THE CHALLENGEThe client faced the following manufacturing challenges:

1 An inability to automatically generate serial numbers.

2 Lack of integration between manufacturing processes and SAP.

3 An inability to monitor production in real-time.

4Aninefficientmeansoferrorproofing.

ENABLING MANUFACTURING

EXCELLENCECase Study | Manufacturing Execution Systems (MES)

The company began its MES journey with Tata Technologies

in 2007. Since then we’ve successfully deployed MES

solutions in three plants, with one upgrade. There

are more plants on the roadmap.

More. Faster. Better.

THE COMPANYThe client, headquartered in Mumbai, is the largest automotive manufacturer in India. Products include passenger cars, trucks, vans, coaches, buses, construction equipment and military vehicles.

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THE RESULT

Improved product quality (FSO)

– Provided for automated serial number generation, part picking, genealogy, production booking, energy management and real-time reporting.

– Improvedqualitybyemployingerrorproofing,defectdatacapture,finalQAOK&SFLT,testdatacapture,product and process audit functionality.

– Included order and sequence management, JIT/JIS (in-house and vendor) broadcasting, OEE and real-time status monitoring.

– Press– Weld– WBS– Paint– PBS– Engine Shop– TA/Powertrain– Assembly

THE SOLUTION MANUFACTURING FACILITIES COVERED UNDER MES

Improved vendor communication

Reduced inventory

Provided tracking for on-time delivery