Maximize Efficiency of Coiled Tubing- Conveyed Perforation with … · 2018. 3. 23. · Maximize...
Transcript of Maximize Efficiency of Coiled Tubing- Conveyed Perforation with … · 2018. 3. 23. · Maximize...
Schlum
berger-Private
Maximize Efficiency of Coiled Tubing-Conveyed Perforation with Advanced Gun
Deployment System and Real-Time Correlation in High-H2S/High-Pressure Wells
Schlumberger Rostislav Panferov, Timur Gafiyatullin
OUTLINE • Introduction
• Project challenges
• Appraisal
• Technology implementation
• Developed project approach
• Case study
• Conclusion
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Schlumberger
Rostislav Panferov, Timur Gafiyatullin
INTRODUCTION
• Oilfield located in Kazakhstan, Caspian basin • Estimated Recoverable reserves 13 Bbls oil • Worlds biggest oil discovery since 1968 • Project scope:
‐ CT conveyed well perforation ‐ Gun Deployment system ‐ Commissioning – 14+3 wells ‐ Handle possible H2S on surface
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Schlumberger
Rostislav Panferov, Timur Gafiyatullin
PROJECT CHALLENGES
• Reservoir Conditions - Hostile reservoir conditions: HP and Ultra High H2S 15-20%
- NO fluid influx, H2S release or Well Flow allowed
- BHP – above 10000 psi, WHP – 7500 psi
• Environment - Ambient Temperature vary −40 °C to +50 °C
- Ultra shallow water, ice blocked in winter season,
- 150 km remote from onshore, sensitive eco-system
• Unique Technology Requirements - 15K 5.125” H2S rated Surface equipment
- Customized H2S rated perforation system
- Emergency redundant downhole disconnection system
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Schlumberger
Rostislav Panferov, Timur Gafiyatullin
APPRAISAL
• Comprehensive risk analysis - High H2S concentration
- Well Integrity, double barrier requirement
- Chrome completion
- Well depth and tortuosity
- Well fluid influx and no-flow policy
• Technology challenges - Gun conveyance method analysis
- Tool string selection and survivability after detonation
- Precise real time depth control
- Potential H2S handling at surface
- Corrosion prevention and mitigation plan
- Fishing contingencies
- PCE configuration for perforation
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Schlumberger
Rostislav Panferov, Timur Gafiyatullin
TECHNOLOGY IMPLEMENTATION
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Schlumberger
Rostislav Panferov, Timur Gafiyatuliin
• Gun deployment system
- New design H2S rated 5-1/8” 15000 psi deployment stack - H2S rated set of aligning connectors, swivels, adaptors for guns
• Perforation Tool string - Redundant disconnect system: electrical and mechanical - Shock resistant H2S-rated CT logging head - H2S-rated Shock absorbers - Rounded scallop HP guns, orienting featured
• Electric line enabled CT system - Electric line injected in CT - GR/CCL real time readings - Tension/Compression readings optional - Electrical disconnect device - Electrical detonator initiation
TECHNOLOGY IMPLEMENTATION - CONTINUE
• Advanced gun deployment system - Remotely connects / disconnect perforation connectors - Hold gun string weight - Able to work under pressure - 3 components connector: lock sleeve / slick joint / stinger - Sealed ballistic transfer - Set of aux components: retrieval / deployment ballistic / flow
through
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Schlumberger
Rostislav Panferov, Timur Gafiyatullin
DEVELOPED PROJECT APPROACH
• PCE configuration design - Tailored for conveyance guns in double and trebles
- Designed for 3 different rig and 2 rigless interventions
- Fully compatible for all fishing scenarios
- All contingency safety precautions included
- New approach to “in scale” PCE space out design
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Schlumberger
Rostislav Panferov, Timur Gafiyatullin
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.61
25
.75
Bottom of R/T
(lowest beam)
0.4
4
Crossover
Ground level
2.4
7
2.7
6
Top of R/T
0.3
7
3.0
2
UMV- hydraulic
1.9
9
Xmass tree system 4
LMV- manual 2.3
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5.5
4 6.7
6 8.0
1
10
.00
26
.43
17
.65
32.6
8
13
.86
1.1
4
Crossover
0.3
3
39
.89
BOP Deck Top
4.4
2
10
.49
3.1
1
0.4
8
6.7
3
1.1
2
Cutter valve
Crossover
0.3
8
Injection Sub
0.3
9
5.5
0
Injector Head
with goose neck 120"
1.7
1 Dual side door stripper
0.9
8
5-1/8" Dual Combi BOP
(Pipe/Slip+Shear/Seal)
0.8
08
.32
0.5
1
BOP Deck Bottom
3.9
2
0.5
0
9.4
3
0.8
6
6.3
43.5" HSD gun, 20 ft
0.5
7
2.8" CIRP stinger
0.7
5
2.8" CIRP connector
4.6
1
0.7
5
2.8" CIRP connector
0.5
7
2.8" CIRP stinger
2.8" CIRP connector
6.3
43.5" HSD gun, 20 ft
4.6
14
.31
3.5" HSD gun, 4 m
6.3
43.5" HSD gun, 20 ft
0.8
6
2.8" CIRP connector
0.7
0
1.5
4
5-1/8" QUAD BOP
(Blind-Shear-Slip-Pipe
rams)
5-1/8" Gate valve
0.8
9
5-1/8" Quick test sub0.9
3
5-1/8" Flow cross w/ 2-1/
16" gate valves
0.6
4
3.0
4
5-1/8" 10 ft Riser
3.0
4
5-1/8" 10 ft Riser
5-1/8" Gate valve0.8
9
5-1/8" Pressure Point flange w/
Pressure Transducer
0.2
0
0.8
9
5-1/8" Gate valve
1.2
5
CIRP deployment stack
3.0
4
5-1/8" 10 ft Riser
1.8
2
5-1/8" 6 ft Riser
3.0
4
5-1/8" 10 ft Riser
1.2
2 5-1/8" 4 ft Riser
1.8
2
5-1/8" 6 ft Riser
2.4
4 5-1/8" 8 ft Riser
TECHNICAL APPROACH - CONTINUE
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Schlumberger
Rostislav Panferov, Timur Gafiyatullin
CT software and hardware design
Perforation software and hardware design
Multi-service hardware design
CT force analysisCT logging head
equipment selection
WL cable and logging/perforation equipment selection
Gun OD, phasing, shot density,
charges
Gun loading diagram design
Dynamic underbalance effect
and shock load
Working envelope vs shock load
Shock absorbers and weak points set
up
Perforation fast gauge set up
CT, WL and perforation post-run data analysis
CT Force analysis correction for upcoming runs
Perforation fast gauge data analysis
and shock simulation
Tool string condition after
POOH
Shock model
CoilCADE model
WL ToolPlanner
CoilCAT monitoring
CT logging head
WL logging tools
Firing head and perforation tool
string
CASE STUDY
• Well generic description – Oil producer
– Carbonate formation
– Chrome completion
– Long deviated section
– BHP above 11000 psi
• Perforation objectives – Dead well deployment of gun (17-20) string with CT
– Convey to perforation interval (squeeze mode)
– GR/CCL correlation
– Overbalance perforation with DUB effect
– POOH with maintained pressure
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Schlumberger
Rostislav Panferov, Timur Gafiyatullin
CASE STUDY - CONTINUE
• Acquisition job data analysis – Weight stability
– Applied pressure during RIH/POOH
– Speed limitations vs completion jewelry
– Tool string gained weight after perforation
– Cumulative metal fatigue and abrasion of CT
• CT post-run force analysis – Compared predicted and actual weigh
readings
– Adjustment of friction coefficients
– Friction reducers / well fluid / CT pressure values
– Upcoming runs simulations adjustment
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Schlumberger
Rostislav Panferov, Timur Gafiyatullin
CASE STUDY - CONTINUE
• Shock Analysis Correlation – Recover recorded pressure data
– Compare Pressure during DUB
– Adjust pressure and shock load simulation
– Adjustment of upcoming runs
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Schlumberger
Rostislav Panferov, Timur Gafiyatullin
• Detonation Indication Verification – Pressure monitoring at surface and downhole
– CT weight indicator readings
– WL signal after detonator initiation
– Physical impact and CT movement at surface
CONCLUSION
• Seamless integration of e-line-enabled CT perforation method with the advanced gun deployment system
• Perforation in controlled way with well integrity and influx management under anticipated operational parameters
• Reliability of electrical and mechanical disconnect combination in one tool string
• Service quality through developed design and execution systematic approach
• Proven solution for high H2S / high pressure environment
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Schlumberger
Rostislav Panferov, Timur Gafiyatullin
Thank you!
Questions?
Schlumberger
Rostislav Panferov, Timur Gafiyatullin