MARK 400 / CAM 200

en

dAtA MAtix - unique seRiAl nuMbeR systeM

► Complete system from one supplier marking machine and reading system are a combined package from numteC.

► uniQue seriAl numBereach wheel has its own, unique serial number. the wheel is fully traceable from the casting process to the final

packaging and delivery.

► perfeCt trACeABility production faults and problems can be traced back to single machines and production steps on a wheel to wheel basis.

► HiGH reliABilityAfter marking process ensures 100 % readability of wheels released to further production

► reADinG on tHe fly the wheels will be read during normal movement on the conveyor with a speed up to 30 m/min.

► DAtA sAfety All CAm200 reading systems are equipped with ssD drives and an integrated database system to avoid any data loss

during network interruption in the plant system.

your Advantages

MARK 400 / CAM 200

Continuously increasing demand from the automotive industry for documen-tation and traceability of all production steps will require a unique serial number for aluminium wheels in the near future.

Consistent documentation of critical character-istics and a zero-fault demand in production and logistic are the actual requirements from the car manufacture. to follow this complex guidelines, numteC has developed a serial number system with mArK400 / CAm200 for full traceability of aluminium wheels through the entire production process.

dAtA MAtix - unique seRiAl nuMbeR systeM

2 numteC

optimized for the special demands and requirements of an aluminium wheel production process, the system enables in combination with a database system new possibilities. With our CAm200 camera systems based on industrial pC equipment we can read wheels on the fly with a speed of up to 30 m/min. on a conveyor. As the system will usually be implemented into an already existing plant, we have designed our mArK400 for an absolute minimum of floor space required. All necessary safety equipment is directly implemented in the mArK400 machine, no external fences or protection is necessary.

numteC 3

mArK 400 Gripper

DAtA mAtix CoDe

operAtor pAnel

mAintenAnCe Door

MARK 400

4 numteC

Control CABinet

infeeD

DAtA mAtix CoDe

numteC 5

DetAils of CoDe informAtion

mArKinG AreA

WHeel reCoGnition AnD positioninG

AutomAtiC Control reADinGthe Data matrix code will be checked immediately after marking in the machine with the integrated CAm200 reading system. this ensures a stable marking quality and nearly 100% readability at the reading stations in the following production steps.

the marking machine comes with a wheel type and orientation recognition system to find the correct marking location. to be able to mark also in very small pockets, the position will be checked and the marking will be precise orientated to the pocket position. the marking will be done as early as possible in the production process, i.e. directly after casting process or x-rAy process.

the code must be applied to a surface which will not be machined and painted in the production process. the needed surface area is around 14x14mm. Best suitable for the marking area are the lightning pockets in the wheel attachment face as they have the necessary preconditions in respect of machining and surface treatment.

the in total 16 numeric values in the code can be used individually. As example, 2 numbers for producer, 2 numbers for production year, 12 numbers for mold and serial. But generally, the use of the numbers can be customized for the actual need of every wheel plant.

the Data matrix code is a 2D-Code which is used for permanent marking with laser in the production process. the code contains information and fault correction data, as size a 14x14 segment code with a total data capacity of 16 numeric values will be used in the wheel industry. With the redundant code system, a reading rate of nearly 100% can be achieved.

manufacturer year Wheel type mold no.

iD

teChniCAl dAtA

Wheel dimensions diameter 14”-22” , height 4” – 12”, max. weight 45kg

possible marking characters Data matrix Code,

numbers, characters

MARK 400

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2016

1057

748

2822

981

400

700 800

Wheel type recognition with numteC Barcode system (optionally with camera system)

machine plC siemens s7-300

interface profibus or ethernet

type of marking unit laser marking, 30W hybrid

process control with integrated CAm200 reading system

mechanical dimensions 1057 x 2016 x 2822 mm (lxWxH)

Capacity 145 wheels / hour

electrical supply 3 x 400 VAC, 3 kVA

6 numteC

numteC 7

intuitiVe softWAre

pHD Gripper unit

for operation and training of new wheel

types. software is available in several

languages

reliable and fast wheel centring and turning

with the use of phd-gripper units

mArKinG QuAlity ControlAfter marking with a camera system

frAme typeVery compact type for subsequent integration

in existing production lines, no safety fence

required

lAser system30W laser marking system with 3-axis

control

WHeel type reCoGnitionthe wheel with the numteC Barcode will be

turned in front of the barcode scanner, the

reading will be done during the movement of

the wheel

CAmerA system

Wheel type recognition with the nuCAm

software package, for use in plants without

numteC barcode system

OptiOns

floW forminG WHeelsWith an additional axis for the numteC laser

scanner or with the optional Vision system,

flow forming wheels can be marked and

processed at the mArK400

remote mAintenAnCeintegrated possibility for remote maintenance

access, if required

8 numteC

CAM 200

reADinG rAnGe

inDustriAl Componentseach reading unit is built in a rugged ip67 housing, with 2 leD-lights and a camera system. the control unit is using an industrial pC and a small display unit. for reliability and data safety, every informa-tion is stored on an ssD flash drive, including automatic data buffering for network interruption cases.

the reading of the codes can be done up to speed of 30m/min on the fly. A standard CAm200 covers a horizontal reading area of 150mm. on applications where the wheels are coming totally chaotic on the roller table (no centring to the middle), the system can be equipped with 2 cameras. this covers a reading window of 300mm which will be enough for all applications. for special cases, every reading ipC can connect up to 3 reading heads simultaneously. the reading dis-tance vertically can vary from 50mm to 250mm which will be enough to cover all wheels sizes and different offsets. the reading system will be installed below the roller table.

CleAninG nozzle

CAmerAleD-liGHts

Air-ConneCtion

etHernet- ConneCtion

io-ConneCtion

eleCtriCAl supply

numteC 9

teChniCAl dAtA

Camera typ industrial camera, 2 megapixel

Control industrial pC, fanless, high end version

interface ethernet

software Basis numteC Dmcam

mechanical dimensions 205 x 130 x 100 mm (lxWxH)

Capacity approx. 1200 wheels / hour

pneumatical supply min. 6 bar

illumination industrial leD-illumination (2x)

inDustriAl Controlonly industrial pCs and components are

used

moDulAr DesiGnup to 3 camera heads can be combined and

controlled with an industrial pC

ip 67 proteCteD HousinGfully sealed housing system, protection de-

gree ip67

Distortion meAsurement

sprue point DrillinG DeBurrinG

sprue point DrillinG DeBurrinG

CAstinG mACHine

BArCoDereADinG

DAtA mAtrix lesen

DAtA mAtrix reADinG

DAtA mAtrix reADinG

Md 140 - distORtiOn sls 3000 AbV ReF - debuRRingMeAsuReMent bARCOde dRilling MAChine MAChine100 % control of the casting process

type recognition on mould basis sprue point drilling Wheel deburring, protection horn, and slider-flash

CAM 200dAtA MAtRix

type recognition on data matrix basis

10 numteC

DAtA mAtrix mArKinG

MARK 400dAtA MAtRix COde

laser marking

lAyOut dAtA MAtix COde

DAtA mAtrix reADinG

finAl Control & pACKAGinG

DAtA mAtrix reADinG

CAM 200dAtA MAtRix

type recognition on data matrix basis

the customer provides a powerful database to ensure full documentation of all reading and testing operations

Distortion meAsurement

mACHininG line (1)

mACHininG line (2)

mACHininG line (x)

Distortion meAsurement

Distortion meAsurement

x-rAy 14‘‘-16‘‘

HeAt treAtment

(1)

HeAt treAtment

(2)

x-rAy16‘‘-18‘‘

x-rAy20‘‘-24‘‘ DAtA mAtrix

reADinGBArCoDereADinG

Md 300 - distORtiOn RObOtMeAsuReMent Cellmeasurement of distortion at hub area and positioning

fully automatic flexible production cells

sls 3000bARCOdetype recognition on mould basis

numteC 11

CAM 200dAtA MAtRix

type recognition on data matrix basis

CAM 200dAtA MAtRix

type recognition on data matrix basis

seAlinG test

seAltinG test

DAtA mAtrix reADinG

DAtA mAtrix reADinG

DAtA mAtrix reADinG

DAtA mAtrix reADinG

DAtA mAtrix reADinG

BrusHinG

BrusHinGDAtA mAtrix reADinG

pAintinG

DAtA mAtrix reADinG

DesiGn meAsurement

DiAmonD Cut

rADiAl AnD AxiAl runout

BAlAnCinG

Bolt Hole meAsure-

ment

DAtA mAtrix reADinG

CAM 200dAtA MAtRix

type recognition on data matrix basis

CAM 200dAtA MAtRix

type recognition on data matrix basis

Md 860 testing MAChine

modulare inline testing machine

CAM 200dAtA MAtRix

type recognition on data matrix basis

Md 200 / Md 30 MAChine

measurement of the design befor diamond cut

Alpine metAl teCH GmBHBuCHBerGstrAsse 11, 4844 reGAu, AustriAtel.: +43 / 7672 / 78134-0, fAx: +43 / 7672 / 25429e-mAil: office@alpinemetaltech.com

www.alpinemetaltech.com

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