56697609 Mazak Programing Class Book

(CNC Operation, Parameter, Alarm & Programming Examples)

Programming Classbook for Integrex Mk IV Matrix

Publication # C740PT0001E

05/06

CAUTION

This Manual is published to assist experienced personnel on the operation, maintenance and/or programming of Mazak machine tools. All Mazak machine tools are engineered with a number of safety devices to protect personnel and equipment from injury or damage. Operators should not, however, rely solely upon these safety devices, but should operate the machine only after fully understanding what special precautions to take by reading the following documentation thoroughly. Do not attempt to operate or perform maintenance / repair on the machine without a thorough understanding of the actions about to be taken. If any question exists, contact the nearest Mazak service center for assistance. Certain covers, doors or safety guards may be open or removed to more clearly show machine components. These items must be in place before operating the machine. Failure to comply with this instruction may result in serious personal injury or damage to the machine tool. This manual was considered complete and accurate at the time of publication, however, due to our desire to constantly improve the quality and specification of all Mazak products, it is subject to change or modification.

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Notes:

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SAFETY PRECAUTIONSThe machine is provided with a number of safety devices to protect personnel and equipment from injury and damage. Operators should not, however, rely solely upon these safety devices, but should operate the machine only after fully understanding what special precautions to take by reading the following documentation thoroughly. BASIC OPERATING PRACTICES DANGER: 1) Some control panels, transformers, motors, junction boxes and other parts have high voltage terminals. These should not be touched or a severe electric shock may be sustained. 2) Do not touch any switches with wet hands. This too, can produce an electric shock. WARNING: 1) The emergency stop pushbutton switch location should be well known, so that it can be operated at any time without having to look for it. 2) Before replacing a fuse, turn off the main incoming power switch to the machine. 3) Provide sufficient working space to avoid hazardous falls. 4) Water or oil can make floors slippery and hazardous. All floors should be clean and dry to prevent accidents 5) Do not operated any switch without a thorough understanding of the actions about to be taken. 6) Avoid accidental operation of switches. 7) Work benches near the machine must be strong enough to hold materials placed on them to prevent accidents. Articles should be prevented from slipping off the bench surface. 8) If a job is to be done by two or more persons, coordinating signals should be given at each step of the operation. The next step should not be taken unless a signal is given and acknowledged. CAUTION: 1) In the event of power failure, turn off the main circuit breaker immediately. 2) Use the recommended hydraulic oils, lubricants and grease or acceptable equivalents. 3) Replacement fuses should have the proper current ratings. 4) Protect the NC unit, operating panel, electric control panel, etc. from shocks, since this could cause a failure or malfunction. 5) Do not change parameters or electrical settings. If changes are unavoidable, record the values prior to the change so that they can be returned to their original settings, if necessary. 6) Do not deface, scratch or remove any caution plate. Should it become illegible or missing, order another caution plate from the supplier, specifying the part number shown at the lower right corner of the plate. BEFORE POWERING UP DANGER: Cables, cords or electric wires whose insulation is damaged can produce current leaks and electric shocks. Before using, check their condition. WARNING: 1) Be sure the instruction manual and the programming manual are fully understood before operating the machine. Every function and operating procedure should be completely clear. 2) Use approved oil resistant safety shoes, safety goggles with side covers, safe clothes, and other safety protection required. 3) Close all NC unit, operating panel, electric control panel doors and covers. CAUTION: 1) The power cable from the factory feeder switch to the machine main circuit breaker should have a sufficient sectional area to handle the electric power used. 2) Cables which must be laid on the floor must be protected from hot chips, by using rigid or other approved conduit, so that short-circuits will not occur. 3) Before first time operation of the machine after unpacking it or from being idle for a long period of time (several days or more), each sliding part must be sufficiently lubricated. To do so, push and release the pump button several times until the oil seeps out on the sliding parts. The pump button has a return spring, so do not force it to return. 4) Oil reservoirs should be filled to indicated levels. Check and add oil, if needed. 5) For lubrication points, oil specification and appropriate levels, see the various instruction plates. 6) Switches and levers should operate smoothly. Check that they do. 7) When powering the machine on, turn on the switches in the following order: first the factory feeder switch, then the machine main circuit breaker, and then the control power on switch located on the operating panel. 8) Check the coolant level, and add coolant, if needed.

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AFTER CONTROL POWER IS TURNED ON CAUTION: When the control power ON switch on the operating panel is on, the "READY" lamp on the operating panel should also be on (check to see that it is). ROUTINE INSPECTIONS WARNING: When checking belt tensions, do not get your fingers caught between the belt and pulley. CAUTION: 1) Check pressure gages for proper readings. 2) Check motors, gear boxes and other parts for abnormal noises. 3) Check the motor lubrication, and sliding parts for evidence of proper lubrication. 4) Check safety covers and safety devices for proper operation. 5) Check belt tensions. Replace any set of belts that have become stretched with a fresh matching set. WARM UP CAUTION: 1) Warm up the machine, especially the spindle and feed shaft, by running the machine for 10 to 20 minutes at about one-half or one-third the maximum speed in the automatic operation mode. 2) The automatic operation program should cause each machine component to operate. At the same time, check their operations. 3) Be particularly careful to warm up the spindle which can turn above 4000 rpm. If the machine is used for actual machining immediately after being started up following a long idle period, the sliding parts may be worn due to the lack of oil. Also, thermal expansion of the machine components can jeopardize machining accuracy. To prevent this condition, always make sure that the machine is warmed up. PREPARATIONS WARNING: 1) Tooling should conform to the machine specifications, dimensions and types. 2) Replace all seriously worn tools with new ones to prevent injuries. 3) The work area should be adequately lighted to facilitate safety checks.

4) Tools and other items around the machine or equipment should be stored to ensure good footing and clear aisles. 5) Do not place tools or any other items on the headstock, turret, covers and similar places (For T/M). CAUTION: 1) Tool lengths should be within specified tolerances to prevent interference. 2) After installing a tool, make a trial run. OPERATION WARNING: 1) Do not work with long hair that can be caught by the machine. Tie it back, out of the way. 2) Do not operate switches with gloves on. This could cause mis-operation. 3) Whenever a heavy workpiece must be moved, if there is any risk involved, two or more people should work together. 4) Only trained, qualified workers should operate forklift trucks, cranes or similar equipment and apply slings. 5) Whenever operating a forklift truck, crane or similar equipment, special care should be taken to prevent collisions and damage to the surroundings. 6) Wire ropes or slings should be strong enough to handle the loads to be lifted and should conform to the mandatory provisions. 7) Grip workpieces securely. 8) Stop the machine before adjusting the coolant nozzle at the tip. 9) Never touch a turning workpiece in the spindle with bare hands, or in any other way. 10) To remove a workpiece from the machine other than by a pallet changer, stop the tool and provide plenty of distance between the workpiece and the tool (for M/C). 11) While a workpiece or tool is turning, do not wipe it off or remove chips with a cloth or by hand. Always stop the machine first and then use a brush and a sweeper. 12) Do not operate the machine with the chuck and front safety covers removed (For T/M). 13) Use a brush to remove chips from the tool tip, do not use bare hands . 14) Stop the machine whenever installing or removing a tool. 15) Whenever machining magnesium alloy parts, wear a protective mask.

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CAUTION: 1) During automatic operation, never open the machine door. Machines equipped with the door interlock will set the program to single step. 2) When performing heavy-duty machining, carefully prevent chips from being accumulated since hot chips from certain materials can cause a fire. TO INTERRUPT MACHINING WARNING: When leaving the machine temporarily after completing a job, turn off the power switch on the operation panel, and also the main circuit breaker. COMPLETING A JOB CAUTION: 1) Always clean the machine or equipment. Remove and dispose of chips and clean cover windows, etc. 2) Make sure the machine has stopped running, before cleaning. 3) Return each machine component to its initial condition. 4) Check the wipers for breakage. Replace broken wipers. 5) Check the coolant, hydraulic oils and lubricants for contamination. Change them if they are seriously contaminated. 6) Check the coolant, hydraulic oil and lubricant levels. Add if necessary. 7) Clean the oil pan filter. 8) Before leaving the machine at the end of the shift, turn off the power switch on the operating panel, machine main circuit breaker and factory feeder switch in that order. SAFETY DEVICES 1) Front cover, rear cover and coolant cover. 2) Chuck barrier, tail barrier and tool barrier (NC software). 3) Stored stroke limit (NC software). 4) Emergency stop pushbutton switch. MAINTENANCE OPERATION PREPARATIONS 1) Do not proceed to do any maintenance operation unless instructed to do so by the foreman. 2) Replacement parts, consumables (packing, oil seals, O rings, bearing, oil and grease, etc.) Should be arranged in advance. 3) Prepare preventive maintenance and record maintenance programs.

CAUTION: 1) Thoroughly read and understand the safety precautions in the instruction manual. 2) Thoroughly read the whole maintenance manual and fully understand the principles, construction and precautions involved. MAINTENANCE OPERATION DANGER: 1) Those not engaged in the maintenance work should not operate the main circuit breaker or the control power "ON" switch on the operating panel. For this purpose, "Do not Touch the Switch, Maintenance Operation in Progress!" or similar warning should be indicated on such switches and at any other appropriate locations. Such indication should be secured by a semi-permanent means in the reading direction. 2) With the machine turned on, any maintenance operation can be dangerous. In principle, the main circuit breaker should be turned off throughout the maintenance operation. WARNING: 1) The electrical maintenance should be done by a qualified person or by others competent to do the job. Keep close contact with the responsible person. Do not proceed alone. 2) Overtravel limit and proximity switches and interlock mechanisms including functional parts should not be removed or modified. 3) When working at a height, use steps or ladders which are maintained and controlled daily for safety. 4) Fuses, cables, etc. made by qualified manufacturers should be employed. BEFORE OPERATION & MAINTENANCE BEGINS WARNING: 1) Arrange things in order around the section to receive the maintenance, including working environments. Wipe water and oil off parts and provide safe working environments. 2) All parts and waste oils should be removed by the operator and placed far enough away from the machine to be safe. CAUTION: 1) The maintenance person should check that the machine operates safely. 2) Maintenance and inspection data should be recorded and kept for reference.

000X717-KY 11/98

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WARNING

ALWAYS TURN THE MAIN CIRCUIT BREAKER TO THE OFF POSITION & USE AN APPROVED LOCKOUT DEVICE WHEN COMPLETING MAINTENANCE OR REPAIRS. THE LOCKOUT PROCEDURE THAT FOLLOWS IS INTENDED TO SAFEGUARD PERSONNEL & EQUIPMENT DURING MAINTENANCE OPERATIONS, AND, REPRESENTS THE MINIMUM REQUIREMENTS. ANY ACTION SHOULD BE PRECEDED BY A HAZARD ANALYSIS TO DETERMINE ANY ADDITIONAL SAFETY PRECAUTIONS THAT MAY BE NECESSARY TO ENSURE THE SAFETY OF PERSONNEL AND EQUIPMENT.

NOTE: USE OF THE FOLLOWING LOCKOUT PROCEDURE IS MANDATORY WHEN COMPLETINGMAINTENANCE OR REPAIRS.

LOCKOUT PROCEDURE1) 2) THE LOCKOUT PROCESS MUST BE PERFORMED BY AUTHORIZED PERSONNEL ONLY. INFORM ALL EFFECTED PERSONNEL OF YOUR INTENT TO LOCKOUT AND SERVICE THE SPECIFIED MACHINE. 3) 4) SHUT OFF MACHINE POWER USING NORMAL SHUT DOWN PROCEDURES. TURN OFF THE MACHINE AND INDIVIDUAL BUILDING CIRCUIT BREAKERS. MAKE SURE ALL STORED ELECTRICAL ENERGY IS RELIEVED. (EG: SPINDLE & AXIS SERVO CONTROLLERS) 5) CONNECT THE LOCKOUT DEVICE AS SHOWN IN FIGURE 1, AND ATTACH THE APPROPRIATE TAG AT THE MACHINE CIRCUIT BREAKER. THE TAG MUST IDENTIFY THE PERSON RESPONSIBLE FOR THE LOCKOUT. THIS WILL ENSURE THAT POWER CANNOT BE RESTORED BY ANYONE ELSE. 6) TEST THE MACHINE TO VERIFY THAT MACHINE SYSTEMS DO NOT OPERATE IN ANY WAY. ONCE TESTING IS COMPLETE, MAKE SURE ALL SWITCHES ARE IN THE OFF POSITION. CONFIRM THAT THE LOCKOUT DEVICES REMAIN PROPERLY INSTALLED. 7) 8) 9) COMPLETE THE REQUIRED MAINTENANCE OPERATIONS. MAKE SURE ALL PERSONNEL ARE CLEAR OF THE MACHINE. REMOVE THE LOCKOUT DEVICE. MAKE SURE ALL PERSONNEL ARE AT A SAFE LOCATION BEFORE RESTORING MACHINE POWER.

PADLOCK FIGURE

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INSTALLATION PRECAUTIONSThe following subjects outline the items that directly affect the machine installation and startup. To ensure an efficient and timely installation, please follow these recommendations before calling to schedule a service engineer. ENVIRONMENTAL REQUIREMENTS Avoid the following places for installing the machine: 1) Avoid exposure to direct sunlight and/or near a heat source, etc. Ambient temperature during operation: 0 thru 45C (32F to 113F). 2) Avoid areas where the humidity fluctuates greatly and/or if high humidity is present; normally 75% and below in relative humidity. A higher humidity deteriorates insulation and might accelerate the deterioration of parts. 3) Avoid areas that are especially dusty and/or where acid fumes, corrosive gases and salt are present. 4) Avoid areas of high vibration. 5) Avoid soft or weak ground (minimum load bearing capacity of 1025 lbs./ft2) FOUNDATION REQUIREMENTS For high machining accuracy, the foundation must be firm and rigid. This is typically accomplished by securely fastening the machine to the foundation with anchor bolts. In addition, the depth of concrete should be as deep as possible (minimum 6 - 8 inches). Note the following: 1) There can be no cracks in the foundation concrete or surrounding area. 2) Vibration proofing material (such as asphalt) should be put all around the concrete pad. 3) Form a cone in the foundation for J-bolt anchors, or use expansion anchors. 4) With the foundation anchor bolt holes open pour the primary concrete at a minimum thickness of 6 - 8 inches. Typically, the concrete must have a minimum compression rating of 2500 lbs. @ 250 lbs. compression and strengthened with reinforcing rods. When the concrete has cured, rough level the machine, and install the J-bolts, leveling blocks, etc., and pour grout into foundation bolt holes. 5) Mix an anti-shrinkage agent such as Denka CSA with concrete, or use Embeco grout to fill the foundation bolt holes. 6) In pouring grout, fasten the leveling block base plates with the collar retaining screws to prevent the base plates from dropping. When the grout has completely hardened, level the machine properly, and tighten M24 nuts to secure the machine to the foundation.

Note: The machine must be anchored to the foundation with J-bolts, expansion bolts or other suitable method. The machine accuracy and alignment specifications quoted by Mazak can usually be obtained when the minimum foundation requirements are met. However, production of close tolerance parts requires the use of an appropriate certified foundation. Foundations that do not meet certified specifications may require more frequent machine re-leveling and re-alignment, which can not be provided under terms of warranty. If any of these conditions cannot be met, contact the nearest Mazak service office immediately.

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WIRING 1) Use only electrical conductors with performance ratings equivalent or superior. 2) Do not connect any power cables for devices which can cause line noise to the power distribution panel, such as arc welders and high frequency machinery. 3) Arrange for a qualified electrician to connect the power lines. 4) Incoming supply voltage should not deviate more than 10% of specified supply voltage. 5) Source frequency should be2 Hz of nominal frequency.

Desirable Independent Grounding:

NC Machine

Earth resistance: Less than 100 ohms

Common Grounds:

[ CAUTION ]

Resistance to ground = 100 the number of devices connected to the grounding (ohms) Note: Never ground equipment as shown below:

VERIFY THE ACTUAL MACHINE ELECTRICAL POWER REQUIREMENT AND THE MAIN TRANSFORMER RATING (IF APPLICABLE), AS WELL AS THE LOCAL ELECTRICAL CODE BEFORE SIZING AND INSTALLING THE INCOMING POWER WIRING. PLEASE SEE THE ADDITIONAL CAUTIONS ON THE FOLLOWING PAGE.

GROUNDING 1) An isolated earth ground with a resistance to ground of less than 100 ohms is required. Typically, a 5/8 copper rod, 8 feet long, and no more than 5 feet from the machine, is sufficient. Building grounds or multiple machines grounded to the same ground rod, are not acceptable. 2) The wire size should be greater than AWG (American Wire Gauge) No. 5 and SWG (British Legal Standard Wire Gauge) No. 6.

000X713-KY 11/98

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CAUTION

A step-down transformer is optional on some machine models. Be certain to verify the transformer Kva rating (where applicable), as well as local electrical code requirements before sizing and installing the incoming power wiring. Machines not equipped with a main transformer are wired for 230 VAC, 3 phase. The end user must supply a step-down transformer where factory electrical power varies more than 10% of the 230 VAC rating.

NOTE:Step-down or voltage regulating transformers are external (peripheral) to the machine tool and are considered the primary input line (source) for the machine. Local electrical code or practice may require a circuit breaker or other switching device for the isolation of electrical power when this type of transformer is used. In such cases, the machine tool end user is required to supply the necessary circuit breaker or switching device.

FAILURE TO COMPLY CAN RESULT IN PERSONAL INJURY AND DAMAGE TO THE MACHINE. IF ANY QUESTION EXISTS, CONTACT THE NEAREST MAZAK SERVICE CENTER FOR ASSISTANCE.

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WARNING

MAZATROL CNC CONTROLLERS PROVIDE PARAMETER SETTINGS TO LIMIT SPINDLE RPM. THESE SETTINGS ARE BASED ON THE MAXIMUM SPEED SPECIFIED BY THE CHUCK/ACTUATOR MANUFACTURER. MAKE SURE TO SET THESE PARAMETERS ACCORDING TO CHUCK SPECIFICATION WHEN INSTALLING A CHUCKING PACKAGE. ALSO, STAMP THE MAXIMUM SPINDLE RPM ON THE CHUCK IDENTIFICATION PLATE LOCATED ON THE MACHINE TOOL COVERS. REFERENCE THE CNC PARAMETER MANUAL SUPPLIED WITH THE SPECIFIC MACHINE TOOL TO IDENTIFY THE REQUIRED PARAMETERS TO CHANGE. FAILURE TO COMPLY WITH THESE INSTRUCTIONS COULD RESULT IN DAMAGE TO THE MACHINE, SERIOUS INJURY OR DEATH. IF ANY QUESTIONS EXIST, CONTACT THE NEAREST MAZAK SERVICE CENTER FOR ASSISTANCE.

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WARNING

MAZAK MACHINES ARE ENGINEERED WITH A NUMBER OF SAFETY DEVICES TO PROTECT PERSONNEL AND EQUIPMENT FROM INJURY AND DAMAGE. DO NOT REMOVE, DISCONNECT, BYPASS OR MODIFY ANY LIMIT SWITCH, INTERLOCK, COVER, OR OTHER SAFETY FEATURE IN ANY WAY, EITHER MECHANICALLY OR ELECTRICALLY. FAILURE TO COMPLY WITH THESE INSTRUCTIONS COULD RESULT IN DAMAGE TO THE MACHINE, SERIOUS INJURY OR DEATH. IF ANY QUESTIONS EXIST, CONTACT THE NEAREST MAZAK SERVICE CENTER FOR ASSISTANCE.

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WARNING

MAZAK MACHINES ARE ENGINEERED WITH A NUMBER OF SAFETY DEVICES TO PROTECT PERSONNEL AND EQUIPMENT FROM INJURY AND DAMAGE. MACHINE OPERATOR DOORS AND COVERS ARE DESIGNED TO WITHSTAND ACCIDENTAL IMPACT OF A BROKEN INSERT WHERE A MAXIMUM WEIGHT INSERT AT MAXIMUM TOOL DIAMETER IS RUNNING AT MAXIMUM SPINDLE RPM NEVER USE A CUTTING TOOL OR TOOL INSERT THAT EXCEEDS MACHINE SPECIFICATIONS OR THAT OF A SPECIFIC TOOL HOLDER ITSELF, WHICHEVER IS LESS. THIS RESTRICTION APPLIES TO DIAMETER, WEIGHT, MAXIMUM SPINDLE RPM, MAXIMUM CUTTING TOOL ROTATION SPEED, ETC. FOR COMPLETE SPECIFICATIONS, MAKE SURE TO REFERENCE OPERATION, MAINTENANCE AND DETAIL SPECIFICATION DOCUMENTATION SUPPLIED WITH THE MACHINE AND BY THE TOOLING MANUFACTURER. NOTE: THE MAXIMUM INSERT WEIGHT FOR MAZAK MACHINES IS 20 gf. (0.04 lbs.). FAILURE TO COMPLY WITH THESE INSTRUCTIONS COULD RESULT IN DAMAGE TO THE MACHINE, SERIOUS INJURY OR DEATH. IF ANY QUESTIONS EXIST, CONTACT THE NEAREST MAZAK SERVICE CENTER FOR ASSISTANCE.

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WARNING

BEFORE STARTING OPERATION, CHECK THAT THE WORKPIECE IS SECURELY MOUNTED IN A VISE OR A SUITABLE FIXTURE. BE CERTAIN THAT THE MOUNTING IS SUFFICIENT TO WITHSTAND CUTTING FORCES DURING WORKPIECE MACHINING. FAILURE TO COMPLY WITH THESE INSTRUCTIONS COULD RESULT IN DAMAGE TO THE MACHINE, SERIOUS INJURY OR DEATH. IF ANY QUESTIONS EXIST, CONTACT THE NEAREST MAZAK SERVICE CENTER FOR ASSISTANCE.

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WARNING

CONFIRM PROPER WORKPIECE FIXTURING/CLAMPING, TOOL SETUP AND THAT THE MACHINE DOOR IS SECURELY CLOSED BEFORE THE START OF MACHINING. VERIFY ALL SAFETY PRECAUTIONS OUTLINED IN THIS MANUAL BEFORE USING THE FOLLOWING CUTTING CONDITIONS: CUTTING CONDITIONS THAT ARE THE RESULT OF THE MAZATROL FUSION 640 AUTOMATIC CUTTING DETERMINATION FUNCTION CUTTING CONDITIONS SUGGESTED BY THE MACHINING NAVAGATION FUNCTION CUTTING CONDITIONS FOR TOOLS THAT ARE SUGGESTED TO BE USED BY THE MACHINING NAVAGATION FUNCTION

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FAILURE TO COMPLY WITH THESE INSTRUCTIONS COULD RESULT IN DAMAGE TO THE MACHINE, SERIOUS INJURY OR DEATH. IF ANY QUESTIONS EXIST, CONTACT THE NEAREST MAZAK SERVICE CENTER FOR ASSISTANCE.

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CENGDB0551EDOOR INTERLOCK SAFTY SPEC.MACHINING CENTERDOOR OPEN MODE MANUAL Prohibit Prohibit Prohibit Prohibit Prohibit SET UP SWITCH O (OFF) to move axis. to start spindle running. to operate manual ATC. to operate manual Pallet Changer. to run chip spiral conveyor. I (ON) Limit the rapid override. Max is 12%. Prohibit to run chip spiral conveyor. Can run spindle JOG. Can run spindle Orient. Can operate manual ATC. Prohibit cycle start. Prohibit to run chip spiral conveyor.

Determined by YMW Eng. H.Q. 99/9/1 Revised by YMC Prod. Eng. 99.10.28

AUTO

Prohibit cycle start. Prohibit to run chip spiral conveyor.

CLOSE I V OPEN

MANUAL

Door is always locked. Door lock can be released by pushing DOOR UNLOCK SW on operator panel. But, it can not release in operating ATC/Pallet changer/Axis/Spindle. Prohibit Prohibit Prohibit Prohibit Prohibit to move axis. to start spindle running. to operate manual ATC. to operate manual Pallet Changer. to run chip spiral conveyor. Limit the rapid override. Max is 12%. Chip spiral conveyor would stop. Can run spindle JOG. Can run spindle Orient. Can operate manual ATC.

AUTO

Door is always locked. Door lock can be released by pushing DOOR UNLOCK SW on operator panel. But, it can not release in auto operation running except single block stop or feed hold stop or M00 program stop or M01 optional stop and spindle stop. If not, Alarm displayed Door open invalid. If release the lock by note(*1), Alarm will occur then stop the all motion. Chip spiral conveyor would stop. Prohibit cycle start. Chip spiral conveyor would stop.

CLOSE

MANUAL AUTO

No Limitation. No Limitation.

No Limitation. Can not run auto operation.

TURNING CENTERSET UP SWITCH DOOR MODE O (OFF) Can operate CHUCK, TAILSLEEVE , STEADY REST for Loading workpiece. Can NOT operate Spindle, Axis, Turret, MANUAL Coolant, ToolEye, Partscatcher, Chip Conveyor. OPEN AUTO CLOSE -> OPEN CLOSE Can operate CHUCK, TAILSLEEVE , STEADY REST for Loading workpiece. Can not run Auto-operation. I (ON) Can operate CHUCK, TAILSLEEVE , STEADY REST for Loading workpiece. Can not operate Spindle running, but Can operate Spindle JOG and Spindle Orient. Limitation of speed for axis movement . (Override is 10% max.) 1 step index only for turret. Can operate CHUCK, TAILSLEEVE , STEADY REST for Loading workpiece. Can not run Auto-operation.

MANUAL Can not open the front door in Spindle running, Axis moving, Auto-running( Cycle start, Feed hold ) due to & Mechanical locking system. (Except Single Block Stop or M00 program stop or M01 optional stop) AUTO But, if release the lock by note(*1), Alarm will occur then stop the all motion. MANUAL No Limitation. AUTO No Limitation. No Limitation. Can not run Auto-operation.

*1 : Door lock mechanism can not be released in machine stop by NC power OFF. If it is necessary to release the lock such as emergencies, the lock can be released by operating the supplementary lock release mechanism of the main body of the safety door lock switch. *2 : Override Limitation of Rapid speed of AXIS Machining Center : 12%. Turning Center : 10%. *3 : Chip Conveyor and Coolant should stop in the door open.

PED-EDS-001

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CENGDB0551E APPENDIX SWITCH PANEL for M640M (Machining Center)

MACHINE SET UP SWITCH SWITCH PANEL for M640MT/T (Turning Center)

DOOR UNLOCK SWITCH

PED-EDS-001

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MACHINE DOCUMENTATION CUSTOMER EVALUATION

The Other Thoroughbred From Kentucky

Your opinion is important to enable us to issue documentation that will fit your needs. Thank you for taking the time to supply this information.Date: Machine Type: Customer: Address: Manual Publication #: Machine Serial#: Reported By: Position: Telephone#:Excellent Good Adequate Fair Poor

NC Type:

How well is the documentation suited to your needs? Were you able to find the necessary information easily? How well are the manuals organized? How easy are the manuals to understand? Are the illustrations helpful? Overall, how do you rate the documentation? What did you like about the documentation? How can it be improved?

RETURN TO:

MAZAK Corporation Technical Publication Dept. 8025 Production Drive Florence, Kentucky 41042

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Notes:

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MAZATROL:1 PAGE 1 UNo. MAT. OD-MAX + 0 CBN STL 5. UNo. 1 SNo. R 1 F 2 FIG 1 UNIT FACING TOOL GENERAL GENERAL PART FACE OUT OUT ID-MIN 0. LENGTH WORK FACE ATC MODE 6.6 0.1 0 RPM LTUR DIA 5.

POS-B FIN-Z 90. 0.01 NOM. No. # PAT. DEP-1 1. B 2 0.125 1. B 2 SPT-X SPT-Z FPT-X 5. 0.1 0. POS-B CPT-X CPT-Z 90. 5. 0. NOM. No. # PAT. DEP-1 1. B 2 0 0.125 1. B 2 SPT-X SPT-Z FPT-X 2. 2. 1.75 4. 4. 5. NUMBER ATC

DEP-2/NUM. DEP-3 FPT-Z 0. FIN-X FIN-Z 0.04 0.01 DEP-2/NUM. DEP-3 FPT-Z 1.75 3.75 4.75 5.9 RETURN F-CNR/$ R 0.6842

FIN-X

FIN-Z 0. RGH 4

C-SP FR 340 0.011 574 0.0059

M 8 8

M

M

UNo. UNIT PART 2 BAR OUT SNo. TOOL R 1 GENERAL OUT F 2 GENERAL OUT FIG PTN S-CNR 1LIN C 0.1 2TPR 3LIN 4LIN C 0.1 UNo. UNIT 3 END

FIN-X 0. R/th

FIN-Z 0. RGH 5 4 4 3

C-SP FR 393 0.012 642 0.0059

M 8 8

M

M

CONTI. REPEAT SHIFT

LOW RET. WORK No.

EXECTE

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MAZATROL:3 PAGE 1 UNo. MAT. OD-MAX + 0 STNLESS 4. UNo. 1 SNo. R 1 F 2 FIG 1 UNIT FACING TOOL GENERAL GENERAL PART FACE OUT OUT ID-MIN 0. LENGTH WORK FACE ATC MODE 5.63 0.125 0 RPM LTUR DIA 3500 4.

POS-B FIN-Z 90. 0.01 NOM. No. # PAT. DEP-1 1. B 2 0.1125 2. B 2 SPT-X SPT-Z FPT-X 4. 0.125 0. POS-B CPT-X CPT-Z 90. 4. 0. NOM. No. # PAT. DEP-1 1. B 2 3 0.1125 2. B 2 SPT-X SPT-Z FPT-X 1.5 2.5 4. NUMBER ATC

DEP-2/NUM. DEP-3 FPT-Z 0. FIN-X FIN-Z 0.04 0.01 DEP-2/NUM. DEP-3 0.5 FPT-Z 1. 4.125 4.9 RETURN F-CNR/$

FIN-X

FIN-Z 0. RGH 4

C-SP FR 238 0.0088 401 0.

M 8 8

M 1 1

M

UNo. UNIT PART 2 BAR OUT SNo. TOOL R 1 GENERAL OUT F 2 GENERAL OUT FIG PTN S-CNR 1LIN C 0.06 2LIN C 0.25 3LIN C 0.05 UNo. UNIT 3 END

FIN-X 0.001 R/th

FIN-Z 0.001 RGH 3 3 3

C-SP FR 275 0.0096 449 0.

M 8 8

M 1 1

M

CONTI. REPEAT SHIFT

LOW RET. WORK No.

EXECTE

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20

MAZATROL:5 PAGE 1 UNo. MAT. OD-MAX 0 ALY STL 5. UNo. 1 SNo. R 1 F 2 FIG 1 UNIT FACING TOOL GENERAL GENERAL PART FACE OUT OUT ID-MIN 0. LENGTH WORK FACE ATC MODE 5.39 0.203 0 RPM LTUR DIA 3500 5.

POS-B FIN-Z 90. 0.01 NOM. No. # PAT. DEP-1 1. B 2 0.0937 2. B 2 SPT-X SPT-Z FPT-X 5. 0.203 0. POS-B CPT-X CPT-Z 90. 5. 0. NOM. No. # PAT. DEP-1 1. B 2 0 0.0937 2. B 2 SPT-X SPT-Z FPT-X 0.5 2.75 5. NUMBER ATC

DEP-2/NUM. DEP-3 FPT-Z 0. FIN-X FIN-Z 0.04 0.01 DEP-2/NUM. DEP-3 FPT-Z 1. 3.625 4.587 RETURN F-CNR/$ R 0.25 R 0.5

FIN-X

FIN-Z 0. RGH 4

C-SP FR 340 0.011 574 0.

M 8 8

M 1 1

M

UNo. UNIT PART 2 BAR OUT SNo. TOOL R 1 GENERAL OUT F 2 GENERAL OUT FIG PTN S-CNR 1LIN 2LIN R 0.375 3LIN R 0.625 UNo. UNIT 3 END

FIN-X 0. R/th

FIN-Z 0. RGH 5 4 3

C-SP FR 393 0.012 642 0.

M 8 8

M 1 1

M

CONTI. REPEAT SHIFT

LOW RET. WORK No.

EXECTE

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MAZATROL:7 PAGE 1 UNo. MAT. OD-MAX 0 ALUMINUM 5. UNo. 1 SNo. R 1 F 2 FIG 1 UNIT FACING TOOL GENERAL GENERAL PART FACE OUT OUT ID-MIN 0. LENGTH WORK FACE ATC MODE 7.1 0.1 0 RPM LTUR DIA

POS-B FIN-Z 90. 0.01 NOM. No. # PAT. DEP-1 1. B 2 0.125 2. B 2 SPT-X SPT-Z FPT-X 5. 0.1 0. POS-B CPT-X CPT-Z 90. 5. 0. NOM. No. # PAT. DEP-1 1. B 2 0 0.125 2. B 2 SPT-X SPT-Z FPT-X 2.375 ? 3. 5. 1. 4.732 5. NUMBER ATC

DEP-2/NUM. DEP-3 FPT-Z 0. FIN-X FIN-Z 0.04 0.01 DEP-2/NUM. DEP-3 FPT-Z 3. 4.732 6.4 RETURN F-CNR/$

FIN-X

FIN-Z 0. RGH 4

C-SP FR 852 0.011 1435 0.

M 8 8

M 1 1

M

UNo. UNIT PART 2 BAR OUT SNo. TOOL R 1 GENERAL OUT F 2 GENERAL OUT FIG PTN S-CNR 1LIN 2 3CTR 4LIN UNo. UNIT 3 END

FIN-X 0. R/th 2. UP

FIN-Z 0. RGH 4 4 4

C-SP FR 984 0.012 1606 0.

M 8 8

M 1 1

M

CONTI. REPEAT SHIFT

LOW RET. WORK No.

EXECTE

23

24

MAZATROL:9 PAGE 1 UNo. MAT. OD-MAX 0 STNLESS 4.5 UNo. UNIT PART 1 BAR OUT SNo. TOOL R 1 GENERAL OUT F 2 GENERAL OUT FIG PTN S-CNR 1 2CTR 3LIN UNo. UNIT PART 2 BAR OUT SNo. TOOL F 1 GENERAL OUT FIG PTN S-CNR 1LIN 2LIN 3 UNo. UNIT 3 END ID-MIN 0. LENGTH WORK FACE ATC MODE 7. 0. 0 RPM LTUR DIA 4.5

POS-B CPT-X CPT-Z 90. 4.5 0. NOM. No. # PAT. DEP-1 2. B 2 0 0.1125 2. B 2 SPT-X SPT-Z FPT-X 0. 0. 3. 0. 2. 3. POS-B CPT-X CPT-Z 90. 4. 3.5 NOM. No. # PAT. DEP-1 2. E 2 SPT-X SPT-Z FPT-X 3.1 3. 3. 3.32288 4. NUMBER ATC

FIN-X FIN-Z 0.04 0.01 DEP-2/NUM. DEP-3 FPT-Z F-CNR/$ 3.32288 6.4 FIN-X FIN-Z 0.04 0.01 DEP-2/NUM. DEP-3 FPT-Z 3.5 3.32288 2. RETURN

FIN-X 0. R/th 2.

FIN-Z 0. RGH 6 LEFT 6

C-SP FR 275 0.0096 449 0.

M 8 8

M 1 1

M

FIN-X FIN-Z 0. 0. F-CNR/$ R/th RGH 2. 6 6 6

C-SP FR 449 0.

M 8

M 1

M

CONTI. REPEAT SHIFT

LOW RET. WORK No.

EXECTE

25

26


POS-B FIN-Z 90. 0.01 NOM. No. # PAT. DEP-1 1. B 2 0.125 1. B 2 SPT-X SPT-Z FPT-X 5. 0.1 0. POS-B CPT-X CPT-Z 90. 5. 0. NOM. No. # PAT. DEP-1 1. B 2 0 0.125 1. B 2 SPT-X SPT-Z FPT-X 2. 2. 1.75 4. 4. 5.

DEP-2/NUM. DEP-3 FPT-Z 0. FIN-X FIN-Z 0.04 0.01 DEP-2/NUM. DEP-3 FPT-Z 1.75 3.75 4.75 5.9 F-CNR/$ R 0.6842

FIN-X

FIN-Z 0. RGH 4

C-SP FR 340 0.011 574 0.

M 8 8

M

M

UNo. UNIT PART 2 BAR OUT SNo. TOOL R 1 GENERAL OUT F 2 GENERAL OUT FIG PTN S-CNR 1LIN C 0.1 2TPR 3LIN 4LIN C 0.1

FIN-X 0. R/th

FIN-Z 0. RGH 5 4 4 3

C-SP FR 393 0.012 642 0.

M 8 8

M

M

UNo. UNIT PART POS-B DIA 3 T.DRILL FACE 0. 0.875 SNo. TOOL NOM. No. # PAT. 1 T-DRILL EDGE 0.87 A 2 1 FIG SPT-Z 1 0. UNo. UNIT PART 4 BAR IN SNo. TOOL R 1 GENERAL IN F 2 GENERAL IN FIG PTN S-CNR 1TPR 2LIN UNo. UNIT PART 5 THREAD OUT SNo. TOOL 1 THREAD OUT FIG 1

DEP-1 1.2

DEP-2/NUM. DEP-3 0.3 0.5 FPT-Z 3.75 FIN-X FIN-Z 0.03 0.006 DEP-2/NUM. DEP-3 FPT-Z 0.375 0.75 F-CNR/$

FIN-X

FIN-Z

C-SP FR 78 0.008

M 8

M 1

M

POS-B CPT-X CPT-Z 0. 0.875 0. NOM. No. # PAT. DEP-1 3.5 A 2 0 0.125 4.5 A 2 SPT-X SPT-Z FPT-X 1.5 0. 1.125 1.125

FIN-X 0. R/th

FIN-Z 0. RGH 5 5

C-SP FR 340 0.011 459 0.

M 8 8

M 1 1

M

POS-B CHAMF LEAD ANG MULTI HGT 90. 2 0.111111 59 1 0.06 NOM. No. # PAT. DEP-1 DEP-2/NUM. DEP-3 8. B 2 0 13 SPT-X SPT-Z FPT-X FPT-Z 2. 0. 2. 1.5 PITCH 0.125 DEP-1

FIN-X

FIN-Z

C-SP FR 210

M 8

M 1

M

UNo. UNIT PART POS-B NOM6 T.TAP FACE 0. UN 1 - 8 SNo. TOOL NOM. No. # PAT. 1 T-TAP EDGE UN 1 - 8A 2 FIG SPT-Z 1 0.75 UNo. UNIT 7 END CONTI. REPEAT SHIFT

DEP-2/NUM. DEP-3 FPT-Z 3.25 RETURN

FIN-X

FIN-Z

C-SP FR 18

M 8

M 1

M

NUMBER ATC

LOW RET. WORK No.

EXECTE

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28

MAZATROL:13 PAGE 1 UNo. MAT. OD-MAX + 0 CBN STL 4. UNo. UNIT PART 1 BAR OUT SNo. TOOL R 1 GENERAL OUT F 2 GENERAL OUT FIG PTN S-CNR 1LIN UNo. UNIT PART 2 T.GROOVE OUT SNo. TOOL F 1 GROOVE OUT FIG S-CNR 1 UNo. 3 SNo. R 1 F 2 FIG 1 UNIT PART T.GROOVE OUT TOOL GROOVE OUT GROOVE OUT S-CNR C 0.05 ID-MIN 0. LENGTH WORK FACE ATC MODE 7. 0. 0 RPM LTUR DIA 4.

POS-B CPT-X CPT-Z 90. 4. 0. NOM. No. # PAT. DEP-1 1. B 2 0 0.125 2. B 2 SPT-X SPT-Z FPT-X 3. POS-B PAT. No. 90. 0 3 NOM. No. # PAT. 7. B 2 SPT-X SPT-Z 3. 0.875 POS-B PAT. No. 90. 1 2 NOM. No. # PAT. 17. B 2 17. B 2 SPT-X SPT-Z 4. 4.

FIN-X FIN-Z 0.04 0.01 DEP-2/NUM. DEP-3 FPT-Z 3.5 F-CNR/$

FIN-X 0. R/th

FIN-Z 0. RGH 4

C-SP FR 393 0.012 642 0.

M 8 8

M 1 1

M

PITCH WIDTH FIN 1. 0.375 DEP-1 DEP-2/NUM. DEP-3 0.1 FPT-X FPT-Z F-CNR 2.5 0.875

FIN-X ANG

FIN-Z RGH 4

C-SP FR 455 0.0059

M 8

M 1

M

PITCH WIDTH FIN 1.5 0.5 0.02 DEP-1 DEP-2/NUM. DEP-3 FIN-X 0.1 0. FPT-X FPT-Z F-CNR ANG 3.25 4. C 0.05 RETURN LOW RET. WORK No.

FIN-Z RGH 4

C-SP FR 393 0.004 455 0.

M 8 8

M 1 1

M

UNo. UNIT 4 END

CONTI. REPEAT SHIFT

NUMBER ATC

EXECTE

29

30

31

MAZATROL:15 PAGE 1 UNo. MAT. OD-MAX 0 CBN STL 6.5 UNo. 1 SNo. R 1 F 2 FIG 1 UNIT FACING TOOL GENERAL GENERAL PART FACE OUT OUT ID-MIN 1. LENGTH WORK FACE ATC MODE 3.88 0.125 0 RPM LTUR DIA 3500 6.5

POS-B FIN-Z 90. 0.125 NOM. No. # PAT. DEP-1 1. B 2 0.125 2. B 2 SPT-X SPT-Z FPT-X 6.5 0.125 0.8 POS-B CPT-X CPT-Z 90. 6.5 0. NOM. No. # PAT. DEP-1 1. B 2 0 0.125 2. B 2 SPT-X SPT-Z FPT-X 3.5 3.5 1.3 4.1 4.1 1.6 4.7 4.7 POS-B CPT-X CPT-Z 0. 1. 0. NOM. No. # PAT. DEP-1 3.5 A 2 2 0.125 4.5 A 2 SPT-X SPT-Z FPT-X 2.625 2.125 POS-B PAT. No. 90. 1 1 NOM. No. # PAT. 7. B 2 7. B 2 SPT-X SPT-Z 4.7 2.05 PITCH DEP-1 0.09 FPT-X 4.2

DEP-2/NUM. DEP-3 FPT-Z 0. FIN-X FIN-Z 0.04 0.01 DEP-2/NUM. DEP-3 FPT-Z 1.3 1.6 1.9 2.55 F-CNR/$

FIN-X

FIN-Z 0. RGH 4

C-SP FR 340 0.011 574 0.

M 8 8

M 1 1

M

UNo. UNIT PART 2 BAR OUT SNo. TOOL R 1 GENERAL OUT F 2 GENERAL OUT FIG PTN S-CNR 1LIN C 0.12 2 3 4LIN UNo. UNIT PART 3 BAR IN SNo. TOOL R 1 GENERAL IN F 2 GENERAL IN FIG PTN S-CNR 1LIN C 0.03 2LIN C 0.03 UNo. 4 SNo. R 1 F 2 FIG 1 UNIT PART T.GROOVE OUT TOOL GROOVE OUT GROOVE OUT S-CNR C 0.02

FIN-X 0. R/th 0.3 0.3

FIN-Z 0. RGH 4 4 4 4

C-SP FR 393 0.012 642 0.

M 8 8

M 1 1

M

FIN-X FIN-Z 0.03 0.007 DEP-2/NUM. DEP-3 FPT-Z 1.65 2.05 F-CNR/$

FIN-X 0. R/th

FIN-Z 0. RGH 5 5

C-SP FR 340 0.011 459 0.

M 8 8

M 1 1

M

WIDTH FIN 0.25 0.02 DEP-2/NUM. DEP-3 FIN-X 0. FPT-Z 2.05 F-CNR R 0.02 ANG

FIN-Z RGH 4

C-SP FR 393 0.004 455 0.0059

M 8 8

M 1 1

M

UNo. UNIT PART 5 THREAD OUT SNo. TOOL 1 THREAD OUT FIG 1

POS-B CHAMF LEAD ANG MULTI HGT 90. 2 0.125 59 1 0.08 NOM. No. # PAT. DEP-1 DEP-2/NUM. DEP-3 8. B 2 0 14 SPT-X SPT-Z FPT-X FPT-Z 3.5 0. 3.5 1.15 PITCH 0.142857 DEP-1 DEP-2/NUM. DEP-3 FPT-Z 3.8 RETURN

FIN-X

FIN-Z

C-SP FR 210

M 8

M 1

M

UNo. UNIT PART POS-B NOM6 T.TAP FACE 0. UN 9E- 7 SNo. TOOL NOM. No. # PAT. 1 T-TAP EDGE UN 9E- 7A 2 FIG SPT-Z 1 2.05 UNo. UNIT 7 END CONTI. REPEAT SHIFT

FIN-X

FIN-Z

C-SP FR 18

M 8

M 1

M

NUMBER ATC

LOW RET. WORK No.

EXECTE

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33

MAZATROL:18 PAGE 1 UNo. MAT. OD-MAX 0 CBN STL 3.5 UNo. 1 SNo. R 1 F 2 FIG 1 UNIT FACING TOOL GENERAL GENERAL PART FACE OUT OUT ID-MIN 0. LENGTH WORK FACE ATC MODE 5.12 0.12 0 RPM LTUR DIA 3.5

POS-B FIN-Z 90. 0.01 NOM. No. # PAT. DEP-1 1. B 3 2 0.125 2. B 12 2 SPT-X SPT-Z FPT-X 3.5 0.12 0. POS-B 90. NOM. 1. B 2. B SPT-X 1.5 CPT-X CPT-Z 3.5 0. No. # PAT. DEP-1 3 2 0 0.125 12 2 SPT-Z FPT-X 1.5 1.687 1.95 1.95 2.75 3.5

DEP-2/NUM. DEP-3 FPT-Z 0. FIN-X FIN-Z 0.04 0.01 DEP-2/NUM. DEP-3 FPT-Z 1.687 2.4 3. 3.687 3.862 F-CNR/$ R 0.2

FIN-X

FIN-Z 0. RGH 4

C-SP FR 340 0.011 574 0.

M 8 8

M 1 1

M

UNo. UNIT PART 2 BAR OUT SNo. TOOL R 1 GENERAL OUT F 2 GENERAL OUT FIG PTN S-CNR 1LIN C 0.125 2TPR 3LIN 4LIN R 0.2 5LIN C 0.125

FIN-X 0. R/th

FIN-Z 0. RGH 3 4 4 4 4

C-SP FR 393 0.012 642 0.

M 8 8

M 1 1

M

UNo. UNIT PART POS-B DIA 3 T.DRILL FACE 0. 1. SNo. TOOL NOM. No. # PAT. 1 T-DRILL EDGE 1. A 6 2 1 FIG SPT-Z 1 0. UNo. UNIT PART 4 BAR IN SNo. TOOL R 1 GENERAL IN F 2 GENERAL IN FIG PTN S-CNR 1LIN UNo. UNIT PART 5 T.GROOVE OUT SNo. TOOL F 1 GROOVE OUT FIG S-CNR 1 UNo. UNIT PART 6 THREAD OUT SNo. TOOL 1 THREAD OUT FIG 1 UNo. UNIT 7 END

DEP-1 1.2

DEP-2/NUM. DEP-3 0.3 0.5 FPT-Z 1.75 FIN-X FIN-Z 0.03 0.007 DEP-2/NUM. DEP-3 FPT-Z 1. F-CNR/$

FIN-X

FIN-Z

C-SP FR 98 0.008

M 8

M 1

M

POS-B CPT-X CPT-Z 0. 1. 0. NOM. No. # PAT. DEP-1 3.5 A 9 2 0 0.125 4.5 A 2 SPT-X SPT-Z FPT-X 1.125 POS-B PAT. No. 90. 0 1 NOM. No. # PAT. 7. B 2 SPT-X SPT-Z 1.5 1.687 PITCH DEP-1 0.09 FPT-X 1.3

FIN-X 0. R/th

FIN-Z 0. RGH 5

C-SP FR 340 0.011 459 0.

M 8 8

M 1 1

M

WIDTH FIN 0.1875 DEP-2/NUM. DEP-3 FPT-Z 1.687 F-CNR

FIN-X ANG

FIN-Z RGH 4

C-SP FR 455 0.0059

M 8

M 1

M

POS-B CHAMF LEAD ANG MULTI HGT 90. 2 0.125 2 1 0.08 NOM. No. # PAT. DEP-1 DEP-2/NUM. DEP-3 8. B 2 0 14 SPT-X SPT-Z FPT-X FPT-Z 1.5 0. 1.5 1.55 NUMBER ATC RETURN

FIN-X

FIN-Z

C-SP FR 210

M 8

M 1

M

CONTI. REPEAT SHIFT

LOW RET. WORK No.

EXECTE

34

35

MAZATROL:20 PAGE 1 UNo. MAT. OD-MAX 0 CBN STL 2.5 UNo. UNIT PART 1 BAR OUT SNo. TOOL R 1 GENERAL OUT F 2 GENERAL OUT FIG PTN S-CNR 1LIN 2LIN 3LIN UNo. 2 SNo. R 1 F 2 FIG 1 UNo. 3 SNo. R 1 F 2 FIG 1 UNIT CORNER TOOL GENERAL GENERAL PART OUT OUT OUT ID-MIN 0. LENGTH WORK FACE ATC MODE 7. 0. 0 RPM LTUR DIA 2.5

POS-B CPT-X CPT-Z 90. 2.5 1. NOM. No. # PAT. DEP-1 2. B 2 0 0.125 2. B 2 SPT-X SPT-Z FPT-X 2. 1.5 2. POS-B FIN-X FIN-Z 90. 0.04 0.01 NOM. No. # PAT. DEP-1 2. E 2 0 0.125 2. E 2 SPT-X SPT-Z FPT-X 2. 1.5 2.5 POS-B FIN-X FIN-Z 90. 0.04 0.01 NOM. No. # PAT. DEP-1 2. E 2 0 0.125 2. E 2 SPT-X SPT-Z FPT-X 1.5 2.75 2. NUMBER ATC

FIN-X FIN-Z 0.04 0.01 DEP-2/NUM. DEP-3 FPT-Z 2.25 4.75 6. F-CNR/$

FIN-X 0. R/th

FIN-Z 0. RGH 4 4 4

C-SP FR 393 0.012 642 0.

M 8 8

M 1 1

M

DEP-2/NUM. DEP-3 FPT-Z 1. F-CNR/$

FIN-X 0.

FIN-Z 0. RGH 4

C-SP FR 393 0.012 642 0.

M 8 8

M 1 1

M

UNIT CORNER TOOL GENERAL GENERAL

PART OUT OUT OUT

DEP-2/NUM. DEP-3 FPT-Z 2.25 RETURN F-CNR/$

FIN-X 0.

FIN-Z 0. RGH 4

C-SP FR 393 0.012 642 0.

M 8 8

M 1 1

M

UNo. UNIT 4 END

CONTI. REPEAT SHIFT

LOW RET. WORK No.

EXECTE

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37

MAZATROL:22 PAGE 1 UNo. MAT. OD-MAX 0 CST IRN 5.5 UNo. 1 SNo. R 1 F 2 FIG 1 UNIT FACING TOOL GENERAL GENERAL PART FACE OUT OUT ID-MIN 0. LENGTH WORK FACE ATC MODE 6.75 0.25 0 RPM LTUR DIA 5.5

POS-B FIN-Z 90. 0.01 NOM. No. # PAT. DEP-1 1. B 2 0.125 2. B 2 SPT-X SPT-Z FPT-X 2.5 0.25 0. POS-B CPT-X CPT-Z 90. 5.5 0. NOM. No. # PAT. DEP-1 1. B 2 0.1 2. B 2 SPT-X SPT-Z FPT-X 2. 2. 1.75 4. 4. 5. NUMBER ATC

DEP-2/NUM. DEP-3 FPT-Z 0.

FIN-X

FIN-Z 0. RGH 4

C-SP FR 340 0.011 574 0.

M 8 8

M 1 1

M

UNo. UNIT PART 2 CPY OUT SNo. TOOL R 1 GENERAL OUT F 2 GENERAL OUT FIG PTN S-CNR 1LIN C 0.1 2TPR 3LIN 4LIN C 0.1 UNo. UNIT 3 END

SRV-X SRV-Z FIN-X FIN-Z 0.25 0.25 0.04 0.01 DEP-2/NUM. DEP-3 FIN-X FIN-Z 0. FPT-Z 1.75 3.75 4.75 5.9 RETURN F-CNR/$ R 0.6842 $ 1 LOW RET. WORK No. R/th 0. RGH 5 4 4 3

C-SP FR 393 0.012 642 0.

M 8 8

M 1 1

M

CONTI. REPEAT SHIFT

EXECTE

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MAZATROL:24 PAGE 1 UNo. MAT. OD-MAX 0 CST IRN 5. UNo. UNIT 1 MATERIAL OUT FIG PTN 1TPR 2LIN 3 UNo. 2 SNo. R 1 F 2 FIG 1 UNIT FACING TOOL GENERAL GENERAL PART FACE OUT OUT ID-MIN LENGTH WORK FACE ATC MODE 7.13 0.625 0 RPM LTUR DIA 5.

SPT-X 1. 5.

SPT-Z -0.625 1.75

FPT-X 5. 5. 5.

FPT-Z 1.25 1.75 3.875

RADIUS 1.375

POS-B FIN-Z 90. 0.01 NOM. No. # PAT. DEP-1 1. B 2 0.125 2. B 2 SPT-X SPT-Z FPT-X 2.5 0.625 0. POS-B CPT-X CPT-Z 90. 5. 0. NOM. No. # PAT. DEP-1 1. B 2 0 0.1 1. B 2 SPT-X SPT-Z FPT-X 2. 2. 1.75 4. 4. 5. NUMBER ATC

DEP-2/NUM. DEP-3 FPT-Z 0. FIN-X FIN-Z 0.04 0.01 DEP-2/NUM. DEP-3 FPT-Z 1.75 3.75 4.75 5.9 RETURN F-CNR/$ R 0.6842

FIN-X

FIN-Z 0. RGH 4

C-SP FR 340 0.011 574 0.

M 8 8

M 1 1

M

UNo. UNIT PART 3 BAR OUT SNo. TOOL R 1 GENERAL OUT F 2 GENERAL OUT FIG PTN S-CNR 1LIN C 0.1 2TPR 3LIN 4LIN C 0.1 UNo. UNIT 4 END

FIN-X 0. R/th

FIN-Z 0. RGH 5 4 4 3

C-SP FR 393 0.012 642 0.

M 8 8

M

M

CONTI. REPEAT SHIFT

LOW RET. WORK No.

EXECTE

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MAZATROL:26 PAGE 1 UNo. MAT. OD-MAX ID-MIN 0 CST IRN 7.63 0. UNo. UNIT 1 MATERIAL OUT FIG PTN 1LIN 2LIN LENGTH WORK FACE ATC MODE 10. 0.187 0 RPM LTUR DIA 3500 7.63

SPT-X

SPT-Z

FPT-X 7.63 1.812

FPT-Z 5. 8.5 FIN-X FIN-Z 0.03 0.007 DEP-2/NUM. DEP-3 FPT-Z 2. 1.187 0.375 0. F-CNR/$ R 0.2

RADIUS

UNo. UNIT PART POS-B CPT-X CPT-Z 2 BAR FACE 90. 7.63 -0.187 SNo. TOOL NOM. No. # PAT. DEP-1 R 1 GENERAL OUT 1. B 2 0 0.125 F 2 GENERAL OUT 2. B 2 FIG PTN S-CNR SPT-X SPT-Z FPT-X 1LIN R 0.2 5.25 2LIN R 0.2 2.375 3LIN R 0.2 1.25 4TPR 1.25 0.375 0. UNo. UNIT PART POS-B CPT-X CPT-Z + 3 BAR BACK 90. 7.63 5. SNo. TOOL NOM. No. # PAT. DEP-1 R 1 GENERAL OUT 1. E 2 0 0.12 F 2 GENERAL OUT 2. E 2 FIG PTN S-CNR SPT-X SPT-Z FPT-X 1LIN R 0.2 5.25 2LIN R 0.2 2.375 UNo. UNIT 4 END CONTI. REPEAT SHIFT NUMBER ATC

FIN-X 0. R/th

FIN-Z 0. RGH 4 4 4 4

C-SP FR 393 0.011 574 0.

M 8 8

M 1 1

M

FIN-X FIN-Z 0.03 0.007 DEP-2/NUM. DEP-3 FPT-Z 3.625 4.375 RETURN F-CNR/$ R 0.2

FIN-X 0. R/th

FIN-Z 0. RGH 4 4

C-SP FR 393 0.01 574 0.

M 8 8

M 1 1

M

LOW RET. WORK No.

EXECTE

42

43

44

45

MAZATROL:30 PAGE 1 UNo. MAT. OD-MAX 0 CBN STL 6. UNo. 1 SNo. R 1 F 2 FIG 1 UNIT FACING TOOL GENERAL GENERAL PART FACE OUT OUT ID-MIN 1.75 LENGTH WORK FACE ATC MODE 5.5 0.125 0 RPM LTUR DIA 6.

POS-B FIN-Z 90. 0.01 NOM. No. # PAT. DEP-1 1. B 2 0.125 2. B 2 SPT-X SPT-Z FPT-X 6. 0.125 1.7 POS-B CPT-X CPT-Z 90. 6. 0. NOM. No. # PAT. DEP-1 1. B 2 0 0.125 2. B 2 SPT-X SPT-Z FPT-X 3.5 4. POS-B CPT-X CPT-Z 0. 1.75 0. NOM. No. # PAT. DEP-1 3.5 A 2 0 0.125 4.5 A 2 SPT-X SPT-Z FPT-X 1.865

DEP-2/NUM. DEP-3 FPT-Z 0. FIN-X FIN-Z 0.04 0.01 DEP-2/NUM. DEP-3 FPT-Z 2. 4. F-CNR/$

FIN-X

FIN-Z 0. RGH 4

C-SP FR 340 0.011 574 0.

M 8 8

M 1 1

M

UNo. UNIT PART 2 BAR OUT SNo. TOOL R 1 GENERAL OUT F 2 GENERAL OUT FIG PTN S-CNR 1LIN C 0.05 2LIN UNo. UNIT PART 3 BAR IN SNo. TOOL R 1 GENERAL IN F 2 GENERAL IN FIG PTN S-CNR 1LIN C 0.04 UNo. UNIT PART 4 THREAD OUT SNo. TOOL 1 THREAD OUT FIG 1 UNo. UNIT PART 5 THREAD IN SNo. TOOL 1 THREAD IN FIG 1 UNo. UNIT 6 END

FIN-X 0. R/th

FIN-Z 0. RGH 4 4

C-SP FR 393 0.012 642 0.

M 8 8

M 1 1

M


FIN-X 0. R/th

FIN-Z 0. RGH 4

C-SP FR 340 0.011 459 0.

M 8 8

M 1 1

M

POS-B CHAMF LEAD ANG MULTI HGT 90. 2 0.125 59 1 0.08 NOM. No. # PAT. DEP-1 DEP-2/NUM. DEP-3 8. B 2 0 14 SPT-X SPT-Z FPT-X FPT-Z 3.5 0. 3.5 1.75 POS-B CHAMF LEAD ANG MULTI HGT 0. 2 0.083333 59 1 0.0534 NOM. No. # PAT. DEP-1 DEP-2/NUM. DEP-3 14.5 A 2 0 11 SPT-X SPT-Z FPT-X FPT-Z 2. 0. 2. 1.6 NUMBER ATC RETURN

FIN-X

FIN-Z

C-SP FR 210

M 8

M 1

M

FIN-X

FIN-Z

C-SP FR 210

M 8

M 1

M

CONTI. REPEAT SHIFT

LOW RET. WORK No.

EXECTE

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MAZATROL:32 PAGE 1 UNo. MAT. OD-MAX 0 CBN STL 3. UNo. UNIT PART 1 BAR OUT SNo. TOOL R 1 GENERAL OUT F 2 GENERAL OUT FIG PTN S-CNR 1LIN 2LIN 3TPR 4 5 6 UNo. UNIT PART 2 T.GROOVE OUT SNo. TOOL F 1 GROOVE OUT FIG S-CNR 1 UNo. UNIT PART 3 THREAD OUT SNo. TOOL 1 THREAD OUT FIG 1 UNo. UNIT 4 END ID-MIN 0. LENGTH WORK FACE ATC MODE 13. 0. 0 RPM LTUR DIA 3.

POS-B CPT-X CPT-Z 90. 3. 0. NOM. No. # PAT. DEP-1 2. B 2 0 0.125 2. B 2 SPT-X SPT-Z FPT-X 1.18 1.625 1.625 2.48 2.5 2.5 4.95 2.5 2.5 7.4217 2.5 2.5 9.635 3. POS-B PAT. No. 90. 0 1 NOM. No. # PAT. 7. B 2 SPT-X SPT-Z 1.625 2.48 PITCH DEP-1 0.09 FPT-X 1.53

FIN-X FIN-Z 0.04 0.01 DEP-2/NUM. DEP-3 FPT-Z 1.06 2.48 4.95 7.4217 9.635 10.63 F-CNR/$

FIN-X 0. R/th

FIN-Z 0. RGH 4 4 4 4 4 4

C-SP FR 393 0.012 642 0.

M 8 8

M 1 1

M

2.661 4.3 0.8


FIN-X ANG

FIN-Z RGH 4

C-SP FR 455 0.0059

M 8

M 1

M

POS-B CHAMF LEAD ANG MULTI HGT 90. 2 0.083333 59 1 0.0534 NOM. No. # PAT. DEP-1 DEP-2/NUM. DEP-3 8. B 2 0 11 SPT-X SPT-Z FPT-X FPT-Z 1.625 1.06 1.625 2.4 NUMBER ATC RETURN

FIN-X

FIN-Z

C-SP FR 210

M 8

M 1

M

CONTI. REPEAT SHIFT

LOW RET. WORK No.

EXECTE

48

49

MAZATROL:34 PAGE 1 UNo. MAT. OD-MAX 0 CBN STL 3. UNo. UNIT PART 1 BAR OUT SNo. TOOL R 1 GENERAL OUT F 2 GENERAL OUT FIG PTN S-CNR 1LIN C 0.08 2TPR R 0.04 3LIN C 0.08 4LIN C 0.08 5LIN C 0.04 6 7LIN UNo. 2 SNo. R 1 F 2 FIG 1 UNIT PART T.GROOVE OUT TOOL GROOVE OUT GROOVE OUT S-CNR ID-MIN 0. LENGTH WORK FACE ATC MODE 12.5 0. RPM LTUR DIA 2500 3.

POS-B CPT-X CPT-Z 90. 3. 0. NOM. No. # PAT. DEP-1 2. B 2 0 0.125 2. B 2 SPT-X SPT-Z FPT-X 1.2 1.4 0.98 1.7 2. 2.375 2.68 2.68 6.3 2.68 2.68 POS-B PAT. No. 90. 1 1 NOM. No. # PAT. 7. B 2 7. B 2 SPT-X SPT-Z 2.68 5.55 PITCH DEP-1 0.09 FPT-X 2.56

FIN-X FIN-Z 0.04 0.01 DEP-2/NUM. DEP-3 FPT-Z 0.98 2.24 3.54 5.2 6.3 8.8 10.6 F-CNR/$

FIN-X 0. R/th

FIN-Z 0. RGH 4 4 4 4 4 4 4

C-SP FR 393 0.012 642 0.0059

M 8 8

M 1 1

M

2.56

WIDTH FIN 0.275 0.02 DEP-2/NUM. DEP-3 FIN-X 0. FPT-Z 5.57 F-CNR ANG

FIN-Z RGH 4

C-SP FR 393 0.004 455 0.0059

M 8 8

M 1 1

M

UNo. UNIT PART 3 THREAD OUT SNo. TOOL 1 THREAD OUT FIG 1 UNo. UNIT PART 4 THREAD OUT SNo. TOOL 1 THREAD OUT FIG 1 UNo. UNIT 5 END

POS-B CHAMF LEAD ANG MULTI HGT 90. 2 0.1 59 1 0.064 NOM. No. # PAT. DEP-1 DEP-2/NUM. DEP-3 8. B 2 0 12 SPT-X SPT-Z FPT-X FPT-Z 2. 2.34 2. 3.15 POS-B CHAMF LEAD ANG MULTI HGT 90. 2 0.1 59 1 0.064 NOM. No. # PAT. DEP-1 DEP-2/NUM. DEP-3 8. B 2 0 12 SPT-X SPT-Z FPT-X FPT-Z 2.375 3.54 2.375 4.7 NUMBER ATC RETURN

FIN-X

FIN-Z

C-SP FR 210

M 8

M 1

M

FIN-X

FIN-Z

C-SP FR 210

M 8

M 1

M

CONTI. REPEAT SHIFT

LOW RET. WORK No.

EXECTE

50

51

MAZATROL:36 PAGE 1 UNo. MAT. OD-MAX ID-MIN 0 CBN STL 3.63 0. UNo. 1 SNo. R 1 F 2 FIG 1 UNIT FACING TOOL GENERAL GENERAL PART FACE OUT OUT LENGTH WORK FACE ATC MODE 6.13 0.125 0 RPM LTUR DIA 3.63

POS-B FIN-Z 90. 0.125 NOM. No. # PAT. DEP-1 1. B 2 0.125 2. B 2 SPT-X SPT-Z FPT-X 3.63 0.125 0. POS-B CPT-X CPT-Z 90. 3.63 0. NOM. No. # PAT. DEP-1 1. B 2 0 0.125 2. B 2 SPT-X SPT-Z FPT-X 1. 1.5 3.5 POS-B CPT-X CPT-Z 90. 3.63 6. NOM. No. # PAT. DEP-1 1. E 1 0 0.125 2. E 2 SPT-X SPT-Z FPT-X 1. 1. 5. 1.625 1.625 NUMBER ATC

DEP-2/NUM. DEP-3 FPT-Z 0. FIN-X FIN-Z 0.04 0.01 DEP-2/NUM. DEP-3 FPT-Z 1. 2.25 3.4 F-CNR/$

FIN-X

FIN-Z 0. RGH 4

C-SP FR 340 0.011 574 0.0059

M 8 8

M 1 1

M

UNo. UNIT PART 2 BAR OUT SNo. TOOL R 1 GENERAL OUT F 2 GENERAL OUT FIG PTN S-CNR 1LIN 2LIN 3LIN UNo. UNIT PART 3 BAR OUT SNo. TOOL R 1 GENERAL OUT F 2 GENERAL OUT FIG PTN S-CNR 1LIN 2TPR 3LIN UNo. UNIT 4 END

FIN-X 0. R/th

FIN-Z 0. RGH 4 4 4

C-SP FR 393 0.012 642 0.0059

M 8 8

M 1 1

M

FIN-X FIN-Z 0.04 0.01 DEP-2/NUM. DEP-3 FPT-Z 5. 3.75 3.25 RETURN F-CNR/$

FIN-X 0. R/th

FIN-Z 0. RGH 4 4 4

C-SP FR 393 0.012 642 0.0059

M 8 8

M 1 1

M

CONTI. REPEAT SHIFT

LOW RET. WORK No.

EXECTE

52

53

MAZATROL:38 PAGE 1 UNo. MAT. OD-MAX 0 CBN STL 3. UNo. UNIT PART 1 BAR OUT SNo. TOOL R 1 GENERAL OUT F 2 GENERAL OUT FIG PTN S-CNR 1LIN C 0.08 2 3LIN UNo. UNIT PART 2 BAR OUT SNo. TOOL R 1 GENERAL OUT F 2 GENERAL OUT FIG PTN S-CNR 1TPR 2LIN 3LIN C 0.04 4LIN C 0.04 UNo. UNIT PART 3 T.GROOVE OUT SNo. TOOL F 1 GROOVE OUT FIG S-CNR 1 UNo. 4 SNo. R 1 F 2 FIG 1 UNIT PART T.GROOVE OUT TOOL GROOVE OUT GROOVE OUT S-CNR C 0.04 ID-MIN 0. LENGTH WORK FACE ATC MODE 13. 0. 0 RPM LTUR DIA 3.

POS-B CPT-X CPT-Z 90. 3. 0. NOM. No. # PAT. DEP-1 2. B 2 0 0.125 2. B 2 SPT-X SPT-Z FPT-X 1.25 1.25 1.58 2.76 2.76 POS-B CPT-X CPT-Z 90. 3. 9.45 NOM. No. # PAT. DEP-1 2. E 2 0 0.125 2. E 2 SPT-X SPT-Z FPT-X 3. 9.45 1.4 1.4 1.97 2.76 POS-B PAT. No. 90. 0 1 NOM. No. # PAT. 7. B 2 SPT-X SPT-Z 1.25 1.58 POS-B PAT. No. 90. 1 1 NOM. No. # PAT. 7. B 2 7. B 2 SPT-X SPT-Z 2.76 5. PITCH DEP-1 0.09 FPT-X 1.14 PITCH DEP-1 0.09 FPT-X 2.44

FIN-X FIN-Z 0.04 0.01 DEP-2/NUM. DEP-3 FPT-Z 1.58 4.72 5.9 F-CNR/$

FIN-X 0. R/th 6.18

FIN-Z 0. RGH 4 4 4

C-SP FR 393 0.012 642 0.0059

M 8 8

M 1 1

M

FIN-X FIN-Z 0.04 0.01 DEP-2/NUM. DEP-3 FPT-Z 7.48 6.3 5.79 5.7 F-CNR/$ R 0.79 R 0.197

FIN-X 0. R/th

FIN-Z 0. RGH 4 4 4 4

C-SP FR 393 0.012 642 0.0059

M 8 8

M 1 1

M


FIN-X ANG

FIN-Z RGH 4

C-SP FR 455 0.0059

M 8

M 1

M

WIDTH FIN 0.39 0.02 DEP-2/NUM. DEP-3 FIN-X 0. FPT-Z 5. F-CNR ANG

FIN-Z RGH 4

C-SP FR 393 0.004 455 0.0059

M 8 8

M 1 1

M

UNo. UNIT PART 5 THREAD OUT SNo. TOOL 1 THREAD OUT FIG 1 UNo. UNIT 6 END

POS-B CHAMF LEAD ANG MULTI HGT 90. 2 0.083333 59 1 0.0534 NOM. No. # PAT. DEP-1 DEP-2/NUM. DEP-3 8. B 2 0 11 SPT-X SPT-Z FPT-X FPT-Z 1.25 0. 1.25 1.5 NUMBER ATC RETURN

FIN-X

FIN-Z

C-SP FR 210

M 8

M 1

M

CONTI. REPEAT SHIFT

LOW RET. WORK No.

EXECTE

54

55

MAZATROL:40 PAGE 1 UNo. MAT. OD-MAX 0 CBN STL 3. UNo. UNIT PART 1 BAR OUT SNo. TOOL R 1 GENERAL OUT F 2 GENERAL OUT FIG PTN S-CNR 1LIN C 0.08 2TPR C 0.04 3LIN 4 5LIN 6 7LIN 8LIN C 0.04 UNo. UNIT PART 2 BAR OUT SNo. TOOL R 1 GENERAL OUT F 2 GENERAL OUT FIG PTN S-CNR 1TPR 2LIN 3LIN C 0.02 4LIN C 0.04 UNo. UNIT PART 3 THREAD OUT SNo. TOOL 1 THREAD OUT FIG 1 UNo. UNIT 4 END ID-MIN 0. LENGTH WORK FACE ATC MODE 12.5 0. 0 RPM LTUR DIA 3.

POS-B CPT-X CPT-Z 90. 3. 0. NOM. No. # PAT. DEP-1 2. B 2 0 0.125 2. B 2 SPT-X SPT-Z FPT-X 1.18 1.46 1.18 1.97 1.97 1.97 3.54 2.28 2.28 2.28 4.4 2.28 2.28 2.95 POS-B CPT-X CPT-Z 90. 3. 9.3 NOM. No. # PAT. DEP-1 2. E 2 0 0.125 2. E 2 SPT-X SPT-Z FPT-X 3. 9.3 1.36 1.36 1.77 2.95

FIN-X FIN-Z 0.04 0.01 DEP-2/NUM. DEP-3 FPT-Z 1.18 2.76 3.54 4.13 4.4 5.28 5.79 6.4 F-CNR/$

FIN-X 0. R/th

FIN-Z 0. RGH 4 4 4 4 4 4 4 4

C-SP FR 393 0.012 642 0.0059

M 8 8

M 1 1

M

0.984 0.984

FIN-X FIN-Z 0.04 0.01 DEP-2/NUM. DEP-3 FPT-Z 7.68 6.9 6.3 6.25 F-CNR/$

FIN-X 0. R/th

FIN-Z 0. RGH 4 4 4 4

C-SP FR 393 0.012 642 0.0059

M 8 8

M 1 1

M

POS-B CHAMF LEAD ANG MULTI HGT 90. 2 0.1 59 1 0.064 NOM. No. # PAT. DEP-1 DEP-2/NUM. DEP-3 8. B 2 0 12 SPT-X SPT-Z FPT-X FPT-Z 1.46 1.18 1.97 2.76 NUMBER ATC RETURN

FIN-X

FIN-Z

C-SP FR 210

M 8

M 1

M

CONTI. REPEAT SHIFT

LOW RET. WORK No.

EXECTE

56

57

MAZATROL:42 PAGE 1 UNo. MAT. OD-MAX 0 CST IRN 12. UNo. UNIT 1 MATERIAL OUT FIG PTN 1LIN 2LIN ID-MIN 3. LENGTH WORK FACE ATC MODE 5. 0. 0 RPM LTUR DIA 12.

SPT-X

SPT-Z

FPT-X 12. 6.2

FPT-Z 2.5 5. FIN-X FIN-Z 0.03 0.007 DEP-2/NUM. DEP-3 FPT-Z 0. F-CNR/$

RADIUS

UNo. UNIT PART POS-B CPT-X CPT-Z 2 BAR FACE 90. 12. 0. SNo. TOOL NOM. No. # PAT. DEP-1 R 1 GENERAL OUT 1. B 2 0 0.125 F 2 GENERAL OUT 2. B 2 FIG PTN S-CNR SPT-X SPT-Z FPT-X 1TPR 12. 0.25 8. UNo. UNIT PART POS-B CPT-X CPT-Z + 3 BAR BACK 90. 12. 2.5 SNo. TOOL NOM. No. # PAT. DEP-1 R 1 GENERAL OUT 1. E 2 0 0.12 F 2 GENERAL OUT 2. E 2 FIG PTN S-CNR SPT-X SPT-Z FPT-X 1LIN 7.2 UNo. UNIT PART POS-B CPT-X CPT-Z 4 BAR FACE 0. 3. 0. SNo. TOOL NOM. No. # PAT. DEP-1 R 1 GENERAL IN 3.5 A 2 0 0.125 F 2 GENERAL IN 4.5 A 2 FIG PTN S-CNR SPT-X SPT-Z FPT-X 1LIN 6. 2TPR 6. 0.25 7. UNo. UNIT 5 END CONTI. REPEAT SHIFT NUMBER ATC

FIN-X 0. R/th

FIN-Z 0. RGH 4

C-SP FR 393 0.011 574 0.

M 8 8

M 1 1

M


FIN-X 0. R/th

FIN-Z 0. RGH 4

C-SP FR 393 0.01 574 0.

M 8 8

M 1 1

M

FIN-X FIN-Z 0.03 0.007 DEP-2/NUM. DEP-3 FPT-Z 0.25 0. RETURN F-CNR/$

FIN-X 0. R/th

FIN-Z 0. RGH 4 4

C-SP FR 393 0.011 574 0.0059

M 8 8

M 1 1

M

LOW RET. WORK No.

EXECTE

58

59

60

61

62

63

64

65

MAZATROL:50 PAGE 1 UNo. MAT. OD-MAX 0 ALY STL 5. UNo. UNIT PART 1 BAR OUT SNo. TOOL R 1 GENERAL OUT FIG PTN S-CNR 1LIN 2LIN R 0.375 3LIN R 0.625 UNo. 2 SNo. 1 2 3 4 5 6 7 8 9 10 11 12 ID-MIN 0. LENGTH WORK FACE ATC MODE 5.39 0. 0 RPM LTUR DIA 3500 5.

POS-B CPT-X CPT-Z 90. 5. 0. NOM. No. # PAT. DEP-1 1. B 2 0 0.0937 SPT-X SPT-Z FPT-X 0.5 2.75 5.

FIN-X FIN-Z 0.04 0.01 DEP-2/NUM. DEP-3 FPT-Z 1. 3.625 5.287 F-CNR/$ R 0.25 R 0.5

FIN-X R/th

FIN-Z RGH 5 4 3

C-SP FR 393 0.012

M 8

M 1

M

UNIT TOOL NOM- No. # POS-B CHANGE-PT MANL PRGGENERAL OUT 2. B 2 90. RETURN G1 G2 DATA 1 DATA 2 DATA 3 DATA 4 DATA 5 0 96 X 0.5 Z 0.1 1 99 Z 2 18 X 1 X 3 X 1 Z 2 X 3 X 1 Z 1 U 0 X -0.75 1. 2. 2.75 -3.125 3.75 5. -5.287 0.2 5.5 F Z Z F Z Z F W Z 0.007 -1. I -1.375 K 0.01 -3.625 I -4.25 K 0.013 0.1 0.5 0.25 K 0. 0. 0. 0.

DATA 6 V

S M/B 500 M 4 M 8

-0.375 I 0.5 K -0.625 I

M 9 RETURN LOW RET. WORK No. EXECTE

UNo. UNIT 3 END

CONTI. REPEAT SHIFT

NUMBER ATC

66

67


POS-B FIN-Z 90. 0.01 NOM. No. # PAT. DEP-1 1. B 3 2 0.125 2. B 6 2 SPT-X SPT-Z FPT-X 5. 0.1 0. POS-B 90. NOM. 1. B 2. B SPT-X 2. CPT-X CPT-Z 5. 0. No. # PAT. DEP-1 3 2 0 0.125 6 2 SPT-Z FPT-X 2. 1.75 4. 4. 5.


FIN-X

FIN-Z 0. RGH 4

C-SP FR 340 0.011 574 0.

M 8 8

M

M

UNo. UNIT PART 2 BAR OUT SNo. TOOL R 1 GENERAL OUT F 2 GENERAL OUT FIG PTN S-CNR 1LIN C 0.1 2TPR 3LIN 4LIN C 0.1

FIN-X 0. R/th

FIN-Z 0. RGH 5 4 4 3

C-SP FR 393 0.012 642 0.

M 8 8

M

M

UNo. UNIT MODE POS-B POS-C NOMMAJOR- PITCH TAP-DEP CHMF 3 TAPPING ZC UN 3E-16 0.375 0.0625 0.5 0.05 SNo. TOOL NOM- No. # HOLE- HOLE-DEP PRE-DIA PRE-DEP RGH 1 CTR-DR 0.5 A 9 2 0.42088 90 2 DRILL 0.32 A 2 0.3125 0.65 0. 100 DRIL 3 TAP UN 3E-16A 0.375 0.5 TAP FIX FIG PTN SPT-R/x SPT-C/y SPT-Z SPT-Y NUM. ANG Q R 1ARC 1. 0. 1. 0. 4 90. 0 1 2ARC 2. 45. 4. 0. 4 90. 0 1 UNo. UNIT MODE POS-B POS-C NOMMAJOR- PITCH TAP-DEP CHMF 4 TAPPING XC UN 1Q-20 0.25 0.05 0.75 0.05 SNo. TOOL NOM- No. # HOLE- HOLE-DEP PRE-DIA PRE-DEP RGH 1 CTR-DR 0.5 A 9 2 0.3067 90 2 DRILL 0.21 A 2 0.201 1. 0. 100 PCK1 3 TAP UN 1Q-20A 2 0.25 0.75 TAP FIX FIG PTN SPT-R/x SPT-C/y SPT-Z NUM. ANG Q R 1ARC 2.25 0. 4.75 8 45. 0 1 UNo. UNIT 5 END CONTI. REPEAT SHIFT NUMBER ATC RETURN LOW RET. WORK No.

DEPTH CTR-D T 0.16 P.0625

C-SP FR 82 0.004 82 0.0049 36 0.0625

M 8 8 8

M 1 1 1

M


C-SP FR 82 0.004 65 0.0031 36 0.05

M 8 8 8

M 1 1 1

M

EXECTE

68

69


POS-B FIN-Z 90. 0.01 NOM. No. # PAT. DEP-1 1. B 3 2 0.125 2. B 6 2 SPT-X SPT-Z FPT-X 5. 0.1 0. POS-B 90. NOM. 1. B 2. B SPT-X 2. CPT-X CPT-Z 5. 0. No. # PAT. DEP-1 3 2 0 0.125 6 2 SPT-Z FPT-X 2. 1.75 4. 4. 5. POS-C


FIN-X

FIN-Z 0. RGH 4

C-SP FR 340 0.011 574 0.

M 8 8

M

M

UNo. UNIT PART 2 BAR OUT SNo. TOOL R 1 GENERAL OUT F 2 GENERAL OUT FIG PTN S-CNR 1LIN C 0.1 2TPR 3LIN 4LIN C 0.1 UNo. 3 SNo. R 1 F 2 FIG 1 2 UNo. 4 SNo. R 1 F 2 FIG 1 2

FIN-X 0. R/th

FIN-Z 0. RGH 5 4 4 3

C-SP FR 393 0.012 642 0.

M 8 8

M

M

UNIT MODE POS-B LINE CTR ZC TOOL NOM- END MILL 0.5 END MILL 0.5 PTN SHIFT-R LINE 2.25 LINE

SRV-A 0.25 No. # APRCH-1 A 9 2 4.45 A 9 2 4.45 Z C 4.45 0. 5.625 0.

SRV-R 0.5 APRCH-2 0. 0. R/th

RGH FIN-A 4 0.02 TYPE AFD 1.5 1.5 I

START END OPEN CLOSED DEP-A WID-R C-SP FR M M M 0.23 59 0.0142 8 1 91 0.0151 8 1 J P CNR R-FEED RGH

UNIT MODE POS-B POS-C SRV-A SRV-R LINE CTR XC 0.312 0.5 TOOL NOM- No. # APRCH-1 APRCH-2 END MILL 0.5 A 9 2 1.3 90. END MILL 0.5 A 9 2 1.3 90. PTN SHIFT-Z R/x C/y R/th LINE 0.312 1.3 90. LINE -1.3 90.

RGH FIN-A 5 0.014 TYPE AFD 1.5 1.5 I

START END OPEN OPEN DEP-A WID-R C-SP FR M M M 0.298 52 0.0118 8 1 91 0.0125 8 1 J P CNR R-FEED RGH

UNo. UNIT MODE POS-B POS-C DIA DEPTH CHMF 5 DRILLING ZC 0.375 0.5 0.02 SNo. TOOL NOM- No. # HOLE- HOLE-DEP PRE-DIA PRE-DEP RGH DEPTH 1 CTR-DR 0.5 A 12 2 0.415 90 CTR-D 2 DRILL 0.38 A 2 0.38 0.5 0. 100 DRIL T 0.19 FIG PTN SPT-R/x SPT-C/y SPT-Z SPT-Y NUM. ANG Q R 1ARC 2. 0. 4.25 0. 3 120. 0 1 UNo. UNIT MODE POS-B POS-C NOMMAJOR- PITCH TAP-DEP CHMF 6 TAPPING XC UN 1Q-20 0.25 0.05 0.75 0.02 SNo. TOOL NOM- No. # HOLE- HOLE-DEP PRE-DIA PRE-DEP RGH 1 CTR-DR 0.5 A 12 0.2467 90 2 DRILL 0.21 A 0.21 1. 0. 100 PCK1 3 TAP UN 1Q-20A 0.25 0.75 TAP FIX FIG PTN SPT-R/x SPT-C/y SPT-Z NUM. ANG Q R 1ARC 0.625 0. 0. 2 180. 0 1 UNo. UNIT 7 END CONTI. REPEAT SHIFT NUMBER ATC RETURN LOW RET. WORK No.

C-SP FR 82 0.004 82 0.0056

M 8 8

M 1 1

M


C-SP FR 75 0.004 65 0.0031 36 0.05

M 8 8 8

M 1 1 1

M

EXECTE

70

71

MAZATROL:56 PAGE 1 UNo. MAT. OD-MAX 0 ALY STL 5. ID-MIN 0. LENGTH WORK FACE ATC MODE 1. 0 RPM LTUR DIA 5.

UNo. UNIT MODE POS-B POS-C DIA DEPTH CHMF 1 DRILLING XC 0.375 0.75 0.02 SNo. TOOL NOM- No. # HOLE- HOLE-DEP PRE-DIA PRE-DEP RGH DEPTH 1 CTR-DR 0.5 A 2 0.415 90 CTR-D 2 DRILL 0.38 A 2 0.38 0.75 0. 100 DRIL T 0.19 FIG PTN SPT-R/x SPT-C/y SPT-Z NUM. ANG Q R 1PT 1.75 1. 0. 1 2PT 1. 1.75 0. 1 3PT -0.5 1.75 0. 1 4PT -1.75 1. 0. 1 5PT -1. 0.5 0. 1 6PT -0.75 -1.75 0. 1 7PT 0.75 -0.375 0. 1 8PT 1.5 -1.25 0. 1 UNo. UNIT 2 END CONTI. REPEAT SHIFT NUMBER ATC RETURN LOW RET. WORK No.

C-SP FR 19 0.004 91 0.0085

M 8 8

M 1 1

M

EXECTE

72

73

MAZATROL:58 PAGE 1 UNo. MAT. OD-MAX + 0 CBN STL 5. UNo. UNIT PART 1 BAR OUT SNo. TOOL R 1 GENERAL OUT F 2 GENERAL OUT FIG PTN S-CNR 1LIN 2LIN ID-MIN 0. LENGTH WORK FACE ATC MODE 3.75 0. 0 RPM LTUR DIA 5.

POS-B CPT-X CPT-Z 90. 5. 0. NOM. No. # PAT. DEP-1 1. B 2 0 0.125 2. B 2 SPT-X SPT-Z FPT-X 2.5 4.8


FIN-X 0. R/th

FIN-Z 0. RGH 4 4

C-SP FR 393 0.012 642 0.0059

M 8 8

M 1 1

M

UNo. UNIT MODE POS-B POS-C NOMMAJOR- PITCH TAP-DEP CHMF 2 TAPPING XC UN 1Q-20 0.25 0.05 0.75 0.03 SNo. TOOL NOM- No. # HOLE- HOLE-DEP PRE-DIA PRE-DEP RGH 1 CTR-DR 0.5 A 0.2667 90 2 DRILL 0.21 A 0.201 0.94 0. 100 PCK1 3 TAP UN 1Q-20A 0.25 0.75 TAP FIX FIG PTN SPT-R/x SPT-C/y SPT-Z NUM. ANG Q R 1ARC 1.8 -90. 1.75 3 -45. 0 1


C-SP FR 82 0.004 65 0.0052 36 0.05

M 8 8 8

M 1 1 1

M

UNo. UNIT MODE POS-B POS-C DIA DEPTH CHMF 3 DRILLING XC 0.201 2.87 0.03 SNo. TOOL NOM- No. # HOLE- HOLE-DEP PRE-DIA PRE-DEP RGH DEPTH 1 CTR-DR 0.5 A 0.261 90 CTR-D 2 DRILL 0.21 A 0.201 2.87 0. 100 PCK2 T 0.5 FIG PTN SPT-R/x SPT-C/y SPT-Z NUM. ANG Q R 1PT 0.75 0. 0. 1 UNo. UNIT MODE POS-B POS-C CB-DIA CB-DEP CHMF BTM DIA DEPTH 4 RGH CBOR ZC 0.5 0.25 0. 4 0.375 1.87 SNo. TOOL NOM- No. # HOLE- HOLE-DEP PRE-DIA PRE-DEP RGH DEPTH 1 CTR-DR 0.5 A 2 0.375 90 CTR-D 2 DRILL 0.38 A 2 0.38 1.87 0. 100 PCK1 T 0.3 3 END MILL 0.25 A 2 0.5 0.25 0.375 CCW 4 T 0.15 FIG PTN SPT-R/x SPT-C/y SPT-Z SPT-Y NUM. ANG Q R 1PT 2.4 0. 2.75 0. 1 UNo. 5 SNo. R 1 F 2 FIG 1 2 UNo. 6 SNo. R 1 F 2 FIG 1 2 UNo. 7 SNo. R 1 F 2 FIG 1 2 UNIT MODE POS-B LINE CTR ZC TOOL NOM- END MILL 0.5 END MILL 0.5 PTN SHIFT-R LINE 2.25 LINE SRV-A 0.15 No. # APRCH-1 A 2 1.45 A 2 1.45 Z C 1.45 180. 2.875 180. POS-C SRV-R RGH 0.5 4 APRCH-2 TYPE 179.999 179.999 R/th I FIN-A 0.02 AFD G01 G01

C-SP FR 78 0.004 65 0.0027

M 8 8

M 1 1

M

C-SP FR 82 0.004 114 0.0085 52 0.0042

M 8 8 8

M 1 1 1

M


UNIT MODE POS-B POS-C SRV-A LINE CTR ZC 0.5 TOOL NOM- No. # APRCH-1 END MILL 0.25 A 2 -0.2 END MILL 0.25 A 2 -0.2 PTN SHIFT-R Z C LINE 0.75 -0.2 90. LINE 1. 90. UNIT MODE POS-B LINE CTR XC TOOL NOM- END MILL 0.25 END MILL 0.25 PTN SHIFT-Z LINE 0.5 LINE SRV-A 0.5 No. # APRCH-1 A 2 1.55 A 2 1.55 R/x C/y 1.55 140. 0.5 140. NUMBER ATC POS-C

SRV-R 0.25 APRCH-2 90. 90. R/th

RGH FIN-A 4 0.02 TYPE AFD G01 G01 I


SRV-R 0.25 APRCH-2 140. 140. R/th



UNo. UNIT 8 END

CONTI. REPEAT SHIFT

RETURN

LOW RET. WORK No.

EXECTE

74

75

MAZATROL:60 PAGE 1 UNo. MAT. OD-MAX + 0 ALY STL 5. UNo. 1 SNo. R 1 F 2 FIG 1 2 3 4 5 6 ID-MIN 0. LENGTH WORK FACE ATC MODE 1. 0. 0 RPM LTUR DIA 5. START END CLOSED CLOSED DEP-A WID-R C-SP FR M M M 0.167 59 0.0094 8 1 91 0.0151 8 1 J P CNR R-FEED RGH

UNIT MODE POS-B POS-C SRV-A SRV-R LINE CTR XC 0.187 0.5 TOOL NOM- No. # APRCH-1 APRCH-2 END MILL 0.5 A 2 END MILL 0.5 A 2 PTN SHIFT-Z R/x C/y R/th LINE 0.187 2. 0. LINE 1.5 1.25 LINE -0.75 1.25 LINE -1.5 -1. LINE 1. -1.5 LINE 2. 0. CONTI. REPEAT SHIFT NUMBER ATC RETURN


UNo. UNIT 2 END

LOW RET. WORK No.

EXECTE

76

77

MAZATROL:62 PAGE 1 UNo. MAT. OD-MAX 0 CBN STL 7. UNo. 1 SNo. R 1 F 2 FIG 1 2 3 4 5 6 7 8 ID-MIN 0. LENGTH WORK FACE ATC MODE 2. 0. 0 SRV-A SRV-R 0.187 0.25 APRCH-1 APRCH-2 C/y 0. 1.596 1.062 0. 0. -1.375 -1.375 180. NUMBER ATC R/th 3.125 0.571 -0.75 0.688 3.125 RETURN LOW RET. WORK No. EXECTE RPM LTUR DIA 7. START END CLOSED CLOSED DEP-A WID-R C-SP FR M M M 0.167 65 0.0157 8 1 75 0.0075 8 1 J P CNR R-FEED RGH

UNIT MODE POS-B POS-C LINE CTR XC TOOL NOM- No. # END MILL 0.25 A 2 END MILL 0.25 A 2 PTN SHIFT-Z R/x LINE 0.187 3.125 CCW -2.687 CCW -1.687 CW -0.875 LINE 1. CCW 1. LINE 2.75 CW 3.125 CONTI. REPEAT SHIFT


UNo. UNIT 2 END

78

79

MAZATROL:64 PAGE 1 UNo. MAT. OD-MAX 0 CBN STL 5. UNo. 1 SNo. R 1 F 2 FIG 1 2 UNo. 2 SNo. R 1 F 2 FIG 1 2 3 4 ID-MIN 0. LENGTH WORK FACE ATC MODE 1. 0. 0 POS-C SRV-R 0.375 APRCH-2 R/th 1.75 FIN-A 0.02 AFD G01 G01 J FIN-R 0.02 DEP-A 0.23 START END INTER-R CHMF OPEN OPEN 0. 0. WID-R C-SP FR M M M 59 0.0142 8 1 91 0.0151 8 1 P CNR R-FEED RGH C R 0.1 0.5 EXECTE RPM LTUR DIA 5. START END CLOSED CLOSED DEP-A WID-R C-SP FR M M M 0.24 52 0.0068 8 1 91 0.0075 8 1 J P CNR R-FEED RGH

UNIT MODE POS-B LINE CTR XC TOOL NOM- END MILL 0.37 END MILL 0.37 PTN SHIFT-Z LINE 0.5 CCW UNIT MODE POS-B LINE LFT XC TOOL NOM- END MILL 0.5 END MILL 0.5 PTN SHIFT-Z LINE 0.25 LINE LINE LINE

SRV-A 0.5 No. # APRCH-1 A 2 A 2 R/x C/y 1.75 120. 1.75 240. POS-C


SRV-A SRV-R RGH 0.25 0.5 4 No. # APRCH-1 APRCH-2 TYPE A 2 2.94228 92.516 A 2 2.927 92.768 R/x C/y R/th I 0. 2.5 2.5 15. 2.5 -45. 0. -2.5 NUMBER ATC RETURN

UNo. UNIT 3 END

CONTI. REPEAT SHIFT

LOW RET. WORK No.

80

81

MAZATROL:66 PAGE 1 UNo. MAT. OD-MAX 0 CBN STL 5. ID-MIN 1.3 LENGTH WORK FACE ATC MODE 0.7 0.075 0 RPM LTUR DIA 5.

UNo. UNIT PART POS-B CPT-X CPT-Z 1 BAR FACE 90. 5. -0.075 SNo. TOOL NOM. No. # PAT. DEP-1 R 1 GENERAL OUT 1. B 2 0 0.125 F 2 GENERAL OUT 2. B 2 FIG PTN S-CNR SPT-X SPT-Z FPT-X 1LIN 3. 2LIN 1.3 UNo. UNIT PART 2 BAR IN SNo. TOOL R 1 GENERAL IN F 2 GENERAL IN FIG PTN S-CNR 1LIN 2LIN POS-B CPT-X CPT-Z 0. 1.3 0. NOM. No. # PAT. DEP-1 3.5 A 2 0 0.125 4.5 A 2 SPT-X SPT-Z FPT-X 1.75 1.5

FIN-X FIN-Z 0.03 0.007 DEP-2/NUM. DEP-3 FPT-Z 0.375 0. F-CNR/$ R 0.2

FIN-X 0. R/th

FIN-Z 0. RGH 4 4

C-SP FR 393 0.011 574 0.

M 8 8

M 1 1

M


FIN-X 0. R/th

FIN-Z 0. RGH 4 4

C-SP FR 340 0.011 459 0.

M 8 8

M 1 1

M

UNo. UNIT MODE POS-B POS-C DIA DEPTH CHMF 3 DRILLING XC 0.53125 0.3 0.02 SNo. TOOL NOM- No. # HOLE- HOLE-DEP PRE-DIA PRE-DEP RGH DEPTH 1 CTR-DR 0.5 A 2 0.4 90 CTR-D 2 DRILL 0.53 A 2 0.53 0.3 0. 100 DRIL T 0.265 3 CHAMFER 0.75 A 2 99.9 0. 0.53125 0.3 C0.02 FIG PTN SPT-R/x SPT-C/y SPT-Z NUM. ANG Q R 1ARC 2. 90. 0.375 3 120. 0 0 UNo. 4 SNo. R 1 F 2 FIG 1 2 UNo. 5 SNo. R 1 F 2 FIG 1 2 UNo. 6 SNo. R 1 F 2 FIG 1 2 UNIT MODE POS-B LINE CTR XC TOOL NOM- END MILL 0.37 END MILL 0.37 PTN SHIFT-Z LINE 0.625 CCW UNIT MODE POS-B LINE CTR XC TOOL NOM- END MILL 0.37 END MILL 0.37 PTN SHIFT-Z LINE 0.625 CCW UNIT MODE POS-B LINE CTR XC TOOL NOM- END MILL 0.37 END MILL 0.37 PTN SHIFT-Z LINE 0.625 CCW SRV-A 0.25 No. # APRCH-1 A 2 A 2 R/x C/y 2. 90. 2. 120. SRV-A 0.25 No. # APRCH-1 A 2 A 2 R/x C/y 2. 210. 2. 240. SRV-A 0.25 No. # APRCH-1 A 2 A 2 R/x C/y 2. 330. 2. 360. NUMBER ATC POS-C POS-C POS-C SRV-R 0.375 APRCH-2 R/th 2. SRV-R 0.375 APRCH-2 R/th 2. SRV-R 0.375 APRCH-2 R/th 2. RETURN LOW RET. WORK No. RGH FIN-A 4 0.02 TYPE AFD G01 G01 I RGH FIN-A 4 0.02 TYPE AFD G01 G01 I RGH FIN-A 4 0.02 TYPE AFD G01 G01 I

C-SP FR 82 0.004 82 0.0068 984 0.004

M 8 8 8

M 1 1 1

M

START END CLOSED CLOSED DEP-A WID-R C-SP FR M M M 0.23 52 0.0068 8 1 91 0.0075 8 1 J P CNR R-FEED RGH



UNo. UNIT 7 END

CONTI. REPEAT SHIFT

EXECTE

82

83

MAZATROL:68 PAGE 1 UNo. MAT. OD-MAX 0 CBN STL 10. UNo. 1 SNo. R 1 F 2 FIG 1 2 3 4 5 6 7 8 9 ID-MIN 0. LENGTH WORK FACE ATC MODE 2. 0. 0 POS-C RPM FIN-A 0.02 AFD G01 G01 J LTUR DIA 10. FIN-R 0.02 DEP-A 0.292 INTER-R CHMF 0. 0. WID-R C-SP FR M M M 52 0.0118 8 1 91 0.0151 8 1 P CNR R-FEED RGH R R R R R R R R 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2

UNIT MODE POS-B LINE OUT XC TOOL NOM- END MILL 0.5 END MILL 0.5 PTN SHIFT-Z LINE 0.312 LINE LINE LINE LINE LINE LINE LINE LINE

SRV-A SRV-R RGH 0.312 0.5 4 No. # APRCH-1 APRCH-2 TYPE A 2 5.76177 4.812 CW A 2 5.71492 2.969 CCW R/x C/y R/th I 5. 0. 5. 45. 5. 90. 5. 135. 5. 180. 5. 235. 5. 270. 5. 315. 5. 360.

UNo. UNIT MODE POS-B POS-C CB-DIA CB-DEP CHMF BTM DIA DEPTH 2 RGH CBOR XC 1.5 0.25 0. 4 1. 2. SNo. TOOL NOM- No. # HOLE- HOLE-DEP PRE-DIA PRE-DEP RGH DEPTH 1 CTR-DR 0.5 A 2 0.4 90 CTR-D 2 DRILL 1. A 2 1. 2. 0. 100 DRIL T 0.5 3 END MILL 0.5 A 2 1.5 0.25 1. CCW 4 T 0.3 FIG PTN SPT-R/x SPT-C/y SPT-Z NUM. ANG Q R 1ARC 1. 1. 0. 4 90. 0 1 UNo. UNIT 3 END CONTI. REPEAT SHIFT NUMBER ATC RETURN LOW RET. WORK No.

C-SP FR 82 0.004 196 0.0108 59 0.0131

M 8 8 8

M 1 1 1

M

EXECTE

84

85

86

MAZATROL:71 PAGE 1 UNo. MAT. OD-MAX 0 CBN STL 6. UNo. 1 SNo. R 1 F 2 FIG 1 2 ID-MIN 0. LENGTH WORK FACE ATC MODE 15. 0. 0 SRV-A 0.1969 APRCH-1 -0.1969 -0.1969 C -90. 2970. NUMBER ATC SRV-R RGH 0.3938 4 APRCH-2 TYPE -90. -90. R/th I RPM FIN-A 0.02 AFD G01 G01 LTUR DIA 6. START END OPEN CLOSED DEP-A WID-R C-SP FR M M M 0.1769 59 0.0086 8 1 91 0.0075 8 1 J P CNR R-FEED RGH

UNIT MODE POS-B POS-C LINE CTR ZC TOOL NOM- No. # END MILL 0.39 A 2 END MILL 0.39 A 2 PTN SHIFT-R Z LINE 2.8031 -0.1969 LINE 13.189 CONTI. REPEAT SHIFT

UNo. UNIT 2 END

RETURN

LOW RET. WORK No.

EXECTE

87

88

MAZATROL:73 PAGE 1 UNo. MAT. OD-MAX ID-MIN 0 CBN STL 2.75 0. UNo. 1 SNo. R 1 F 2 FIG 1 2 3 4 5 6 7 8 9 10 UNIT MODE POS-B LINE CTR ZC TOOL NOM- END MILL 0.02 END MILL 0.02 PTN SHIFT-R LINE 1.355 CCW CCW CCW CCW CCW CCW CCW CCW CCW LENGTH WORK FACE ATC MODE 6. 0. 0 POS-C No. A A Z 0.492 4.035 0.886 3.642 1.28 3.248 1.674 2.854 2.067 2.461 SRV-A 0.02 # APRCH-1 2 2 C 90. 90. 90. 90. 90. 90. 90. 90. 90. 90. NUMBER ATC SRV-R 0.02 APRCH-2 R/th 1.772 1.575 1.378 1.181 0.984 0.787 0.591 0.394 0.197 RETURN LOW RET. WORK No. EXECTE RPM LTUR DIA 2.75 START END CLOSED CLOSED DEP-A WID-R C-SP FR M M M 0.006 3 0.0005 8 1 3 0.0062 8 1 J P CNR R-FEED RGH


UNo. UNIT 2 END

CONTI. REPEAT SHIFT

89

90

MAZATROL:75 PAGE 1 UNo. MAT. OD-MAX 0 CBN STL 3.5 UNo. 1 SNo. 1 2 3 4 5 6 7 8 9 10 UNo. 2 SNo. 1 2 3 4 5 6 UNIT TOOL MANL PRGDRILL G1 G2 DATA 1 0 X 2.75 1 99 Z -0.75 0 Z 0.1 0 C 120. 1 Z -0.75 0 Z 0.1 0 C 240. 1 Z -0.75 0 Z 0.5 UNIT TOOL MANL PRGEND MILL G1 G2 DATA 1 0 X 4. 0 Z -0.25 1 X 1.5 0 C -210. 1 X 4. 0 Z 0.5 ID-MIN 2. LENGTH WORK FACE ATC MODE 1. 0. 0 RPM LTUR DIA 3.5

NOM- No. # POS-B CHANGE-PT 0.38 A 2 0. RETURN DATA 2 DATA 3 DATA 4 DATA 5 Z 0.1 C 0. F 0.005

DATA 6

S M/B 1000 M203 M 8

NOM- No. # POS-B CHANGE-PT 0.25 A 2 0. RETURN DATA 2 DATA 3 DATA 4 DATA 5 Z 0.5 C 0. C -30. F 0.01

DATA 6

S M/B 1000 M203 M 8

UNo. UNIT 3 END

CONTI. REPEAT SHIFT

NUMBER ATC

RETURN

LOW RET. WORK No.

EXECTE

91

92

93

94

95

96

MAZATROL:81 PAGE 1 UNo. MAT. OD-MAX ID-MIN + 0 CBN STL 3.63 0. UNo. UNIT 1 HEAD PAT. SIN HEAD SPDL 1 LENGTH WORK FACE ATC MODE 6.4 0.125 0 RPM LTUR DIA 3500 3.63

UNo. UNIT PART POS-B FIN-Z 2 FACING FACE 90. 0.01 SNo. TOOL NOM. No. # PAT. DEP-1 R 1 GENERAL OUT 1. B 2 0.125 FIG SPT-X SPT-Z FPT-X 1 3.63 0.125 0. UNo. UNIT PART 3 BAR OUT SNo. TOOL R 1 GENERAL OUT F 2 GENERAL OUT FIG PTN S-CNR 1LIN 2LIN 3LIN POS-B CPT-X CPT-Z 90. 3.63 0. NOM. No. # PAT. DEP-1 1. B 2 0 0.125 2. B 2 SPT-X SPT-Z FPT-X 1. 1.5 3.5


FIN-X

FIN-Z RGH 4

C-SP FR 340 0.011

M 8

M 1

M

FIN-X 0. R/th

FIN-Z 0. RGH 4 4 4

C-SP FR 393 0.012 642 0.

M 8 8

M 1 1

M

UNo. UNIT PART POS-B FIN-Z 4 FACING FACE 90. 0.01 SNo. TOOL NOM. No. # PAT. DEP-1 F 1 GENERAL OUT 2. B 2 FIG SPT-X SPT-Z FPT-X 1 1. 0.01 0.

DEP-2/NUM. DEP-3 FPT-Z 0.

FIN-X

FIN-Z 0. RGH 4

C-SP FR 574 0.

M 8

M 1

M

UNo. UNIT MODE POS-B POS-C CB-DIA CB-DEP CHMF BTM DIA DEPTH 5 RGH CBOR XC 0.375 0.125 0. 4 0.25 0.5 SNo. TOOL NOM- No. # HOLE- HOLE-DEP PRE-DIA PRE-DEP RGH DEPTH 1 CTR-DR 0.5 A 2 0.375 90 CTR-D 2 DRILL 0.25 A 2 0.25 0.5 0. 100 DRIL T 0.125 3 END MILL 0.25 A 2 0.375 0.125 0.25 CCW 4 T 0.15 FIG PTN SPT-R/x SPT-C/y SPT-Z NUM. ANG Q R 1PT 1.25 0. 2.25 0 UNo. UNIT PAT. 6 TRANSFER BAR UNo. UNIT PAT. 7 TRANSFER BAR UNo. UNIT 8 HEAD PAT. SYNC HEAD SPDL PUSH CHUCK W1 2 0 1 -10. HEAD SPDL PUSH CHUCK 1 0 1 HEAD SPDL 1 POS-B PAT. No. 90. 4 1 NOM. No. # PAT. 7.2 J 2 SPT-X SPT-Z 3.63 6.125 PITCH DEP-1 0.09 FPT-X 0. W1 FIN 0.01 DEP-2/NUM. DEP-3 FIN-X FPT-Z W2 0. F-CNR ANG Z-OFFSET 0. C1 WIDTH W1 W2 W2 -6. Z-OFFSET Z-OFFSET 1. C1 C1

C-SP FR 82 0.004 75 0.0039 59 0.0053

M 8 8 8

M 1 1 1

M

C2 C2

C-OFFSET LTUR ESC TNo -7.7 1 C-OFFSET LTUR ESC TNo -7.7 1

UNo. UNIT PART 9 T.GROOVE OUT SNo. TOOL F 1 GROOVE OUT FIG S-CNR 1

FIN-Z RGH 3

C-SP FR 455 0.0059

M 8

M 1

M

UNo. UNIT PAT. HEAD SPDL PUSH CHUCK 10 TRANSFER MOVE UNo. UNIT 11 HEAD PAT. SIN HEAD SPDL 2

C2

C-OFFSET LTUR ESC TNo -7.7 1

UNo. UNIT PART POS-B FIN-Z 12 FACING BACK 90. 0.01 SNo. TOOL NOM. No. # PAT. DEP-1 R 1 GENERAL OUT 1. E 2 0.125 FIG SPT-X SPT-Z FPT-X 1 3.63 -6.125 0. UNo. UNIT PART 13 BAR OUT SNo. TOOL R 1 GENERAL OUT F 2 GENERAL OUT FIG PTN S-CNR 1LIN 2TPR 3LIN POS-B CPT-X CPT-Z 90. 3.63 6.125 NOM. No. # PAT. DEP-1 1. E 2 0 0.125 2. E 2 SPT-X SPT-Z FPT-X 1. 1. 5. 1.625 1.625

DEP-2/NUM. DEP-3 FPT-Z -6. FIN-X FIN-Z 0.04 0.01 DEP-2/NUM. DEP-3 FPT-Z 5. 3.75 3.25 F-CNR/$

FIN-X

FIN-Z RGH 4

C-SP FR 340 0.011

M 8

M 1

M

FIN-X 0. R/th

FIN-Z 0. RGH 4 4 4

C-SP FR 393 0.012 642 0.0059

M 8 8

M 1 1

M

97

MAZATROL:81 PAGE 2 UNo. 14 SNo. R 1 F 2 FIG 1 2 UNo. 15 SNo. R 1 F 2 FIG 1 2 UNIT MODE POS-B LINE CTR XC TOOL NOM- END MILL 0.25 END MILL 0.25 PTN SHIFT-Z LINE 3. LINE UNIT MODE POS-B LINE CTR XC TOOL NOM- END MILL 0.25 END MILL 0.25 PTN SHIFT-Z LINE 3. LINE SRV-A 0.25 No. # APRCH-1 A 2 2.05 A 2 2.05 R/x C/y 2.05 90. 1.25 90. SRV-A 0.25 No. # APRCH-1 A 2 2.05 A 2 2.05 R/x C/y 2.05 -90. 1.25 -90. POS-C POS-C SRV-R 0.25 APRCH-2 90. 90. R/th RGH FIN-A 4 0.02 TYPE AFD G01 G01 I START END OPEN CLOSED DEP-A WID-R C-SP FR M M M 0.115 59 0.0057 8 1 75 0.0075 8 1 J P CNR R-FEED RGH

SRV-R 0.25 APRCH-2 -90. -90. R/th



UNo. UNIT PART POS-B FIN-Z 16 FACING BACK 90. 0.01 SNo. TOOL NOM. No. # PAT. DEP-1 F 1 GENERAL OUT 2. E 2 FIG SPT-X SPT-Z FPT-X 1 1. -6.01 0. UNo. UNIT 17 END CONTI. REPEAT SHIFT NUMBER ATC

DEP-2/NUM. DEP-3 FPT-Z -6. RETURN

FIN-X

FIN-Z 0. RGH 4

C-SP FR 574 0.

M 8

M 1

M

LOW RET. WORK No.

EXECTE

98

99

MAZATROL:84 PAGE 1 UNo. MAT. OD-MAX ID-MIN 0 ALY STL 7.25 0. UNo. UNIT PART 1 BAR OUT SNo. TOOL R 1 GENERAL OUT F 2 GENERAL OUT FIG PTN S-CNR 1TPR 2 3CTR 4LIN 5LIN 6TPR 7TPR 8LIN 9 10CTR 11 12CTR 13LIN UNo. UNIT 2 END LENGTH WORK FACE ATC MODE 8. 0. 0 RPM LTUR DIA 7.25

POS-B CPT-X CPT-Z 90. 7.25 0. NOM. No. # PAT. DEP-1 2. B 2 0 0.0937 2. B 2 SPT-X SPT-Z FPT-X 1. 0. ? ? ? 2.75 1.5 1.625 2.75 3.25 3.25 4. ? ? ? 5.625 5.625 5.625 6. ? 5.625 6.375 ? ? 7.25 5.25 7.375 7.25 NUMBER ATC

FIN-X FIN-Z 0.04 0.01 DEP-2/NUM. DEP-3 FPT-Z ? ? 2.75 4. ? 5.625 6. ? 7.375 8. RETURN F-CNR/$

FIN-X 0. R/th 30. 0.75 RGT 45. 30. 0.375

FIN-Z 0. RGH 4 4 LEFT 4 4 4 4 4 4 UP 4 4

C-SP FR 393 0.012 642 0.0059

M 8 8

M 1 1

M

1. UP LOW RET. WORK No.

CONTI. REPEAT SHIFT

EXECTE

100

101

MAZATROL:86 PAGE 1 UNo. MAT. OD-MAX 0 CBN STL 5. UNo. UNIT PART 1 BAR OUT SNo. TOOL R 1 GENERAL OUT F 2 GENERAL OUT FIG PTN S-CNR 1LIN 2 3TPR 4LIN 5 6LIN UNo. UNIT 2 END ID-MIN 0. LENGTH WORK FACE ATC MODE 7.5 0. 0 RPM LTUR DIA 3500 5.

POS-B CPT-X CPT-Z 90. 5. 0. NOM. No. # PAT. DEP-1 2. B 2 0 0.125 2. B 2 SPT-X SPT-Z FPT-X 2.75 2.75 1.375 2.75 2.75 2.75 3.25 3.25 3.25 4.125 3.25 3.25 NUMBER ATC

FIN-X FIN-Z 0.04 0.01 DEP-2/NUM. DEP-3 FPT-Z 1.375 2.75 3.75 4.125 5.375 5.75 RETURN F-CNR/$

FIN-X 0. R/th 1. 1.

FIN-Z 0. RGH 4 4 4 4 4 4

C-SP FR 393 0.012 642 0.0059

M 8 8

M 1 1

M

CONTI. REPEAT SHIFT

LOW RET. WORK No.

EXECTE

102

103




FIN-X

FIN-Z RGH 4

C-SP FR 340 0.011

M 8

M 1

M

FIN-X 0. R/th

FIN-Z 0. RGH 4 4 4

C-SP FR 393 0.012 642 0.

M 8 8

M 1 1

M

UNo. UNIT PART POS-B FIN-Z 4 FACING FACE 90. 0.01 SNo. TOOL NOM. No. # PAT. DEP-1 F 1 GENERAL OUT 2. B 2 FIG SPT-X SPT-Z FPT-X 1 1. 0.01 0. UNo. UNIT PAT. HEAD SPDL PUSH CHUCK W1 5 TRANSFERCHUCK 1->2 0 0 -35. UNo. UNIT 6 HEAD PAT. SIN HEAD SPDL 2

DEP-2/NUM. DEP-3 FPT-Z 0. W2 0.

FIN-X

FIN-Z 0. RGH 4

C-SP FR 574 0.

M 8

M 1

M

Z-OFFSET 40.

C1

C2

C-OFFSET LTUR ESC TNo -14. 1

UNo. UNIT PART POS-B FIN-Z 7 FACING BACK 90. 0.01 SNo. TOOL NOM. No. # PAT. DEP-1 R 1 GENERAL OUT 1. E 1 0.125 FIG SPT-X SPT-Z FPT-X 1 3.63 -6.125 0. UNo. UNIT PART 8 BAR OUT SNo. TOOL R 1 GENERAL OUT F 2 GENERAL OUT FIG PTN S-CNR 1LIN 2TPR 3LIN POS-B CPT-X CPT-Z 90. 3.63 6.125 NOM. No. # PAT. DEP-1 1. E 1 0 0.125 2. E 1 SPT-X SPT-Z FPT-X 1. 1. 5. 1.625 1.625


FIN-X

FIN-Z RGH 4

C-SP FR 340 0.011

M 8

M 1

M

FIN-X 0. R/th

FIN-Z 0. RGH 4 4 4

C-SP FR 393 0.012 642 0.0059

M 8 8

M 1 1

M

UNo. UNIT PART POS-B FIN-Z 9 FACING BACK 90. 0.01 SNo. TOOL NOM. No. # PAT. DEP-1 F 1 GENERAL OUT 2. E 1 FIG SPT-X SPT-Z FPT-X 1 1. -6.01 0. UNo. UNIT 10 END CONTI. REPEAT SHIFT NUMBER ATC

DEP-2/NUM. DEP-3 FPT-Z -6. RETURN

FIN-X

FIN-Z 0. RGH 4

C-SP FR 574 0.

M 8

M 1

M

LOW RET. WORK No.

EXECTE

104




FIN-X

FIN-Z RGH 4

C-SP FR 340 0.011

M 8

M 1

M

FIN-X 0. R/th

FIN-Z 0. RGH 4 4 4

C-SP FR 393 0.012 642 0.

M 8 8

M 1 1

M

UNo. UNIT PART POS-B FIN-Z 4 FACING FACE 90. 0.01 SNo. TOOL NOM. No. # PAT. DEP-1 F 1 GENERAL OUT 2. B 2 FIG SPT-X SPT-Z FPT-X 1 1. 0.01 0. UNo. UNIT PAT. 5 TRANSFER BAR UNo. UNIT PAT. 6 TRANSFER BAR UNo. UNIT PART 7 THREAD OUT SNo. TOOL 1 THREAD OUT FIG 1 UNo. UNIT PAT. 8 TRANSFER BAR UNo. UNIT PART 9 T.GROOVE OUT SNo. TOOL F 1 GROOVE OUT FIG S-CNR 1 HEAD SPDL PUSH CHUCK W1 2 0 1 -35. HEAD SPDL PUSH CHUCK 1 0 1 W1

DEP-2/NUM. DEP-3 FPT-Z 0. W2 W2 -20.

FIN-X

FIN-Z 0. RGH 4

C-SP FR 574 0.

M 8

M 1

M

Z-OFFSET Z-OFFSET 14.2

C1 C1

C2 C2

C-OFFSET LTUR ESC TNo -15. 1 C-OFFSET LTUR ESC TNo -15. 1

POS-B CHAMF LEAD ANG MULTI HGT 90. 2 0.125 59 1 0.08 NOM. No. # PAT. DEP-1 DEP-2/NUM. DEP-3 8. B 1 0 14 SPT-X SPT-Z FPT-X FPT-Z 3.5 2.25 3.5 3.3 HEAD SPDL PUSH CHUCK 1 0 1 POS-B PAT. No. 90. 4 1 NOM. No. # PAT. 7.2 J 1 SPT-X SPT-Z 3.63 6.125 W1 PITCH DEP-1 0.09 FPT-X 0. W1 W2 -15. WIDTH

FIN-X

FIN-Z

C-SP FR 210

M 1

M 8

M

Z-OFFSET 24.2

C1

C2


FIN 0.01 DEP-2/NUM. DEP-3 FIN-X FPT-Z W2 0. F-CNR ANG Z-OFFSET 40.

FIN-Z RGH 3 C1

C-SP FR 455 0.0059

M 8

M 1

M

UNo. UNIT PAT. HEAD SPDL PUSH CHUCK 10 TRANSFER MOVE UNo. UNIT 11 HEAD PAT. SIN HEAD SPDL 2

C2


UNo. UNIT PART POS-B FIN-Z 12 FACING BACK 90. 0.01 SNo. TOOL NOM. No. # PAT. DEP-1 R 1 GENERAL OUT 1. E 1 0.125 FIG SPT-X SPT-Z FPT-X 1 3.63 -6.125 0. UNo. UNIT PART 13 BAR OUT SNo. TOOL R 1 GENERAL OUT F 2 GENERAL OUT FIG PTN S-CNR 1LIN 2TPR 3LIN UNo. UNIT PART POS-B CPT-X CPT-Z 90. 3.63 6.125 NOM. No. # PAT. DEP-1 1. E 1 0 0.125 2. E 1 SPT-X SPT-Z FPT-X 1. 1. 5. 1.625 1.625 POS-B FIN-Z


FIN-X

FIN-Z RGH 4

C-SP FR 340 0.011

M 8

M 1

M

FIN-X 0. R/th

FIN-Z 0. RGH 4 4 4

C-SP FR 393 0.012 642 0.0059

M 8 8

M 1 1

M

105

MAZATROL:288 PAGE 2 14 FACING BACK 90. 0.01 SNo. TOOL NOM. No. # PAT. DEP-1 F 1 GENERAL OUT 2. E 1 FIG SPT-X SPT-Z FPT-X 1 1. -6.01 0. UNo. UNIT 15 END CONTI. REPEAT SHIFT NUMBER ATC DEP-2/NUM. DEP-3 FPT-Z -6. RETURN LOW RET. WORK No. FIN-X FIN-Z 0. RGH 4 EXECTE C-SP FR 574 0. M 8 M 1 M

106

107

MAZATROL:88 PAGE 1 UNo. MAT. OD-MAX + 0 CBN STL 3. ID-MIN 0. LENGTH WORK FACE ATC MODE 6. 0. 0 RPM LTUR DIA 3.

UNo. UNIT MODE POS-B POS-C SRV-A 1 FCE MILL ZY 90. 0.438 SNo. TOOL NOM- No. # APRCH-1 APRCH-2 R 1 FCE MILL 2. A 3 2 0.4 -2.7 F 2 FCE MILL 2. A 3 2 ? ? FIG PTN SHIFT-R P1Z/CZ P1Y/CY P3Z/R 1SQR 1.062 0. -1.5 5. UNo. UNIT MODE POS-B POS-C SRV-A 2 POCKET ZY 90. 0.5 SNo. TOOL NOM- No. # APRCH-1 R 1 END MILL 1. A 6 2 0.7 F 2 END MILL 1. A 6 2 0.7 FIG PTN SHIFT-R P1Z/CZ P1Y/CY 1SQR 0.562 -0.5 -1.9 UNo. UNIT MODE POS-B 3 DRILLING ZY SNo. TOOL NOM- 1 CTR-DR 0.5 A 2 DRILL 0.21 A FIG PTN SPT-Z SPT-Y 1PT 1.5 -1. 2PT 1. 0. 3PT 0.5 1. UNo. UNIT MODE POS-B 4 DRILLING ZY SNo. TOOL NOM- 1 CTR-DR 0.5 A 2 DRILL 0.38 A FIG PTN SPT-Z SPT-Y 1ARC 2.435 -0.69 UNo. UNIT 5 END

BTM FIN-A 4 0.02 TYPE AFD YBI YBI P3Y CN1 1.5

DEP-A 0.209 CN2

WID-R 1.4 1.4 CN3

C-SP FR 400 0.024 547 0.033 CN4

M 8 8

M 1 1

M

APRCH-2 -1.38 -1.38 P3Z/R 1.9

BTM WAL FIN-A FIN-R INTER-R CHMF 4 4 0.02 0.02 0. 0. TYPE AFD TYPE PK-DEP DEP-A WID-R C-SP FR M M M CW G01 PECK 0.3 0.24 0.7 65 0.0344 1 8 CCW G01 0.7 65 0.0151 8 1 P3Y CN1 CN2 CN3 CN4 1.9

POS-C DIA DEPTH CHMF 90. 0.201 0.75 0.02 No. # HOLE- HOLE-DEP PRE-DIA PRE-DEP RGH 9 2 0.241 90 2 0.201 0.75 0. 100 PCK1 SPT-R CZ/PZ CY/PY F M N ANG 0.562 0.562 0.562

DEPTH CTR-D T 0.25 P Q R 0 0 0 0 0 0

C-SP FR 75 0.004 65 0.0031

M 8 8

M 1 1

M

POS-C DIA DEPTH CHMF 90. 0.375 0.5 0.02 No. # HOLE- HOLE-DEP PRE-DIA PRE-DEP RGH DEPTH 9 2 0.415 90 CTR-D 0.38 0.5 0. 100 DRIL T 0.2 SPT-R CZ/PZ CY/PY F M N ANG P Q R 1.062 3.125 0. 4 90. 0 1 NUMBER ATC RETURN LOW RET. WORK No.

C-SP FR 82 0.004 82 0.0056

M 8 8

M 1 1

M

CONTI. REPEAT SHIFT

EXECTE

108

MAZATROL:388 PAGE 1 UNo. MAT. OD-MAX + 0 CBN STL 3. ID-MIN 0. LENGTH WORK FACE ATC MODE 6. 0. 0 BTM 4 TYPE YBI YBI P3Y 1.5 RPM LTUR DIA 3.

UNo. UNIT MODE POS-B POS-C SRV-A 1 TOP EMIL ZY 90. 0.438 SNo. TOOL NOM- No. # APRCH-1 APRCH-2 R 1 END MILL 2. A 3 2 0.5 -1.1 F 2 END MILL 2. A 3 2 0.5 -1.1 FIG PTN SHIFT-R P1Z/CZ P1Y/CY P3Z/R 1SQR 1.062 0. -1.5 5. UNo. 2 SNo. R 1 F 2 FIG 1 2 3 4 5 6 UNIT MODE POS-B LINE CTR ZY TOOL NOM- END MILL 1. END MILL 1. PTN SHIFT-R LINE 0.562 LINE LINE LINE LINE LINE POS-C SRV-A 90. 0.5 No. # APRCH-1 A 6 2 0.7 A 6 2 0.7 Z Y 0.3 -1.9 0.3 1.9 1. 1.9 1. -1.9 1.4 -1.9 1.4 1.9 SRV-R 1. APRCH-2 -1.9 -1.9 R/th

FIN-A 0.02 AFD G01 G01 CN1

DEP-A 0.209 CN2

WID-R 1.4 1.4 CN3

C-SP FR M M M 65 0.0369 8 1 65 0.0151 8 1 CN4


START END OPEN OPEN DEP-A WID-R C-SP FR M M M 0.243 65 0.0344 8 1 91 0.0125 8 1 J P CNR R-FEED RGH

UNo. UNIT MODE POS-B 3 DRILLING ZY SNo. TOOL NOM- 1 CTR-DR 0.5 A 2 DRILL 0.21 A FIG PTN SPT-Z SPT-Y 1PT 1.5 -1. 2PT 1. 0. 3PT 0.5 1. UNo. UNIT MODE POS-B 4 DRILLING ZY SNo. TOOL NOM- 1 CTR-DR 0.5 A 2 DRILL 0.38 A FIG PTN SPT-Z SPT-Y 1ARC 2.435 -0.69 UNo. UNIT 5 END

POS-C DIA DEPTH CHMF 90. 0.201 0.75 0.02 No. # HOLE- HOLE-DEP PRE-DIA PRE-DEP RGH 9 2 0.241 90 2 0.201 0.75 0. 100 PCK1 SPT-R CZ/PZ CY/PY F M N ANG 0.562 0.562 0.562

DEPTH CTR-D T 0.25 P Q R 0 0 0 0 0 0

C-SP FR 75 0.004 65 0.0031

M 8 8

M 1 1

M

POS-C DIA DEPTH CHMF 90. 0.375 0.5 0.02 No. # HOLE- HOLE-DEP PRE-DIA PRE-DEP RGH DEPTH 9 2 0.415 90 CTR-D 0.38 0.5 0. 100 DRIL T 0.2 SPT-R CZ/PZ CY/PY F M N ANG P Q R 1.062 3.125 0. 4 90. 0 1 NUMBER ATC RETURN LOW RET. WORK No.

C-SP FR 82 0.004 82 0.0056

M 8 8

M 1 1

M

CONTI. REPEAT SHIFT

EXECTE

109

MAZATROL:488 PAGE 1 UNo. MAT. OD-MAX + 0 CBN STL 3. UNo. 1 SNo. R 1 F 2 FIG 1 2 UNo. 2 SNo. R 1 F 2 FIG 1 2 UNo. 3 SNo. R 1 F 2 FIG 1 2 UNo. 4 SNo. R 1 F 2 FIG 1 2 UNo. 5 SNo. R 1 F 2 FIG 1 2 UNo. 6 SNo. R 1 F 2 FIG 1 2 ID-MIN 0. LENGTH WORK FACE ATC MODE 6. 0. 0 RPM LTUR DIA 3. FIN-R 0.02 DEP-A 0.209 J START END INTER-R CHMF OPEN OPEN 0. 0. WID-R C-SP FR M M M 65 0.0291 8 1 91 0.0151 8 1 P CNR R-FEED RGH

UNIT MODE POS-B LINE LFT ZY TOOL NOM- END MILL 2. END MILL 2. PTN SHIFT-R LINE 1.062 LINE UNIT MODE POS-B LINE LFT ZY TOOL NOM- END MILL 2. END MILL 2. PTN SHIFT-R LINE 1.062 LINE UNIT MODE POS-B LINE LFT ZY TOOL NOM- END MILL 2. END MILL 2. PTN SHIFT-R LINE 1.062 LINE UNIT MODE POS-B LINE RGT ZY TOOL NOM- END MILL 1. END MILL 1. PTN SHIFT-R LINE 0.562 LINE UNIT MODE POS-B LINE RGT ZY TOOL NOM- END MILL 1. END MILL 1. PTN SHIFT-R LINE 0.562 LINE UNIT MODE POS-B LINE RGT ZY TOOL NOM- END MILL 1. END MILL 1. PTN SHIFT-R LINE 0.562 LINE

POS-C SRV-A SRV-R 90. 0.438 2. No. # APRCH-1 APRCH-2 A 3 2 ? ? A 6 2 ? ? Z Y R/th 1.5 -2. 1.5 2. POS-C SRV-A SRV-R 90. 0.438 2. No. # APRCH-1 APRCH-2 A 3 2 ? ? A 6 2 ? ? Z Y R/th 3. -2. 3. 2. POS-C SRV-A SRV-R 90. 0.438 2. No. # APRCH-1 APRCH-2 A 3 2 ? ? A 6 2 ? ? Z Y R/th 5. -2. 5. 2. POS-C SRV-A 90. 0.5 No. # APRCH-1 A 9 2 ? A 12 2 ? Z Y 0.6 2. 0.6 -2. POS-C SRV-A 90. 0.5 No. # APRCH-1 A 9 2 ? A 12 2 ? Z Y 1.2 2. 1.2 -2. POS-C SRV-A 90. 0.5 No. # APRCH-1 A 9 2 ? A 12 2 ? Z Y 1.9 2. 1.9 -2. SRV-R 1. APRCH-2 ? ? R/th



FIN-R 0.02 DEP-A 0.209 J

START END INTER-R CHMF OPEN OPEN 0. 0. WID-R C-SP FR M M M 65 0.0291 8 1 91 0.0151 8 1 P CNR R-FE

56697609 Mazak Programing Class Book

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