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Transcript of Manufacturing event presentation_zerone technologies
Manufacturing with Dynamics AX
Zerone TechnologiesState of Qatar
In Association with
Microsoft, QatarVenue: Hilton, Qatar
28 Sep 2015
Gagandeep Garg | Senior Manager – Software Solutions | Zerone Technologies
Agenda
Dynamics AX Manufacturing Overview
Dynamics AX Discrete Manufacturing
Dynamics AX Process Manufacturing – Formula Management
Microsoft’s Vision of a dynamic manufacturerInnovative
Increase innovation by connecting customers, suppliers, and employees
Agile and responsive
Adapt quickly to changes in demand, supply, and regulations
Engaged people
Inspire action through operations’ intelligence
Manufacturing – “Day in the life”Shop floor tour• Manufacturing
Execution Systems (MES) resources
• Lean work cell
Forecast review meeting• Plan result• Resource
shortages
Product change case• Case creation
Bill of materials (BOM) and route for subcontracting• Create base data, BOM, and
route• Calculate planned cost
BOM and route cost review• Review cost breakdown• Complete the activity
and assign for approval
BOM and route approval• Run approvals• BOM and route versions not
activated due to subcontracting
Updating the plan• Update order quantities• Create and approve the planned
orders• Rerun master scheduling
Changing resources• Reprioritizing jobs• Change resource
calendar
Plan around blockage• Determine order impact• Create case to inform
customer
Service agreement• Create agreement• Update the case
Change case• Review case log• Check feedback• Close the case
A Short Video – Dynamics AX
Manufacturing
Discrete
Type of Manufacturing Supported in AX• Worldwide
manufacturing exists in different forms
• Dynamics AX is having robust functionality to handles its various types and sub-types out-of-the-box
Process Lean
JITKanban
Plastics Industry Metal Working Electrical Engineering
Automotive Suppliers Building Material Suppliers Packaging Industry
Machine Tool Industry Furniture Industry Wood Industry
Mechanical Engineering
Element Production(Industrial
Prefabricated)Assembly (Diff.
Kinds)
Discrete Manufacturing
Process ManufacturingChemical Industry Pharmaceutical
Companies Cosmetics Industry
Cleaning Products Industry
Food & Beverages Industry Recycling Plants
Bottling Industry Ready-mix Companies
Extrusion Industry – Aluminum/ Other
Metals
Brick/ Pavement Making Companies Meat Processing Paint Industry
Conductor
➢ Electrical Wire➢ Batch orders➢ Master
planningAluminium
Copper
Wire Drawing Annealing Wiring Insulation Phase
Wiring
Additional Covering
Outer Sheath
Quality ControlShippingSustainabi
lity
”Electric Cables”
Food & Beverages
Diary Products
Bakery Products
Juices, Drinks
Length: 100 meters
Width 82 cmBatch Attributes- Grade A Paper- Color: Flat White- Thickness: .18 Gauge--Weight: 80 gsm
Physical Dimensions
Item ABCJumbo
Roll
Length: 100 meters
Width 41cm
Physical Dimensions
Item BBB
Slit Roll 1
Length: 100 meters
Width 41 cm
Physical Dimensions
Item CCC
Slit Roll 2
Batch Attributes- Grade A Paper- Color: Flat White- Thickness: .18 Gauge--Weight: 80 gsm
Batch Attributes- Grade A Paper- Color: Flat White- Thickness: .18 Gauge--Weight: 80 gsm
Packaging
Printing & Publication
Pulp and Paper
Parent Item ABC: Steel Beam 100 ft.
Child Item A: Steel Beam 60 ft.
Batch Attributes:•Tensile Strength•Compressive force•Shear strength•Duct ability•Coating
Sheet Metal
Child Item B: Steel Beam 40 ft.
Batch Attributes:•Tensile Strength•Compressive force•Shear strength•Duct ability•Coating
Wood & Furniture
Pre-fabricated Building Materials
Primary Metals/ Wood
Human Skin TissueBlood Type: O +
Cell Culture 1Blood Type: O +
Cell Culture 2Blood Type: O + Cell Culture 3Blood Type: O +
Cell Culture 4Blood Type: O +
Pharmaceuticals
Aggregate, Ready-mix, AsphaltTyres RecyclingWater Treatment & Bottling Plant
Setup Your Operations As You Want• Every Industry is Different• The Processes of One Company Can’t be Imposed on
Another• The Market is Dynamic• Frequent Changes in Type of Products with Specifications/
Quality Parameters• Need of a System to Shape in the Way of Floor Plan and
Processes• Dynamics AX Helps Manufacturers in Achieving This
Process
EmilProduct designer
LarsShop supervisor
ShannonMachine Operator
BOM Mgmt. MRP RunProduct creation Production order processing Production control
Create products Create BOM
Create Production
orders
Record on shop floor
Create Planned orders
Approve BOM
End to End High Level Business Flow- Manufacturing
Inventory
Availability
Bill of Materials \
Formula
Purchase orders
Prod
ucti
onO
rder
s \ B
atch
ord
erProduction Route
Master Planning
Capacity Requiremen
ts
Sales Forecast
Direct Sales
Resources
Capacity
Net Requiremen
t
Transfer orders
Estimation/ Costing
Financial Managemen
tBudgeting Cost
AccountingWarehouse Managemen
t
Transport Managemen
t
Human Resource
Management
Top Activities for A Manufacturer
Operations control and resource management
Forecast and planning
Linkage → Projects, Services
Make-to-stock
Make-to-Order
Make-to-Eng..
Case management
Costing & Estimation
Reports & Dashboard
Subcontracting
AX 2012 Production Main Concept- BOM- Formula- Co/by-products- Costing- Strategies
Generic BOM / routesMake the route site-lessUse resource consumption when defining BOMsRe-scheduling with keeping warehouse option
10
Material A
Warehouse 1 Warehouse 2
Speaker Assembly 001
0059 Assembly1010 Wood
0050 Spkr Assembly
1010 Wood
0050 Spkr Assembly
00101
00102
Packing 003
0059 Assembly0070 Packing
00301
Material B
BOM in AX
Generic FormulaMake the formula with ingredients Batch production with tracking of components/ ingredientsVersions of FormulasVariable Consumption with Different Yield Percentages
Conc
rete
Mix
Y
Water – 20%
Plasticizer – 0.5%
Mixing for 5 min
Portland Cement – 53%
Fine Sand – 18%
Aggregate 10mm – 8%
Milled Gypsum – 0.5%
Mixing for 10 min
Mixing @ 25rpm
A B
Concrete
A B
Formulas in AX
Formula Bill of MaterialRaw material ingredients in formulas are often measured by weight or volume instead of pieces
Raw materials are most often measured in pieces
Will usually have one or more standard sizes that are scaled for a quantity greater than one
The standard size refeeres to as a Batch of the product
Are usually scaled for an output of one (1)
May have one or more product outputs Only have one product output
Waste can be accounted for as Yield which is the ratio between output and input of a process
Waste can only be accounted for on raw material lines
Formula management vs. Bill of material management
Production process
Raw Mat 1
Raw Mat 2
Raw Mat 3
Primary output (Formula Item)
Co-product 1
Co-product 2
By-product 1
By-product 2
CORE CONCEPT: Co/By-Products
Production process
Raw Mat 1
Main item (Formula Item)
Co-product 1
Co-product 2
By-product 1
By-product 2
Process with multiple product output
Disassembly
CORE CONCEPT: Costing (Co-product costing)
Co-products
Manualallocation
Estimated cost
FormulaCp-c 20 %Cp-d 30 %
FormulaRm-a Cost = 10Rm-b Cost = 20
Co-product 1
Co-product 2 Cost allocation ?
50 %69
15
ManualCo-products
Produced Qty
Material Cost
Co- Product Cost
Formula 15
Cp-c 5Cp-d 10
Total Cost Allocation (TCA)
30 301020
Make To Stock Strategy
Create Demand Forecast For Products, based on Forecasted
Sales and current On-hand Inventory
run master planning for materials and
capacity requirements
Firm Planned purchase and
production orders required for plan
coverage
Perform Production operations
Stock Finished Products in Warehouse
Release items from warehouse to be sold to customers
Make To order Strategy
Create and Confirm Sales orders or Projects
View and Firm Planned orders
(Purchase & Production), as per order line explosion
Start Production Operation
Sell Items To Customer
Explosion Explanation
Make To Engineering Strategy
Engineering Change
Management
Integration with Product Life
Management (PLM) system – Siemens Team center and
PTC Wind-chill
Start Production Operation
Marketing & Distribution
Product Version
Management
Sales Forecast
AX 2012 Production Dashboard/ ReportsOperational Intelligence
Supply Chain Intelligence
Customer Intelligence
Channel Intelligence
AX 2012 Production App
Question and Answer
For More Details and Elaborated DemoPlease Contact
Zerone Technologies+974 555 414 714
[email protected]@zeronetechnologies.info