MasterSeal Roof Systems - Ravago · from Master Builders Solutions 5 All the systems are based on...
Transcript of MasterSeal Roof Systems - Ravago · from Master Builders Solutions 5 All the systems are based on...
MasterSeal Roof Systemsfrom Master Builders Solutions 1
Application manual
March 2017
MasterSeal Roof Systems
MasterSeal Roof Systemsfrom Master Builders Solutions 3
MasterSeal Roofing SystemsApplication manual
Indice
1. Short introduction to MasterSeal Roofing systems
2. The substrate2.1 Identifying the different types of existing joints2.2 Placing and treating the joints2.3 Treating the floor and wall joints2.4 Preparing the surface2.5 Degree of moisture
3. Primers3.1 Application procedure3.2 Quartz sand broadcast
4. Temperature for the application
5. Membranes 5.1. Polyurethane sprayed membranes5.2. Polyurethane hand applied membranes5.2.1. Two components polyurethane hand applied membranes5.2.2. Single component polyurethane hand applied membrane
6. Top coat
7. Recoating time: general overview
8. Controls8.1 Visual inspection8.2 Thinckness estimation8.3 Surface hardness estimation8.4 Evaluation of the adhesion values
9 Repair technique
10. Reccomendations for safety and storage of materials
5
7
11
15
17
21
23
25
26
26
MasterSeal Roof Systemsfrom Master Builders Solutions 5
All the systems are based on proper combination of primer, membrane and top coat. The choise of the
single components in the specific system is a fuction of:
�� substrate;
�� final performance to obtain.
To see more details, please have a look to the technical data sheet of the product and system.
1. Short introduction to MasterSeal Roofing systems
Sprayed applied Hand applied
MasterSeal Roof 2103
MasterSeal Roof 2110
MasterSeal Roof 2111
MasterSeal Roof 2160
MasterSeal Roof 2164
Function Product
Primer
MasterSeal P 385 n n n n
MasterTop P 604 n n n n
MasterSeal P 681 n n n n
MasterSeal P 682 n
MasterSeal P 683 n
MasterSeal P 684 n n n n n
MasterTop P 686W n n n n
MasterSeal P 698 n n n n n
MasterSeal P 691 n n n n n
Membrane
MasterSeal M 803 n
MasterSeal M 800 n
MasterSeal M 811 n
MasterSeal M 860 n
MasterSeal M 861 n
MasterSeal M 640 n
Top coatsMasterSeal TC 259 n n n n n
MasterTop TC 417 W n n n n
Filler MasterTop F 5 n n n n
Table of the MasterSeal Roof systems
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Sprayed applied Hand applied
MasterSeal Roof 2103
MasterSeal Roof 2110
MasterSeal Roof 2111
MasterSeal Roof 2160
MasterSeal Roof 2164
Function Product
Primer
MasterSeal P 385 1,5 1,5 1,5 1,5
MasterTop P 604 0,5 0,5 0,5 0,5
MasterSeal P 681 0,8 0,8 0,8 0,8
MasterSeal P 682 0,05
MasterSeal P 683 0,4
MasterSeal P 684 0,05 0,05 0,05 0,05 0,05
MasterTop P 686W 0,1-0,2 0,1-0,2 0,1-0,2 0,1-0,2
MasterSeal P 698 0,1 0,1 0,1 0,1 0,1
MasterSeal P 691 0,1 0,1 0,1 0,1 0,1
Membranes
MasterSeal M 803 2-2,25
MasterSeal M 800 2-2,25
MasterSeal M 811 2-2,25
MasterSeal M 860 2-2,25
MasterSeal M 861 2-2,25
MasterSeal M 640 2-2,25
TopcoatsMasterSeal TC 259 0,4 0,4 0,4 0,4 0,4
MasterTop TC 417 W 0,2 0,2 0,2 0,2
Filler MasterTop F 5 1 1 1 1
Table of consumption kg/m2
MasterSeal Roof Systemsfrom Master Builders Solutions 7
2. The substrate
It is extremely important to identify all the types of substrate that could require waterproofing. In the
case of roofing, there are many types while it is relatively simpler in respect of car parks or hydraulic
works, where the main surface area is undoubtedly made with reinforced concrete or cementitious
mixes. A visual on-the-spot inspection may simply be carried out for existing works, whereas the
substrate is identified from the project drawings in the case of new structures.
The main surface type for the specific sector is undoubtedly reinforced concrete and bituminous
membranes.
Other areas may also have ceramic tiles, plastics, fibre cement, metal surfaces in general.
For substrates other than those mentioned above, it is necessary to contact our Technical Advisory
Service for an assessment of the specific case. Asphalt generally speaking is not a suitable substrate
for these systems. If asphalt is present, it must be completely removed and then the substrate checked
to see if it is compatible with the MasterSeal ystems.
Complete and correct identification of the nature of the substrate is essential for proper waterproofing,
since it is the basic parameter for choosing the specific type of primer to be used.
2.1 Identifying the different types of existing joints
For reinforced concrete surfaces the designer/engineer must always recommend, in the case of new
works, or identify, in the case of existing structures, the different types of joints by classifying them
according to their function.
2.2 Placing and treating the joints
For the placing of joints, it is always advisable to refer to professional architectural/engineering guides.
In this critical stage the specialised joints engineer must always carefully assess the maximum
movement envisaged for the expansion joint.
This value is the discriminant factor in choosing the technique for treating this constructional detail.
2.3 Treating the floor and wall join
Immediately prior to application of the membrane, the floor and wall joint areas must be treated with
specific textile tape or butyl rubber tape MasterSeal 944 which will then be covered entirely by the
membrane. This procedure is necessary to reduce the specific stresses in the corners and therefore to
keep the waterproofing membrane intact.
2.4 Preparing the surface
�� Cementitious substrates: prior to application of the waterproofing system, it is indispensable to check
concrete surfaces for cracks, damage or contamination from oils, grease or other substances. In such
cases remove any loose or contaminated concrete and then make good the surface using products
from the MasterEmaco product range. To choose the best repair material for the specific case, it is
always advisable to contact a BASF CC technician or engineer. In the case of undamaged or repaired
concrete surfaces, prepare the substrate by shot-blasting, grinding or sanding. A precise and detailed
assessment is always subject to a visit on site by a BASF CC technician or engineer. Always remove the
dust from surfaces using a suction cleaner.
�� Ceramic tiles surfaces: in this case the recommended technique is grinding or shot-blasting. A precise
and detailed assessment is always subject to a visit on site by a BASF CC technician or engineer. It
is crucial to evaluate in advance the state of damage to the ceramic covering (broken or missing tiles,
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saturated substrate, cracked grouting) as well as the degree to which the underlying substrate is soaked.
These problems must be identified and resolved prior to application of the primer. Always remove the
dust from surfaces using a suction cleaner.
�� Bituminous membrane: in the case of surfaces in bituminous membrane, particular care must be taken
over damaged areas (the surface of the bituminous membrane must have no loose parts, grease, oil,
dust or any element that could prevent adhesion of the material). Any bubbles or separation must be
eliminated and repaired. The surface is then prepared by water jetting.
�� Metal surfaces: metal surfaces (except stainless steel) must be sand-blasted to SA 2 ½. Always remove
the dust from surfaces using a suction cleaner. Metal surfaces should be clad with the waterproofing
materials before a layer of oxide forms.
�� Plastic surfaces: cleaning must be carried out by water jetting or using a solvent, detergent or
degreasing agent. The evaluation depends on the specific case and therefore on an on-site inspection.
If in doubt or in uncertain situations, it is always advisable to contact our Technical Advisory Service.
Always remove the dust from surfaces using a suction cleaner
2.5 Degree of moisture
After having prepared the substrate surface and before applying the primer, it is necessary to assess
the hygrometric conditions of the substrate. More specifically, should the substrate be in bituminous
membrane, plastic, ceramic or steel, the surfaces must be visually dry.
For the roofing and car park systems in particular, the situations of use of the rooms under the roofing
should also be carefully assessed. In other words the presence of kitchens, public premises, technical
installations, etc., which are temperature-controlled during the summer, should be assessed. In fact
these treacherous factors, which are often underestimated, can generate surface condensation on the
interface and therefore prevent the system from fully adhering to the substrate. In such cases, knowing
the boundary conditions, a specific barrier primer will be necessary. For a specific assessment, it is
always advisable for our technicians/engineers to come for an on-the-spot inspection.
Only if these conditions are satisfied should the primer and then also the MasterSeal M membrane
be applied. For cementitious type substrates it is always necessary to check the degree of surface
moisture. This can be done using, for example, an analog hygrometer or through the empirical method of
the polyethylene sheet. The surface moisture value must in any case be less than 4%.
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3. Primers
Choosing the primer to be used for the specific application starts with knowing the type of substrate and
any boundary conditions that always need to be assessed very carefully.
Once all the specific conditions are known, the specific primer can be selected. A few tables are given
below to act as a practical guide.
Type of primerMasterTop MasterSeal
P 604 P 686 W P 385 P 681 P 682 P 683 684 P 691 P 698
Epoxy cementitious (3k)
n
Epoxy (2k) n n
Water based epoxy 82K)
n
Polyurethane (1k) n n n n
Silanes n
SubstrateMasterTop MasterSeal
P 604 P 686 W P 385 P 681 P 682 P 683 684 P 691 P 698
Concrete in case of no barrier against rising damp, damp surfaces, potential risk of condensation in the underlying rooms, negative hydrostatic pressure
n
Ceramic surfaces n n
Concrete n n
Steel n
Non-ferrous metals and stainless steel
n
Bituminous membranes n n
PVC, plastic surfaces and when exceeded the recoating time
n
MasterSeal M membranes when recoating time has been overtaken
n
Families of primer and specific product names
Guide to choosing the primer
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Theoretical consumption,
kg/m2Mixing ratio
Pot life at 20°C (minutes)
Recoating time min-max
MasterTop P 604 0.3 – 0.5 100 A / 27 B 12° C : 6010°C: 16 – 48 hours23°C: 6 – 48 hours 30°C: 3 – 24 hours
MasterTop P 686 W 0.1 – 0.2 72 A / 28 B 23° C: 3010°C: 24 – 48 hours23°C: 7 – 36 hours 30°C: 3 – 24 hours
MasterSeal P 385 0.5 -1.521% A, 21% B,
58% C30° C: 15 48 hours – 7 days
MasterSeal P 681 0.6 – 1 3 / 1 12°C : 6010°C: 10 hours – 7 days20°C: 5 hours – 7 days
30°C: 2.5 hours – 7 days
MasterSeal P 682 0.05 - 23°C: 6010°C: 10,5 hours – 5 hours
20°C: 15 min – 4 hours30°C: 15 min – 4 hours
MasterSeal P 683 0.3 - 0,5 - -10°C: 3 hours – 4 hours20°C: 1 ora – 48 hours30°C: 1 ora – 24 hours
MasterSeal P 684 0.03 – 0.06 - -10°C: 2 – 4 hours
20°C: 30 min – 2 hours30°C: 15 min – 1 hours
MasterSeal P 691 0.05 – 0.10 - -10°C: 2 – 36 hours 20°C: 1 – 24 hours
MasterSeal P 698 0.05 – 0.15 - -10°C: 2 – 6 hours 20°C: 1 – 5 hours 30°C: 1 – 4 hours
When maximum recoating times have been exceeded, the adhesion promoter MasterSeal P 691 must
be used. Vacuum/wash the surface should it have been open to traffic or put into use even temporarily.
3.1 Application procedu
�� MasterTop P 604: mix both the base and the hardener thoroughly before using. Then blend one pack of
base with one of hardener. In the case of drums, mix base and hardener in the recommended catalyst
ratios. Mix using a low-speed drill (300 rpm) with whisk attachment for approx. 3 minutes until a smooth
uniform mix is obtained. Apply the mix by squeegee or smooth trowel and then pass over the surface
with a short-pile roller to distribute the primer evenly. The tools used for mixing and application of the
material may be cleaned with epoxy thinner E100.
�� MasterTop P 686 W: mix both the base and the hardener thoroughly before using. Then blend one
pack of base with one of hardener. In the case of drums, mix base and hardener in the recommended
catalyst ratios. Mix using a low-speed drill (300 rpm) with whisk attachment for approx. 3 minutes until
a smooth uniform mix is obtained. Apply the mix by squeegee or smooth trowel and then pass over the
surface with a short-pile roller to distribute the primer evenly. The primer can be diluted with water if
the surface is in the bituminous sheets, up to a maximum of 25%. After mixing, apply the primer on the
Primers and specific properties
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media distributing it with a rubber squeegee or trowel and finishing it with a short hair roller. Apply the
waterproofing membrane Masterseal M800 / M811 / M803/ M860 / M861 when the primer is still sticky
and still after 12 hours (at 20 ° C).
�� MasterSeal P 385: pour component B (hardener) into component A (base) and mix thoroughly. Then add
component C (aggregate) mixing all the time with a mechanical mixer. Continue mixing until a smooth,
lump-free mix is obtained. MasterSeal P385 may be applied with a trowel, as for shallow filling work,
or with a brush, roller or spray diluted with 10-20% water. Always apply two coats with an interval of
16-24 hours between coats. MasterSeal P385 is abrasive and it is therefore advisable to use airless
membrane equipment. Thoroughly clean the working tools with water and detergent immediately after
use. Avoid excessive bends in the hose in order to decrease friction inside it and always position the
spray pump either at operator height or preferably higher. During application of the product make sure
it is constantly agitated. As is usual for waterborne products, do not work in direct sunlight, with wind,
fog or strong humidity or when there is a danger of rainfall or freezing. The film formed by this product
requires 7 days at 20°C and 65% rh to terminate the hydration process and become suitable for use in
the envisaged conditions. It may, however, be coated with epoxy or polyurethane coatings already after
(but not before) 48 hours in conditions of good ventilation (check case by case that the surface moisture
is no more than 4%).
�� MasterSeal P 681: the product components come pre-packaged in the exact mixing ratio. Before
mixing, bring both components to a temperature of approx. 15 to 25°C. Component A contains
pigments, which could settle on the bottom, so as a general rule shake the container well before use.
Pour the entire contents of the component B into the component A container. Do not mix by hand.
Mix with a low speed mixer (approx. 300 rpm) with whisk attachment for approx. 3 minutes until a
smooth uniform mix is obtained. During mixing, scrape the sides and the bottom of the container well
to ensure complete mixing. Keep the whisk submerged in the coating to avoid introducing air bubbles.
After thorough mixing, pour the contents into a fresh, clean container and mix for a further minute to
obtain a uniform consistency. Two coats of MasterSeal P 681 must be applied using a brush or roller.
The second coat should always have MasterTop F 5 added.
�� MasterSeal P 683, 684 / 690 / 691 / 698: bring the material to a temperature of approx. 15 to 25°C. The
products contain pigments, which could settle on the bottom, so as a general rule shake the container
well before use. The best application method is by brush or cloth (by roller and spray for MasterTop
P 698). Spread it all over the surface to form a thin layer, taking care not to apply too much. It is
important when using MasterSeal P 698 to apply it around the details of the joints, between sheets
Airless spray equipment
Nozzle equivalent diameter 0.026 - 0.030 in
Spraying angle
Nozzle pressure 200 - 250 bar
Minimum flow rate 10 litres/minute
Hose diameter 3/8 in
Maximum hose length 10 m
Filter 60 Mesh (equal to 250 micron openings and to 590 threads/cm2
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and to angled areas.
�� MasterSeal P 682: Shake the package to homogenize the material, then the surface properly
degreased dry and apply the primer with a dry cloth to avoid leaving hairs on the surface. The
formation of a patina to oily texture on the surface of the tiles is indicative of an excess of primer.
Remove the excess with a dry cloth.
To know more about the application methods and relative technical expedients, always refer to the
product data sheets.
3.2 Quartz sand broadcast
To improve adhesion of following layers in the system being used, once the primer has been applied it
is necessary to add, wet on wet, spheroidal quartz having a particle size of 0.3 - 0.8 mm MasterTop F 5,
in the proportion of 0.8-1 kg/m2. The purpose of this procedure is to give the waterproofing system that
will be applied afterwards physical and not just chemical adhesion.
MasterTop F 5 sand quartz broadcast is recommended for MasterTop P604, MasterTop P 686W,
MasterSeal P 681.
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4. Temperature for the application
The temperature of the substrate must be above 5°C for epoxy products and above 8°C for
polyurethanes and in any case at least 3°C above dew point. MasterSeal systems are usually applied
outdoors and sometimes in relatively low temperatures. Prior to applying each layer, it is essential
to make sure that there is no surface condensation or moisture on the substrate. The surfaces must
be dried with compressed air before application, which should be limited to the central hours of the
day. If maximum times for recoating are exceeded, then MasterSeal P 691 must again be used as
adhesion promoter. After application the primer must be protected against direct contact with water
for approximately 24 hours (at 20°C), otherwise efflorescence or a sticky surface could form and would
require remedying.
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5. Membranes
5.1 Polyurethane sprayed applied membranes
MasterSeal M 800, M 803, M 811 are a high performance solvent-free polyurethane system that hardens
instantly and are applied by high-pressure two-component sprayer. MasterSeal M 800, M 803, M 811
offers very high elastic properties and crack bridging ability, it is extremely reactive (it polymerises in just a
few seconds), it fully adheres to the substrate and has a very high resistance to impact.
The market offers various possibilities in respect of the spray pump. For advice, contact a BASF CC
technician. The spray machine keeps the two components separate and heated to a temperature of 50°C -
60°C; it allows mixing to occur only at the nozzle given the extremely fast polymerisation of the material (10
seconds). The team normally consists of two specialised workers and one skilled worker. The team may,
however, vary considerably in composition depending on the complexity of the constructional details and
the surface to be treated.
Before application by spray, both the MasterSeal M 800, M 803, M 811 components must be pre-heated
by means of heating bands to a temperature of approx. 25-30°C. Component A must be thoroughly mixed
before use. It is advisable to use a mechanical air jet mixer applied directly onto the drum lid.
MasterSeal M 800 MasterSeal M 803 MasterSeal M 811
Mixing ratioWeight A:B 100 : 73Volume A:B 100 : 70
Weight A:B 100 : 70Volume A:B 100 : 73
Weight A:B 100 : 106Volume A:B 100 / 100
Density of mixed product 1.08 kg/litre 1.10 kg/litre 1.07 kg/litre
ViscosityA: 2400 mPa · sB: 2500 mPa · s
A: 3000 mPa · sB: 1200 mPa · s
A: 1700 mPa · sB: 1800 mPa · s
Application pressure 130 - 180 bar 130 - 180 bar 130 - 180 bar
Application temperatureComp A 70 - 75°CComp B 70 - 75°C
Comp A 70 - 75°CComp B 70 - 75°C
Comp A 70 - 75°CComp B 70 - 75°C
Gel time at 20°C 15 s 20 s 14 s
Complete hardening/final setat 23°C and 50% rh
2 days 2 days 2 days
Data for the application of MasterSeal sprayed membranes
If application is stopped and restarted within the recoating times, overlap the membrane directly by at
least 20 cm, otherwise overlap only after having applied the adhesion promoter MasterSeal P 691, which is
specific for “spraying restarts”. The substrate temperature must be more than 5 °C and in any case at least
3°C above dew point.
MasterSeal Roof Systemsfrom Master Builders Solutions18
MasterSeal M 800, M 803, M 811 MasterSeal P 691
MasterSeal M 800, M 803, M 81110° C: / - 8 hours20° C: / - 4 hours30° C: / - 2 hours
10° C: 2 - 36 hours20° C: 1 - 24 hours
Recoating time (min-max)
5.2. Polyurethane membranes hand applies
They are divided in two main families:
�� two-component polyurethane hand applied membranes;
�� single component polyurethane hand applied membranes.
5.2.1 Two-component polyurethane hand applied membranes
MasterSeal M 860 is a high performance, solvent-free continuous type polyurethane membrane with a
self-levelling consistency (whereas the MasterSeal M 861 version has a thixotropic consistency), applied by
casting and subsequent spreading with a notched-edge spreader and bubble-buster roller (the thixotropic
version specific for vertical sections should instead by applied by smooth spreader).
First mix both components of MasterSeal M 860/861 thoroughly using a low-speed electric mixer (300
rpm). Then pour the entire contents of the component A into the component B container and mix for
at least three minutes until a uniform smooth mix is obtained. For best results in terms of workability, it
is advisable to check that the temperature of the two components is between +15°C and +25°C. When
MasterSeal M 860 has been thoroughly mixed it is easily applied by pouring it over the surface and
spreading it evenly using a rubber squeegee or notched-edge spreader. MasterSeal M 861 is applied with
a smooth trowel (roller application is not possible). The substrate temperature must be more than 5 °C and
in any case at least 3°C above dew point.
MasterSeal M 860 MasterSeal M 861
Mixing ratio by weight 100 : 180 1 : 10
Density of the mix 1.35 kg/litre 1.05 kg/litre
Viscosity at 20°C 5200 mPas Pasta
Pot life10° C: 35 min20° C: 25 min30° C: 15 min
10° C: 35 min20° C: 25 min30° C: 15 min
Min/max recoating times10° C: 8 – 48 hours20° C 5 – 24 hours
10° C: 8 – 48 hours20° C 5 – 24 hours
Completely polymerised 4 days 5 days
Data for the application of MasterSeal hand applied 2K Membranes
MasterSeal Roof Systemsfrom Master Builders Solutions 19
Technical data
Density 1,3 kg/litre
Tack free time 2 hours
Min/max recoating times 20°C: 12 – 36 hours
Complete hardening 7 days (+ 20° C)
5.2.2 Single component polyurethane hand applied membranes.
Fall into this category MasterSeal M 640.
MasterSeal M 640 applies to medium hair roller in at least two hands on time recoating. Protect the wet
film from the direct influence of water in the first 24 hours.
In correspondence of contraction joints or in the presence of slits, before proceeding to the
implementation of the cycle waterproofing, it is necessary to provide for the use of the flap butyl
MasterSeal 944. In the junctions bottom wall you will have to provide for the laying of the strip butyl
MasterSeal which separation layer.
MasterSeal Roof Systemsfrom Master Builders Solutions 21
6. Topcoats
The specific top coats must be used in combination with primers and membrane as described in the:
�� MasterSeal TC 259 is a film-forming one-component water-hardening polyurethane finish that is UV
resistant. It is applied in industrial MasterSeal 2103, 2110, 2110 systems to give them resistance to UV
radiation and to stagnant water as well as the required colour.
�� MasterTop TC 417W is a film-forming two-components water based polyurethane UV resistant top coat. It
is applied in roofing where the use of solvents is not allowed. For detailed information please always refer
to its technical data sheet.
MasterSeal TC 259 MasterTop TC 417 W
Mix ratio - 6 A :1 B
Solids 58 % 50 %
Density 1.2 kg/l 1.2 kg/l
Viscosity at 20°C 1000 mPa · s ---
Ready to be walked at 23°C 24 hours 18 hours
Complete hardening at 23°C 50% Ur
5 days 7 days
Temperature +5 / +30 °C +10 / +30 °C
Umidity 40- 90 % 30 - 80 %
Recoating time10°C: 8 -72 hours20°C: 5 -48 hours30°C: 4 -48 hours
20°C: 16 -24 hours
Data for the application
MasterSeal Roof Systemsfrom Master Builders Solutions 23
7. Recoating time: general view
MasterSeal M800/M803/811
MasterSeal P691
MasterSeal M860/M861
MasterSeal M 640
MasterSeal TC 259
MasterTop TC 417 W
MasterSeal M800/M803/811
10°C: / - 820°C: / - 430°C: / - 2
10°C: 2 - 36 20°C: 1 - 24
10°C: 2 - 36 20°C: 1 - 24
- -
MasterSeal M860/M861
-10°C: 2 - 36 20°C: 1 - 24
10°C: 2 - 36 20°C: 1 - 24
- -
MasterSeal M 640
-10°C: 2 - 36 20°C: 1 - 24
10°C: 2 - 36 20°C: 1 - 24
20°C: 12- 36
MasterSeal TC 259
10°C: 8 - 2420°C: 4 - 2030°C: 2 - 18
20°C: 12- 3610°C: 8 -7220°C: 5 -4830°C: 4 -48
MasterTop TC 417 W
10°C: 8 - 2420°C: 4 - 2030°C: 2 - 18
10°C: 2 - 36 20°C: 1 - 24
10°C: 2 - 36 20°C: 1 - 24
- - 20°C: 16 - 24
Table of the recoating time (min-max) for Masterseal products (hours)
If maximum recoating times have been exceeded or surface condensation has formed, the adhesion
promoter MasterSeal P 691 must always be used.
MasterSeal Roof Systemsfrom Master Builders Solutions 25
8. Controls
The information in this section could be of help both to the coating contractor and job site management.
8.1 Visual inspection
A first general inspection is made immediately after spraying. If there are areas in which the substrate
texture (surface roughness, aggregates dotted over the surface, etc.) is especially visible, it is necessary
to check immediately if the effective consumption rate is compatible with the envisaged thickness. If the
overall consumption rate is less than expected, another layer must be applied wet on wet over the previous
coat immediately.
8.2 Thinckness estimation
Apart from a thickness estimation based on the actual consumption rate (which is the guideline for the
applicator) there are another two techniques for proceeding with the estimation:
�� the first is non-destructive: for well-defined areas it is sufficient to lay Teflon strips or panels on the
ground which will be covered with membrane during spraying. The precise thickness in real terms can
be measured on these samples produced in real application conditions using a simple calliper or gauge;
�� the second is destructive: an area for the control is outlined from which the membrane is cut and then
removed so that its thickness can be measured directly. That area must obviously be made good to
guarantee the continuity of the waterproofing.
8.3 Surface hardness estimation
To assess the correct polymerisation reaction of the membrane, a “SHORE DUROMETER” which complies
with the main standards in force (e.g. DIN 53505, ISO 7619, ASTM D 2240) is used.
Measurement of the SHORE hardness and any deviation from the expected value will highlight any
abnormal situations, so that any maintenance or repair work can be planned.
The advantage of this instrument lies in its ease of use, the frequency of possible measurements and the
utterly marginal cost compared to the usefulness of the collected data.
8.4 Evaluation of the adhesion values
A destructive in-situ control may be carried out using a portable Adhesion Tester of the type
recommended in ASTM D4541 following the procedure laid down in the same standard. This test allows
information to be obtained regarding the modes of breaking (due to tension failure of the substrate,
interface separation, tension failure of the membrane or intermediate situations). A visual inspection
should identify the areas in particular in critical surfaces where it seems highly likely that the application is
defective
MasterSeal Roof Systemsfrom Master Builders Solutions26
9. Repair technique
10. Reccomendations for safety and storage of materials
If there are areas where defects are found related to Shore hardness, cracks, separation, blistering,
infiltration, etc., it is necessary to proceed with:
�� fully identifying the areas to be repaired; the area needing repair will be the damaged area plus an
adequate adjacent area (approx.. 50 cm beyond the damaged part). The area will therefore be marked
out through an incision which must go through the entire thickness of the membrane and a part of the
concrete;
�� removing the membrane;
�� priming: the primer must be applied on the substrate properly prepared and the area of membrane that
will be overlapped, which is approx. 50 cm. The specific primer for the type of surface must be used;
�� applying the waterproofing membrane: the membrane will be laid over the whole area treated with the
specific primers.
For any matters concerned with safety and storage of the materials, always refer to the safety data sheet of
each individual product.
Master Builders Solutions fromBASF for the Construction Industry
BASF Construction Chemicals Italia SpaVia Vicinale delle Corti, 2131100 Treviso • ItaliaT +39 0422 304 251 - F +39 0422 429 [email protected] www.master-builders-solutions.basf.it
Le informazioni qui contenute circa le modalità d’uso o di impiego dei nostri prodotti, corrispondono allo stato attuale delle nostre conoscenze scientifiche e pratiche e non comportano l’assunzione di alcuna nostra garanzia e/o responsabilità sul risultato finale delle lavorazioni con impiego dei nostri prodotti. Non dispensano, quindi, il cliente dall’onere e responsabilità esclusivi di verificare l’idoneità dei nostri prodotti per l’uso e gli scopi che si prefigge. La qualità contrattuale del prodotto al momento del trasferimento si basa esclusivamente sulle informazioni presenti nella scheda tecnica. Tutte le descrizioni, i disegni, le fotografie, i dati, le misure, i pesi, ecc. indicati in questa pubblicazione possono essere modificati senza preavviso. È responsabilità di chi riceve i nostri prodotti assicurarsi che siano rispettati eventuali diritti proprietari come anche le leggi e le legislazioni vigenti (02/2014).
® = marchio registrato del Gruppo BASF in molti paesi. EEBE 1409it
MasterAirSoluzioni per calcestruzzi aerati
MasterBraceSoluzioni per il consolidamentostatico del calcestruzzo
MasterCastSoluzioni per la prefabbricazioneterra-umida
MasterCemSoluzioni per la produzione delcemento
MasterEmacoSoluzioni per il ripristino delcalcestruzzo
MasterFinishSoluzioni per il disarmo
MasterFlowSoluzioni per ancoraggi diprecisione
MasterFiberSoluzioni per il calcestruzzofibrorinforzato
MasterGleniumSoluzioni per calcestruzziperformanti ad elevata lavorabilitàe basso rapporto A/C
MasterInjectSoluzioni per le iniezioni instrutture in calcestruzzo
MasterKureSoluzioni per la stagionaturadel calcestruzzo
MasterLifeSoluzioni per calcestruzzi durevoli
MasterMatrixSoluzioni per il controllo dellareologia in calcestruzzi reodinamici
MasterPelSoluzioni per calcestruzziidrofobizzati
MasterPolyheedSoluzioni per calcestruzzimediamente performanti
MasterPozzolithSoluzioni per la riduzionedell’acqua nei calcestruzzi
MasterProtectSoluzioni per la protezionedel calcestruzzo
MasterRheobuildSoluzioni per calcestruzzisuperfluidi
MasterRocSoluzioni per le costruzioniin sotterraneo
MasterSealSoluzioni per l’impermeabilizzazionee la sigillatura
MasterSetSoluzioni per il controllodell’idratazione
MasterSureSoluzioni per il controllo dellalavorabilità
MasterTopSoluzioni per pavimentazioniindustriali
Master X-SeedSoluzioni per il calcestruzzoprefabbricato con indurimentoaccelerato
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