OUR EXPERTISE IN TEXTILE INDUSTRY9 OUR EXPERTISE IN TEXTILE INDUSTRY Relaxing Machines Inspection...
Transcript of OUR EXPERTISE IN TEXTILE INDUSTRY9 OUR EXPERTISE IN TEXTILE INDUSTRY Relaxing Machines Inspection...
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www.hitech.lk
OUR EXPERTISE IN
TEXTILE INDUSTRY
Relaxing Machines Inspection Machines Winding / Unwinding Machines Fabric or ribbon Packing Machines Fabric & Ribbon Dying and Padding Machines Ultra Sound and Laser cutting & Sealing Dye mixing and dispensing - Automatic Width & Length Measuring Reporting - Automatic SMS Production Alert Production and Process Optimization
TEXTILE INDUSTRY
Hitech Solutions Pvt Ltd is the market leader in custom designed machinery and high-tech research,
development, Automation in Textile industry. We have been providing our customers strategic advantage by
products and process development, manufacturing productivity enhancement and material optimization.
We continue to be the partner of choice of our customers for our innovative solutions in Image processing,
automated machineries design, machine upgrading, Control panel design, HMI and ERP software development
and central management tools.
Our after sales service including planned maintenance and emergency breakdown service 24x7 anywhere in Sri
Lanka is unmatched in the industry.
FABRIC RELAXING MACHINE
WITH WIDTH AND LENGTH MEASUREMENT SYSTEM
To avoid the shrinking we have developed different kinds of fabric relaxing machines. More than 15
machines are currently operational within Sri Lanka & two in Inda
M
Relaxing conveyor
Air b
low
Lifted relaxing loop
Air b
low
Air blow
Air b
low
Relaxing loop
Air b
low
The advantages of the systems
1. Full forward & reverse run of fabric.
2. Speed variable from 0 – 60 mtrs/ min.
3. Compact & crease free rolling on winding tubes.
4. Max. Roll dia. Up to 1000 mm.
5. Straight & uniform roll winding through efficient selvedge guider.
6. Machine with any input & output of Roll/ Pile/ Big /lap /Batch can be manufactured.
7. Multi stage stages of fabric relaxation: lay on conveyor, Blower based loop lifting technology, air
floatation or steam V shape loop creation and loop lifting technology for higher relaxation.
8. Edge control for increasing productivity of spreading machines
9. Length measurement by calibrated pressure adjustable digital output measuring wheel
10. Camera based Fabric width and length measurement Automatic, Usable Width calculation, No license
charge
11. Generation of minimum width, 95% width and optimum area values for better fabric utilization.
12. Continuous Fabric color variation measurement and storage for detecting color shades within the fabric
along the width.
13. The software with minimum operator interaction and customized report generation makes sure of
smooth operation. The system can be accessed through network and the management can use its
summary reports for cutting optimization and cost analysis.
14. The system costs much less than its competitive systems while offering far more features and local after-
sales 24x7 support.
Roll to roll Roll to lap
FABRIC INSPECTION MACHINES
Custom designed fabric inspection machines available in many types
We offer fabric inspection machines which are used as a testing machine to detect the defects in a fabric.
These are equipped with drive operated AC motor thus ensuring saving of power.
Machines are equipped with all necessary features like tensionless handling, accurate length measuring,
appropriate illumination, Straight roll selvedge, auto cutting etc.
1. Efficient inspection of medium & heavy quality fabric.
2. Efficient inspection through top & bottom illumination.
3. Edge control for increasing productivity of spreading machines
4. Tensionless movement of fabric on inspection table.
5. Full forward & reverse run of fabric. Speed variable from 0 – 60 mtrs/ min.
6. Compact & crease free rolling on winding tubes.
7. Max. Roll dia. Up to 1000 mm.
8. Machine with any input & output of Roll/ Pile/ Big /Lap Batch can be manufactured.
9. Camera based Fabric width and length measurement Automatic, Usable Width calculation, No
license charge,
10. Generation of minimum width, 95% width and optimum area values for better fabric utilization.
11. Continuous Fabric color variation measurement and storage for detecting color shades within the
fabric along the width.
12. The software with minimum operator interaction and customized report generation makes sure of
smooth operation. The system can be accessed through network and the management can use its
summary reports for cutting optimization and cost analysis.
13. Straight & uniform roll winding through efficient selvedge guider.
14. Operator friendly, improves productivity, reduces labour.
15. The system costs much less than its competitive systems while offering far more features and local
after-sales 24x7 support.
FABRIC WIDTH, LENGTH & COLOUR VARIATION MEASURING,
REPORTNG SYSTEM- VISION BASED
Continuous color variation from roll to roll, along the roll and along the width are measured using high-end
cameras and advanced image processing algorithms. This system can be used to,
1. Camera based Fabric width and length measurement Automatic,
2. Usable Width calculation,
3. No license charge,
4. Minimize the requirement of cutting samples from the fabric rolls for offline inspection
5. Immediate detection of color variations in fabric production facilities
6. Eliminate human errors and differences in perception from individual to individual
7. Obtain a precise numerical value for color variation rather than a visual comment
8. Generation of minimum width, 95% width and optimum area values for better fabric utilization.
9. The software with minimum operator interaction and customized report generation makes sure of
smooth operation. The system can be accessed through network and the management can use its
summary reports for cutting optimization and cost analysis.
10. Store and review the color variation graphs and records for all the rolls inspected
11. Eliminate the offline color shading detection delay
12. Operator friendly, improves productivity, reduces labour.
13. The system costs much less than its competitive systems while offering far more features and local
after-sales 24x7 support.
SIZE MEASURING & REPORTING SYSTEM
Features
1. Automatic measuring
2. customized for different types of garments
3. Customized measuring points
4. Color variations
5. buttons, pocket or logo position detection and location variations
6. customized report generation
7. Measuring within 2 sec after laying
8. Moving conveyor type for online monitoring
LABLEING & INSPECTION MACHINES
1. Specifications
2. on garments, bags, tags
3. up to 120 sticker per min
4. customized for you application
FABRIC & RIBBON PADDING MACHINE
A new type of fabric padding machine was manufactured for dye bath, IR heaters, mixers and edge aligned
rerolling.
Special Features:
1. For Fabrics, elastics, Ribbons 2. Adjustable pneumatic pressure, 3. variable speed drive, 4. Temperature Controlled setting with different temperature zones 5. IR heating or Steam heating 6. best quality rubber and Ebonics rolls and adjustable trough. 7. Allows the use of highly substantive dyes and minimizes the waste of dye liquor. 8. Pigment padding and continuous dyeing with high substantive dyes. 9. Cotton fabrics, mixed fabric or synthetic fabric can be padded effectively. 10. Stainless steel adjustable trough permits immediate and thorough cleaning enabling change of shade
quickly. 11. Machine is designed for working from heap to heap, heap to batch, batch to heap or batch to batch.
Swivel tension device and scroll rolls ensures ceaseless operation of the fabric. Pneumatic Pressure adjustable up to 10 tons.
12. Horizontal or Vertical type fabric transport chain system are available, depending on the fabric to be processed. Chain system is available with pin, clip or combination of pin and clip.
13. Width adjustment. 14. Heating media for close circuit air circulation ; direct gas fired steam heated or electrical heated.
Rolling machine.
PACKING / WRAPPING MACHINES
Features
1. For Thread cones, Fabric rolls, gloves, Finish goods
2. speed up to 60 units/min
3. for LD, HD, Shrink wrapping or Bio Degradable materials.
4. Automatic loading and unloading
5. Automatic labeling or printing
6. Customized for different size products.
ULTRA SOUND & LASER CUTTING SYSTEMS
Ultra Sound cutting
Features 1. Customized cutting machines 2. High Prerecession and speed 3. Slot cutting and removing inter parts 4. Less waste 5. Quality of the cut 6. Sealing via cutting length
Laser Cutting
COMPUTER CONTROLLED DYE DISPENSER
Chemical mixing systems are designed for dye kitchens of the garment factories for automated chemical
mixing and weighting. The system helps precise and fast chemical mixing, recipe management and data
capturing of weighing and mixing process.
MOLDING MACHINES AND CONTROL SYSTEMS
Hitech Solutions have manufactured molding machines and their controllers for bra cup molding for many
years. Our molding machines have higher quality at a competitive cost effective pricing.
SMS PRODUCTION WARNING SYSTEM
An SMS based alarm system is designed to access a central production management system, detect any fault
increase, production drop of unit failure. The system sends SMS alerts to the relevant people.
The system runs fully automated without any user interaction and it is proved for increased productivity and
efficiency.
MACHINE MONITORING AND ALARMING SYSTEM ON
WIRELESS RF NETWORK
A wireless machine monitoring and alarm displaying system is developed for monitoring the running status
of important machineries. The system detects the machine breakdowns and cause for the breakdown, stores
in a central server and generates various reports on the machine efficiency and breakdowns. The system was
designed to minimize the machine breakdowns within the factory and alerting the relevant operators on-
line.
CUSTOMIZED ELECTRONIC DISPLAYS AND CONTROLLERS
We manufacture microcontroller and FPGA based custom electronic displays and controllers for various
applications which require higher processing power, accuracy and customization.
CHEMICAL MIXING & WEIGHING SYSTEM
Computerized chemical mixing and weighing systems for dye houses for fabric dyeing plants
PRODUCTION & PROCESS OPTIMISATION
Our Industrial Engineering team analyze your production process and consult on process optimization and
implementation.
CONVEYORS
Fabrication of wide range of
belt conveyors,
roller conveyors,
Container Loading and unloading
Designed and customised to customer requirement.
Cost effective than manual movement by workers. Safer than forklift.
CRANES & GOOD HOISTS
Designing and manufacturing all types of cranes including
Gantry Cranes,
Overhead Cranes,
Jib Cranes… etc. for factory, marine, outdoor and indoor use. With partnership of STAHL Crane systems – Germany
OTHER PRODUCTS
Hitech Solutions as Sales Agent
Cranes
Sole agent of
GERMANY
Frequency Invertors VSD
Sole agent of
From 0.4KW to 400KW (0.5 HP to 540 HP)
http://en.szeasydrive.com/
PLCs
Xinje (OEM), Omron, Mitsubishi, Delta, Siemens
HMI, Industrial Panel Computers
Winpark (Dealer), Samkoon(agent), Xinje(OEM),
Omron, Mitsubishi
Temperature Controllers / Counters
Winpark
Panel Board Components
Flexible Wire Track, Terminal Blocks
Rack mounted relays, Power supplies
Cable and lugs, Indicators
Wireless Controllers
Crane Remote controllers (OBOHOS agent)
Serial Wireless data transfer
USB > 232, USB >485 data converters
Hitech Solutions Can Provide
Innovative
Hi-tech
Cost Effective
Efficient
Durable
Machinery, Custom Engineered Solutions
for Your Specific Needs.
We Also Provide Planed and Emergency Maintenance for
Industrial Equipment 24x7 Anywhere in Sri Lanka
Contact Us
H I T E C H S O L U T I O N S P v t L t d
No 18/1B, Samurdhi Mawatha, Biyagama, Sri Lanka
Telephone: +94 113 059 058 +94 713 964 141
Fax: +94 719 378 329
E- Mail: [email protected], [email protected]
Web: www.hitech.lk www.hitechsl.com
www.facebook.com/hitechsl
www.alibaba.com/company/100080487