8M0104860 APRIL 2015 © 2015 Mercury Marine Page 1 / 14

MERCURY DIESELVM Motori S.P.A. Emission Documents

INTERNATIONAL MARITIMEORGANIZATION (IMO)

Technical File

and

Copy of United States

Environmental Protection Agency

(EPA) Statement of Compliance

MARINE DIESEL ENGINES

Base Engine MR504L

Mercury Diesel Models:

2.0L 115 (Inboard)

2.0L 130 (Inboard and Sterndrive)

2.0L 150 (Inboard and Sterndrive)

2.0L 170 (Inboard and Sterndrive

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Contents

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VM Motori Technical FileContents

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No. of Cyl.

Engine Code

Engine Rating (kW @ rpm) Component Type Identification

number

Injection Pump 35022103F F75026051 rotcejnI A5320425C regrahcobruT

Charge Air Cooler 31042001F Electronic Control Module 43002034F

Speed Sensor D5960078A Phase Sensor D5960079A

Coolant Temperature Sensor 45962053F Fuel Temperature Sensor 35312029F

Air Pressure Sensor 45962082F

4 91C 125.0 @4000[MR504LX/

MR504L 170

Temperature Pressure Sensor 45962082F Injection Pump 35022103F

F75026051 rotcejnI F92124253 regrahcobruT

Charge Air Cooler 31042001F Electronic Control Module 43002034F

Speed Sensor D5960078A Phase Sensor D5960079A

Coolant Temperature Sensor 45962053F Fuel Temperature Sensor 35312029F

Air Pressure Sensor 45962082F

4 75C110.3 @4000[MR504LH/

MR504L 150

Temperature Pressure Sensor 45962082F

4 76C95.6 @4000 [MR504LS/

MR504L 130] Same as engine code 75C Same as engine code 75C

4 77C84.6 @3000 [MR504LB/

MR504L 115] Same as engine code 75C Same as engine code 75C

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Appendix APower and Torque Curves

340320300280260240220200180160140120100

speed (rpm)

torq

ue (N

m)

130120110100908070605040302010

140

POWER

speed (rpm)

pow

er (k

W)

TORQUE

MR504LH - 110.3kW @ 4000rpmMR504LS - 95.6kW @ 4000rpmMR504LB - 84.6kW @ 3000rpmMR504LX - 125.0kW @ 4000rpm

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Appendix BParent engine test report

.A.p.S irotoM MV rerutcafunaM 511 L405RM/BL405RM epyt enignE

Family or group identif A6K0.20MX5V7 noitaciSerial number 01P-03188Rated speed 3000 RPM Rated power 84.6 kW

A/N deeps etaidemretnIMaximum torque at intermediate speed N/A

A/N gnimit noitcejni citatS X :sey :oN lortnoc noitcejni cinortcelE X :sey :oN gnimit noitcejni elbairaV

:sey X :oN yrtemoeg regrahcobrut elbairaVBore 83 mm (3.27 in) Stroke 92 mm (3.62 in)

1 :5.71 oitar noisserpmoc lanimoNCylinder number and configuration Number: 4 V: In-line: X

A/N seirailixuA

Specified ambient conditions:

)F°001( C° 83 erutarepmet retawaes mumixaMMaximum charge air temperature, if applicable Engine air not to exceed air temperature outside

engine compartment by more than 17°C (63 °F). Cooling system spec. intermediate cooler Operating temperature range 88°- 93° C (190-199° F) Cooling system spec. charge air stages Same temperature of incoming sea water Low/high temperature Cooling system set points Thermostat fully closed 70°C (158 °F), fully open @

90°C (194 °F) rabm 52- noisserped telni mumixaM

rabm 021 erusserpkcab tsuahxe mumixaM leuf leseid D-2 edarG noitacificeps leuF

Fuel temperature Minimum -5°C (23 °F), Maximum 50°C (122 °F) at fuel filter

04 - W01 EAS noitacificeps lio gnitacirbuL

Application/Intended for:

)lluh gninalp( tfarc erusaelP remotsuC A/N pihs ,noitallatsni/noitacilppa laniF

Final application/installation, engine Main: X Aux:

Emissions test results:

Cycle ISO 8178-4 E3 NO x 999.6 )rh-WK/g(

7002/32/60 )s(etaD 4284EE41 )s(rebmun tseT

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Engine family information/Group information (common specifications)

ekorts ruoF elcyc noitsubmoC retaW - retaW muidem gnilooC

enil nI noitarugifnoc rednilyCMethod of aspiration Turbocharged with Intercooler Fuel type to be used on board Grade 2D diesel fuel Combustion chamber Ref.VM A0250118B (complete) Valve port configuration 4 valves per cylinder (2 exh – 2 inlet)

).hxe( mm 4.42 Ø – )telni( mm 6.82 Ø rebmun dna ezis trop evlaV liaR nommoC epyt metsys leuF

Miscellaneous features:

Exhaust gas recirculation N/A A/N noislume/noitcejni retaW A/N noitcejni riA seY metsys gnilooc egrahC A/N tnemtaert-retfa tsuahxE A/N epyt tnemtaert-retfa tsuahxE A/N leuf lauD

Engine family/group information (selection of parent engine for test-bed test)

Family/group identification 7V5XM02.0K6AMethod of pressure charging Turbocharger + Intercooler

retaW / riA metsys gnilooc ria egrahC noissime xON tsehgiH )yficeps( noitceles eht fo airetirC

Engine Model MR504LX/ MR504L 170

MR504LH/MR504L 150

MR504LS/MR504L 130

MR504LB/MR504L 115

4 4 4 4 srednilyc fo rebmuNMax. rated power per cyli 51.12 9.32 75.72 52.13 )Wk( redn

0003 0004 0004 0004 deeps detaR )egnar( gnimit noitcejnI

mpr 0003 ta ruoh rep sretil 6.22 enigne tnerap leuf .xaM 511 L405RM/BL405RM enigne tnerap detceleS

tfarC erusaelP enignE niaM noitacilppA58093

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Test cell information:

Exhaust pipe Diameter 7.62 cm (3 in.) ID dry exhaust and 10.16 cm (4 in.) OD of water jacketed exhaust Length Determined by the boat builder Insulation Water jacketed up to the exhaust elbow Probe location Exhaust elbow

Measurement equipment Calibration

Manufacturer Model Measurementranges Span gas

conc. Deviation

Analyzer NO analyzer x Horiba CLA 220 1 89.6 ppm 2 %

2 265.0 ppm 2 % 3 884.0 ppm 2 % 4 2670.0 ppm 2 %

CO analyzer Horiba AIA 220 1 90.3 ppm 2 % 2 271.0 ppm 2 % 3 892.0 ppm 2 % 4 2680.0 ppm 2 %

CO analyzer 2 Horiba AIA 220 1 0.866% 2 % 2 4.380% 2 % 3 8.720% 2 % 4 17.400% 2 %

O analyzer 2 Horiba MPA 220 1 - - 2 - - 3 21.67% 2 %

HC analyzer Horiba FMA 236 1 26.64 ppm 2 % 2 89.43 ppm. 2 % 3 265.2 ppm 2 % 4 906.0 ppm 2 %

Speed Digalog - 100-10,000min-1

1 min-1 per 10,000

Torque Omega - 0-1356 Nm ±1.4 Nm

Fuel flow AVL Mod. 730 0-40 lbs.min. Flow: ±.10%

Density:±.0005 %

TemperaturesTemperature Omega E-type 0-1000 °C ± 1 C°

PressuresPressure Sensotec Type A-5 -103-689 kPa ± 0.689 kPa

Humidity Intake air Transmicor - 5-98 % ± 1 %

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Fuel type: Grade 2D diesel fuel

Fuel properties: ASTM test method: Specifications:

73-23 782D IPA ,ytivarG

50.0 - 30.0 2262D % rufluS

0.05-0.04 316D rebmuN enateC

.nim 45 39D C° ,tniop hsalF

2.3-0.2 544D C° 04 ,ytisocsiV58096

Fuel characteristics

Ambient and gaseous data (test # 14EE4824)

Mode 1 2 3 4 52 05 57 001 % euqroT/rewoP 36 08 19 001 % deepS

Ambient DataAtmospheric pressure kPa 101 101 101 101 Intake air temperature °C 24.8 24.7 24.6 24.8 Intake air humidity (RH %) 42.9 42.3 42.2 42.2

10.1 00.1 10.1 00.1 )af( rotcaf cirehpsomtA

Gaseous Emissions Data: NOx concentration dry ppm 965 949 610 394 CO concentration dry ppm 140 78 95 119 CO2 concentration dry % 10.3 8.2 6.6 6.3 O2 concentration dry % 6.6 9.4 11.7 12.0 HC concentration wet ppm 82.6 102.9 122.7 143.7 NOx humidity correction factor 1.010 0.998 0.991 0.989

49.1 )HFF( rotcaf noitacificeps leuF 79.0 49.0 29.0 78.0 rotcaf noitcerroc tew/yrD

NOx mass flow g/h 546 486 266 95 CO mass flow g/h 49 25 26 18 HC mass flow g/h 16.1 18.0 18.1 11.7

999.6 hWk/g cificeps xON58092

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Engine testy data (test # 14EE4824)

Mode 1 2 3 4 52 05 57 001 % euqroT/rewoP 36 08 19 001 % deepS

Engine Data

mpr deepS 3000 2730 2400 1890 Auxiliary power kW - - - - Dynamometer setting kW - - - -

2.12 5.24 8.36 2.58 Wk rewoPmm kcar leuF 3/H - - - -

Specific fuel consumption g/kWh 212.8 09.4 41.9 63.31 54.81 h/gk wolf leuF 661 992 353 093 h/gk )tew( wolf riA

Exhaust flow (gexhw) kg/h 408 366 308 170 Exhaust temperature °C 452 348 276 281 Exhaust back pressure mbar 188 121 75 24 Cylinder Coolant temperature out °C 84 83 82 82 Cylinder Coolant temperature in °C 25 25 25 24 Cylinder Coolant pressure bar - - - - Temperature intercooled air °C - - - - Lubricant temperature in (oil sump) °C 98 99 93 85 Lubricant pressure bar 6.1 5.9 5.9 5.6 Charge air pressure (abs.) bar - - - - Inlet depression mbar -20 -16 -11 -3

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Appendix CStatement of voluntary compliance

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EPA Certificate Number: V5X‑IMO‑14‑01ENGINE INTERNATIONAL AIR POLLUTION PREVENTION CERTIFICATEPage 1

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Notes:

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MERCURY DIESEL

Products of Mercury Marine © MERCURY MARINE. All rights reserved. Reproduction in whole or in part without permission isprohibited. Alpha, Axius, Bravo One, Bravo Two, Bravo Three, Circle M with Waves Logo, K-planes,Mariner, MerCathode, MerCruiser, Mercury, Mercury with Waves Logo, Mercury Marine, MercuryPrecision Parts, Mercury Propellers, Mercury Racing, MotorGuide, OptiMax, Quicksilver, SeaCore,Skyhook, SmartCraft, Sport-Jet, Verado, VesselView, Zero Effort, Zeus, #1 On the Water and We'reDriven to Win are registered trademarks of Brunswick Corporation. Pro XS is a trademark of BrunswickCorporation. Mercury Product Protection is a registered service mark of Brunswick Corporation.

W6250 Pioneer RoadFond du Lac, WI 54936-1939

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