Made in USA Series 3000 COMMANDO - Carl Staehle Corp · Console 3000 Commando 12.1" TFT Flat Screen...

7
Series 3000 COMMANDO CNC Controls for Boring Mills ®

Transcript of Made in USA Series 3000 COMMANDO - Carl Staehle Corp · Console 3000 Commando 12.1" TFT Flat Screen...

Page 1: Made in USA Series 3000 COMMANDO - Carl Staehle Corp · Console 3000 Commando 12.1" TFT Flat Screen X Jog Resolution Key (Feed, Rapid) X Jog Keys for Controlled Axes X DB-25 Printer

PN 73000228 Rev. 5/06

Made in USA

ANILAM USAOne Precision Way, Jamestown, NY 14701 Tel: 800.344.2311 Fax: 716.661.1884 Web: www.anilam.com E-mail: [email protected]

Acu-Rite Companies Chinaanghai Rep. OffRoom 1986, Tower B, City Center of ShanghaiNo. 100 Zunyi Lu Road, Chang Ning District200051 Shanghai P.R.C Tel: 011.86.21.62370398 Fax: 011.86.21.62372320E-mail: [email protected] sarl, France

ANILAM GmbH GermanyFraunhoferstrasse 1, D-83301, Traunreut, Germany Tel: 011.49.8669.856110 Fax: 011.49.8669.850930 Web: www.anilam.de E-mail: [email protected]

ANILAM s.r.l ItalyLAM Elettronica srl, ItalyStrada Borgaretto, 38, 10043 Orbassano, Torino, Italy Tel: 011.39.011.900.2606 Fax: 011.39.011.900.2466 Web: www.anilam.it E-mail: [email protected]

ANILAM TW TaiwanANILAM TW, TaiwanNo. 246 Chau-Fu Road, Taichung City 407, Taiwan, ROC Tel: 011.886.4.225.87222 Fax: 011.886.4.225.87260 E-mail: [email protected]

ACI (UK) LimitedLimited, United Kingdom 16 Plover Close, Interchange Park, Newport PagnellBuckinghamshire, MK16 9PS United Kingdom Tel: 011.44.0.1908.514.500 Fax: 011.44.0.1908.610.111 Web: www.aciuk.co.uk E-mail: [email protected]

Retrofits available for:

www.anilam.com

BUTLER-ELGAMILLCINCINNATIGILBERTDEVLIEGFOSDICKG&LGRAYKEARNS-RICHARDSLUCASMECOF

MONTINOMURAPOLAMCOPRATT & WHITNEYSACEMSCHARMANSHIBURASIGMA-TOSSUPERMILLWOTAN

T H E C L E A R C H O I C E .

Series 3000COMMANDOCNC Controls for Boring Mills

KEARNS-RICHARDS WOTAN NOMURA DEVLIEG

®

®

▲▲ ▲

▲▲

▲▲

▲▲

▲▲

▲▲

▲▲

▲▲

Page 2: Made in USA Series 3000 COMMANDO - Carl Staehle Corp · Console 3000 Commando 12.1" TFT Flat Screen X Jog Resolution Key (Feed, Rapid) X Jog Keys for Controlled Axes X DB-25 Printer

Programming, Program Editing and Programming Tools 3000 CommandoProgramming Input -- MDI, RS-232 and Floppy Disk XNetworking OptionalInch/Metric Conversion XAbsolute/Incremental Programming XConversational Programming XBlueprint programming XPolar/Coordinate Programming XHelp Graphics XRotation XMirroring XScaling XG-Code to conversational converter XTriangle Calculator XMath Calculator XICON Geometry Calculator XHot keys on numeric keyboard XOff-line software package (Windows 3.11, 95, and NT compatible) XWork coordinate offsets (with calib. Key) 9Graphics 3000 CommandoIsometric, XY, XZ and YZ View XAutomatic Fit XWindow Zoom XReal time draw graphics XPan zoom XTool Display XSimulate a section of or the entire program XCompensations 3000 CommandoNumber of Tools in Library 99Diameter/Radius, Length Offsets XLength Offset Calibration (input to table) XLinear Compensation XComputer, Motion Control and Interface 3000 CommandoINTEL Pentium CPU, 166 MHZ XDRAM 8 MBDRAM upgrade to 64 MB OptionalFloppy disk drive XRS-232 Port XPrinter Port XHard drive 8 GBControlled Axes 2 Standard / 3 OptionalBlock Cycle Time 5 msBlock throughput 200Console 3000 Commando12.1" TFT Flat Screen XJog Resolution Key (Feed, Rapid) XJog Keys for Controlled Axes XDB-25 Printer Port Access XDE-9 RS232 communications port access XMini DIN Connector for PC Keyboard XCompact, contamination-proof display and keypad enclosure XDE-9 Remote start/stop XFloppy Access in console XCanned Cycles 3000 CommandoFace Milling XFrame Pocket Milling XFull Bolt Hole Pattern XPartial Bolt Hole Pattern XBasic drilling XSystem Hardware 3000 CommandoCustom designed machine interface cabinet XConsole to interface cable XInterface to machine cable XUpdated machine schematics XInstalled by factory technician XLinear encoder feedback .0002"/.005mm XLinear encoder feedback .0001"/.002mm Optional

Specifications cont’d.ANILAM is CNC technology and people.ANILAM’S headquarters and manufacturing facilities are located in

Jamestown, New York. We have been providing reliable, easy-to-learn

control solutions for more than 25 years.

All our products, from software to hardware, are specified and

designed by ANILAM. Our design team is continually working on

innovative ways to improve our products based on market input from

users and machine tool builders.

We provide a complete range of CNC products, from simple-to-learn

2-axis retrofits for automating manual machines to 5-axis-plus spindle

digital solutions for production machines – and everything in between.

Plus, all ANILAM products come with the programming format

customers prefer.

ANILAM is an international company with offices located throughout

the world, maximizing the support and commitment required for

today’s manufacturing needs. All ANILAM offices are staffed with

qualified sales engineers and technicians.

ANILAM employees are prepared, experienced, and trained to

recognize and understand your application needs. We are eager to

assist and support customers from the initial product specification

right through to the build. Our job begins even before the sale and

continues right through with support for the user for as long as they

own our product.

Page 3: Made in USA Series 3000 COMMANDO - Carl Staehle Corp · Console 3000 Commando 12.1" TFT Flat Screen X Jog Resolution Key (Feed, Rapid) X Jog Keys for Controlled Axes X DB-25 Printer

For more information, visit us online at www.anilam.com today.

Designed specifically for boring millsSince 1978, COMMANDO has been

associated with simple, user-friendly controls

designed by ANILAM specifically for the

milling industry.

Offline software included which runs on Windows computersANILAM Series 3000 COMMANDO easily

automates the positioning of manual boring

mills. It utilizes conversational machinist-

language programming which is easy to

understand; there are no G-codes or other

machine codes to learn. And no experience

is required to program or operate the control.

No extra or mechanical parts to buyThe Series 3000 COMMANDO also offers

many beneficial features, including on-screen

editing and help graphics, DXF and G-code

conversion, which will save time and increase

the productivity of your existing manual

boring mill.

Series 3000 COMMANDO

Precision control for manual boring mills.

ANILAM Series 3000 COMMANDO fills the gap between manual and full N/C operation at an affordable cost. Use of the latest technology allows system upgrades to gain morememory, faster processors, networking capabilities and more. Program updates are easily loaded via a floppy disk.

REDUCE SETUP AND POSITIONING TIMEAutomatic Positioning eliminates the need for rods and indicators and reduces positioning time by as much as 75%.

ELIMINATE COSTLY TOOL CHANGESThe programming capability allows subroutines and repetitive operations to be performed at any point on the part.

REDUCE SCRAP AND COSTLY REWORKThe powerful editing and part verification feature allows the operator to review the tool path, check and modify the programprior to machining.

INCREASE OPERATOR SKILLThe Series 3000 COMMANDO is the most user-friendly conversational programming control on the market. Whether it is a hard to find skilled machinist, or an apprentice, team upwith the Series 3000 COMMANDO and see how productivity,skill level and profits increase.

SAVE ON REPEAT JOBSStore programs on the hard drive for repeat jobs. The minimumof 8.1 GB storage space allows for convenient storage. Remote storage is available via RS-232 or with an optional network connection.

NO EXPENSIVE REBUILD NECESSARYAllow ANILAM to retrofit the 3000 COMMANDO to your existing machine. If the proper speed and feed characteristics exist in your machine, the Series 3000 COMMANDO can beinstalled by ANILAM personnel with a minimum of downtime.

To provide position readout and to close the control position loop, ANILAM precision glassscales or ENC 250 Scales for travel over 120” are used.

Control Hardware.• Industrialized. IBM compatible• Communication port• Parallel printer port• Network Option• 3 1/2” 1.44 MB Floppy Drive for transporting programs• 8.1 GB Hard Drive for part program storage• Built in I/O for machine Interface and M functions• Custom designed interface cabinet. Includes all relay logic

and connections for interfacing with machine electrics• Full documentation of changes made to machine wiring

System Repeatability.The resolution of the control is based on the machine application. The repeatability of the measuring system based on thetransducer used can be +/- one count of the resolution, .01mm (.0005") or .002mm (.0001"). The repeatability of the positioning system can be +/- two counts of the resolution, .02mm (.0010") or .004mm (.0002"). The positioning repeatabilityis a function of the condition and capability of the machine tool.

Machine Requirements.The Series 3000 COMMANDO will interface with three basic machine tool motor drive systems:1. DeVlieg type machines using “hook cycle” or other types of rod positioning system. The COMMANDO utilizes the existing

AC drive motor and interfaces with machine relays to provide positioning speed control. The need for the “hook cycle” iseliminated providing even greater positioning speed.

2. Machines which have pendant or electronic control of position feed rates. If a low feed or creep feed is available with arapid traverse override, COMMANDO can position all axes.

3. Machines with DC motors and servos. Provided the motor and servo amplifier are functional, ANILAM Series 3000 COMMANDO will control the motor or motors via its DC servo interface.

ANILAM Series 3000 COMMANDO SpecificationsGeneral Operation 3000 CommandoAutomatic Mode XSingle Step Mode XManual Mode XBackground Functions (Program, Edit, RS-232 etc.) XFeedrate display XTool number, diameter and length offset display XProgram/Distance to go Position Display XLoop counter and dwell time display XTimer and Parts counter display XAutomatic and programming homing XIntegrated Motion Setup and Testing Software XUser-friendly parameter setup with security levels XMachine Position Display XDNC (Direct Numerical Control) XTeach-in mode X3rd Axis linear encoder OptionalLinear encoder feedback (controlled axis) OptionalRemote Start/Stop OptionalProgrammable Spindle forward/reverse/off OptionalProgrammable Coolant On/Off Optional

12.1” active matrix TFT flat panel display

ANILAM Precision Glass Scale Linear Encoders.

Page 4: Made in USA Series 3000 COMMANDO - Carl Staehle Corp · Console 3000 Commando 12.1" TFT Flat Screen X Jog Resolution Key (Feed, Rapid) X Jog Keys for Controlled Axes X DB-25 Printer

Right AngleThe right triangle calculator allows the machinist to quickly findany side or angle of a right triangle, whenever two pieces of dataare known.

Bolt Hole PatternBy answering only five simplequestions, bolt hole patterns ofany configuration can be easilyproduced.

User-Friendly Draw Graphics ModeBefore the first chip is cut, the user-friendly drawgraphics mode provides program verification.When the image, the program text and the CNCstatus are all displayed on one screen, programverification becomes a simple function.

CalculatorBuilt-in calculator with three modes: basic math(with trig), right triangle, and a geometry calculator.All answers are stored and can be input directlyinto the program via recall key.

The computer, motion control, floppy disk drive and 8.1GB hard drive arebuilt right into the console. Plus, the new simplified design of the CNC control software includes the timer and parts counter.

3-Mode CalculatorThe 3000 COMMANDO hasthree integral calculator modes:math with trigonometry functions,right triangle, and geometry – allto provide CAM assistance.

Drill CycleBy answering a few questions,this mode will take you throughsimple drill, peck drill and boringroutines.

The ANILAM 3000 COMMANDOcombines conversationalmachinist language programmingwith ease ofuse to create a simple, user-friendlycontrol.

Pocket CyclesJust answer a few simple questions to do Face,Rectangular, and Frame milling.

Powerful.

Easy to use.Helpful features.Simplified design.

Page 5: Made in USA Series 3000 COMMANDO - Carl Staehle Corp · Console 3000 Commando 12.1" TFT Flat Screen X Jog Resolution Key (Feed, Rapid) X Jog Keys for Controlled Axes X DB-25 Printer

For more information, visit us online at www.anilam.com today.

Designed specifically for boring millsSince 1978, COMMANDO has been

associated with simple, user-friendly controls

designed by ANILAM specifically for the

milling industry.

Offline software included which runs on Windows computersANILAM Series 3000 COMMANDO easily

automates the positioning of manual boring

mills. It utilizes conversational machinist-

language programming which is easy to

understand; there are no G-codes or other

machine codes to learn. And no experience

is required to program or operate the control.

No extra or mechanical parts to buyThe Series 3000 COMMANDO also offers

many beneficial features, including on-screen

editing and help graphics, DXF and G-code

conversion, which will save time and increase

the productivity of your existing manual

boring mill.

Series 3000 COMMANDO

Precision control for manual boring mills.

ANILAM Series 3000 COMMANDO fills the gap between manual and full N/C operation at an affordable cost. Use of the latest technology allows system upgrades to gain morememory, faster processors, networking capabilities and more. Program updates are easily loaded via a floppy disk.

REDUCE SETUP AND POSITIONING TIMEAutomatic Positioning eliminates the need for rods and indicators and reduces positioning time by as much as 75%.

ELIMINATE COSTLY TOOL CHANGESThe programming capability allows subroutines and repetitive operations to be performed at any point on the part.

REDUCE SCRAP AND COSTLY REWORKThe powerful editing and part verification feature allows the operator to review the tool path, check and modify the programprior to machining.

INCREASE OPERATOR SKILLThe Series 3000 COMMANDO is the most user-friendly conversational programming control on the market. Whether it is a hard to find skilled machinist, or an apprentice, team upwith the Series 3000 COMMANDO and see how productivity,skill level and profits increase.

SAVE ON REPEAT JOBSStore programs on the hard drive for repeat jobs. The minimumof 8.1 GB storage space allows for convenient storage. Remote storage is available via RS-232 or with an optional network connection.

NO EXPENSIVE REBUILD NECESSARYAllow ANILAM to retrofit the 3000 COMMANDO to your existing machine. If the proper speed and feed characteristics exist in your machine, the Series 3000 COMMANDO can beinstalled by ANILAM personnel with a minimum of downtime.

To provide position readout and to close the control position loop, ANILAM precision glassscales or ENC 250 Scales for travel over 120” are used.

Control Hardware.• Industrialized. IBM compatible• Communication port• Parallel printer port• Network Option• 3 1/2” 1.44 MB Floppy Drive for transporting programs• 8.1 GB Hard Drive for part program storage• Built in I/O for machine Interface and M functions• Custom designed interface cabinet. Includes all relay logic

and connections for interfacing with machine electrics• Full documentation of changes made to machine wiring

System Repeatability.The resolution of the control is based on the machine application. The repeatability of the measuring system based on thetransducer used can be +/- one count of the resolution, .01mm (.0005") or .002mm (.0001"). The repeatability of the positioning system can be +/- two counts of the resolution, .02mm (.0010") or .004mm (.0002"). The positioning repeatabilityis a function of the condition and capability of the machine tool.

Machine Requirements.The Series 3000 COMMANDO will interface with three basic machine tool motor drive systems:1. DeVlieg type machines using “hook cycle” or other types of rod positioning system. The COMMANDO utilizes the existing

AC drive motor and interfaces with machine relays to provide positioning speed control. The need for the “hook cycle” iseliminated providing even greater positioning speed.

2. Machines which have pendant or electronic control of position feed rates. If a low feed or creep feed is available with arapid traverse override, COMMANDO can position all axes.

3. Machines with DC motors and servos. Provided the motor and servo amplifier are functional, ANILAM Series 3000 COMMANDO will control the motor or motors via its DC servo interface.

ANILAM Series 3000 COMMANDO SpecificationsGeneral Operation 3000 CommandoAutomatic Mode XSingle Step Mode XManual Mode XBackground Functions (Program, Edit, RS-232 etc.) XFeedrate display XTool number, diameter and length offset display XProgram/Distance to go Position Display XLoop counter and dwell time display XTimer and Parts counter display XAutomatic and programming homing XIntegrated Motion Setup and Testing Software XUser-friendly parameter setup with security levels XMachine Position Display XDNC (Direct Numerical Control) XTeach-in mode X3rd Axis linear encoder OptionalLinear encoder feedback (controlled axis) OptionalRemote Start/Stop OptionalProgrammable Spindle forward/reverse/off OptionalProgrammable Coolant On/Off Optional

12.1” active matrix TFT flat panel display

ANILAM Precision Glass Scale Linear Encoders.

Page 6: Made in USA Series 3000 COMMANDO - Carl Staehle Corp · Console 3000 Commando 12.1" TFT Flat Screen X Jog Resolution Key (Feed, Rapid) X Jog Keys for Controlled Axes X DB-25 Printer

Programming, Program Editing and Programming Tools 3000 CommandoProgramming Input -- MDI, RS-232 and Floppy Disk XNetworking OptionalInch/Metric Conversion XAbsolute/Incremental Programming XConversational Programming XBlueprint programming XPolar/Coordinate Programming XHelp Graphics XRotation XMirroring XScaling XG-Code to conversational converter XTriangle Calculator XMath Calculator XICON Geometry Calculator XHot keys on numeric keyboard XOff-line software package (Windows 3.11, 95, and NT compatible) XWork coordinate offsets (with calib. Key) 9Graphics 3000 CommandoIsometric, XY, XZ and YZ View XAutomatic Fit XWindow Zoom XReal time draw graphics XPan zoom XTool Display XSimulate a section of or the entire program XCompensations 3000 CommandoNumber of Tools in Library 99Diameter/Radius, Length Offsets XLength Offset Calibration (input to table) XLinear Compensation XComputer, Motion Control and Interface 3000 CommandoINTEL Pentium CPU, 166 MHZ XDRAM 8 MBDRAM upgrade to 64 MB OptionalFloppy disk drive XRS-232 Port XPrinter Port XHard drive 8 GBControlled Axes 2 Standard / 3 OptionalBlock Cycle Time 5 msBlock throughput 200Console 3000 Commando12.1" TFT Flat Screen XJog Resolution Key (Feed, Rapid) XJog Keys for Controlled Axes XDB-25 Printer Port Access XDE-9 RS232 communications port access XMini DIN Connector for PC Keyboard XCompact, contamination-proof display and keypad enclosure XDE-9 Remote start/stop XFloppy Access in console XCanned Cycles 3000 CommandoFace Milling XFrame Pocket Milling XFull Bolt Hole Pattern XPartial Bolt Hole Pattern XBasic drilling XSystem Hardware 3000 CommandoCustom designed machine interface cabinet XConsole to interface cable XInterface to machine cable XUpdated machine schematics XInstalled by factory technician XLinear encoder feedback .0002"/.005mm XLinear encoder feedback .0001"/.002mm Optional

Specifications cont’d.ANILAM is CNC technology and people.ANILAM’S headquarters and manufacturing facilities are located in

Jamestown, New York. We have been providing reliable, easy-to-learn

control solutions for more than 25 years.

All our products, from software to hardware, are specified and

designed by ANILAM. Our design team is continually working on

innovative ways to improve our products based on market input from

users and machine tool builders.

We provide a complete range of CNC products, from simple-to-learn

2-axis retrofits for automating manual machines to 5-axis-plus spindle

digital solutions for production machines – and everything in between.

Plus, all ANILAM products come with the programming format

customers prefer.

ANILAM is an international company with offices located throughout

the world, maximizing the support and commitment required for

today’s manufacturing needs. All ANILAM offices are staffed with

qualified sales engineers and technicians.

ANILAM employees are prepared, experienced, and trained to

recognize and understand your application needs. We are eager to

assist and support customers from the initial product specification

right through to the build. Our job begins even before the sale and

continues right through with support for the user for as long as they

own our product.

Page 7: Made in USA Series 3000 COMMANDO - Carl Staehle Corp · Console 3000 Commando 12.1" TFT Flat Screen X Jog Resolution Key (Feed, Rapid) X Jog Keys for Controlled Axes X DB-25 Printer

PN 73000228 Rev. 5/06

Made in USA

ANILAM USAOne Precision Way, Jamestown, NY 14701 Tel: 800.344.2311 Fax: 716.661.1884 Web: www.anilam.com E-mail: [email protected]

Acu-Rite Companies Chinaanghai Rep. OffRoom 1986, Tower B, City Center of ShanghaiNo. 100 Zunyi Lu Road, Chang Ning District200051 Shanghai P.R.C Tel: 011.86.21.62370398 Fax: 011.86.21.62372320E-mail: [email protected] sarl, France

ANILAM GmbH GermanyFraunhoferstrasse 1, D-83301, Traunreut, Germany Tel: 011.49.8669.856110 Fax: 011.49.8669.850930 Web: www.anilam.de E-mail: [email protected]

ANILAM s.r.l ItalyLAM Elettronica srl, ItalyStrada Borgaretto, 38, 10043 Orbassano, Torino, Italy Tel: 011.39.011.900.2606 Fax: 011.39.011.900.2466 Web: www.anilam.it E-mail: [email protected]

ANILAM TW TaiwanANILAM TW, TaiwanNo. 246 Chau-Fu Road, Taichung City 407, Taiwan, ROC Tel: 011.886.4.225.87222 Fax: 011.886.4.225.87260 E-mail: [email protected]

ACI (UK) LimitedLimited, United Kingdom 16 Plover Close, Interchange Park, Newport PagnellBuckinghamshire, MK16 9PS United Kingdom Tel: 011.44.0.1908.514.500 Fax: 011.44.0.1908.610.111 Web: www.aciuk.co.uk E-mail: [email protected]

Retrofits available for:

www.anilam.com

BUTLER-ELGAMILLCINCINNATIGILBERTDEVLIEGFOSDICKG&LGRAYKEARNS-RICHARDSLUCASMECOF

MONTINOMURAPOLAMCOPRATT & WHITNEYSACEMSCHARMANSHIBURASIGMA-TOSSUPERMILLWOTAN

T H E C L E A R C H O I C E .

Series 3000COMMANDOCNC Controls for Boring Mills

KEARNS-RICHARDS WOTAN NOMURA DEVLIEG

®

®

▲▲ ▲

▲▲

▲▲

▲▲

▲▲

▲▲

▲▲

▲▲