MAZAK FH-6800 00012

Revised: 01-JAN-06 Document: 800-0000-0106 of 12

CHICK WORKHOLDING SOLUTIONS, INC500 Keystone Drive Warrendale, PA 15086 USA

Phone: (724) 772-1644 Fax: (724) 772-1633Toll Free: (800) 33-CHICK (800) 332-4425

www.chick-workholding.com

Notes

INTRODUCTION

5HP-MAZA-00012This workholding package is designed for your MAZAK FH-6800 machining center.





Notes

Machine travel may be limited by mechanical interference and/or machine safety zones. Please consult your machine’s operating instructions for more information.

All dimensions are MM [IN]

DIMENSIONS


Ø900 [35.433]

150 [5.906]

800 [31.496]

950 [37.402]

440 [17.323]

525 [20.669]

965 [37.992]

950 [37.402]

150 [5.905]

650 [25.59]

630 [24.803] 100 [3.937]

1050 [41.338]

1150 [45.275]





Notes

All dimensions are MM [IN]

PALLET INTERFACE


299 [11.772]

149.5 [5.886] 125 [4.921]

125 [4.921]

299 [11.772]

149.5 [5.886]

49.94 [1.966]

30 [1.181]

20.75 [0.817]8x5/8-11





Notes

One-Off WorkholdingJaw carriers broaden your modern workholding fl exibility by offering vise-like fi xturing.

Simply QwikChangeTM the jaws and your modern workholding is ready for one-off workholding needs.

Jaw Carrier Sets

Dual Station5JC1550-DS-IN (inch)5JC1550-DS-MM (metric)

Single Station5JC1550-SS-IN (inch)5JC1550-SS-MM (metric)

Deluxe5JC1550-XS-IN (inch)5JC1550-XS-MM (metric)

SYSTEM 5 1550 ACCESSORY SETS





Batch ProductionMachinable accessories are the optimal solution for batch production. They offer QwikChangeTM and accurate repeat set ups to optimize the productivity of the machine center.

Single StationMachinable Jaw Sets Gripper #3

Plain 005-2531Serrated 005-2532 (L9mm x W9mm x T3mm)

Gripper #4Plain 005-2541Serrated 005-2542 (L12mm x W12mm x T4.6mm)

Gripper #5Plain 005-2551Serrated 005-2552 (L15mm x W15mm x T5mm)

Gripper #6Plain 005-2561Serrated 005-2562 (L19mm x W19mm x T6mm)

Coverplates

Dual StationMachinableJaw Sets

Standard5CP1550-ST

Grippers

ConversionFaceplates

Standard5SS1550-15-50

Oversized5SS1550-20-70

High5SS1550-15-70

Wide5SS1550-20-50

Standard5DS1550-15-50

Oversized5DS1550-20-70

High5DS1550-15-70

Wide5DS1550-20-50

Horizontal (10 0520 Systems)5CF1550-20-10H(W198mm, 498mm, H81mm)

Ext. Travel Dual Station5CP1550-XD

Ext. Travel Single Station5CP1550-XS

Extended Travel Universal5CP1550-XU

Cover Set5CVR15

Vertical (2 0520 Systems)5CF1550-20-02V(W148mm, L498mm, H81mm)

Notes

Grey item is included with a standard system







Dedicated FixturingMachinable Faceplates provide QwikChangeTM dedicated fi xturing and are optimal for awkward or hard to hold parts. A mini pallet changer can be created by utilizing two Faceplates in tandem.

Notes

Machinable Faceplates

Standard5FP1550-15-50(W148mm, L498mm, H50mm)

Oversized5FP1550-20-70(W198mm, L498mm, H70mm)

High5FP1550-15-70(W148mm, L498mm, H70mm)

Wide5FP1550-20-50(W198mm, L498mm, H50mm)





SYSTEM 5 1550 INDIVIDUAL ACCESSORIES

QwikChange MachinableDual Station Jaws

Individual Single Station Jaws

StandardA Moveable Jaw .............5MJ1550-15-50 (W148mm, H50mm, L160mm)B Fixed Jaw ....................5SJ1550-15-50 (W148mm, H50mm, L160mm)WideA Moveable Jaw .............5MJ1550-20-50 (W198mm, H50mm, L160mm)B Fixed Jaw ....................5SJ1550-20-50 (W198mm, H50mm, L160mm)HighA Moveable Jaw .............5MJ1550-15-70 (W148mm, H70mm, L160mm)B Fixed Jaw ....................5SJ1550-15-70 (W148mm, H70mm, L160mm)OversizedA Moveable Jaw .............5MJ1550-20-70 (W198mm, H70mm, L160mm)B Fixed Jaw 5SJ1550-20-70 (W198mm, H70mm, L160mm)

QwikChange MachinableSingle Station Jaws

Individual Dual Station Jaws

StandardA Moveable Jaw .............5MJ1550-15-50 (W148mm, H50mm, L160mm)B Fixed Jaw ....................5FJ1550-15-50 (W148mm, H50mm, L120mm)WideA Moveable Jaw .............5MJ1550-20-50 (W198mm, H50mm, L160mm)B Fixed Jaw ....................5FJ1550-20-50 (W198mm, H50mm, L120mm)HighA Moveable Jaw .............5MJ1550-15-70 (W148mm, H70mm, L160mm)B Fixed Jaw ....................5FJ1550-15-70 (W148mm, H70mm, L120mm)OversizedA Moveable Jaw .............5MJ1550-20-70 (W198mm, H70mm, L160mm)B Fixed Jaw ....................5FJ1550-20-70 (W198mm, H70mm, L120mm)

Screws and Plugs

Standard(Set of 4)JH6STD (Inch)MJH15 (Metric)

Thick(Set of 2)JH6THK

Both SizesJH6STD &JH6THK

Standard Mounting Screws: 1/2-13x5/8”LHCS-500-063-008 (Inch)LHCS-M10-012-008 (Metric)

Thick Mounting Screws: 1/2-13x1.25”SHCS-500-125-008

Both Sizes Mounting Screws: 1/2-13x1.75”SHCS-500-175-008

Standard(Set of 4)JS6AL

Soft Mounting Screws: 1/2-13x1.25”SHCS-500-125-012

QwikChange Jaw Carriers

HARD JAW PLATES

SOFT JAW PLATES

Jaw Plates

Jaw Plates sold separately. See below for details.

Round Plugs: 20mmRNDP-020-RD1-025

Fixed Jaw Mounting Screws: M10x45SHCS-M10-045-012

*

*

* Round Plugs: 18mmRNDP-018-RD1-025

Jaw Carriers (Inch)

A 5JC1550-FC-IN B 5JC1550-MC-IN C 5JC1550-SC-IN D 5JC1550-LM-IN E 5JC1550-SM-IN

A Dual Station Fixed B Dual Station Moveable

Jaw Carriers (Metric)

A 5JC1550-FC-MM B 5JC1550-MC-MM C 5JC1550-SC-MM D 5JC1550-LM-MM E 5JC1550-SM-MM

C Single Station Fixed D Single Station Long Moveable

E Single Station Short Moveable

Notes

Grey or * item is included with a standard system





Notes

Grey area indicates no cut zoneAll dimensions are MM [IN]Dimensions centered on the “A” dimension.

B

C

A

D

C

A

A-A

50 (1.97)*

21 (.83)

100 (3.94)*

160 (6.30) 160 (6.30)

JAW POCKET

A

A90 (3.54) 23 (.91)

Ø 22 (.87)

D

B

21 (.83) 21 (.83)500 (19.69)

35 (1.38)90 (3.54)

160 (6.30) 160 (6.30)120 (4.72)

70(2.76)

100*(3.94)20

(.79)

20(.79)

20(.79)

39(1.54)

82(3.23)

16(.63)

46*(1.81)

Dual Station Single Station

SYSTEM 5 1550 MACHINABLE AREA

Item Number Description A B C D

5DS1550-15-50 Standard 148 [5.83] 50 [1.97] 51 [2.01] 24 [.94]

5DS1550-15-70 High 148 [5.83] 70 [2.76] 51 [2.01] 24 [.94]

5DS1550-20-50 Wide 198 [7.80] 50 [1.97] 76 [2.99] 49 [1.93]

5DS1550-20-70 Oversized 198 [7.80] 70 [2.76] 76 [2.99] 49 [1.93]

Item Number Description A B C D

5SS1550-15-50 Standard 148 [5.83] 50 [1.97] 49 [1.93] 24 [.94]

5SS1550-15-70 High 148 [5.83] 70 [2.76] 49 [1.93] 24 [.94]

5SS1550-20-50 Wide 198 [7.80] 50 [1.97] 74 [2.91] 49 [1.93]

5SS1550-20-70 Oversized 198 [7.80] 70 [2.76] 74 [2.91] 49 [1.93]





Notes

All dimensions are MM [IN]Additional closure is available with an Extended Travel Coverplate.Contact CHICK for details.

SYSTEM 5 1550 JAW TRAVEL

Dual Station Single Station

Item Number Description A Jaw Width

5DS1550-15-50 Standard 32 [1.26] 148 [5.83]

5DS1550-15-70 High 52 [2.05] 148 [5.83]

5DS1550-20-50 Wide 32 [1.26] 198 [7.80]

5DS1550-20-70 Oversized 52 [2.05] 198 [7.80]

Item Number Description A Jaw Width

5SS1550-15-50 Standard 29 [1.14] 148 [5.83]

5SS1550-15-70 High 49 [1.93] 148 [5.83]

5SS1550-20-50 Wide 29 [1.14] 198 [7.80]

5SS1550-20-70 Oversized 49 [1.93] 198 [7.80]

0551-5 NOITATS LAUD

TES WAJDESOLC YLLUF

0551-5 NOITATS LAUD

TES WAJNEPO YLLUF

GNIDLOH XAM DNA YTICAPAC

ELBANIHCAMAERA

91

)041(

)061(

)061(

064

91

)041(

)061(

)061(

894

23

522

522

0551-5 NOITATS ELGNIS

TES WAJDESOLC YLLUF

0551-5 NOITATS ELGNIS

TES WAJNEPO YLLUF

GNIDLOH XAM DNA YTICAPAC

ELBANIHCAMAERA

451871

)061(

)061(

474

)061(

)061(

894084

92





Notes

Grey items are included with a standard system

For QwikChangeTM Jaw accessories, see pages 4-7

T-Wrench: 8mmMTWR15

Slide Assembly5SAS1550(See breakdown page 11)

QwikChange Dual Station Jaw Set5DS1550-15-50

Swivel Handle5SWH15


Multi-Lok Column5CLM1550-41

Handle Seal PlugHDSP-150-RD1-001 (Red)HDSP-150-WH1-001 (White)

Standard Coverplate5CP1550-ST

Fixed Jaw Mounting Screws: M10x45SHCS-M10-045-012


Hoist Ring027-0600

Label: CHICK Logo5LBL-11-003

Screwdriver005-2401

Round Plugs: 3/8”RNDP-375-RD1-025

Top Hub Mounting Screws: M5x30SHCS-M05-030-012

Locating Bushings5LCB15

Rear Seal PlugRRSP-150-RD1-001


Handle Guide5HDG15

Locating ScrewSHCS-M05-008-012

Ejector Bushings5EJB15

Top Hub Assembly5MLEH24

Mounting ScrewsSHCS-M08-025-012

SYSTEM 5 1550 SPARE PARTS

Includes:

Top Hub





Slide Right Hand Nut5SRN15

Third Hand Screw5THS15

Hex Coupler5HXC1550

U-Cup Seals - LH Nut5USL15

U-Cup Seals - RH Nut5USR15

Clamping Block5CLB15

Screw5SCR15

Complete Slide Assembly5SAS1550

Retaing Ring5RRG15

Slide Left Hand Nut5SLN15

Slide Rebuild Kit

5SRK15

SYSTEM 5 1550 SLIDE ASSEMBLY

Notes

Grey items are included with a standard system

1 2 3+ +

1

2

3





Notes

Note: Maximum Recommended Torque. Actual results may vary. Note: Maximum Recommended Torque. Actual results may vary.

Force = Torque X Slope

lbs = in-lb 6.4lbs = ft-lbs 76.3

xx

Torque Force(ft-lb) (lbs)

0 010 76320 152530 228840 305150 381460 457670 533980 610290 686495 7246100 7627105 8008110 8390115 8771118 9000

0

1000

2000

3000

4000

5000

6000

7000

8000

9000

10000

0 10 20 30 40 50 60 70 80 90 100 110 120 130Torque (ft-lbs)

Cla

mpi

ng F

orce

(lb

s)

Torque Force(N-m) (kN)

0 0.010 2.520 5.030 7.540 10.050 12.560 15.070 17.580 20.090 22.5100 25.0110 27.5120 30.0130 32.5140 35.0150 37.5160 40.0

Force = Torque X Slope

N = N-m 250kN = N-m 0.25

xx

0

5

10

15

20

25

30

35

40

45

0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170

Torque (N-m)C

lam

ping

For

ce (

kN)

Pounds (lbs) Kilonewtons (kN)

Note: Maximum Recommended Torque. Actual results may vary. Note: Maximum Recommended Torque. Actual results may vary.

SYSTEM 5 1550 CLAMPING FORCE

MAZAK FH-6800 00012

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