Manufacturing Facility List

Kongsberg Defence & Aerospace

Division Aerostructures

Metal Machining Type Machining data

1 ea. Gildemaster M530

Turning dia. Ø 250 x1400 mm (Ø 450 x 1400)

1 - Shaublin 135

Turning dia: Ø 160 x 200 x 500

Conventional Turning Lathes

1 -

Okuma LB 15 MW x 801 4 axis and subspindel Control: Okuma asp 7000 Tooling: 8

Turning dia: Ø 250 x 600 mm

1 - Weiler E50 x 1000 2 axis Tooling: 8 Control: Weiler

Turning dia: Ø 200 x 1000 mm

1 - Index GE 65 2 axis Control: Siemens 3 TT

Turning dia: Ø 150 x 150 x 400 mm

CNC Turning Lathes

1 - Nacamura Super NTX 5 + 4 axis Control: Fanuc

Turning dia. Ø 250 x 1100 mm Milling area: X = 610 mm Y = +/- 80 mm Z = 1100 mm

1 ea Turn Mill WFL M65

5 axis Control: Siemens 840 D

Turning dia. Ø 800x 3000 mm Milling area: X =700 Y = -200+300 mm Z = 3150 mm B = 90-110 mm C = 360 degrees

1 - Turn Mill Okuma 1135 4 axis Control: Okuma OSP 700L

Turning dia: Ø 450 x 1450 mm Milling: Y = +/-70 mm

1 - Shaublin 180 CNN Tooling: 8 Control: Fanuc

Turning dia: Ø 60 x 150 x 550 mm

CNC Turning Lathes

1 - Shiess 160 s 125 2 axis Control: Siemens

Turning dia: Ø 1500 x 1600 mm

Conventional Milling Machines

2 - Pedersen WPF 940 Machining area: 1000 x 300 mm

2 -

Macino A 108 5 axis Control: Fanuc 15 M Integrated with ”Fastems” automatic store system with 140 pallets

Machining area: X = 1050 mm Y = 810 mm Z = 810 mm

2 - Macino A 99 4 axis Control: Fanuc Pro 5 Integrated with ”Fastems” automatic store system with 140 pallets

Machining area: X = 1250 mm Y = 1100 mm Z = 1250 mm

1 - Pedersen VPU 910 Control: Pedersen Dialog

Machining area: 1000 x 300 mm

1 - Pedersen VPF 970 TI Control: Heidenhein

Machining area: 670 x 500 x 475 mm

1 - Micron WCE 1400 Pro Control: Heidenhein

Machining area: 1400 x 600 mm

1 - Mill Turn Deckel Maho 160 FD HI-DYB % axis Control: Heidenhein Mill plus

Turning dia: Ø 1400 x 1000 mm Milling: X = 1600 mm Y = 1250 mm Z = 1000 mm

CNC Milling Machines

1 - Deckel Maho DMU 50 VL 5 axis Control: Heidenhein Mill plus

Machining area: X = 500 mm Y = 380 mm Z = 380 mm

1 ea Deckel Maho DMC 80

5 axis Control: Heidenhein Mill plus

Machining area: X = 800 mm Y = 700 mm Z = 600 mm

1 - Makino A81 Control: Fanuc Pro 5 5 axis Tooling: 180 2 pallets

Machining area: X = 900 mm Y = 800 mm Z = 1000 mm Table size: 630 x 630 mm

CNC Milling Machines

1 - Makino MCD 2516 Conrtol: Fanuc Pro 5 5 axis Tooling: 120 2 pallets

Machining area: X = 2000 mm Y = 1600 mm Z = 1300 mm Table size: 1000 X 1800 mm

Inspection and control Type Machining data

1 ea Zeiss UMM 500 Control: HP 9836

Dim: X = 200 mm Y = 500 mm Z = 300 mm

1 - Zeiss UMC 850 Control: Zeiss Calypso

Dim: X = 850 mm Y = 2400 mm Z = 800 mm

1 - Zeiss Prismo Control: Zeiss Calypdo

Dim: X = 1200 mm Y = 2400 mm Z = 1000 mm

1 - Zeiss MMZ-B Control: Zeiss Calypso Integrated with “Fastems” automatic store system with 144 pallets,

Dim: X = 2500 mm Y = 5000 mm Z = 1500 mm

Measuring Equipment CMM

2 - Measuring room Calibrated: Temp. 20C +/- 1, 50% RH

1 - Midas Flatbed scanner • Puls Echo. • Puls Echo with follower

possibility for slightly curved parts.

• Through Transmission – Glassreflection.

Through Transmission – Waterjet Squirter

Dim: 4700 x 1700 mm

1 - Midas Flatbed scanner • Puls Echo. • Puls Echo with follower

possibility for slightly curved parts.

Through Transmission – Glass reflection

Dim: 3000 x 1150 mm

1 - Midas Multi axe scanner Control: Midas 5+5 axis

Dim: X = 5000 mm X = 2500 mm Y = 1000 mm

NDT

1 - Manual workstation. Inspection through gel and waterjet

Inspection and control

Miscellaneous Type Machining data

1 ea Møgerle FD 120-R-SI Grinding area: 1250 x 450 mm

Surface Grinding Machine 1 - Blohm HSF 204 Grinding area:

450 x 200 mm 1 - Studer RHU-500 Grinding dia:

Ø 200 x 700 mm External Grinding Machine: 1 - Nova S 4 M 1012 HWF Grinding area:

Ø 400 x 1500 mm CNC External Grinding Machine

1 - Kellenberger UR125/1000 Control: Siemens

Geinding area: Ø 125 x 1000 mm

Hone Machine

1 - Sunnen MBC-1804F Honing dia: Ø 3 - 100 mm

Hauser Grinding area: 500 x 800 x 700 Ø 1,0 – Ø 250 mm

1 - Sip 6A Machining area: 960 x 710 mm (Ø 1500)

1 - Sip 740 Control: Siemens 840 D

Machining area: 1450 x 1800 x 800 mm (Ø 2000)

1 - Sip Hauser 44 Control: Sip

Machining area: 650 x 450 mm

Coordinate Grinding Machine

1 - Hauser 3 axis Manuel

Machining area: 500 x 700 x 650 mm

Tagging 1 - Gravographe IS/400 Volume Control: PC- compatible

Machining area: 210 x 305 mm

1 - Temperature controlled area for all Coordinate Jig and Grinding Machines

215 m” Calibrated 21 degrees C

Welding Equipment

Type Welding Data Mig Welding 7 ea Fronius.

Pulse Mig welding equipment. With and without filler rod feeding

Steel and aluminum

Tig Welding 7 - Fronius/Miller With and without filler rod feeding

Magic wave. All types of steel alloys and aluminum.

CNC Welding Robot 1-- Motorman NX 100 Control: Motorman With manipulator

Welding area: Ø 2500 x 1000 mm

CNC Inlay Welding 1 - Fronius Hotwire Tig Welding Robot. Control: Fronius Adding Inconel 625 to low alloyed steel.. Feeder head rotates. Automatic filler rod feeding of two rods simultaneously.

Welding area: Ø 40-800 x 1500 mm

EB Welding 1 - To be installed in Sept 2009 Heat Treatment

1 - “Electroheat Sweden” Stress relieve between 150 – 630 degrees C Control: PC

Dim: 2500 x 1200 x 1000 mm To be used for both aluminum and steel.

1 - “Nordiska Industriugnar Sweden” Pre-heating before welding

Dim: 1000 x 1000 x 2000 mm Calibrated 300 degrees C

Sheet Metal Type Machining Data Plate Shears 1 ea AMADA Machining area:

3000 x 3000 mm Thicknes Steel: 10 mm Thicknes Stainless: 8 mm Thicknes Alu: 12 mm

Edge Press 1 - AMADA Machining area: 2500 x 1500 x 10 mm

Saw (Horizontal) 1 - SABI VBS 500 Dim: Ø 1200 x 600 mm

Composite/Bonding

Composite/Bonding Type Data Lay-up /Clean Room 1 ea Temperature and humidity

controlled area: 18-25 degrees C 30-50% humidity Max 832.000 particles> 1um

2800 m”

Assembly Line 1 - 1462 m” Demoulding Area 1 - 929 m” Bonded Assembly 1 - Temperature controlled Area 948 m” Material handling 1 - Hurre

Automatic Cold Store, Control: Swisslog

340 m” 400 pallets

Curing of composites

1 - Shultz Autoclave (m. 4998) Ø 2000 x 5000 mm

Curing of composites

1 - Shultz Autoclave (m. 2226) Ø 3100 x 7500 mm

Curing of composites

1 - Shultz Autoclave (m. 2122) Ø 3100 x 7500 mm

Heat Treatment of Core material and Tools for Composite

Air Furnace (m. 2044) IUT ( Industriell Ugnsteknik Sweeden) Convection with air fan circulation

Temp: 60 – 250 °C Work Zone Dimension: (WxHxL) 2050 x 2000 x 3400 mm

Heat Treatment of Core material and Tools for Composite

Air Furnace (m. 2212) IUT ( Industriell Ugnsteknik Sweeden) Convection with air fan circulation

Temp.: 60 – 250 °C Work Zone Dimension: (WxHxL) 2500 x 1700 x 4000mm

Heat Treatment of Core material and Tools for Composite

Air Furnace (m. 2213) IUT ( Industriell Ugnsteknik Sweeden) Convection with air fan circulation

Temp.: 60 – 250 °C Work Zone Dimension: (WxHxL) 1600 x 1800 x 2700 mm

Heat Treatment of Core material and Tools for Composite

Air Furnace (m. 2215) IUT (Industriell Ugnsteknik Sweeden) Convection with air fan circulation

Temp.: 60 – 250 °C Work Zone Dimension: (WxHxL) 1600 x 1800 x 2700 mm

1 - CMS ARES

Core material machining Control: 5 axis Tooling: 32 Integrated with ”Fastems” automatic store system with 25 pallets, Vacuum clamping for tooling and parts

Machining area: 1308 x 3280 x 1000 mm Temperature controlled area

1 - Zimmermann PMM (Portal Milling Machine) Control: Siemens 840 P 5 Axis Tooling: 200 Integrated with ”Fastems” automatic store system with 144 pallets. Vacuum clamping for tooling and parts.

Machining area: 5000 x 2000 x 3000 mm Temperature controlled area

CNC Milling Machines (Composites)

1 - CMS PF111 Precision CNC Machine (core material machining) 5 axis Control: OSAI Tooling: 16 Vacuum clamping for tooling and parts.

Machining area: 3000 x 1200 x 1000 mm Temperature controlled area

Hydraulic Equipment

4 - Various hydraulic presses for processing composites under temperature and pressure

CNC Cutting Machine (composites)

2 - Kuttler GFM Machining area: 2000 x 4000 mm Vacuum clamping

Special Processing Type Surface Treatment Machining DataEtching of Titanium 2 ea Mill …………….. Candor Sweden AB

13 process stations Dim: L 3500 x W 80 x D 1000 Fully automated. Possible to run two different processes simultaneously.

Vacuum Heat Treatment

Brand: Ipsen Type: Vacuum Furnace Stress Relieving of Titanium

Dimensions Furnace Chamber: (WxHxL) 600 x 750 x 3000 mm

Electron Beam (EB) Welding

SST – Steigerwald Strahltechnik EBOCAM KS 75 – G 150 KM Welding of Titanium

Chamber dimensions: (x,y,z) 3,6 x 1,3 x 1,6 m3

Painting 1 - Closed loop regulation and high speed control for paint and airflow adjustment.

CNC Robot ABB IRB 5400 Flexpainter. Control: IRC5P Painting Area: 2100 x 4400 mm

Grit Blasting 1 - Wheelabrator TAH 3500 Work zone dim: 3500 x 1350 x 1100 Alumina oxide F150

Heat Treatment 1 - IUT ”Industriell Ugnsteknik Sweden”. Dim: 2500 x 1700 x 4000 mm

Processing – List of Customer Approved Processes Ref. Std Process MIL-S-5002 Degreasing of aluminum LMA-PG001 Etch Cleaning prior to Penetrant

Inspection (FPI)

MIL-F-18264 Prime/Paint AMS 2801 / AMS 2750

AMS 2801 / AMS 2750 Heat Treatment of Titanium

Planned in Jan. 2010

LMA-PE2007 Electron Beam Welding Planned installed in Nov. 2009

LMA-PC001 Ultrasonic inspection MIL-STD-453 ASTM E 1742 LMA-PC301

X-ray inspection Planned installed in Aug. 2010

NAS 410 / (MIL-Std-410)

NDT Personnel Qualification & Certification

For: X-ray Insp and Ultrasonic inspection

Processing – List from approved sub-suppliers Ref. Std Process MIL – C - 5541 KVS

10 Chemical conversion coatings on aluminum alloys

MIL – A - 8625 KVS 23

Anodic coatings for aluminum alloys

ASTM A 967 KVS 63

Passivation of stainless steel

KVS 200

Painting with polyurethane

KVS 50

Blackening of stainless steel

KVS 121

Abrasive blasting. Dry

KVS 120

Degreasing

Norsok M – 501, System 7

SUP-000002 Xylan 1070/1424 Ptfe Coating

QA approvals ISO 9001-2000 EN-AS 9100 AQAP 150 AQAP 2110 AQAP 2210 KDA QA Manual EASA Part - 145 NORDTEST EN 473