tel. Nos. +63 8822 742752 +63 8822 742648

Fax +63 8822 742063

Email: [email protected]

Fax +63 8822 742063

Email: [email protected]

Page 2: Metrix

VISION :  TO PROVIDE our customers total quality service and products, through safe, effective and

innovative solutions to their needs.  TO PROVIDE Our Employees meaningful work, fair compensation, safe, healthy work

environment that encourages openness, creativity, self-discipline, growth and personal development with special focus towards valuing family and our community.

METRIX ELECTRODYNAMICS METRIX ELECTRODYNAMICS VISION & GUIDING PRINCIPLESVISION & GUIDING PRINCIPLES

GUIDING PRINCIPLESGUIDING PRINCIPLES

TO HONOR GOD – Acts 16:31

• TO RESPECT, and serve not only our customers, but also our workers, representatives, suppliers, and our community, to be concerned about and contribute to their well-being,

and to manage with integrity so as to be deserving their trust. • TO ACKNOWLEDGE the value of each worker’s contribution to our goals, and to foster teamwork

in our tasks.  • TO WORK TOGETHER to contribute to the long-term value and sustainability of our company. • TO BE A PROFITABLE AND SUCCESSFUL COMPANY, while acting in a socially and

environmentally responsible manner.       

Page 3: Metrix

1.  Who is Metrix Electrodynamics? 

METRIX ELECTRODYNAMICS is a single proprietorship company, stands in a 3700 sq. ft., well ventillated workshop located in Bugo, Cagayan de Oro City. We specialize in the electro-mechanical works and repair of industrial motors, pumps, generators and transformers.

  Our commitment to help solving problems, productivity, quality workmanship, equipped with

state-of-the art testing instruments and experience technical workforce, allow us to offer the best value in the electromechanical works including electric motor, generator, and transformer rewinding, redesign, reconditioning, rebuilding, preventive maintenance services and non-destructive tests.

   METRIX ELECTRODYNAMICS was established to service the Mindanao and Visayas Region. It

offers warranty and 24 hours service including nondestructive test, in-plant vibration analysis,overhauling, dynamic balancing of all rotating equipment as well as complete drive systems consisting of AC and DC Variables.

GENERAL INQUIRIES ABOUT THE COMPANYGENERAL INQUIRIES ABOUT THE COMPANY

2. How long has your company in business?  The company started in year 1986 under the name ALYC ENGINEERING the collective

expertise and long years of experience of our technical men enable us to expand and venture into other field of engineering services thus the inception of METRIX ELECTRODYNAMICS, to provide unconditional excellence in quality and innovative solutions in motors, generators, transformers, electro-mechanical work in a wide variety of other services and sales offering.

Metrix Electrodynamics is an active member of EASA, an international trade organization of

electromechanical sales and service firms through out the world. Through its many engineering and educational programs, EASA provides members with a means of keeping up to date on standards, materials, equipment, and state-of-the-art technology.

Page 4: Metrix

Metrix Electrodynamics is also an International Associate member of National Electrical Testing Association (NETA), an accredited standard developer for the American National Standard Institute (ANSI)and defines the standard by which electrical equipment is deemed safe and reliable. NETA is the leading source of specifications, procedures, testing, and requirements, not only for commissioning new equipment but for testing the reliability and performance of existing equipment.

   Metrix Electrodynamics strictly observed and guided by these standard and specification when

conducting repair and testing of any electrical apparatus.

3. What are the basic services you can provide? 

3.1 MOTOR REWINDING, RECONDITIONING, REDESIGN, REPAIR AND SERVICING  Metrix Electrodynamics is a full service facility for the electro-mechanical services and repair

of industrial and agricultural motors with 24 hour service available.   Only quality materials and state-of-art procedures are used by skilled technicians in the

repairing and rewinding processes at Metrix Electrodynamics Workshop.  Motor Rewinding Process Includes:

• Class H and Class F insulation system which maintain its integrity to 180 deg. Celsius and 155 deg. Celsius respectively to provide long motor life service.

• Nomex paper slot liners and heavy M/R class 180 deg. Celsius magnet wire.

•  Coils wound on semi-automatic winding equipment for quality and consistency.

• Dynamic Balancing of rotor or armature for significant vibration reduction. These proceduresresults in longer bearing and equipment life.  

Page 5: Metrix

• Measurements of motor winding resistance using Digital Low Resistance Ohmmeter DLRO 247002.

• Complete testing using including a full voltage run test, surge test and a non-destructive HI-POT test to thoroughly inspect the quality of insulation.

• Induction heating of rotor bearings for smooth installation in order to avoid bearing damage and shortened motor life. 

• Six (6) months parts and labor warranty for total rewound and three (3) months warranty for repair to assure your satisfaction.

3.2. DYNAMIC BALANCING Using IRD Model 246.      Dynamic balancing provides for vibration free operation and longer life of your electric motor.

Metrix Electrodynamics offers in both in-house and on-site balancing. Our IRD Balancing instrument features a super-sensitive floating suspension system that permits unbalance to be measured, located and corrected. Metrix Electrodynamics is equipped to balance units weighing up to 7500kg. Balancing service is available for all rotating machines like, armatures, fans, rotors, pulleys and shafts for both industrial and agricultural application either in or out of our facility.

3.3. THOROUGH TESTING

Metrix Electrodynamics thoroughly tests every product to assure your complete satisfaction.   Test Includes:

• Non-destructive Hi-potential testing to assure insulation quality: Automatic measurement of Polarity Index.

• Low-Resistance Measurements using Biddle DLRO.

Page 6: Metrix

• Surge testing to evaluate winding quality and detect faults with hard copy result.

• Dielectric Strength Test.

• No-Load Test up to 250Hp at line voltage 230VAC, 40VAC, Phase, 60Hz.

3.4 FIELD SERVICES   Metrix Electrodynamics provides numerous field services to keep your operation running smoothly.

Electrical, Measurements, Testing & Troubleshooting•

Dynamic Balancing•• On-site Complete Motor Repair•• On Site Bearing & Brush Replacement•• Pump & Motor Removal-Repair-Reinstallation

Page 7: Metrix

3.5 POWER & DISTRIBUTION TRANSFORMER SERVICES

Metrix Electrodynamics craftsmen have long years of experience in transformer repair, rewind,redesign all oil filled single phase, three phase distribution and power transformer.  It offers a full line of repair, test, preventive maintenance services. Staffed by skilled electriciansand engineers who have the experienced in power transformer, generators, and electrical systems. 

Electrical Systems Maintenance:

Metrix will maintain your electrical systems in top operating condition by performing all necessary inspections, tests, and cleaning.

Transformer Service & Repair:

  Metrix have the capability to install, repair, rewind, reconditioned, overhaul and conduct preventive maintenance services.

Generator Repair Services: 

Specializing in medium and high voltage equipment, we can repair, rebuild, and rewind DC motors and Generators.

 

Page 8: Metrix

·   Transformer Oil Purification, Degassing and Filtering. 

Metrix Electrodynamics offer state-of-the-art transformer oil processing services. This vacuum oil purifier refines insulating oil, maximum water content, maximum gas content, dielectric voltage breakdown. It has a capacity of 2000 liters per hour, operating vacuum of 666Pa, Limit vacuum 90Pa operating temperature 30-60 deg Celsius. 

Our equipment and technical personnel are available for utilization 24 hours a day, 7 days a week. Metrix Electrodynamics can purify your insulating oil anytime,any place.

Transformer Test and Oil Analysis: 

3.5.1    Capacitance & Dissipation Factor Test3.5.2    Winding resistance Test3.5.3    Contact Resistance Test3.5.4    Automatic Transformer Turn Ratio Test3.5.5    High Voltage Insulation Resistance3.5.6    Dissolve Gas Analysis3.5.7    Oil Power Factor Test3.5.8    Water Content3.5.9    Color-Visual Examination3.5.10 Interfacial Tension3.5.11 Neutralization Number

3.5.12 Dielectric Breakdown Voltage3.5.13 Corrosive Sulfur3.5.14 Specific Gravity

Page 9: Metrix

4. What are additional services you can provide?

4.1. Electrical:

4.1.1   Emergency and Urgent Response Repairs.4.1.2   Repair of Transformer Radiator, Cooling Fins, Replacement of Transformer

Gasket and Repairing of Tanks. 4.1.3   Substation Maintenance , Testing, Cleaning and and Repair of Electrical

Hardware such as Post Insulators, Suspension Insulators and Lightning Arresters.4.1.4    Electrical Construction & Installation.

  4.2.      Mechanical + Structural Steel + Civil Work:

4.2.1    Design & Estimate4.2.2    Mechanical Fabrication4.2.3    Industrial Piping Installation: Hot & Cold Insulation4.2.4    Structural Building Rehabilitation Work4.2.5    Steel erection and Welding Work4.2.4 Equipment Installation, Overhauling & Field Services 4.2.5 Welding Work:

Shielded Metal Arc Welding - SMAW Tungsten Inert Gas - TIG Gas Welding

4.2.6    Non-Destructive Test(NDT): 

Page 10: Metrix

4.2.6    Non-Destructive Test(NDT)

Ultrasonic Thickness Test:

Measuring thickness of metallic and non-metallic materials. Applicable to the measurement of remaining wall thickness on tubes, pipes, valves and fittings, pressure vessel, and other

parts subject to wall thickness due to corrosion and erosion.  Ultrasonic Leak Detector:  Locate arcing in an electrical system and detects air tightness and any pressurized leaks in any transformer tanks.  4.2.7    Plant Maintenance Services   5. How do you work with your clients?  Consultation and constant communication is what we do to achieve client satisfaction. We offer e-mail and mobile phone support 24 hours a day Monday thru Sundays. This is our work process in order to identify client needs.

Page 11: Metrix

Professional Affiliations:   

Cagayan de Oro Chamber of Commerce Foundation Incorporated,Cagayan de Oro City

 Institute of Integrated Electrical Engineers

MemberCagayan de Oro City Chapter

 Philippine Society of Mechanical Engineers

Lifetime MemberCagayan de Oro City Chapter

 Philippine Welding Society (PWS)

Manila, Philippines 

Page 12: Metrix

Professional Affiliations:   

The Instrumentation, Systems,and Automation Society (ISA).67 Alexander Drive Research Triangle

Park, North Carolina, USA 

Electrical Apparatus Service Association, Inc. (EASA).1331 Baur Blvd. St. Louis

Missouri, USA 

InterNATIONAL Electrical Testing AssociationP.O. Box 687

Morrison, Colorado80465

 

Page 13: Metrix

ORGANIZATIONAL CHART   

GENERAL MANAGER

ADMINISTRATIVE1

SALES & MARKETING1

OPERATIONS1

CONSULTANTS2

Page 14: Metrix

OPERATIONS DEPARTMENT

MANAGER

SERVICE ENGINEER

11

PROJECT ENGINEER

11

TRANSFORMERFOREMAN

1

MOTOR GENERATORFOREMAN

1

ELECTRO-MECHANICAL

FOREMAN1

MECHANICAL FMN

1

STRUCTURAL FMN

1

ELECTRICAL FMN1

INSPECTION DEPT

1

TECHNICIANS3

TECHNICIANS3

MECHANIC2

FABRICATOR + WELDER

2

ELECTRICIANS5

FITTER 2RIGGER 2WELDER 2

Page 15: Metrix

SALES AND MARKETING DEPARTMENT

MANAGER

SUPERVISOR1

INSIDE SALES REPRESENTATIVES

1

OUTSIDE SALES REPRESENTATIVES

1

Page 16: Metrix

ADMINISTRATIVE DEPARTMENT

MANAGER

SUPERVISOR1

CLERK - A 1

CLERK - B1

Page 17: Metrix

IRD 246 ANALYZER

Made in USAIdeal for use on a balancing machine & for in-site field balancing. Automatic solution of single-dual plane problems. Balance corrections instantly computed and shown in weight units with built-in printer that can interface to external printer. Shaft-synchronous digital tracking filters for high precision.

LIST AND PICTURE OF METRIX EQUIPMENTS, TOOLS AND INSTRUMENTS

Page 18: Metrix

IRD Balancing MachineMade in USA

Features of Soft-Bearing: 

•- High balance sensitivity as small as 0.015 g mm.•- Balance at lower safer speed.•- Instrumentation capability of both first run readout and trial weight calibration.•- Instrumentation can read vibration displacement in addition to unbalance.•- Transportable, modular design.

 Dynamic Balancing of all rotating equipment up to 7500 kg using IRD 246-Entek soft-bearing balancing machine.

Page 19: Metrix

60KV OIL DIELECTRIC TESTER DTS-60D

Made in USA Accurate measurement of breakdown voltage of transformer insulating oil, circuit breakers, bushing, and capacitors using DIGITAL DIELECTRIC TEST SET with hard copy result. Rated Output = 60KV.

Page 20: Metrix

DC HIPOT MEGOHMETER MODEL PTS-80Made in USA

Proof testing for dielectric strength and insulation resistance for transformers, generators, motors, switchgear, insulators and other electrical apparatus using DC HIPOT/MEGOHMETER TESTER with rated output from 0 to 80KV DC.

Page 21: Metrix

Motor Electrical Testing – using Risatti Polyfunctional Surge Tester.    The Tests: 1. Surge Impulse Test 2. Dielectric Strength Test 3. Insulation Resistance Test: Automatic Measurement of Polarity Index

RISATTI SURGE TESTER with PRINTERMade in ITALY

Page 22: Metrix

HV DIAGNOSTIC INSULATION

RESISTANCE TESTER

Page 23: Metrix

BIDDLE DLRO Made in USA

Page 24: Metrix

TTR Made in Canada

AUTOMATIC TURN RATIO TESTER (ATR-01) which measures turns ratio ranging from 0.80 to 15000, permitting user to test voltage regulators, power transformers, current transformers, and potential transformers.

Page 25: Metrix

PURIFIER with VACUUM + HEATERS + FILTERSCapacity: 2000 liters per hour

Noise Level: 78db

This vacuum oil purifier refines insulating oil, maximum water content, maximum gas content, dielectric voltage breakdown. It has a capacity of 2000 liters per hour, operating vacuum of 666Pa, Limit vacuum 90Pa, operating temperature 30-60 deg Celsius.

Page 26: Metrix

BIG AND SMALL OVEN

DIMENSION OF BIG OVEN:L= 2.62m W= 2.19m H= 2.59m

Page 27: Metrix

METRIX ASSORTED ELECTRICAL TEST INSTRUMENTS AND APPARATUS

Page 28: Metrix
Page 29: Metrix
Page 30: Metrix
Page 31: Metrix
Page 32: Metrix
Page 33: Metrix
Page 34: Metrix
Page 35: Metrix

METRIX ELECTRODYNAMICS WORKSHOP

Page 36: Metrix

PROJECTS COMPLETED

Owner: Crystal Sugar MillMaramag, Bukidnon

Project: Fabrication & Installation

of Pan Evaporator

Page 37: Metrix

PROJECTS COMPLETED

Bugo, Cagayan de Oro City

Owner: Del Monte Philippines, Inc

Page 38: Metrix

PROJECTS COMPLETED

Owner : Crystal

Sugar Mill

Project: Construction

OfElevated

Water Tank

Page 39: Metrix

PROJECTS COMPLETED

Owner: Del Monte

Project: Construction of Platform

and Installation of MCC

Page 40: Metrix

PROJECTS COMPLETED

Owner: Del Monte

Project: Installation of Can Plant

Coil Line

Page 41: Metrix

PROJECTS COMPLETED

Owner:CRYSTAL

SUGARMILL

Project: Construction of Side Cane

Carrier

Page 42: Metrix

PROJECTS COMPLETED

Steam Piping Installation at CRYSTAL SUGAR MILL

Page 43: Metrix

OWNER : HOLCIM CEMENT

MOTOR SPECS: 30KW 3580RPM BRAND: SIEMENS TYPE No. 1LA5189-

2BA91-2N50

BURNT STATOR COIL BURNT STATOR COIL

BURNT STATOR COIL BURNT STATOR COIL

Page 44: Metrix

HIGH VOLTAGE FLAT WIRE MOTOR

COMPLETE REWINDING : 200 HP MOTOR

OWNER: GRANEX

Page 45: Metrix

TOTAL REWIND OF 50HP MOTOR 3PHASE 240VOLTS Owner: GDA ICE PLANT Bugo, Cagayan de Oro City

Page 46: Metrix

Reconditioning of HV Motor Stator

Newly Rewound Stator

Page 47: Metrix

WORKSHOP

FACILITIES

Page 48: Metrix

WORKSHOP

FACILITIES

Page 49: Metrix

METRIX OFFICE

Page 50: Metrix