MatchIT Color Inspection System Copyright 2003 – 2006 Vision Machines Inc. .
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Transcript of MatchIT Color Inspection System Copyright 2003 – 2006 Vision Machines Inc. .
MatchIT Color Inspection MatchIT Color Inspection SystemSystem
Copyright 2003 – 2006Copyright 2003 – 2006
Vision Machines Inc.Vision Machines Inc.www.vision-machines.comwww.vision-machines.com
What is MatchIT?What is MatchIT?
● MatchIT is a unique new system for the MatchIT is a unique new system for the inspection of inspection of multicoloredmulticolored, , patternedpatterned, and , and texturedtextured materials. materials.
● Designed with advanced digital imaging Designed with advanced digital imaging technology, MatchIT is ideal for measuring technology, MatchIT is ideal for measuring and controlling the and controlling the appearanceappearance of natural and of natural and man-made multicolored objects of all sorts.man-made multicolored objects of all sorts.
Why Is MatchIT Important?Why Is MatchIT Important?
● MatchIT can automatically image, inspect, MatchIT can automatically image, inspect, and monitor the appearance of objects that and monitor the appearance of objects that were were previously unmeasureable!previously unmeasureable!
● MatchIT examines colors and textures – MatchIT examines colors and textures – often the most critical characteristics of often the most critical characteristics of consumer productsconsumer products
● MatchIT judges objects objectively, faster MatchIT judges objects objectively, faster and more accurately than human inspectorsand more accurately than human inspectors
What Can MatchIT Do?What Can MatchIT Do?● Accurately match samples based upon color Accurately match samples based upon color
and texture patternsand texture patterns● Classify, grade, and sortClassify, grade, and sort● Verify product appearanceVerify product appearance● Find defectsFind defects● Assess visual similarityAssess visual similarity
ALL WITHOUT ANY PROGRAMMING!ALL WITHOUT ANY PROGRAMMING!
What Does MatchIT Consist of?What Does MatchIT Consist of?
MatchIT systems include a color video MatchIT systems include a color video camera, illumination unit, PC, and special camera, illumination unit, PC, and special image analysis software. Configurations are image analysis software. Configurations are available for online and offline inspection available for online and offline inspection tasks and microscopy applications. tasks and microscopy applications.
How Does MatchIT Work?How Does MatchIT Work?
● MatchIT is trained, much like a human, to MatchIT is trained, much like a human, to recognize patterns of colors and textures. recognize patterns of colors and textures. ReferencesReferences (single or averaged) are stored (single or averaged) are stored for comparison to new images.for comparison to new images.
● Image analysis uses pattern matching and Image analysis uses pattern matching and true-colortrue-color processing processing
● Calibration and supervised learning ensure Calibration and supervised learning ensure robust performancerobust performance
Matching ColorsMatching Colors
● Matching occurs in Matching occurs in a 3D color space a 3D color space (RGB, HSI, or LAB)(RGB, HSI, or LAB)
● Inspect Inspect complex complex and irregularand irregular color color patternspatterns
● Results are Results are independent of independent of sample orientation, sample orientation, spatial patterns, spatial patterns, and image and image complexitycomplexity
Matching TexturesMatching Textures
● Involves the spatial Involves the spatial arrangement of colors and arrangement of colors and intensitiesintensities
● Handles homogeneous and Handles homogeneous and non-homogeneous texturesnon-homogeneous textures
● Operates in either Operates in either grayscalegrayscale or or color texturecolor texture mode mode
● Defects detected using color Defects detected using color and/or textureand/or texture
The relative importance of color vs. texture is user-definable!The relative importance of color vs. texture is user-definable!
Control or Sort Mixtures of Control or Sort Mixtures of Colors and PatternsColors and Patterns
● Manufacturing Manufacturing process controlprocess control
● Natural productsNatural products● Achieve accurate Achieve accurate
product mix by colorproduct mix by color
Cereal inspection
Find Defects in Color Texture Find Defects in Color Texture PatternsPatterns
● Not possible with Not possible with grayscale processinggrayscale processing
● Manual review may Manual review may miss subtle color and miss subtle color and texture changestexture changes
● Specific defect types Specific defect types may be trained and may be trained and locatedlocated
Fabric inspectionDo you see the color defect on the right side?
Grade ProductsGrade Products
● Grading based on Grading based on color and texturecolor and texture
● Quantify variationQuantify variation● Rank order samplesRank order samples● Agrees with human Agrees with human
visual perceptionvisual perception
Leather inspection
Analyze TextureAnalyze Texture
● Ensure Ensure homogeneity and homogeneity and percent coveragepercent coverage
● Measure surface Measure surface roughnessroughness
● Correlate visual Correlate visual with physical with physical texturetexture
Cement inspection
MatchIT in ActionMatchIT in Action
● Objective: Objective: Locate defect(s) Locate defect(s) in textured in textured materialmaterial
● Challenge: Challenge: Defects may be Defects may be subtle variations subtle variations in color and/or in color and/or texture, within a texture, within a highly textured highly textured imageimage
Note the two defects
MatchIT CalibrationMatchIT Calibration
Color target
● Color calibration Color calibration ensures ensures repeatable results repeatable results despite changes in despite changes in illumination and/or illumination and/or image capture image capture hardwarehardware
● Traceable Traceable standardstandard
Typical ApplicationsTypical Applications● MaterialsMaterials – textiles, leather, paper, plastics – textiles, leather, paper, plastics
● BuildingBuilding – tile, carpet, granite, marble, wood, countertops, – tile, carpet, granite, marble, wood, countertops, wallpaperwallpaper
● FoodFood – meats, fruits, vegetables, cheese, baked goods, – meats, fruits, vegetables, cheese, baked goods, contaminantscontaminants
● MedicalMedical – dermatology, pathology, dentistry, pharmaceuticals – dermatology, pathology, dentistry, pharmaceuticals
● ManufacturingManufacturing – thin films, thermal analysis, lot matching, – thin films, thermal analysis, lot matching, material optimization, wear testing, abrasives, filters, and fibrous material optimization, wear testing, abrasives, filters, and fibrous materialmaterial
● Graphic ArtsGraphic Arts – color printing and reproduction, proofing – color printing and reproduction, proofing
● ConsumerConsumer – cosmetics, jewelry, packaging, paint and stain – cosmetics, jewelry, packaging, paint and stain
● ScientificScientific – microscopy, fluorescence, material analysis – microscopy, fluorescence, material analysis
● MiscellaneousMiscellaneous – agriculture, forensics, museum artwork – agriculture, forensics, museum artwork
More Inspection ExamplesMore Inspection Examples
Stained Wood
CorianTM
Human Skin
Food
Fabric
Marble
Wallpaper
Thin Film
Key BenefitsKey Benefits
● Inspect multicolored, textured, and patterned Inspect multicolored, textured, and patterned objects with easeobjects with ease
● No programmingNo programming● Train in minutes by showing examplesTrain in minutes by showing examples● Fast processing of a large areaFast processing of a large area
Key Benefits (continued)Key Benefits (continued)
● Built-in pattern recognition and learning Built-in pattern recognition and learning capabilitiescapabilities
● No user data analysisNo user data analysis● Handle complex or noisy imagesHandle complex or noisy images ● No restrictions on sample size or viewing No restrictions on sample size or viewing
geometrygeometry
ConfigurationsConfigurations
● Offline system (standard)Offline system (standard)● Online system (customized)Online system (customized)● Microscope-based systemsMicroscope-based systems● OEM kits (customized)OEM kits (customized)● End-user software packageEnd-user software package
Microscope system performing thin film analysisMicroscope system performing thin film analysis
The MatchIT AdvantageThe MatchIT Advantage
● Inspection and measurement capability not Inspection and measurement capability not previously availablepreviously available
● Ideal tool for Quality Control and R&DIdeal tool for Quality Control and R&D● Adaptable for multi-purpose useAdaptable for multi-purpose use● Faster and more accurate than human Faster and more accurate than human
inspectorsinspectors● Extremely short learning curve – pushbutton Extremely short learning curve – pushbutton
operation!operation!● Low cost and quick ROILow cost and quick ROI
MatchIT Color Inspection MatchIT Color Inspection SystemSystem
The Next Generation in Color-Based Automated InspectionThe Next Generation in Color-Based Automated Inspection
From Vision MachinesFrom Vision Machines
For more information, visitFor more information, visit
www.vision-machines.comwww.vision-machines.com