MCN awards 2010 Metal Construction News Awards · MCN awards Judging the more than 50 entries...

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MCN awards Judging the more than 50 entries submit- ted for the 2010 Metal Construction News Awards was as difficult a process as ever this year. The margin between the winning proj- ects and the other submissions was painfully slim, causing the judges to teeter back and forth numerous times on their selections. However, we believe the projects included here truly stand out and exemplify excellence 2010 Metal Construction News Awards in metal construction across four categories (building, roofing, walls and best overall). The depth and breadth, aesthetics and functionality of metal are on display here among our winners. The winners range from a traditional but perfectly realized metal building food bank in Springfield, Mo., to a uniquely textured use of metal walls at a wax museum in Los Angeles. Our metal roofing winner provided durability against the elements, and historic integrity to an Erie, Penn. home originally built in 1929. And on the best project overall, metal conveyed a powerful sense of meaning. Our honorable mentions will give you an idea of the type of quality we had to leave out. Submission after submission showed the uses of metal going on and on, in some cases literally for miles. It’s a beautiful sight to see. Structurally a simple building, this two-story office was accomplished with a structural steel mezzanine—all of the aesthetic com- ponents are concentrated in the front office portion of the building. The end us of the project, a food bank, dictated that the project not be too extravagant. The value and aesthetics of the metal pan- els allowed for a very pleasing building appear- ance, while providing the economy needed on the project. The use of multiple panels on WINNER: OZARKS FOOD HARVEST, SPRINGFIELD, MO. the office portion of the building, with both horizontal and vertical placement, resulted in a very interesting and cost-effective application. Supplied by Oklahoma City-based Star Building Systems, the project utilized 24-gauge StarShield standing-seam roof in galvalume finish. Also, 27,000 square feet of StarMark wall panel in Signature 200 Light Stone were used on the walls. In addition, 3 MBCI panels and glass were used on the 2-story office portion of the building, which included the FW-120 panel in 24 gauge Brownstone Signature 300 finish installed horizontally; the ShadowRib panel in Light Stone Signature 200 finish installed horizon- tally; and the 7.2 panel in Signature 200 Light Stone finish. Metal was selected for the project be- cause of economic benefits and the aesthetic appeal, both factors were very important in the end-result of this building to project the proper image throughout the community. Project Details: Name: Ozarks Food Harvest Location: Springfield, Mo. Metal Products: 24- gauge StarShield Standing Seam Roof in galvalume finish; StarMark wall panels in Signature 200 Light Stone; 24-gauge FW-120 panels in Brownstone Signature 300 finish; ShadowRib panel in Light Stone Signature 200 finish; 7.2 panel in Signature 200 Light Stone finish. Building manufacturer: Star Building Systems, Oklahoma City, Okla. www.starbuildings.com Metal panel manufacturer: MBCI, Houston, www.mbci.com Amount used: 46,200 square feet METAL BUILDING www.metalconstructionnews.com 14 METAL CONSTRUCTION NEWS DECEMBER 2010 DECEMBER 2010 METAL CONSTRUCTION NEWS 15

Transcript of MCN awards 2010 Metal Construction News Awards · MCN awards Judging the more than 50 entries...

Page 1: MCN awards 2010 Metal Construction News Awards · MCN awards Judging the more than 50 entries submit - ted for the 2010 Metal Construction News Awards was as difficult a process as

MCN awards

Judging the more than 50 entries submit-

ted for the 2010 Metal Construction News

Awards was as difficult a process as ever this

year. The margin between the winning proj-

ects and the other submissions was painfully

slim, causing the judges to teeter back and

forth numerous times on their selections.

However, we believe the projects included

here truly stand out and exemplify excellence

2010 Metal Construction News Awardsin metal construction across four categories

(building, roofing, walls and best overall). The

depth and breadth, aesthetics and functionality

of metal are on display here among our winners.

The winners range from a traditional but

perfectly realized metal building food bank in

Springfield, Mo., to a uniquely textured use of

metal walls at a wax museum in Los Angeles.

Our metal roofing winner provided durability

against the elements, and historic integrity to

an Erie, Penn. home originally built in 1929. And

on the best project overall, metal conveyed a

powerful sense of meaning.

Our honorable mentions will give you an

idea of the type of quality we had to leave out.

Submission after submission showed the uses

of metal going on and on, in some cases literally

for miles. It’s a beautiful sight to see.

Structurally a simple building, this two-story

office was accomplished with a structural

steel mezzanine—all of the aesthetic com-

ponents are concentrated in the front office

portion of the building. The end us of the

project, a food bank, dictated that the project

not be too extravagant.

The value and aesthetics of the metal pan-

els allowed for a very pleasing building appear-

ance, while providing the economy needed

on the project. The use of multiple panels on

WINNER: OZARKS FOOD HARVEST, SPRINGFIELD, MO.

the office portion of the building, with both

horizontal and vertical placement, resulted in a

very interesting and cost-effective application.

Supplied by Oklahoma City-based

Star Building Systems, the project utilized

24-gauge StarShield standing-seam roof in

galvalume finish. Also, 27,000 square feet of

StarMark wall panel in Signature 200 Light

Stone were used on the walls. In addition,

3 MBCI panels and glass were used on the

2-story office portion of the building, which

included the FW-120 panel in 24 gauge

Brownstone Signature 300 finish installed

horizontally; the ShadowRib panel in Light

Stone Signature 200 finish installed horizon-

tally; and the 7.2 panel in Signature 200 Light

Stone finish.

Metal was selected for the project be-

cause of economic benefits and the aesthetic

appeal, both factors were very important in

the end-result of this building to project the

proper image throughout the community.

Project Details:

Name: Ozarks Food Harvest

Location: Springfield, Mo.

Metal Products: 24- gauge StarShield

Standing Seam Roof in galvalume finish;

StarMark wall panels in Signature 200

Light Stone; 24-gauge FW-120 panels

in Brownstone Signature 300 finish;

ShadowRib panel in Light Stone Signature

200 finish; 7.2 panel in Signature 200

Light Stone finish.

Building manufacturer: Star Building

Systems, Oklahoma City, Okla.

www.starbuildings.com

Metal panel manufacturer: MBCI,

Houston,

www.mbci.com

Amount used: 46,200 square feet

METAL BUILDING

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Page 2: MCN awards 2010 Metal Construction News Awards · MCN awards Judging the more than 50 entries submit - ted for the 2010 Metal Construction News Awards was as difficult a process as

Manufacturers/ Suppliers, Key Contacts and Reference Data You’ll quickly fi nd what you need: features more than 1600 manufacturers and suppliers with product descriptions and contact information.

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building winner

WINNER: OZARKS FOOD HARVEST, SPRINGFIELD, MO.METAL BUILDING

16 METAL CONSTRUCTION NEWS DECEMBER 2010

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roofing winner

WINNER: PRIVATE RESIDENCE, ERIE, PENN.METAL ROOFING

The 14,000-square-foot home is designed

in the Greek Revival style. The central por-

tion of the home, originally built in 1929, has a

traditional Greek temple pediment and fluted

columns. The new western and eastern wings

of the home and the new detached carriage

house mimic the traditional details and pro-

portions of the original part of the home. This

creates a uniform balance to the formal south

façade that faces the street. The north façade

has larger windows and multiple balconies to

take advantage of the Lake Erie sunsets and

views over Erie’s Bay.

When the homeowners decided to

expand and renovate their home, its location

on the South Shore of Lake Erie dictated the

need for an attractive, durable new roofing

material that would withstand heavy amounts

of snow and ice, while holding up against

heavy winds. The low sheen of Follansbee’s

KlassicKolors maintains the home’s traditional

look and preserves its historic integrity.

Follansbee KlassicKolors is a pre-painted

Terne II zinc/tin coated roofing sheet offered

in an extensive palette of designer colors. Its

base sheet is coated with Follansbee’s pat-

ented ZT (zinc/tin) alloy and then painted with

Valspar solar reflective paint coatings. The ZT

alloy provides enhanced durability and extends

the life of the metal for many years, even if

the painted surface is breached.

KlassicKolors was selected because the

material resembled an authentic copper patina

standing-seam roof. Beyond aesthetics, Klas-

sicKolors is an energy-efficient roofing option

that provides durability and wind resistance.

Project Details:

Name: Private Residence

Location: Erie, Penn.

Metal Products: KlassicKolors in Patina

Roofing manufacturer: Follansbee,

Follansbee, W. Va.,

www.follansbeeroofing.com

Coatings manufacturer: Valspar Corp.,

Chicago,

www.valsparpaint.com

Amount used: 8,000 square feet

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walls winner

The goal of the building’s design was to

portray an iconic architectural landmark

in one of the most significant areas of Los

Angeles—adjacent to the world-famous

Mann’s Chinese Theater. The urban goal was

to spatially complete the western end of Holly-

wood Boulevard, where the majority of tourist

activity takes place. The building was design so

the multi-leveled public spaces would enhance

the street life as it ascends to the roof plaza.

“The architectural language and form is

simultaneously deferential to the adjacent

landmark and [is] contemporary. The muse-

um program required a flexible black box and

the neighborhood needed a scaled, articu-

lated, sensuous building,” Michael Rotondi,

Design Principal with JAG/RoTo Architects,

Los Angeles, architect on the project.

Though metal components such as steel

railings and aluminum bar grating were used

throughout the building, the “WOW” factor

is created in part by the Zinc wall panels that

grace the outer skin of the building. Umicore

VMZinc Custom flat lock .8mm zinc panels

in PIGMENTO Red were the wall application

of choice, chosen to match the building’s

other design elements and because of its

aesthetically pleasing qualities.

Selecting a material that would blend with

the glass curtain wall and cmu of the contempo-

rary style new building and the adjacent historic

district including the Chinese Theater was a

challenge. Therefore, zinc was selected because

of its modern, yet organic, qualities. Also,

designing the metal to be installed over varying

sloped walls and numerous folds was another

challenge that had to be met in the construction

of the museum.

GES Sheet Metal Inc., Pomona, Calif, was

the installer on the project and Morley Con-

struction Company, Santa Monica, Calif., was

the general contractor.

WINNER: MADAME TUSSAUDS WAX MUSEUM, LOS ANGELESMETAL WALLS

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walls winner

Project Details:

Name: Madame Tussauds Wax Museum

Location: Los Angeles, Calif.

Metal Products: VMZINC Custom Flat

0.8-mm zinc lock panel in PIGMENTO Red

Building manufacturer: Umicore Building

Products, Raleigh, N.C.,

www.vmzinc-us.com

Amount used: 8,000 square feet

WINNER: MADAME TUSSAUDS WAX MUSEUM, LOS ANGELESMETAL WALLS

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overall winner

The 65,000-square foot Illinois Holocaust

Museum and Education Center in Chicago’s

near-north suburb of Skokie, Ill., was

designed as a lasting memorial to the

victims and the survivors of the Holocaust,

and to serve as an education center to

promote tolerance.

The architect designed the structure as

a visual reflection of the journey through the

events of the Holocaust and as a celebration of

man’s inimitable hope. It is both dark and light,

and boasts 12,000 square feet of Alcoa Archi-

tectural Products’ Reynobond ACM in a Pewter

finish; 10,000 square feet of Reynobond ACM

in a Pure White finish and 1,000 square feet of

Reynobond ACM in a Cadet Grey finish.

Entering through the dark pewter building,

visitors immediately descend into the dark-

ness of the Holocaust. They travel through

the hinge, which houses an authentic 20th-

century German railcar used by the Nazis to

transport their victims, and which represents

the “inaccessible void” between the darkness

and the light. Visitors literally ascend into the

light as they enter the white education build-

ing for the final phase of their tour.

The Alcoa ACM panels were installed

in a series 3,000 dry-joint rainscreen system

used to clad the exterior walls of the

museum buildings.

The panels had to be custom sized, so the

fabricator used a CAD system to lay a 36-inch

grid over the entire structure from the ground

up to make the sight lines form ranks around

the building. To make the joints of the panels

line up at all points on the building, every panel

ILLINOIS HOLOCAUST MUSEUM AND EDUCATION CENTER, SKOKIE, ILL.OVERALL PROJECT WINNER

had to fit within that specified grid. The steel

bracing used as accents on the louvers of

the entry building and on the windows in the

education center was crafted to fit within that

grid. A round enclosure on the roof was clad in

18-inch panels that fit into the 36-inch grid, as

did the conical shapes created to fill the areas

where the slope of the roof meets the curves

of the wall.

The architect specified ACM for this proj-

ect because of its durability and sustainable

profile, as well as, the ability to color and form

the material to support the symbolism of the

museum’s architecture.

The museum was designed to sustainable

standards, has received LEED Silver certifica-

tion and 89 percent of construction waste was

diverted from landfills.

WINNER: ILLINOIS HOLOCAUST MUSEUM AND EDUCATION CENTER, SKOKIE, ILL.OVERALL PROJECT

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Project Details:

Name: Illinois Holocaust Museum

and Education Center

Location: Skokie, Ill.

Cost: $45 million

Metal Products: 12,000 square feet:

Reynobond ACM, 4 mm, FR core, Colorweld

300XL Pewter finish; 10,000 square feet:

Reynobond ACM, 4 mm, FR core,

Colorweld 2-coat Pure White finish; 1,000

square feet: Reynobond ACM, 4 mm, FR

core, Colorweld 2-coat Cadet Grey finish.

Manufacturer: Alcoa Architectural Products

Architect: Tigerman McCurry Architects,

Chicago, Ill.

General Contractor: Bulley & Andrews LLC,

Chicago, Ill.

Metal Installer: Metal Erectors, Inc.,

Itasca, Ill.

LEED consultants: J.T. Katrakis &

Associates, Barrington, Ill.

Amount used: 23,000 square feet

overall winner

WINNER: ILLINOIS HOLOCAUST MUSEUM AND EDUCATION CENTER, SKOKIE, ILL.OVERALL PROJECT No doubt that you search online regularly to satisfy immediate information needs. That’s why we have newly redesigned and expanded the content of our websites, www.metalconstructionnews.com, www.metalarchitecture.com, www.metalbuildingdeveloper.com and www.themetaldirectory.com. The new sites are designed to help metal construction and architectural professionals fi nd the information and ideas needed to better perform their jobs. Featuring content from Metal Construction News, Metal Architecture, Metal Building Developer and the Metal Directory & Resource Guide and the markets they serve, the sites feature exceptional search capability, more content, and an easy navigation system. These valuable websites will keep you coming back time and time again.

Hosted Streaming Video and Video Pre-rollMany manufacturers and suppliers have important product and service offerings that need to be seen by metal professionals. The new websites include a dedicated section to house videos and can serve as outstanding tools for those gathering information to be included in a project proposal or specifi cation.

E-Mail NewslettersTargeted and timely, Metal Construction News and Metal Architecture publish monthly e-newsletters available to subscribers who provide us with their email addresses. It’s free to subscribers.

TheMetalDirectory.comA companion to the print edition of the annual Metal Directory & Resource Guide, TheMetalDirectory.com provides you with information on 1600 Manufacturers and Suppliers to the Industry, Trade Associations, Key Contacts and Detailed Reference Data.

MetalConnect.net Manufacturers and suppliers in Metal Construction News, Metal Architecture or Metal Building Developer post valuable information online in a special electronic reader ser-vice section called the MetalConnect Online New Product Information Service. Sub-scribers can access the information 24-7!

Visit, Bookmark, Search, LearnIn these times, we need all the help that we can get to make our companies profi table and successful. That’s why Modern Trade Communications has made a commitment to enhancing its electronic offerings so that readers like you can grab all you can in order to keep a competitive edge. We invite you to visit our websites, bookmark them and learn. We encourage you to subscribe to our newsletters and other value-added services for readers, and to let us know what more we can provide for your business information needs.

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Publishers of Metal Construction News, Metal ArchitectureMetal Building Developer and the Metal Directory & Resource Guide

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honorable mentions

METAL BUILDINGS

Name: Volo Aviation – Sikorsky

Memorial Airport

Location: Stratford, Conn.

Cost: $20 million

Metal Products: 275-foot clearspan truss

rafters; 9,000 sq ft of poly carbonate wall

system (Backlight); Decreasing slope

elevated scalene lean to with exterior

support framing; Norco Door; 60,000

pound panelized picks

Manufacturers: Varco Pruden Buildings

(www.vp.com, Memphis, Tenn.) standing

seam roof panels (SLR2) and v-rib walls;

Norco Manufacturing Corp.

(www.norcomfg.com, Franksville, Wisc.)

hangar doors; Owens Corning

(www.owenscorningcommercial.com,

Toldeo, Ohio).

Size: 35,750 square feet

Erector: MarKim Erection Company,

Burlington, NC

General Contractor: Industrial Building

Systems, Shelton, Conn.

METAL WALLS

Name: Columbia St. Mary’s Hospital

Location: Milwaukee, Wis.

Cost: $417 million

Metal Products: 136,000 square feet

of .080 aluminum panels in bone white

and champagne

Manufacturer: Dri-Design,

Holland, Mich.,

www.dri-design.com.

Size: 700,000 square feet

Architect: Hellmuth, Obata + Kassabaum

(HOK), St. Louis, Mo.

General Contractor: CG Schmidt-Barton

Malow, Milwaukee, Wis.

Metal Installer: Architectural Products

of Wausau, Wausau, Wis.

METAL WALLS

Name: New H-60R Helicopter

Maintenance Hangar

Location: NAS, Jacksonville, Fla.

Cost: $71 million

Metal Products: 84,000-square feet of

2-inch, 22-gauge, G-90 galvanized insulated

horizontal metal panel system coated in tan

Kynar 500. The panel face and liner sheets

were roll formed. Double rubber gaskets;

panel joints poly-iso insulation injected

between face sheets.

Manufacturer: Kingspan-Benchmark,

Deland, Fla.,

www.kingspanbenchmark.com.

Size: 207,941 square feet

Architect: BWSC Inc., Nashville, Tenn.

General Contractor: Walbridge,

Detroit, Mich.

Metal Installers: East Iowa Decks,

Burr Ridge, Ill.

METAL ROOFING

Name: Derby Public Library

Location: Derby, Kan.

Cost: $5,651,193

Metal Products: 24,300 square feet of

24-gauge Curved BattenLok in Signature

300 Hunter Green; 1,900 square feet of

24-gauge BattenLok HS in Signature 300

Hunter Green.

Manufacturer: MBCI,

Houston, Texas,

www.mbci.com.

Size: 37,614 square feet

Architect: GLMV Architecture,

Wichita, Kan.

General Contractor: Rainbow Construction

Co., Inc., Wichita, Kan.

Metal Installer: Kruse Corporation,

Wichita, Kan.

METAL ROOFING

Name: St. Joseph Catholic Church

Location: Louisiana, Mo.

Metal Products: The 0.032-aluminum

CastleTop was finished in Slate Grey with

the inset of a cross in Mission Red. Castle-

Top is a diamond-shaped flat metal tile roof,

and that perfectly replicated the look of the

1920s tile, retaining the church’s historic

appearance. The metal tile also was select-

ed because it was easy to install, from eave

to ridge with concealed fasteners. CastleTop

is coated with a Kynar 500 PVDF or Hylar

5000 PVDF finish.

Manufacturer: ATAS International Inc.,

Allentown, Pa.,

www.atas.com.

Size: 6,300 square feet of CastleTop shingles

Designer: Herzing Roofing,

Jefferson City, Mo.;

General Contractor & Metal Installer:

Herzing Roofing, Jefferson City, Mo.

METAL BUILDINGS

Name: Odessey Aviation of New Orleans

New Fixed Base Operation Facility

Location: New Orleans, La.

Cost: $3.7 million

Metal Products: 24 gauge CFR standing

seam in galvalume finish was used for the

hangar. The roof was double-seamed to pro-

vide maximum water tightness and wind

resistance. T 24-gauge VR16 standing seam

roof in a Medium Grey Kynar finish was uti-

lized at the office lean-to and lobby areas for

its aesthetic value and long-term durability.

A 26-guge classic wall panel in a Fox Grey

polyester finish was used at the hangar.

The office and lobby areas were designed

as “open walls” to accommodate the instal-

lation of structural metal stud walls with

brick masonry and stucco veneer.

Manufacturer: Nucor Building Systems,

Waterloo, Ind.,

www.nucorbuildingsystems.com.

Size: 31,000 square feet; 162 tons

Metal Stud Contractor: Royal Commercial

Construction, Kenner, La.

Metal Installer: Sonny Greer Construction,

New Iberia, La.

General Contractor: Regal Construction,

Laplace, La.

Architect: Scairono-Martinez Architects,

New Orleans, La.

w w w. m e t a l c o n s t r u c t i o n n e w s . c o m28 METAL CONSTRUCTION NEWS DECEMBER 2010 DECEMBER 2010 METAL CONSTRUCTION NEWS 29w w w. m e t a l c o n s t r u c t i o n n e w s . c o m