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MARUTI ENGINEERING WORKS

---------------------------------------------------------------------------------------------------------------------------------------------- CONTACT:+91-9016278425, +91-8140800651 Address: 10, Bajrang Estate, Opp Bajrang ashram,

EMAIL: [email protected] N.H.-8, thakkarbapanagar, Ahmedabad-382350

1. Introduction of company

Maruti engineering works is started before 15 years old manufacturing unit. we have machine

shop for machining work and fabrication work .we are making various types of fermenter.

Fermenter For Production: Large scale fermentation plant is based on the result of fermentation.

We can design the complete drawing according to customer requirement and to undertake its

manufacturing, installation, commissioning, operator training for complete Turnkey Project.

We have best design of fermenter for easy maintenance, best performance, well efficiency as per

fermenter design calculation.

With a precise understanding of the relevant industry, we introduce ourselves as the leading

manufacturer, trader and supplier of Fermenter. Offered product is suitable for anchorage

independent and anchorage dependent cell culture. This product is manufactured by well tested

material and contemporary technology by our practiced professionals. Our provided product has

high demand in various places due to its fine finish & less maintenance.

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We are also make cad modelling solution of fermenter and packaging machine and injection

moulding machine project of engineering and pharma equipment and its GA drawing and piping

works layout of plant with estimation.

We are engaged in designing, manufacturing, research, training and new product development. We have focused towards customer satisfaction, we have adopted a customer-oriented approach with us. Serving clients all across India and also across the globe, we have developed a complete understanding clients requirements. Certainly we offer customized services such as Fermenter Process, Fermenter Software, Fermenter Process Solution, Fermenter Software Solution, Fermenter Repair, Fermenter Maintenance to our clients as this helps in delighting our customers and building close relationships with them.

2. Product we offer

I. Fermenter A. Manual operated fermenter

B. Semi-automatic fermenter

C. Fully automatic plc/scada based fermenter

a) Lab scale fermenter

b) Pilot scale fermenter

c) Autoclavable fermenter

d) Production scale fermenter

e) Bench type fermenter

f) Fermentation plant

II. Steam generator(boiler)

A. Manual operated steam generator

B. Fully operated steam generator

III. Autoclave

a. Horizontal Autoclave Sterilizer

b. Vertical Autoclave Sterilizer

IV. Bio inactivation vessel

V. Crystallization vessel

VI. Reaction vessel

VII. Process vessel

VIII. Protein refolding vessel

IX. Panel for fermenter

X. Panel for steam generator

XI. Liquid filling machine

a. Bottle filling machine

b. Vial filling machine

c. Jar filling machine

XII. Capping machine

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1. Laboratery fermenter

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Feature:

100% contamination free finish

Superior functioning stirrer assembly

Computer compatible control system with SCADA

PLC controlled with large color touch panel disply

Agitation, Aeration, Temperature, pH, O2, Total Bio Mass and pCO2, pressure and level as an

option

Specification:

Glass and SS316 material body fermenter with ruston turbine blade

Autoclavable and insitu fermenter

Micro finish to avoid corrosion in SS316 body

Gross volume 1 liter to 30 liter

Comes with IQ/OQ/PQ/DQ documentation

Capacity: 1 ltr to 20 ltr

Speed: 10 rpm to 700 rpm

Mechanical seal for avoid leckage

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2. Production scale fermenter

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We are manufacturing industrial fermenter for production scale.

We offer production scale fermenter 50 liter to 40,000 liter SS316 body with gear box and motor top

or bottom mounted agitation assembly.

Fermentation vessel manufactured by maruti engineering works are the most flexible design product to

meet the requirements of the pharmasutical industry.

Feature:

100% contamination free inside surface 0.28-0.8µm by electro polish finish.

SS316 body fermenter with micro finish 100% contamination free finish Superior functioning stirrer assembly Compact control unit Fermenter use bonfigloi decelerator Top mechanical agitator with two layer six blade impeller one layer deformer and four baffles. Single/double Mechanical seal . Alcohole flame inoculation Sterisible sampling and flush bottom valve. Inbuilt sip/cip system PID Microprocessor digital display option

Superior functioning stirrer assembly

Computer compatible control system with SCADA

PLC controlled with large color touch panel display

Agitation, Aeration, Temperature, pH, O2, Total Bio Mass and pCO2, pressure and level as an

option

Specification:

Skid mounted Pilot Scale Fermenter Manual operated/semi-automatic/fully automatic fermenter Capacity: 100 litre to 40,000 litre gross volume capacity Top mounted agitation system SS316 Special designed Ruston turbine blade Other special purpose turbine as per application required Mechanical seal to avoid leakage Speed: 10rpm to 900rpm Sip (sterilise in place) system Cip (clean in place) system

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MAIN COMPONENT AND CONTROLS OF SYSTEM

PH: Online check and measure, and digitization fully automatic control PH, acid and base gang control. Peristaltic pump automatically adjust to feed acid and

base Control range 2-12PH, measure precision ±0.01PH, control precision ±0.1PH It has auto alarm function PH sensor and signal transmission line

DO: Online check and measure, cascade with RPM digital display. Range 0-100% or 0-200%, precision ±1% It has auto alarm function Do sensor and signal transmission line

FOAM CONTROL: Automatically control and automatically alarm Stainless steel electrode check, peristaltic pump automatically add deformer

FEED control: Automatically control and automatically alarm Stainless steel electrode check, peristaltic pump automatically add deformer

Temperature control: PID fully digitization signal processing, digitization control setting Circulating water automatically control temperature Measure range 0-150 degree, control range 15-45 degree, control precision ±0.2degree Pt 100 O temp.sensor System with electrical heater to control the temp. inside vessel Water pump circulation Solenoid valve to control

Rotate speed: Automatically control with auto alarm function Siemens frequency converter to adjust speed

PRESSURE: Manually adjusting with pressure gauge and manual valve(standard system) Automatically adjusting with pressure transmitter and PID valve and panumatic

valve(optional)

AIR FLOW: Manually adjusting with rotor meter and manual valve(standard system)

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Automatically adjusting with mass flow meter and pneumatic valves(optional) Air in filter, tail gas filter, with pall cartridge, precision ±0.2µm

STERILIZATION: Fermentation vessel can be SIP by connecting with steam Automatic control with pneumatic valves

CONTROL: 10 inch HMI and maruti engineering works designed program

3. Electric steam generator(boiler)

We are manufacturing electric water steam generator(boiler) for laboratory fermenter and production

scale fermenter.

We also offer small scale water steam generator for research and developing laboratory.

Application:

Our boiler is use in sterilization of vessel and plant and pipe line in industry

This boiler is use in chemical vessel or bioreactor and biomass manufacturing plant, pharmasutical

industry, chemical industry, fermentation plant, for sterilization purpose.

Feature:

Advance design steam grnerator(boiler) wuth advanced design panel.

100% steam output capacity.

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Spring operated safety valve for safely operation of boiler.

Low running cost.

Fully safely operation of boiler using solenoid valve controlled.

Mechanical desaign calculation steam output for given input.

Special design 27 kg/h steam generation output boiler for laboratory use.

Fully automatic operation of boiler using plc and scada programming.

Mechanical operated level switch for water level control.

No water no boiler running programming.

Manufacturing of boiler as per customer required capacity and steam output.

Specification:

Steam generation Capacity 10kg/h to 50kg/h

Contact parts are made of SS316 material

Special design calculated electric coil type heater for high efficiency.

Fully automatic boiler panel

water capacity 15 litre to 150litre

pressure sustain 4kg/cm2

coil type electric heater

we are prove custom made boiler as per customer requirement

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Copper Coil Heater For Boiler(Steam Generator)

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fermenter panel

we are provide fully automatic semiautomatic and manual operated panel as per customer requirement.

Panel we provide are plc or scada based programming as per function requirement and process mode of

operation.

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5.Autoclave Sterilizer A). Horizontal Autoclave Sterilizer

The Saturated Steam Autoclave is flexibly designed to meet the requirement of

pharmaceutical industry available in standard and customized model. It is used in various research and

development and production application.

Autoclave is generally used for fermenter sterilization, bottle sterilization and other vessel

sterilization

We are manufacturing Horizontal Autoclave Sterilizer as per customer requirement and specification

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Feature

Equipment is low on operation cost and fast with autoclaving cycle and

process and process dimple steam jacket for uniform heat distribution

Available in single as well as double door hinge door option

Sterile air filter for vacuumed break

Temperature sensor for measuring temperature of autoclave for

temperature control.

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Heavy Duty Shacker Machine

Rotary Shaking Machine is useful for uniform mixing by circular motion in a horizontal plane with a

circuit diameter of about 25 mm. used extensively in tissue culture work , aeration of fermentation and

other chemical mixing procedures. The driving mechanism is enclosed in a mild steel sheet cabinet

beautifully painted. The shaker is fitted with DC Motor with electronic speed regulator . The DC Motor

will ensure continuous work and precise speed control. The shaking speed will be 50-250 RPM

approx.. The top platform have neoprene rubber discs to hold conical flask in between them .

MARUTI ENGINEERING WORKS Rotary Shaker is ideal for shaking solution in Erlen Meyer Flasks

.The unit with latest design compact and Table Top. The shaker is designed with a new concept of

single or a set of Eccentric shaft which eliminates the tension soring. Thus the strokes available are

smooth &perfect. The top Board assembly consists of S.S. Tray & Metal clamps OR Rubber disc type

clamps (Optional) to hold conical flasks. Rotary Shacking Machine is Useful For Uniform Mixing by

Circular motion

APPLICATION:

MARUTI ENGINEERING WORKS Rotary shaker are available in various size and capacity for various

application and use in Microbiological, Virology Lab., R & D, Q,C, Bacteriological pathological&

pharmaceutical Work.

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SALIENT FEATURES:

Table top Mode/Floor Model.

Sturdy Construction

Efficient Shaking

Working on Single/ Set of Eccentric

Smooth & Perfect throw.

AC frequency Drive

Eliminating spring (spring less design)

Counter Balance Drive # Variable Speed Control

BRUSHLESS INDUCTION MOTOR

Electronic Digital RPM indicator

Smooth and jerk less shaking system.

Shock absorbers PAD to withstand vibration.

TECHNICAL SPECIFICATION

FIXED Eccentricity: 15/20 mm

Throw: 30/40mm Circular.

Motor: BRUSHLESS INDUCTION MOTOR.

RPM: Continuous variable max. Up to 250(50 to 220/250RPM)

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Platform Sizes:

12”x12” 9 flasks of 250 ml

18”x18” 16 flasks of 100-250 ml



24’x24” 16 flasks of 500 ml





36”x36” 16 flasks of 1000 ml

48”x48” 100 flasks of 100 ml



48”x48” 49 flasks of 1000 ml

48”x48” 16 flasks of 2000 ml

60”x60” Cap. Of flasks as per customer specification

TYPEPRODUCTION SCALE FERMENTER WITH ATTACHED

MICROPROCESSER CONTROL OPERATING PANEL

TOTAL VOLUME CAPACITY 100WORKING VOLUME CAPACITY 75

Machine weight 195KG(Approx.)

vessel dia 400

vessel height 800

DESIGN PRESSURE CAPACITY 4KG/CM2

OPERATING PRESSURE 2.5KG/CM2

MATERIAL CONTACT PARTS SS316 AND NON CONTACT PARTS SS304

aeration ring type

temperature control PID Control

sterilization in-situ

inlet/outlet filter 0.2µ PTEF Filter With SS 316 Housing

SIP SYSTEM YES

rpm 50-300

l/d ratio 1:2

Impeller TYPE RUSTON TURBINE 6 BLADE

Innoculation port Lur lock 3 nos

MOTOR & GEAT BOX MOUNTING TOP MOUNTING

SEAL MECHANICAL SEAL 25mm

JECKET TYPE ROUND TYPE (WATER COOLING)

TOTAL NUMBER OF PRESSURE GUAGE 2

TOTAL NUMBER OF SAFETY VALVE 2

TOP END TYPE FLAT TYPE

BOTTOM END TYPE DISC TYPE

NUMBER OF SENSOR PORT 3

SAMPLING PORT 1

VIEWING WINDOWS FRONT GLASS AND TOP GLASS

MOTOR With Gearbox 1.5HP

OPERATING PANEL MICROPROCESSOR CONTROL

POWER REQUIREMENT 3 PHASE ,440V

100L Fermenter Specification

Amount without TEX and Transportation 4,15,000/-





vessel dia 455

vessel height 910




aeration ring type




SIP SYSTEM YES

rpm 50-300

l/d ratio 1:2

Impeller TYPE RUSTON TURBINE 6 BLADE (3nos)



SEAL MECHANICAL SEAL







SAMPLING PORT 1






Amount without TEX and Transportation 4,60,000/-





vessel dia 500

vessel height 1000




aeration ring type




SIP SYSTEM YES

rpm 50-300

l/d ratio 1:2

Impeller TYPE RUSTON TURBINE 6 BLADE (3 nos










SAMPLING PORT 1






Amount without TEX and

Transportation5,23,000/-





vessel dia 540

vessel height 1080

L x W x H 900 X 1190 X 2175




SIP SYSTEM YES

rpm 50-300

l/d ratio 1:2

Impeller TYPE RUSTON TURBINE 6 BLADE(3 NOS)


aeration ring type

temperature control RUSTON TURBINE 6 BLADE (3 nos)




SEAL MECHANICAL SEAL 25MM







SAMPLING PORT 1












vessel dia 575

vessel height 1150




aeration ring type




SIP SYSTEM YES

rpm 50-300

l/d ratio 1:2

Impeller TYPE RUSTON TURBINE 6 BLADE (3 nos)










SAMPLING PORT 1


MOTOR With Gearbox 2HP










vessel dia 680

vessel height 1360




aeration ring type




SIP SYSTEM YES

rpm 50-300

l/d ratio 1:2

Impeller TYPE RUSTON TURBINE 6 BLADE(4 nos)










SAMPLING PORT 1


MOTOR 2HP

GEAR BOX RATIO 1:07










vessel dia 790

vessel height 1422




SIP SYSTEM YES

aeration ring type




rpm 50-300

l/d ratio 1:2

Impeller TYPE RUSTON TURBINE 6 BLADE( 4 nos)



MOTOR & GEAT BOX MOUNTING Top Mounting








SAMPLING PORT 1


MOTOR with gearbox 2HP










vessel dia 890

vessel height 1602




aeration ring type




SIP SYSTEM YES

rpm 50-300

l/d ratio 1:1.8











SAMPLING PORT 1












vessel dia 973

vessel height 1750




aeration ring type




SIP SYSTEM YES

rpm 50-300

l/d ratio 1:1.8




MOTOR & GEAT BOX MOUNTING MECHANICAL SEAL








SAMPLING PORT 1












vessel dia 1020

vessel height 1836




aeration ring type




SIP SYSTEM YES

rpm 50-300

l/d ratio 1:1.8

Impeller TYPE RUSTON TURBINE 6 BLADE( 5 nos)










SAMPLING PORT 1












vessel dia 1120

vessel height 2016




aeration ring type




SIP SYSTEM YES

rpm 50-300

l/d ratio 1:1.8




SEAL MECHANICAL SEAL 50 mm







SAMPLING PORT 1


MOTOR 3HP






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