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Transcript of Coiled tubing, pressure pumping and wireline...
0413602
Coiled tubing,pressure pumping andwireline equipment.
Coiled Tubing / Wireline Products Group
I
How the Coiled Tubing/WirelineProducts Group of Varco can makeyou more cost-competitive.The needs of the modern-day oil industry dictate that a
professional and systematic approach is adopted when
planning and carrying out well-intervention operations. This
requires using the latest technology combined with
experienced and dedicated personnel. Varco, having
recognized that the coiled tubing and wireline industries are
vital and growing technologies, has formed the Coiled
Tubing/Wireline Products Group to meet these emerging
industries' equipment needs.
This has brought together under one grouping six of
the world's leading companies in the areas of coiled tubing,
completion, pressure control and wireline equipment
technology to enhance your cost-efficiency and make you
more competitive.
These six companies are:
Hydra Rig—The world's leading manufacturer of
coiled tubing, nitrogen, snubbing and coiled
tubing drilling equipment.
ТЕМ—A technology leader in the design and
manufacture of cementing, fluid-pumping
and stimulation equipment.
Texas Oil Tools—The leading manufacturer of
pressure control equipment for the oil and gas well
service and workover industry.
Elmar — The world leader in wireline wellhead equipment,
wireline and logging units.
PCE — Specializes in the design and manufacture of
precision engineered downhole intervention, completion
tools and associated equipment.
CTES — An engineering company specializing in coiled
tubing and wireline technologies.
The Coiled Tubing/Wireline Products Group is a majorforce
in the field of coiled tubing and wireline technology. With a
global market presence, we aim to not only meet, but
exceed our customers' requirements at all times.
In addition to manufacturing facilities in the USA,
UK and Singapore, the CT/WL Products Group has
established regional sales facilities in Dubai, Singapore, and
Moscow.
The CT/WL Products Group is an important player
in the industry today and we look forward to meeting new
and exciting challenges.
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Hydra Rig.IA Varco Company
A The Hydra Rig HR580 coiled tubing injector supportsthe running of 1-1/2" to 3-1/2" diameter pipe, 80,000Ibs. Continuous pull.В Trailer-mounted 2" coiled tubing unit, recessed reeldesign, 14,000 feet reel capacity, 60,000 Ibs. Pullinjector.
Count on Hydra Rig: the world Leaderin Coiled tubing technology.
Based in Fort Worth, Texas since 1973, Hydra Rig's
products and services are recognized worldwide for quality
and performance. Today Hydra Rig has manufacturing
facilities in the USA, UK and Canada as well as sales and
service centers in the USA, Russia, UK and Dubai. No other
manufacturer can match this commitment to customer
service.
Hydra Rig is the world's leading manufacturer of
coiled tubing, nitrogen and snubbing equipment. With other
500 coiled tubing units, 300 nitrogen units and 200 snubbing
units in use worldwide, Hydra Rig equipment meets the
demand for rugged, dependable operation from the Tropics to
the Artie.
Hydra Rig's dedication to quality and continued
research and development, along with strong after-sales
support, have kept Hydra Rig in this leadership position for
more than 18 years.
Hydra Rig Products• Coiled Tubing Units • Nitrogen Pump and Vapoi
• Nitrogen Vessels and Transport • Fluid Pumping.
Hydra Rig,IA Varco Company
A With hundreds of Hydra Rig coiled tubing systems provingthemselves all over the world every day, we're meeting - andanticipating the diverse demands of some of the toughestoperating environments on earth.В Purpose built coiled tubing injector drilling mastС The Hydra Rig injector testing facility is where we proveout many of the advanced technologies that improve yourcost-competitiveness.
Hydra Rig has the advanced coiled tubingDrilling systems you need to be successful.
Hydra Rig specializes in both conventional coiled
tubing equipment, modified for coiled tubing drilling as well
as equipment designed specifically for coiled tubing drilling
applications.
Our experienced engineers can work closely with you
to develop the optimum equipment solution for your most
difficult drilling needs, and help you get the project done on time
and on budget.
CTD Products•Injectors -Reels -PowerPacks •
• Nitrogen Systems • Cement Syste....
•Drilling Support Structures -Solids Control Equipment -Data Acquisition Systems
Hydra Rig.IA Varco Company
A NPS180HR10: 180,000 SCFH/10,000 PSI.Sound-enclosed engine for reduced db level.В Combo Unit - LN2 pump and vaporizer systemwith high pressure fluid pump system.С Truck mounted high flow rate nitrogen pumpand vaporizer system.
11 Ml IHl К ION ~ j «jj
Nitrogen equipment for oilfield and industrialapplications.
Since 1984, Hydra Rig has been a world leader in nitrogen
pumping equipment for coiled tubing, fracturing and industrial
applications.
Hydra Rig's Nitrogen Division in Duncan, OK.
Provides liquid nitrogen pump and vaporization systems as
well as cryogenic components such as high pressure pumps,
cold ends, boost pumps and vaporizers.
Innovative technology and dependable equipment,
such as Hydra Rig's patented "Heat Recovery Nitrogen Pump
and Vaporizer System" and High Flow Rate Fired System with
flow rates up to 1.2 million SCFH have continually placed Hydra
Rig in this position of leadership.
Nitrogen Products• Non-fired Systems • Fired Systems -Indi
• LN2 Centrifugal Pumps -LN2 Vaporizers •
A Double Pump Cementer with the CAM high-energy MIXER and continuous recirculating systemdelivers a slurry of consistent quality and densitythrough the job.В Our Combination Cementer/Acidizer with bulkstorage system is cost effective.
С The cement mixing skid is a high-energyrecirculating mixer. It is ideal for use offshore oronshore with the customer's existing pumpingequipment.D Single Pump "Baby Cementer" (CPT-185S) withТЕМ patented recirculation jet mixer.
ТЕМt A Varco Company
Tulsa Equipment Manufacturing is the firstname in cement pumping.
ТЕМ, located in Tulsa, Oklahoma is one of the world's
foremost manufacturers of oilfield high pressure pumping
and cement pumping equipment.
Our goal is to create unique designs that help
reduce your jog costs, as we did with the development of our
Combination Cementer/Acidizer with bulk storage system.
We're one of the few companies capable of
manufacturing a dependable state-of-the-art Automatic Density
Control System: a patented system that has elevated Tulsa
Equipment Manufacturing into a world leadership position in the
development of cement pumping equipment.
ТЕМ Products ^^^^^^^^^^• High Pressure Fluid Pumping Units • Frac Blending Units • Cement Pumping S;
• Acid Pumping Units • Combination Cementer/Acidizers • Cement Batch Mixers
• Automatic Density Control System
O'rtToolsIA Varco Company
A A typical 3.06" 10,000 psi Stack with Quad BOPand Over/Under Stripper Packer is designed forexceptional performance.В Texas Oil Tools' Type EG Model 7.06" WorkoverBlowout Preventer can enhance the safety of any rig.С Over/Under Stripper Packer
В
Texas Oil Tools is the cutting edge intechnology and service.
Since its founding in 1978, Texas Oil Tools (TOT) has established
itself as one of the leading specialty manufacturers and suppliers of
pressure control equipment. During this period, TOT has expanded its
range of products to meet the dynamic demands of the industry.
A proven track record of excellence in design, manufacture
and service has gained TOT worldwide recognition as a leader in
pressure control products. We design and manufacture our products to
the most stringent standards. We are a licensed API manufacturer and
we supply our equipment to meet or exceed industry standards.
Our product range begins with 1.50" bore and goes up
to 9.00". Working pressure up to 20,000 psi and temperature
ranges from - 75°F arctic service to 500°F geothermal
applications.
TOT Coiled Tubing Equipment• Blowout Preventers Single Dual Triple Quad Quint and Combi Ram Designs • Stripper Packers:
• Quick Latches: Hydraconn, Injector Connector, Quick Disconnect, Hydraulic Releasing Connei
Tubing Punch, Transport Lift Frames, Safety Valve
A Type "ES" BOP for Coiled Tubing ApplicationsВ Texas Oil Tools 7.06" Safety HeadС Subsea BOP certified depth of 10,000 Ft.
Oil Tools.IA Varco Company
В
Texas Oil Tools is the cutting edge intechnology and service.
"ES" BOP 3.06" and 4.06": Lightweight high pressure
coiled tubing BOP package. Features include hydraulic ram
change, balanced shear piston and combi shear seal and pipe
slip ram capabilities.
Over/Under Stripper Packer: This new design Stripper
Packer combines a Side Door and Tandem Side Door into one
tool. Two independently controlled pistons activate separate
packers to easily switch from one packer to the next. The
overall height is within inches of a conventional Side Door
Stripper Packer.
Safety Head: The Texas Oil Tools 7.06" Safety Head is
available in working pressures of 10,000 psi or 15,000 psi.
Meeting all of the latest Norsok requirements of D002 for safety
head shear requirements.
Subsea: The latest subsea actuators developed for 5.18"
15,000 psi working pressure has been designed and certified for a
water depth of 10,000'. The rams for this BOP are designed and
tested to the latest grade of QT-1200 coiled tubing.
TOT Well Intervention• Blowout Preventers for Workover Snubbing and CTD • Annular Blowout Pn
• Work Windows • Subsea Well Intervention Blowout Preventers
ElmarIA Varco Company
A The combination grease and hydrauliccontrol module is designed to operate up to3 wireline BOP's, tool trap, tool catcher,stuffing box, line wiper and grease injectionduring wireline intervention operations up to10,000 psi maximum wellhead pressure.
В The Elmar mast truck is designed for wirelineoperations on land wells. The mast has DNVapproval and certification for this purpose. Themast column consists of three lattice worksections with the top two hydraulically extendableto give the mast's operating height of 95 ft. Twosets of four hydraulic locking dogs lock the mastin the fully extended position.
С TCP Gun comprising of carrierlasered loading tube and threadprotector.D Holed, Slotted and Plugged Casing.
В
Varco WL Products Group is a major supplier of PressureControl Equipment to the Wireline Service Industry.
Incorporating products previously available from Elmar, SSR,
EOT and Hydrolex, and with over 50 years of combined experience, the
Varco Wireline Products Group is the global leader in the design and
manufacture of wireline products for slickline and electric line
applications.
Marketed under Elmar, equipment is available for sale or rental
from regional facilities strategically based in Houston, Aberdeen,
Dubai, Singapore and Perth, Australia.
All Elmar products are manufactured to the highest quality
standards under ISO, conforming when necessary to API, British
Standards and NACE. Third party certifying authorities, such as BV
and DNV, are used as required.
In addition to WL products, Elmar has established TCP
gun manufacturing facilities at each of its 5 facilities. Using the
latest CNC machines and with a global capacity of over 1M ft of
guns per year, Elmar can offer the client local support in this
demanding market.
A Holing and Slotting of casing service is also
available from the Aberdeen facility. Casing and tubing can
either be purchased by Elmar or free-issued by the client.
Manufactured Products• Wireline Pressure Control Equipment • Wireline and
• Grease and Hydraulic Control Units • Pressure Test I
• Wireline and TCP Guns • Holed, Slotted and Plugged Casing
A Complete skid comprising of grease andhydraulic control modules, transport frame and afull set of pressure control equipment.В SSR International Logging TruckС Wireline Pressure Control String
ElmarIA Varco Company
'ELMAR' offers the additional innovation of SSR, EOT andHydrolex with wireline products for sale and rental.
Elmar specializes in the design and manufacture of a
full range of electric line and slickline products, to include
wireline pressure control equipment, hydraulic and grease
control units, test units, injection units, truck and skid
mounted wireline units, mast units, power packs and
compressor units. The introduction of lightweight pressure
control equipment, multi-function wireline units and PC
operated 'Smart' control units have established the group as
the market leader in this field.
All Elmar products are manufactured in accordance
with ISO 9001: 1994, API 6A, British Department of Energy SI
913 and verification consultants BV, Lloyds of DNV where
applicable. Elmar also provides important after sales product
support within the regions, to include servicing, spare parts
supply, training and auditing.
Manufactured Products• Wireline Pressure Control Equipment • Wireline and Electric Line Winches and Tr
• Mast Units and Trucks • Power Packs • Grease and Hydraulic Control Units • Pressui
•Chemical Injection Units -Spooling Units • Wellhead Tree, Crown Plugs
ElmarIA Marco Company
A TCP Guns racked for deliveryВ Holed, Slotted and Plugged Casing
ELMAR provides regional client support forTCP gun manufacture.
With machining facilities in Houston, Aberdeen, Dubai, Singapore
and Perth, Elmar is able to offer clients WL and TCP guns to their own
particular design and material specification. Modern CNC machines, to
include laser machines, ensure the accurate manufacture of guns at a
competitive price. With 5 regional facilities and a global manufacturing
capacity of over 1 M ft of guns per year, Elmar is well positioned to
achieve the most demanding delivery requirements.
Gun body material can be eitherfree issued by the
client or purchased by Elmar from client approved mills. All
guns are manufactured in accordance with ISO 9001:1994.
Holing and Slotting of tubulars now available at Elmar.
A dedicated facility at Elmar Aberdeen houses 5 specialized
machine tools that pre-hole or pre-slot oil industry casing and liner. First
established in 1992, this facility has successfully managed individual
projects in Europe and Africa requiring over 100,000 Ft. slotted casing.
Hole size can be from .375" to 1" and slot widths from .012" to
.25". A full deburring service is available priorto inspection
and delivery. This service is offered in accordance with
1809001:1994.
Manufactured Products• Gun Carriers • Loading Tubes • Adapters • Holed С
• Straight and Keystone Slotted Casing
PCE'IA Varco Company
A This is a detailed view of a lateral junction showinga PCE MLR diverter in place in the main bore,deflecting a CT run plug into a lateral.В This shows the patented Torconnect which is thelatest evolution torque resistant CT connector. Due tothe unique design, this tool is easily disassembledafter use and is therefore re-usable.
С The industry-standard CARSAC connector(a dedicated, self-aligning tool string connectororiginally invented by PCE) has just beenredeveloped for use in CT drilling applications. It cannow withstand higher degrees of torque in bothdirections, which allows it to match most CT drillingthread connections.
В
For precision engineered downhole tools andcompletion equipment, the name PCE says it all.
Based in Dorset (UK), Pressure Control Engineering (PCE), is
an innovative oilfield company specializing in the design and
manufacture or precision engineered downhole intervention and
completion equipment forthe worldwide oil and gas industries.
Founded in 1985, PCE is accredited with ISO-9001
certification, is QUASCO appraised by leading major oil companies
and is a VAM licensee. PCE is also approved by the majority of
leading operation and service companies to design, manufacture
and supply a complete range of downhole intervention equipment.
PCE's comprehensive range of over 100 slickline/
electricline downhole service tools has a worldwide reputation for
quality and reliability. PCE has the perfect tools for every slickline
operation.
Forthe past eight years PCE has been at the leading edge
of v/orld coiled tubing tool technology. Many of PCE's pioneering
flow-activated tool designs have now become the coiled tubing
industry standard tools. With over 70 field-proven coiled tubing
tools, PCE has one of the most comprehensive CTtool ranges
available.
PCE's award winning Mult-Lateral Re-Entry Completion
System (MLR™) is currently setting new standards in downhole
intervention technology. In 1996 PCE was the first company in the
world to design, manufacture and install a multi-lateral system
which facilitates controlled thru tubing lateral branch re-entry using
coiled tubing.
PCE Products• Coiled Tubing Service, Completion
• Wireline Service, Fishing and Mono
• CT Velocity String Systems • CT Plugs and Nipples for Horizontal Well Bores
A Orion is a low-cost-data-acquisition system, using Provenindustrial hardware and CTES software. Real-time monitoring of datasuch as depth, weight, pressures and flowrates helps ensuremaximum efficiency and safety for your coiled tubing, wireline orpumping operations. While providing seamless input to the Cerberusmodeling software.В Cable Injector - Install and removes cable while the coiled tubingis on the reel.
С DMS (Depth Measuring System) employs two large diameterfriction wheels with independent encoders, plus software controlledslippage compensation to give you a significantly more accuratemeasurement of the length of the pipe spooled.D Cerberus, the only program covering all intervention techniques inone package, is based on proven technical principals, has beenthoroughly validated against field data, and is used by operators andservice companies worldwide.
CTES Software delivers unrivaled expertise and field-provensoftware to the coiled tubing and wireline industries.
CTES, LC. is an engineering company focused on the coiled
tubing, wireline and drilling industries. Its team consists of
experienced industry specialists - including engineers,
programmers, technical writers and trainers - who can supply you
with the most comprehensive technical support along with state-of-
the-art-software and equipment.
Modeling and monitoring software, field equipment,
operations support and technical evaluations are just some of the
services offered. Our engineers have the expertise and resources
to design field operations for optimal performance, analyze field
data, investigate hardware failures and assist in research and
testing projects. In addition, we offer in-depth training in coiled
tubing theory, operations and risk management. Our technical
writers can create technical documentation, including operations
manuals, handbooks, Web sites and brochures.
Products and services• Operations Support -Specialized Coilei
• Engineering and Marketing Feasibility S
•Coil
f
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ManufacturingLocations:
Hydra RigHydra Rig - Ft. Worth6000 East Berry StreetFt Worth, Texas 76119 U.S.A.Phone: 817.457.3825Fax: 817.457.3897/5237E-mail: [email protected]: www.hydrarig.com
Hydra Rig UKGreat Yarmouth, UKPhone: 44.1493.748979Fax: 44.1493.748218E-mail: [email protected]
Hydra Rig CanadaCalgaryPhone: 403-279-6430Fax: 403-279-7234E-mail: [email protected]
Nitrogen OperationsDuncan, OklahomaPhone: 580.255.4433Fax: 580.252.6664E-mail: [email protected]
Texas Oil ToolsPO. Box 2327Conroe, Texas 77305-2327 U.S.A.Phone: 936.756.2700Fax: 936.756.8102E-mail: [email protected]: www.tot.com
Tulsa EquipmentManufacturing4045 N. GarnettTulsa, Oklahoma 74116 U.S.A.Phone: 918.234.4466Fax: 918.234.4471E-mail: [email protected]
ElmarElmar-UKEnterprise DriveWesthill Industrial EstateAberdeenAB326TQScotlandPhone: 44.1224.740261Fax: 44.1224.743138E-mail: [email protected]: www.elmar.co.uk
SSR DivisionDyce, AberdeenPhone: 44.1224.725462Fax: 44.1224.771606E-mail: [email protected]
Elmar-USAHouston, TexasPhone: 713.983.9281Fax: 713.983.9282E-mail: [email protected], CanadaPhone: 780.485.1490Fax: 780.485.1493E-mail: [email protected]
Elmar-Middle EastDubai, UAEPhone: 971.4.8835910Fax: 971.4.8837087E-mail: [email protected]
Elmar - Far EastSingaporePhone: 65.861.6664Fax: 65.861.7493E-mail: [email protected], AustraliaPhone: 61.8.9456.0999Fax: 61.8.9455.3663E-mail: [email protected]
Pressure Control EngineeringHolton RoadHolton Heath Trading EstatePoole, DorsetBH166LTUnited KingdomPhone: 44.1202.631817Fax: 44.1202.631708E-mail: [email protected]: www.pce.co.uk
CTES9870 Pozos LaneConroe, Texas 77303 U.S.A.Phone: 936.521.2200Fax: 936.521.2275E-mail: [email protected]: www.ctes.com
Regional Sales &Service Locations
DubaiPhone: 971.4.3472468Fax: 971.4.3472340E-mail: [email protected]
LouisianaPhone: 337.235.5935Fax: 337.235.3739E-mail: [email protected]
RussiaPhone: 7095-4314520/7095-4328118Fax:7095-9372152E-mail: [email protected]
You can also visit us at http://www.vafco.com
Copyright 2002 Varco, LR All Rights Reserved. ТЕМ, Texas Oil Tools are trademarks ofVarcol/P Inc. reg.&US pat &TM office; Hydra Rig. SSR, PCE Orion. Cerberus aretrademarks of Varco International. Inc. or its subsidiaries, CTES is a trademark of CTES L С
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