Maintenance & Repair Solutions - Burdens Australia · traffic control • Increase axial ... •...
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Maintenance & Repair Solutions
PileMedic™ is a patent-pending recently developed innovative product by QuakeWrap, Inc. president, Professor Mo Ehsani for repair, strengthening and encapsulation of steel, concrete and wood or timber piles.
Applications include bridges, buildings, industrial plants, utility poles, piers, underwater piles, timber piles used in railroad bridges, to name a few.
PILEMEDIC™
THE PERMANENT SOLUTION FOR PILE RESTORATION
1. Corrosion Damaged
2. Cut PileMedic™ to desired size and apply epoxy
3. Wrap PileMedic™ around column to create a shell of any shape
4. Use rachet straps to temporarily hold the shell’s shape
5. Fill annular space with non-shrink grout or low velocity resin
6. Remove ratchet straps and paint jacket (if desired)
• The only product approved by FEMA and the US Army Corps of Engineers
• 3-4 times stronger than steel• Fastest repair and strengthening system with no
traffic control• Increase axial capacity beyond original strength of
column• No weak seams along height offers uniform
confining pressure (360°)• Provides structural confinement• No costly divers for underwater repair• Does not corrode• No metallic parts• Grout or resin can be pressurized to penetrate all
cracks and crevices• Available in carbon or glass• Works well on concrete, steel and wood or timber
piles and columns• One size fits all piles (no delays for customized
jackets)
360° OF CONFINING PRESSURE
PILEMEDIC ADVANTAGES:PileMedic™ is the only pile jacket system on the market that provides all round (360 degree) confining pressure. This significantly increases the strength of the pile. The strength of a typical 4,000psi concrete pile will be raised to over 6,000psi once it is wrapped with PileMedic™
Before and After
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• Maintenance free• Continuous or spot repair• One size fits all pipes that are 3 inch in diameter or
larger
• No traffic disruptions• Can be cut in field to any width or length for
easier handling• Versatile - wrap around any shape
• Join Repairs• Large Diameter Pipes• Small Diameter Pipes
• Pressure Pipes For Gas Industry• Slip-Lining Gravity Sewers and Culverts• Strengthening Existing Pipelines
APPLICATIONS:
StifPipe® is the latest patent-pending technology developed by QuakeWrap, INC. President, Professor Mo Ehsani for repair of deteriorate pipes, culverts and tunnels. This revolutionary product is a customized per-manufactured Carbon FRP pipe that can be delivered to the job site in any length for quick final assembly inside the pipe. StifPipe® can cut pipeline and tunnel repair costs to a fraction of that by conventional materials and techniques.
• Can be made of any size• Can be made to any shape• Manufactured off-site to reduce on-site repair time• Maximises capacity by fitting tightly against host
pipe• Pipe can be tested for strength before installation• Lower cost than other FRP liners
STIFPIPE ADVANTAGES:
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Layers of carbon or glass fabric saturated with epoxy resin are applied inside the pipe to create a pressure vessel that can resist all or part of the internal pressure of the pipe. Suitable for both spot repairs and for repair of long pipeline segments. Provides watertight pipe rehabilitation for high pressure and pravity pipelines.
WET LAYUP
APPLICATIONS:• Concrete• Masonry• Steel• Wood• Underwater Piles• Blast Protection
CAN STRENGTHEN:• Beams• Columns• Tanks • Slabs
• Pipes• Piles• Silos• Walls
WET LAYUP ADVANTAGES:• High tensile strength• Conforms to all shapes• Ease of installation• No odour
• Lightweight • Full cure in 24 hours• Non-toxic• Waterproof
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Five Star Centri-Cast® brings you high-performance cementitious mortars designed for the trenchless renewal of underground pipes without disturbing the pipe. Five Star Centri-Cast® Pipe Repair Mortars provide sealing, rehabilitation and corrosion protection of existing underground metal and concrete pipes and is a quick and economical pipe repair solution that creates a dense and highly impermeable repair coating.
TYPICAL PROPERTIES AT 70°F (21°C) Five Star Centri-Cast Five Star Centri-Cast HS
Compressive Strength ASTM C 109
1 Day 3,000 psi (20.7 MPa) 5,000 psi (34.5 MPa)
7 Day 6,000 psi (41.4 MPa) 9,000 psi (62.1 MPa)
28 Days 8,000 psi (55.2 MPa) 11,500 psi (79.3 MPa)
Bond Strength ASTM C 882
28 Days 8,000 psi (13.8 MPa) Concrete Failure
Flexural Strength ASTM C 293 1,300 psi (9.0 MPa) 1,500 psi (10.3 MPa)
Thermal Coefficient of Expansion ASTM C 531 5.5 x 10⁴ In/In/°F 5.5 x 10⁴ In/In/°F
Chloride Ion Permability ASTM C 1202
28 Days Very Low Very LowModulus of Elasticity ASTM C 496
28 Days 3.6 x 10⁵ psi 3.5 x 10⁵ psi
Drying Shrinking ASTM C 157
28 Days Wet +0.05% +0.05%
28 Days Dry -0.15% -0.12%
Working Time at 70 °F (21°C) 30 minutes 30 minutes
• Centrifugally cast in place• No digging or disrupting traffic• Can be used for large volume applications• Has a long finishing time• Infused with Microban Technology (optional) to extend
the useful life of the mortar• Versatile single pass apllications (6mm to 25mm)
FIVE STAR CENTRI CAST ADVANTAGES:
Five star products has taken protection a step further by now offering versions of its Centri-Cast Pipe Repair Mortar HS available infused with Microban Technology. This added Micrban anti-microbial product protection enables the Centri-Cast Pipe Repair Mortars to combat the damaging effects from MIC (microbiologically induced corrosion).
EXTEND THE USEFUL LIFE OF MORTAR
BEFORE AFTER
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ASSET MANAGEMENTProviding asset owners a self-management solution for structure inspections and maintenance. We provide asset management solutions for local governments and other asset owners to self-manage their structure inspections and maintenance works.
Routine Maintenance Inspections (Level 1)
Structure Condition Assessments (Level 2)
Engineering Assessment and Non Destructive Testing (Level 3)
Professional Development/Training Courses
Bridge Access Equipment Hire
WE COVER A VARIETY OF STRUCTURE MAINTENANCE AND REHABILITATION WORKS INCLUDING:
GUARANTEEDWith over 25 years experience in bridge inspections, we can provide expertise in training, coaching and mentoring.
• Bridge Cleaning• Routine Maintenance• Concrete Remidial works• Crack Injection• Culvert re-lining• Bearing Restoration• Protective Coatings• Expansion Joint Repairs
• Expansion Joint Replacment• Pile Strengthening• Complete Range of FRP Colutions• Retaining Walls• Noise Barriers• Marine Structures• Railway Structures• Tunnels
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PILEMEDIC - BARRON RIVER BRIDGE
PILEMEDIC - KANGAROO POINT RIVERWALK
STIFPIPE - GILLIES RANGE
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Burdens Queensland Unit 2/47 Commerce CircuitYatala QLD 4207 Ph: (07) 3290 6121 Fax: (07) 3290 5486 E-mail: [email protected]
Austra
lian Owned
and Operated
www.burdens.net.au
Burdens Victoria Unit 2/21 Beverage DriveTullamarineVIC 3043E-mail: [email protected]
Burdens Head Office57 Distinction RoadWangara WA 6065Ph: (08) 9302 4077 Fax: (08) 9302 1677 E-mail: [email protected]