CON RAIL

FINAL DETAIL DESIGN SUBMITTAIFOR THE GROUND WATER EXTRACTION

TREATMENT SYSTEMCONRAIL KAILYARD SITE

ELKHART, INDIANA

Volume 3Health and Safety

April 1, 1994

Prepared for:U.S. Environmental Protection Agency

77 West Jackson BoulevardChicago, Illinois 60604

Prepared by:Groundwater Technology, Inc.

For:Consolidated Rail Corporation

2001 Market Street 3CGROUNDWATER P.O. BOX 41403TECHNOLOGY Philadelphia, PA 19101-1403

\9°[M o

TABLE OF CONTENTS (continued)

7.0 HEALTH AND SAFETY REQUIREMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-17.1 Medical Monitoring Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-17.2 Training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-17.3 Visitor Policy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-17.4 Work Zones Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-17.5 First Aid Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-17.6 Fire Prevention . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2

APPENDICES

A: Agreement and Acknowledgement StatementB: Visitor PolicyC: Site Safety Plan Amendment SheetD: Material Safety Data SheetsE: Preliminary Incident Report FormF: Vapor Monitoring FormsG: Excavation/TrenchingH: Electrical SafetyI: Contingency PlansJ: Drilling SafetyK: MapsL: Confined Space Procedures Entry and Permit

ATTACHMENTS - Subcontractor Health and Safety Plans

1: Construction/Engineering Oversight for Watermain/Forcemain - Wlghtman Petrte, Inc.2: Safety Rules and Procedures for Conrad Maintenance of Way Employees - Conrail

7HF EA5TEFW PROPERTY DCT CO NOffTHOrt 1? n S.R. 3J, CO EWfT ON S.R. 3J

. T MILT TOov 5. -x : srs£iT ro ARCOE AVO; -«C'J£ XVWUC TO THtT HOSPffAl.

C,IHANCE ov THE EAST sor of THE

ALTERNATE DIRECTIONS TO HOSPITALT^IE WrSTI-PN PRO=D?7y DOT CO NCWTH?:? ro s.n. -U; co LAST ON S.H. jj

CO .'-STJ- ON 3=KC STREET TO

HOSPITAL LOCATION MAP

See map on following page.

Hospital DirectionsFrom eastern property extt north on 19 to S.R. 33;east on S.R. 33 approximately 1 mle to Bridge Street;west on Bridge Street/Arcade Avenue to hospitalemergency entrance on right hand side of street

Hospital Information:El khart General

600 East Boulevard

oty. 8MB Bkhart, Indiana

219-294-2621

1.0 INTRODUCTION

1.1 PURPOSE

The health and safety plan Is Intended to protect on-stte personnel and area residents from physical,chemical, and all other hazards posed by the Interim remedial action. The safety plan addresses thefollowing areas:

General RequirementsPersonnelLevels of protectionSafe work practices and safe guardsMedical surveillancePersonal and environmental air monitoringPersonal protective equipmentPersonal hygieneDecontamination - personal and equipmentSite work zonesContaminant controlContingency and emergency planningLogs, reports and record keeping

This plan provides an overview of general health and safety Issues relating to the interim remedialaction. It describes the procedures to be followed to reduce human exposure to potential healthhazards which may be present at the project site. The emergency response procedures necessaryto respond to such hazards are also described within this plan. Contractors will be required by thespecifications to prepare their own health and safety plans that will address the above listed issuesfor the various work tasks described In Section 4.1. The contractor Health and Safety Plan(s) will beadded as attachments to this document after contractor selection.

1.2 Objective

The primary objective Is to ensure the well-being of aH field personnel and the communitysurrounding this site. To accomplish this, project staff and approved subcontractors shadacknowledge and adhere to the poUdes and procedures established herein. Accordingly, allpersonnel assigned to this project shall read this site safety plan and sign the Agreement andAcknowledgement Statement (Appendix A) to certify that they have read, understood and agreed toabide by Its provisions.

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As part of the Implementation of the ROD, a Remedial Design/Remedial Action (RD/RA) Work Planwas prepared and was submitted by Conrafl to ERA on December 8, 1992. The RD/RA Work Planprovided a plan for implementation of the Interim Remedial Action outlined within the ROD. Thiswork plan classified the Interim activities Into three main categories:

• provision of an alternative water supply

• design, Installation, and operation of a groundwater extraction and treatment system

• implementation of other ROD-requlred activities (Includes groundwater monitoringprogram, residential monitoring and POE/POU maintenance, fencing of groundwaterextraction/treatment faculties, and well abandonment)

1.4 Amendments

Any changes In the scope of work of this project and/or site conditions must be amended in writingon the Site Safety Plan Amendment Sheet (Appendix C) and approved by Conrail and ERA.

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2.2 Contingency/Evacuation Plan

It is possible that a site emergency could necessitate evacuating all personnel from the site. If sucha situation develops, appropriate signals will be given for site evacuation. Personnel shall evacuatethe site in a calm and controlled fashion and regroup at a predetermined location. The route ofevacuation wfll be dependent on wind direction, severity and type of Incident, etc. Refer toAppendix I.

The site must not be re-entered untl back-up help, monitoring equipment and/or personal protectiveequipment is on hand.

2.3 Usual Procedures for Injury

1. Telephone for ambulance/medical assistance if necessary.Whenever possible, notify the receiving hospital of the nature ofphysical injury or chemical overexposure. If no phone is avalable,transport the person to the nearest hospital. Refer to Appendix I foradditional Information, refer to Appendix K for map to Hospital.

2. Send/take this SSP with the attached MSDSs to medical faculty withinjured person.

3. If the Injury Is minor, proceed to administer first aid.

4. Notify the Site Safety Officer, Project Manager, and the Health & Safety Manager ofall accidents, incidents and near miss situations.

5. Complete Preliminary Incident Report Form found In Appendix E.

2.4 Emergency Treatment

When transporting an injured person to a hospital, bring this site safety plan to assist medicalpersonnel with diagnosis and treatment In all cases of chemical overexposure, follow standardprocedures as outlined below for poison management, first aid. and, If applicable, cardlopulmonaryresuscitation. Four different routes of exposure and their respective first aid/poison managementprocedures are outlined below; Refer to Appendix I.

2.4.1 Ingestion:

DO NOT INDUCE VOMITING. Transport person to nearest hospital Immediately.

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3.0 INFORMATIONAL SUMMARY

3.1 H«*fth and Safety Summary

CONTAMINANTS OF CONCERN

Trtchloroethylene, Carbon Tetrachloride, Chloroform

ACTION LEVELS

Action levels have been developed by Groundwater Technology, Inc. health and safety professionals.No excursion Is expected to be encountered In the worker breathing zone during the proposed fieldactivity. Action levels reflect a standard approach to an unknown she that has been wellcharacterized. Action levels are those concentrations at which an upgrade In personal protectiveequipment (PPE) Is required. Organic vapor concentrations are to be monitored In the field by theuse of flame tonlzatton detectors RDs with readings taken In the breathing zone occupied by fieldpersonnel to determine whether an action level has been exceeded. Log all air monitoring results onthe Vapor Monitoring Sheet found In Appendix F.

lonlzatton Detector Response

Type - Flame lonization DetectorBackground to 2.0 ppm: Level D2.0 to 100.0 ppm:l_evel C

> 100.0 ppnrlmmedlate withdraw from the area.

Combustibto Gas Response0.0 to 10.0% LEL : Continue with normal activity

> 10.0% LEL : Immediately withdraw from area

Oxygen Detector R«spontt

0.019.5%

toto

19.5% Oxygen22.0% Oxygen22.0% Oxygen

Level B Is mandatoryContinue with normal activityImmediately withdraw from area

Dust/PtrUculato Rsspons*

0.02.5

toto

2.5 mg/m3

50.0 mg/m3

50.0 mg/m3

Level DLevel CImmediately withdraw from area

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4.0 HAZARD EVALUATION

4.1 Site Tasks

This plan addresses the safety Issues associated with the interim remedial action, which Involves thefollowing site tasks:

4.2 Job Task Hazards

Listed below are the major tasks for the project and the minimum level of protection required. Alltasks will be performed at a minimum In modified level D protection. Level D PPE is outlined inSection 5.0. All contractors working on the project are required by design specifications to preparetheir own health and safety plan that addresses thek specific task (e.g. forcemaln/watermain pipeInstallation). The contractor Health and Safety Plan(s) are included as attachments to thisdocument Any additional PPE required for a contractor specific task Is outlined In that contractor'sHealth and Safety Plan. Provisions for upgrade to level C shall be present at the work site for alltask activities. Level C PPE Is also described In Section 5.0. Action levels for upgrades in level ofprotection are discussed In Section 3.1.

ACTIVITIES

1) Off-site Activities• Construction Oversight. Level D unless hazard encountered.• Drilling/Well Installation. Level D unless hazard encountered.• Sol Sampling/Groundwater Sampling. Level D unless hazard encountered.• Construction of watermaln and forcemaln and discharge piping. Level D

unless hazard encountered.• Bore and Jack beneath roads and tracks. Level D unless hazard encountered.

2) On-sfte ActivitiesConstruction Oversight Level D unless hazard encountered.Sol Sampling/Groundwater Sampling. Level D unless hazard encountered.Construction of forcemaln. Level D unless hazard encountered.Construction off Treatment facilty. Level D unless hazard encountered.Bore and Jack beneath tracks. Level 0 unless hazard encountered.

A location map showing the site and general work zones Is located In (Appendix K).

4.2.1 All FlsJd Tasks

The following hazards may be encountered.

• Organic Vapors: The Inhalation of volatile organic vaporsduring all operations can pose a potential health hazard.

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ALL MONITORING EQUIPMENT MUST BE CALIBRATED AND MAINTAINEDIN ACCORDANCE WITH MANUFACTURER'S RECOMMENDATIONS.

4.2.3 Occupational NolM

Requirements set forth In the OSHA Hearing Conservation Regulation (OSHA 1910.95) shall beadhered to during work on-stte. Hearing protection shall be provided to the employee where soundpressure levels exceeds 85 dB. Hearing protection shall be worn where sound pressure levels inareas and/or on equipment exceeds 90 dB. Typical Groundwater Technology drilling operationshave been monitored with a sound level meter and indicate that hearing protection is required for allpersonnel whfle engaged In this action.

4.2.4 Heat Stress

Because climatic changes cannot be avoided, work schedules wil be adjusted to provide timeintervals for Intake of juices, juice products and water in an area free from contamination and inquantity appropriate for fluid replacementHeat stress may occur even In moderate temperature areas and may present any or all of thefollowing:

A. Heat Rash: result of continuous exposure to heat humidair, and chafing dothes. Heat rash is uncomfortable anddecreases the abltty to tolerate heat

B. Heat Cramps: result of the Inadequate replacement ofbody electrolytes lost through perspiration. Signs Includesevere spasms and pain In the extremities and abdomen.

C. Heat Exhaustion: result of increased stress on the vitalorgans of the body In the effort to meet the body'scooling demands. Signs include shallow breathing; pale,cod. moist skin; profuse sweating; dizziness.

D. Heat Stroke: result of overworked cooling system. Heatstroke Is tha most serious form of heat stress. Bodysurfaces must ba cooled and medical help must beobtained Immediately to prevent severe injury and/ordeath. Signs include red, hot, dry skin; absence ofperspiration; nausea; dizziness and confusion; strong,rapid pulse; coma; and death.

•HEAT STRESS PREVENTION*A. Replace body fluids (water and electrolytes) lost through

perspiration. Solutions may Include a 0.1% salt andwater solution or commercial mixes such as Gatorada orSquanch. Employees must ba encouraged to drink more

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degrees fahrenheit To monitor the worker, measure:

a. Heart rate. Count the radial pulse during a 30-second period asearly as possible In the rest period. If the heart rate exceeds 110beats per minute at the beginning of the rest period, shorten thenext work cycle by one-third.

b. Oral temperature. Use a dlnical thermometer or similar device tomeasure the oral temperature at the end of the work period (beforedrinking). If oral temperature exceeds 99.6 degrees fahrenheit,shorten the next work cycle by one-third.

Do not permit a worker to wear a semlpermeabte or Impermeablegarment If the core body temperature exceeds 100.6 degreesfahrenheit

Workers shall not be required to continue working If they feel any ofthe symptoms of heat stress. Rest periods should be a minimum of15 minutes. Length of rest period should be extended asappropriate or as recommended by the Site Safety Officer oralternate.

4.2.5 Drilling Safety

A detaled Safety Analysis for field tasks Is provided In Appendix J.

4.2.6 Excavation/Trenching

A detaled Safety Analysis for this field task Is provided in Appendix G.

4.2.7 Confined Space Entry Procedures and Permit

Site work may require personnel to enter confined spaces. No subcontractor shall enter an areaidentified as a confined spacs without using the confined space sntry procedures and the stte-speclflc entry procedures presented In Appendix - L The purpose of the confined space entryprocedure is to protect employees from potentially hazardous environments and to faciftateImmediate rescue In an emergency situation. A Confined Space Entry Permit must be posted at theentrance to each confined space.

4.2.8 Electrical Safety

A detaled Safety Analysis for this field task Is provided In Appendix H.

4-5

• chemical resistant boot covers• hard hat• hearing protection (as appropriate)

Contact with contaminated surfaces, or surfaces suspected of being contaminated should beavoided. This Includes walking through, kneeling in or placing equipment In puddles, mud,discolored surfaces, or on drums and other containers. Eating, smoking, drinking and/or theapplication of cosmetics in the immediate work area is prohibited.

When utilizing protective garments such as tyvek sun, gloves and booties, all seams betweenprotective Items will be sealed with duct tape.

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7.0 HEALTH AND SAFETY REQUIREMENTS

7.1 Medical Monitoring Program

A baseline physical examination must be conducted on all employees before they are permlRed toengage in sampling, cleanup and remedial action work. A complete medical survey should becompleted on each employee upon start of employment. Yearly re-examinations should beperformed to update information on employee hearth status. Additional re-evaluation will beconsidered In the event of a chemical over-exposure. These medical surveillance requirements shallcomply with OSHA regulations as defined In 29 CFR 1910.120.

7.2 Training

All personnel working at this site should have received a minimum of 40 hours of Initial hazardouswaste activity Instruction, and a minimum of three days of field experience under the directsupervision of a trained, experienced person. Personnel assigned to the site will also receive 8hours refresher training per year. On-slte managers and supervisors directly responsible foremployees engaged In hazardous waste operations have received an additional 8 hours ofsupervisory training. These training requirements comply with the OSHA Hazardous WasteOperations and Emergency Response regulation, 29 CFR 1910.120.

7.3 Visitor Policy

All visitors and/or trainees on site must submit to the limitations described In Appendix B.

7.4 Work Zones ATM

Work and support areas shall be established based on ambient air data and proposed work sites.They shall be established to contain contamination within the smallest areas possible and shallensure that each employee has the proper personal protective equipment for the area or zone inwhich work is to be performed.

7.5 First Aid Equipment

Vehicles used for site work wil be equipped with a first aid kit and safety equipment Including:

fluorescent vests,cones (and flags as needed),hazard tape (barricades as needed),mounted fire extinguisher (10 pound A/B/C type),working flashlight, (as needed)water, suitable for drinking,

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APPENDIX A

Agreement and Acknowledgement Statement

APPENDIX B: VISITOR/TRAINEE GUIDEUNES

Groundwater Technology, Inc. Is committed to providing a safe environment on all work sites for visitors,trainees, employees and/or passersby. In order to accomplish this, the following guidelines must befollowed.

1. VISITORS

Any person not actively participating In the work at the site is regarded as a Visitor" and must followvisitor/trainee guidelines. Visitors must be accompanied by a representative while on site.

Sites must be marked with signs, placards,and/or barricades to designate hazardous boundaries.Visitors will not be allowed on any site that Is not adequately marked.

2. TRAINEES

Trainees are personnel who have not yet completed required safety training program. New hires will beconsidered trainees untH safety training requirements are met.

Trainees will be Informed of restrictions by their supervisor and must abide by them before visiting activesites.

Trainees wil be permitted to visit sites as observers as long as the following conditions are met:

• Trainees are supervised at all times while observing on site.• Trainees do not perform work functions of any type while on stte.• Trainees do not handle any equipment, tools and/or supplies while on site.• Trainees do not enter any hazardous or hot zone or confined space areas while on site.

Supervisors will be responsible for informing trainees of the above conditions and for ensuring that theconditions are met Supervisors wil also ensure that trainees will not be asked to violate the conditionslisted above.

A Trainee/Observer Agreement Form must be signed by both the trainee and the supervisor and placedon file.

Infractions of the above agreement will be viewed as extremely Mrious and will to subject todiscipline up to and Including termination for either the trainee and/or supervisor.

APPENDIX C

Stte Safety Plan Amendment Sheet

APPENDIX D

Material Safety Data Sheets (MSDS)

CONTAMINANTS OF CONCERN

Potential health effects from a chemical exposure are dependent on several exposure factors suchas: toxtctty of substances, duration of exposure, concentration during exposure, and the overallhealth of the person exposed.

From previous site Investigations, groundwater and soH samples from the shallow monitoring wells(0-30 feet) have shown Carbon Tetrachlortde (CCL4) concentrations from 0 to 820 parts per billion(ppb) and Trichloroethylene (TCE) concentrations from 0 to 120 ppb.

The chemicals associated with this site are: Trichloroethylene, Carbon Tetrachlorfde, andChloroform. The following is a health analysis of these chemicals.

Trichloroethylene (TCE)

Exposure Hazards: Inhalation - symptoms range from irritation of the nose and throat to nausea, anattitude of Irresponsibility, blurred vision, and finally disturbance of central nervous system resultingIn cardiac failure. Chronic exposure may cause organic injury. Inaestton - symptoms similar toInhalation. Skin - defattlng action can cause dermatitis. Eves - slightly Irritating sensation andlachrymatton.

(OP8* Irritant characteristics: Vapors cause a slight irritant to the eyes or respiratory system ifpresent In high concentrations. The effect is temporary.

Liquid or solid irritant characteristics: Minimum hazard. If spilled on clothing and allowed to remain,may cause Irritation and reddening of the skin.

Regulatory Standards: Threshold Limit Value (TLV) - 50 ppm; Short Term Exposure Umtts (STEL) -200 ppm for 30 minutes; Odor Threshold-50 ppm; Immediately Dangerous to Life and Health(IDLH) - 1,000 ppm.

Personal Protective Equipment: Organic vapor gas canister, self-contained breathing apparatus foremergencies, neoprene or vinyl gloves; chemical safety goggles; face-shield; neoprene safety shoes;neoprene suit or apron for splash protection.

Additional Information on these chemicals can be found In the Material Safety Data Sheets located inAppendix 0.

Carbon Tetrachloride

Health Hazards: ip^ ftTl - Dizziness, tncoordlnatlon, anesthesia; may be accompanied by nauseaand liver damage. Kidney damage also occurs, often producing decrease or stopping of urinaryoutput Inoestlon- causes severe liver damage and death If Ingested.

Vapor fflP8* Irritant characteriatfca: Vapors cause moderate Irritation such that personnel will findhigh concentrations unpleasant The effect Is temporary.

Liquid or Solid Irritant ChflrDtfftftofllrft; Minimum hazard. If spilled on clothing and allowed to remain,may cause Irritation and reddening of the skin.

Regulatory Standards: TLV - Sppm, STEL - 25ppm for 30 minutes, Odor Threshold - greater than10ppm, IDLH - 300ppm.

HYDROCHLORIC ACID SAFETY

Hydrochloric (muriatic) acid Is an extremely strong corrosive, with a variety of uses Includingcleaning. All personnel should be aware that this material, and especially Its by-products, may posethe possibility of being extremely hazardous.

All personnel should wear full-face air purifying respirators when using hydrochloric acid on anytower cleaning project. All personnel shall wear Polyethylene coated Tyvek coveralls with attachedhood, and either Neoprene or Nitrle Butyl Rubber (NBR) gloves.

Clothing shall be immediately removed if a splash occurs and should then be rinsed with copiousamounts of water to reduce the possibility of severe bums. An eye wash bottle or portable eyewash station, as well as copious amounts of dean, potable water for dilution, washing or rinsingshall be kept on site while conducting operations. In the event of a splash to the eyes, personnelshall Immediately use copious amounts of water to irrigate the eyes for at least ten (10) minutes.They should then report directly to the Emergency Department of the nearest hospital.

When using hydrochloric acid (HCL) from drums, personnel should never add anything Into thedrum, Including unused product Drum lids should never be left off for any period of time. If HCL isused In stripper towers for cleaning, personnel shall not, under any circumstances, climb ladders toadd product to the tops of towers.

The addition of hydrochloric acid to samples may cause hydrogen sulflde (H2S) to form. Hydrogensufflde is an extremely toxic, potentially lethal, gas wtth a characteristic "rotten egg" odor, which hasbeen identified by the USEPA as an acutely toxic substance. It has an Occupational Safety andHealth Administration (OSHA) Permissible Exposure Urn* (PEL) of 10 ppm. This is considered verylow for any substance. The Immediate Danger to Ufa and Health level for this substance is 300ppm.

It should also be pointed out that air-purifying respirators are completely Ineffective againstHydrogen Sulflde (H2S). Any upgrade from tower cleaning Level C protection, due to H2S exposurelevels above 10 ppm, wi go directly to Level B. In the event levels exceed 10 ppm on the H2Scdormetric tube, please exit the area and contact the Regional Health & Safety Manager or theProject Manager immediately before donning level B protection.

To ensure that personnel are not exposed whle conducting this operation, colormetric detector(Draeger) tubes wil be used to measure H2S concentration In ambient air. This is to be doneImmediately adjacent to any opening In the tower before manways or manheads are completelyopened, or any connections to the tower are made.

APPENDIX E: PRELIMINARY INCIDENT REPORT

Incident Date _______________ Time: ________ am / pm

Incident Location __________________________________________

Type of Incident: Q Personal Injury Q Motor Vehicle D Fire/Explosion

D Equipment Damage D Customer Incident D Property Damage Q Chemical SpillQ Near Miss Q Permit Violation D Newspaper/Radio/Television

D Other_______________________________________________

Personal Injury report: Injured Person(s) Q Yes G No

G First Aid Only G Hospltallzatlon G Medical Treatment G Possible Injury, Not Confirmed

Person Injured: G GTI Employee G Subcontractor G Customer/Publtc/Other

Injured Name _______________________m Telephone ______________

Office/Address ___________________________________________

Nature of Injury (Type of injury, severity, body part affected, etc.)

Describe nature of incident, how It occurred, who was involved, witnesses and possible causal factors.

Describe actions taken such at persons notified and conditions corrected:

Person completing report __________________ Telephone

Office/Address_____. • -_____________________

Olstributi thii report Moording to Irntructtona in tfw 'Inctdtnt Reporting Quid**.

APPENDIX F

Vapor Monitoring Forms

APPENDIX FVAPOR MONITORING FORM

Project Name:

Project Number

Contaminants:

Date Time lonizatlonDetectorReading

FID PID

ExplosfmaterReading

%L£L %0a

RadiationMonitorReadingmR/hr

Location Purpose Initials

APPENDIX Q: EXCAVATION/TRENCHING

PurpoM

The intent of these requirements Is to help reduce the risk of injury to all persons working In oraround trenching and excavation operations. These requirements are in accordance with OSHASubpart P 29 CFR 1926.65 - .653.

Definitions

According to the OSHA construction safety and health standards, 29 CFR 1926, the following Isdefined:

Trench: A narrow excavation in which the depth is greater than the width, althoughthe width Is not greater than 15 feet.

Excavation: Any mechanically made cavity or depression In the earth's surface. This canInclude excavations for anything from cellars to highways.

CompetentPerson: One who Is capable of identifying existing or predictable hazards In the

surroundings or working conditions that are unsanitary, hazardous, ordangerous to employees, and who has authorization to take promptcorrective measures to eliminate such hazards.

General Requirements

OSHA requires that In all excavations, employees exposed to danger from moving ground shall beprotected by a shoring system, sloping of the ground, or some other equivalent means. A trainedcompetent person will be on site to determine sol conditions and appropriate control measures.

In addition, OSHA requires that all trenches more than S feet deep In either hard and compact orsoft and unstable sol be sloped, shored, sheeted, braced or otherwise supported and that trenchesless than 5 feet In depth also be effectively protected when hazardous ground movement may beexpected.

One method of ensuring the safety and health of workers in a trench or excavation is to slope thesides of the cut to the "angle of repose," the greatest angle above the horizontal plane at which amaterial wH lie without sliding. The angle of repose varies with different kinds of sol. and must bedetermined on each individual project When an excavation has water conditions, slty material orloose boulders, or when It Is being dug In areas where erosion, deep frost, or slide planes areapparent the angle of repose must be flattened

Specffle Requirement*

a. A competent person must be on site to Identify excavation/trenching hazards andimplement appropriate control measure*.

b. Before excavation, all utility companies should be contacted andunderground utilities located to reduce accidental damage to gas,sewer, electric, telephone lines, eta In areas where avalable, theutltty "DIG-SAFE* hot line, located in front of the local telephonebook, should be contacted.

APPENDIX H

Electrical Safety

• Relieve pressure In hydraulic or pneumatic lines between the Isolation valves and theequipment (If applicable);

• As each device Is deactivated, each employee performing work on the equipment applieshis/her own lock and tag on each disconnecting means that Is used to de-energize orisolate the equipment (note that a multiple adaptor shall be used when more than one lockIs to be applied); and

• Verifying that each device Is indeed deactivated.

To lace the equipment back in service once work Is completed, perform the steps for Isolation in thereverse order, after ensuring that the equipment is ready to be restarted, and that all affectedemployees are safely positioned before re-energizing the equipment

Additional considerations Include:

• Locks shall not be keyed alike, or shall there be duplicate or master keys;

• When several contractors or Independent parties are working on the same site, the projectmanager shall be responsible for providing a group lockout/tagout device;

• When different shift crews are required to perform the work, the Incoming shift workers shallattach their locks before the relieved workers remove theirs to ensure that the disconnectingmeans Is never without a lock. In addition, at the beginning of the shift, the supervisor shoulcheck the system lockout to ensure the continued safety of employees;

• A site master key may be used In addition to each employee's lock at sites wheremaintenance work begun by one technician must be finished by another;

• The procedure has a contingency plan for situations where a lock Is inadvertently left Inplace following completion of work.

APPENDIX I: CONTINGENCY PLANS

I. CONTINGENCY PLAN FOR EVACUATION

Although very unlikely, It la possible that a site emergency could necessitate evacuating all personnelfrom the site. If such a situation develops, the Site Safety Officer or a designated representative willnotify the Project Supervisor (or vice versa) of the event, and appropriate signal will be given for siteevacuation. The above officers shall ensure that the evacuation is carried out In a calm, controlledfashion.

All personnel shall exit the site and shall congregate in an area designated by the Project Supervisorand/or Site Safety Officer. The route of evacuation will be dependent on wind direction, severity andtype of Incident, etc.

The Project Supervisor and/or Site Safety Officer shall ensure that all personnel are accounted for.If someone is missing the Site Safety Officer will alert emergency personnel. This may be done bycontacting the local Police Department Advise the police of the situation and request and expedientresponse by Emergency Services personnel.

Contact the Project Manager and/or Health & Safety Manager as soon as possible after attending tothe evacuation.

II. CONTINGENCY PLAN FOR MEDICAL EMERGENCY

The following procedures should be instituted Immed lately in the event of a medical emergencyInvolving illness or injury to one of Groundwater Technology's employees while on site.

The site should be shut-down and Immediately secured. The area in which the Injury or illnessoccurred should be considered off-limits until the cause of the illness or injury Is known.

In the event of a non-trauma related Rlness or injury, instantaneous real-time air monitoring withflame or photokxilzatton detectors should be acquired to ascertain If the llness or Injury was causedby potential exposure to hazardous materials. Monitoring should be done both upwind anddownwind of the Incident site.

Assess the victim's condition for the nature of injury or Illness. Pay dose attention to the level ofconsciousness and any cardiac or respiratory Involvement

If the victim appears to be critically Injured (l.e. unconsciousness, cardiac or respiratoryabnormalities, stroke, seizures, etc.). support the victim's vital functions. Administer CPR If needed.Notify Police, Fire Department and EMS Units Immediately.

attention to the level of consciousness and any cardiac or respiratory involvement. Use special careto ensure that you do not become contaminated as well, if any abnormal symptoms are present,notify Police, Fire Department and EMS units Immediately.

Attempt to Identify the exact type of material Involved. Use extreme caution tf the danger of beingcontaminated exists.

The victim should be decontaminated as soon as possible after removal from the contaminatedenvironment. This should be done In non-contaminated area well away from the source of theproblem. Extreme care should be used to avoid cross-contamination. The victim should be washedby water spray or safety shower. Contaminated protective clothing should be removed afterwashing.

The victim should not be transported until decontamination is performed to the degree that medicalpersonnel wW not be subjected to cross-contamination.

If the victim appears to be critically Injured (I.e. unconsciousness, cardiac or respiratoryabnormalities, seizures, etc.), support the victim's vital functions. Administer CPR if needed.

If the victim appears to be symptomatic, he/she should be transported to the nearest EmergencyRoom by an EMS unit staffed with qualified personnel.

If the victim appears to be asymptomatic, the victim should be decontaminated, relieved of duty forthe day and returned to the office, If during normal working hours. An occupational physician fromthe current medical surveillance contractor should be contacted.

Contact the Project Manager and/or Hearth & Safety Manger as soon as possible after attending tothe needs of the victim. The Incidents should be documented both in the project file and on theGroundwater Technology Preliminary Incident Report Form.

IV. CONTINGENCY PLAN FOR FIRE EMERGENCY

The following procedures should be Instituted Immediately In the event of a fire on site.

The site should be shut-down and Immediately secured. The area In which the fire occurred shouldbe considered ofHImlts untl the cause can be determined. AH non-essential site personnel shouldbe evacuated from the site to a safe, secure area. Notify the Fire Department Immediately.

This may be done by contacting the local Fire Department Advise them of the situation and theidentify of any hazardous material Involved.

The four classes of fire along with their constituents are as follows:

V. CONTINGENCY PLAN FOR SPILL OR AIR RELEASE

The following procedures should be instituted IMMEDIATELY in the event of a spill or air release of ahazardous material on site.

The site should be shut-down and immediately secured. The area in which the spit) or releaseoccurred should be considered off-limits until the cause can be determined and site safety can beevaluated. All non-essential site personnel should be evacuated from the she to a safe, secure area.

The spilled or released product should be Immediately identified and appropriate measures, such asdikes or berms, should be instituted to halt and contain the flow. If the spill extends into statewaterways, the National Response Center and IDEM will be notified immediately. Spill boomsshould be put in place In an attempt to prevent downstream contamination.

Real-time air monitoring with tonlzatlon and combustible has indicators should be started.Monitoring should be done both upwind and downwind of the spill site or release point. Anevaluation of upgrades In personnel protective equipment should be made based on the results ofthe air monitoring.

If the material Is unknown, level B protection Is mandatory. Samples of the material should beacquired to facilitate Identification of the material.

If the results of the monitoring show that the levels of contaminants exceed IDLH values, the siteshould be Immediately evacuated, and the appropriate Federal, State, County and local regulatoryauthorities and emergency response personnel should be notified.

Notify the Police and Rre Departments IMMEDIATELY If contaminants are found to have migratedoff-site into populated areas, a large spll or flammable products Is Involved, or the material Isconsidered acutely toxic or exceeding published IDLH values.

The procedures as listed above should be instituted If there is a discovery of an acutely toxicmaterial In much larger quantities than expected. In this case, all employees on the site should becleared to a safe area and briefed.

The spill or release should be reported to the appropriate federal, state, county and local regulatoryauthorities per the reporting standards of those regulatory agencies.

Contact the Project Manager and/or Health & Safety Manager as soon as possible. The Incidentshould be documented both In the project Me and on the Qroundwater Technology PreliminaryIncident Report Form.

APPENDIX J: DRILLING PROCEDURES

Prior to drilling or excavating, adequate site cleaning and leveling shall be performed toaccommodate heavy equipment and supplies. Care shall be taken to provide a safe working area.Drilling or excavation shall not commence when tree limbs, unstable or Icy ground, or siteobstructions cause unsafe conditions.

Utility locators must visit the site prior to drilling. If a sign warning of buried utilities Is present, donot assume the sign is located above or near the utilities. Be aware and always suspect theexistence of unmarked utilities, such as water and sewer, sprinkler systems, electrical lines for sitelighting, or petroleum lines. Do not touch the rig while drilling if not necessary. Avoid potentialelectric shock from buried lines.

While raising the mast, look up to check for overhead obstructions. All personnel shall be clearedfrom the sides and rear of the mast The mast of the drill rig must maintain a minimum clearance often feet from any overhead electrical cables. All drilling operations shall cease Immediately duringany hazardous weather conditions.

During the drilling operation, two persons (one designated as •driller* and the other as "helper") mustbe present at all times. The helper (whether Groundwater Technology personnel or subcontractors)shall be aware of the emergency shut-off switch. Every attempt must be made to keep unauthorizedpersonnel from entering the work area If this Is not possible, the operation shall be shut down untilthe area is cleared. The Site Safety Officer or designated field worker has the authority andresponsibility to shut down the drilling operations whenever a hazardous situation Is deemedpresent Notify the Project Manager of these conditions and work stoppage.

Keep hands from underneath heavy equipment such as drilling tools. Keep dear of rotatingequipment. Never reach behind or around a rotating drill string for any reason. Avoid loose dothingwhich can become caught In equipment Use a long-handled shovel to remove drill cuttings fromaround the driU string.

If the stabitty of adjoining structures to endangered by drilling or excavating, shoring, bracing orunderpinning shall be necessary. Such shoring, bracing or underpinning shall be inspected dally, ormore often If conditions warrant, by a competent person and protection effectively maintained.

Diversion ditches or dikes shafl be used to divert surface water from entering an excavation or workarea.

Unattended boreholes or excavations shall be adequately covered and barricaded to preventequipment, personnel, animals or visitors from stepping or falling Into the hole.

VICINITY MAPSCALE: 1" > 3000

CONRNED SPACE ENTRY PROCEDURES

Site work may require personnel to enter confined spaces. No employee or subcontractor shallenter an area Identified aa a confined apace without using the confined space entryprocedures described In Table 1 and the stte-specific entry procedures presented in Table 2.The purpose of the confined space entry procedure Is to protect employees from potentiallyhazardous environments and to facilitate immediate rescue in an emergency situation. A ConfinedSpace Entry Permit must be posted at the entrance to each confined space.

CONFINED SPACES

DefinJttoriA oonfirwd space hat limited or restricted means of entry or »xH, I* large tnough for an employee to enter andperform assigned work, and !• not designed for continuous occupancy by the employ**.

ExamplesThese spaoM may include, but art not limited to, underground vaults, tanks, storage bint, pit» and diked areas,vestals, and tttot.

Characteristic*A permit-required confined space is one that meets the definition of a confined space and has one or more of thesecharacteristic*:

• Contains or has the potential to contain a hazardous atmosphere,

• Contains a material that hat the potential for engulfing an entrant,

• Hat an internal configuration that might cause an entrant to be trapped or asphyxiated by inwardlyconverging walls or by a floor that slopes downward and tapers to a smaller cross section, and/or

• Contains any other recognized serious safety or health hazards. __

Protocol tof Confined Space EntryPersonnel trained to conduct confined space entry procedure*.

Peftorm the appropriate ak monitoring activity at various depths In the space prior to entry. Monitor for: (1)oxygen level, (2) flammable vapors, and (3) toxic vapors.

Ventilate the atmosphere In the space so that entry may be made safely without respiratory protection. Kthis is not feasible, appropriate respiratory protection must be worn by authorized entrants and attendants.

Wear respiratory protection when ventilation alone can not achieve acceptable atmospheric levels of oxygenor flammable or toxto vapors.

Have appropriate retrieval equipment worn by employees In the event of a mishap. __

SITE SPECIFIC CONFINED SPACES FOftM

Location • ' • ' • • • •# P«rmft 'RequiredpforN)

BuddyRequired(YorN)

Spectnc Entry Procedure!

/

GROUNDWATER TECHNOLOGY, INC.

Confined Space EntryHazard Analysis Form

Site Name:

Site Address

CSE Name/Number:

CSE Definition: D VaultPftOther

D Tank/VesselD Trench

CSE Dimensions:

Length =_____

Width =_____

Depth - ____

Sketch:

Tasks/ActJvtty/Reasons for Entry:

n Well Gaugingn Bailing ProductD Pump MaintenanceD WeH Sampling ,D Product Recovery

Potential hazards wKhln space:

D Oxygen DeficiencyD Combustible VaporsD Toxic VaporsD EngutfmentD No Hazards

Other CSE Hazards:

DDDDD

Greater than 5' deepDifficult access/egressEnergy/Isolation*Prone to floodinigSlippery surfaceHot surfaces (i.e.. pipes)

•Check her* If LO/TO mint b« pwlormed insideconflntd spact.

**FORUSEBY AirmOfflZEDCSESUPERArtSOR**Confined Space Entry Oasstflcatkjn

Class f

DEC- 2-93 TMU 1 0 - 1 0 U I G H T M ^ N R E T R 1 C IRQ a 3

TABLE OF CONTENTS

Part 1 PURPOSE AND SCOPE ................... HSP-1

Part 2 ROLES AND RESPONSIBILITIES ............ HSP-2

Part 3 CONSTRUCTION SAFETY ................. HSP-3 TO HSP-11

DffC- 2 - 5- 3 THU 1 « : 1 1 U 1 C H T M « N P K T R 1 K I N C . F».

PART 2

ROLES AND RESPONSIBILITIES

1. Owner and Operator

Consolidated Rail Corporation (Conrail) is the owner of the project and will operate allremedial systems once constructed

2. Design Engineer

The engineer of record representing the owner is regard to the U.S. E.P.A order is:

Groundwater Technology Inc.3 Edgewater DriveNorwood. MA 02062

The engineer providing design in regard to this project is

Wightman Petrle, Inc2340 Cassopolis StreetElkhart, Indiana 46514

3. Contractors

Contractors and equipment suppliers will be selected via the competitive bid process.

4. On-Slte Health and Safety Representative

Each individual company is responsible for their own employees' health and safety andshall designate a site Health and Safety Representative (HSR). The HSR shall beresponsible for implementing safety procedures, conducting or participating in safetymeetings (prior to the start of work and on-going), and completing health and safetyreports' whan required.

HSP-2

DSC- 2-*S THU l « I i a W 1 G H T M A M P* E T R I E XNC

B. Hazard Communication

a. The purpose of the hazard communication standard is toensure that the hazards of all chemicals produced or importedare evaluated, and that information concerning their hazardsis transmitted to employers and employees. Transmittinginformation is accomplished by means of comprehensivehazard communication programs, which include containerlabeling and other forms of warning, material safety datasheets, and employee training.

b. Employers shall develop, Implement, and maintain a writtenhazard communication program for their workplaces.Employers shall 'inform their employees of the availability ofthe program, including the required list(s) of hazardouschemicals and the required material safety data sheets.

c. The employer shall ensure that each container of hazardouschemicals in the workplace is labeled, tagged, or marked withthe identity of the hazardous chemical(s) and that tt showshazard warnings appropriate for employee protection,

d. Chemical manufacturers and importers shall obtain ordevelopa material safety data sheet for each hazardous chemicalthey produce or import Employers shall have a materialsafety data sheet for each hazardous chemical they use.

e. Employers shall provide employees with information andtraining on hazardous chemicals in their work area at the timeof their initial assignment, and whenever a new hazard isintroduced Into their work area, employers shall also provideemployees with information on any operations in their workarea where hazardous chemicals are present; and thelocation and availability of the written hazard communicationprogram, including the required Hst(s) of hazardous chemicalsand the required material safety data sheets.

C. Head Protection

au Hard hats shall be worn In areas where there is a possibledanger of head injuries from Impact, flying or falling objects,or electrical shock and bums.

b. Hard hats for protection against impact and penetration of

HSP-4

DEC- 2-93 THU 10:14 W l G H T M f t N R E T R 1 C I N C .

tightly closed and shall be equipped with a tap.

c. A common drinking cup shall be prohibited.

F. Housekeeping

a. Form and scrap lumbar with protruding nails and all otherdebris shall be kept clear from all work areas.

b. Combustible scrap and debris shall be removed at regularIntervals.

c. Containers shall be provided for collection and separation of allrefuse. Covers shall be provided on containers used forflammable or harmful substances.

d. Wastes shall be disposed at frequent intervals.

Q. Respiratory Protection

a. In emergencies, or when feasible engineering or administrativecontrols are not effective In controlling toxic substances,appropriate respiratory protective equipment shall be providedby the employer and shall be used.

b. Respirators shall be approved by the Mine Safety and HealthAdministrative/National Institute for Occupational Safety andHealth or acceptable to the U.S. Department of Labor for thespecific contaminant to which the employee is exposed.

c. Respirators shall be appropriate for the hazardous materialinvolved and the extent and nature of the work requirementsand conditions.

d. Employees required to use respirators shall be thoroughlytrained in their use.

e. Respirators shall be Inspected regularly and maintained in goodcondition.

H. Eye and Fact Protection

a. Eye and face protection shall be provided when machines oroperations present potential eye or face Injury.

HSP-6

C — 2—93 THU 1 9 1 1 9 W I G H T M A N P E T R I K INC 1 1

Manual on Uniform Traffic Control Devices.

b. When signs, signals, and barricades do not provide necessaryprotection on or adjacent to terminal roads, flaggers or otherappropriate traffic controls shall be provided.

c. Flaggers shall be provided with and shall wear a red or orangewarning garment while flagging. Warning garments worn atnight shall be of reflectorized material.

L Ladders

a. The use of ladders with broken or missing rungs or steps,broken or split side-rails, or with other faulty or defectiveconstruction shall be prohibited. When ladders with suchdefects are discovered, they shall be withdrawn from serviceimmediately.

b. Portable ladders shall be placed on a substantial base at a 4:1pitch, and shall have dear access at the top.and bottom, shallextend a minimum of 36 Inches above the landing, or wherenot practical, shall be provided with grab rails and be securedagainst movement while In use.

c. Portable metal ladders shall not be used for electrical work orwhere they may contact electrical conductors.

d. Job-made ladders shall be constructed for their intended use.Cleats shall be Inset into side rails Vi Inch, or filler blocks shallbe used. Cleats shall be uniformly spaced at 12 inches, top-to-top.

e. Except where either permanent or temporary stairways, orsuitable ramps or runways are provided, ladders shall be usedto give safe access to all elevations.

M. Excavating and Trenching

a. Before opening any excavation, the contractor shall contactutility company representatives to determine iff there areunderground utilities installations In the area, .and they shall belocated and supported during the excavation operations.

b. - The wails and faces of trenches 5 feet or more deep and all

HSP-8

nee- s-'S'S THU i e : i & u i a H T M ^ w PCTRIE IMC. P. 13

Emergency contacts and telephone numbers are as follows:

Owner Contact: Tom Pendergast (219)209-1688

Poison Control Center: Indiana Poison Center (800)382-9097

Eikhart CountyAmbulance: (219)523-3315

Hospital Emergency Room: Eikhart General Hospital (219)523-3315

Police: City of Eikhart (219)295-7070Eikhart County Sheriff (219)533-4151

Fire Department: Baugo Township (219)293-0780

The emergency route to the Eikhart General Hospital:

Go East to State Road 19 (Nappanee Street) turn North (left) on Nappanee Street, crossthe river, turn right on Rainbow Bend until it deadend at West Blvd. turn right on Westblvd, go one block turn left on Clinton Street to the hospital.

StJoseph Countv:

Ambulance: St Joseph County-Community (219)289-5736EMS

Hospital EmergencyBoom Memorial Hospital (219)234-9041

(219)284-7458(Trauma)

Jl£il South Bend (219)284-9361St Joseph County Sheriff (219)284-9611

Fire Department: Penn Township

HSP-10

S7CR4 12-90

S-72.

CONRAIL

SAFETY RULES

AND

PROCEDURESC

Maintenance of Way

EffectiveDecember 1, 1990

f ri RECEIPT

(Date)

NAME_______________(Please Print)

EMPLOYEE NUMBER

Received a copy of Safety Rules) and Procedures, S7-C.

Effective December 1, 1990.

I understand, as a condition of employment, that I amrequired to have a thorough knowledge of and obeythese rules while on duty or on company property.

Signature of Employee

issued by

NOTICE

These rules are effective December 1, 1990, and replaceany previous Safety Rules for Maintenance of WayEmployees.

These rules apply to all employees in the EngineeringDepartment. They should be viewed as minimal guidelinesand you are encouraged to make recommendations forchanges or additions through your safety committee. Inaddition, manufacturers' recommendations andinstructions shall be followed unless superseded bycompany rules or instructions.

The safety rules in the S7-C are grouped under headingsfor convenience. However, observe the applicableprecautions wherever they relate in any way to the dis-charge of your duties.

As a Maintenance of Way Employee, you should; .

(a) Receive a copy.(b) Study the Rules.(c) Know and understand their application.(d) Practice them while on duty or on company property.(e) Immediately call to the attention of a co-worker any

action not in compliance with the rules.(f) Do everything in your power to prevent accidents, even

though in so doing you may perform the duties ofothers.

Read at least the safety rule of the day. If you do not under-stand it or have a question about how the rule applies toyour work, ask your foreman. If the rule of the day doesnot apply to the day's work, read it and another rule thatdoes apply.

Supervisory forces will regularly observe work and dowhatever is necessary to ensure compliance with thesafety rules.

Approved:

. 6 .Senior Vice-presidentOperations

TABLE OF CONTENTSRev.

Section Rule # Date

Working With Electrical Apparatuses

Electrical Apparatus. . . . . . . . . . . . . . 3700-36

Working with Hazardous Materials

FJammables, Explosives.Acids or Fumes . . . . . . . . . . . . . . 3750-65

Transportation of HazardousMaterials . . . . . . . . . . . . . . . . . . . 3775-81

Performing Specific Tasks

Cutting and Welding.......Erecting or Removing PolesOperating Switches........

3800-203850-553875-76

Appendix

Other Applicable RulesAnnual Safety Rule Calendar

TERM MEANING

Derail.

Engine.

Equipment.

Exclusive Useof Track

Firm Footing.

Handhold.

High SpeedTerritory.

A track safety device to guiderolling stock off the rails at aselected spot as a means ofprotection against collisions orother accidents.

A machine that produces powerthrough internal combustion.

Any apparatus that moves on thetrack, highway, or elsewhere.

The use of a designated trackfrom which trains and on-trackequipment are excluded betweenspecified points and that is pro-tected in accordance wrth NORACOperating Rules and TimetableSpecial Instructions.

A stance with feet flat and firmlyon the ground, equipment, orother level place. For firm footingon a stirrup or rung, place yourheel against the outside edge,when space permits; otherwise,turn your foot slightly sideways.

A firm grip with both hands, whenpossible, on a handrail or othersuitable support.

The territory within which passen-ger train speed in excess of 80M.P.H. on any track is authorized.

Hoisting Equipment. Any kind of apparatus (crane) thatexerts a force for lifting orlowering, whether fixed or mobile,driven manually or by power.

ImmediateSupervisor

A person in charge of the workbeing performed.

TERM MEANING

Warning tag — DO WOT" OPERATE warning tag.(S 105)

S-105 (N*w) D-M CONRAI

DANGEROUT OF S E R V I C E

EQUIPMENTWPPARATUS__________________

REASON,

NAME_______________TIME____________DATE.

DO NOT OPERATEI NOTIFY OTHERS; REVIEW PROCEDUREj IDENTIFY ENERGY SOURCESJ •") ELECTRICAL| HYDRAULIC1 PNEUMATIC•| GR/vrrY OR SPRING'} NEUTRALIZE ALL ENERGYj LOCK OUT POWERIt White Disk A white disk with the words| "Occupied Camp Car" in blackt lettering (with additional whiteI light when visibility is poor) dis-

played at track clearance point, ifpractical, with track switches orderails secured in protecting posi-

I tion. Track switches and derails! must have special locks or; approved blocking devices. A

while disk indicates that employ-i ees are on, in or around camp! . cars, and the equipment must not

be coupled to, or moved.

11. When using any tool, tackle, or other item, you must:

(a) place your feet firmly;(b) maintain a braced position — don't overreach;(c) keep your hands and other body parts clear of

pinch points.

12. When handling sliding or hinged devices, use han-dles or knobs if provided. Properly secure the devicebefore placing any portion of your body into an open-ing. Do not open more than one filing or tool cabinetdrawer at a time. Close devices carefully, immediatelyupon completion of the task.

13. You must not perform any act that defeats the purposeof a safety device such as an electrical fuse or pres-sure valve.

14. Before operating a control lever, push button, switch,or other control device, confirm to the extent practi-

! cal that all persons who might be affected are in thej clear.i

\ 15. Keep clear of and do not face any welding, cutting,heating, or grinding operation without appropriate eyeprotection.

16. Keep clear of any suspended toad. Stand clear whiletension is applied (through either a pull or a lift) to a

{ cable, chain, or other tackle.tI 17. You must not operate or ride on any type of equipment

except as necessary in the performance of your dutiesor with proper authorization.

18. Do not start or stimulate a fire in a stove, furnace, orother source of open flame by using grease,flammable liquid, or any material saturated with aflammable liquid. Those fuel oil stoves designed tobe started by an open flame are an exception.

19. RammaWe gases, liquids, or solids must not be storednear a pilot light, open flame, or other source of openheat or light.

20. Never use gasoline or any other flammable liquid forcleaning. If gloves or clothing become saturated with

EMPLOYEE RESPONSIBILITIESRESPONSIBILITIES

3000. You must use care to prevent injury to yourself orothers. You must be alert and attentive at all times whenperforming your duties and plan your work to avoid injury.

3001. For any injury, you must immediately:

(a) obtain first aid or medical attention ifnecessary; and,

(b) inform your immediate supervisor. When theperson in charge is not close at hand, informthat person at the earliest opportunity but notlater than quitting time of the day of theoccurrence.

3002. Immediate supervisors shall:

(a) be responsible for the safety, instruction andperformance of all the employees under theirjurisdiction and inform supervision of all injuriesand accidents;

(b) inform the employees of the general plan andprocedure to follow before starting the work;

(c) make definite work assignments;(d) personally and continuously supervise work

involving unusual hazards arid discuss specificprocedures to protect against them; and,

(e) promptly advise their supervisor of anyemployee who resists correction or does notimprove his unsafe work practices.

3003. Know the location of first aid kits, lifesaving and fire-fighting equipment and use that equipment only for thepurpose intended.

3004. You must not rely on the watchfulness of others,when you can avoid it. You must protect your own safety.

CONDUCT3010. When you are reporting for duty, or on duty, youare prohibited from having, using, or being under theinfluence of intoxicants or any improperly used controlledsubstance.

11

(a) Waist length shirts with sleeves must be worn.Short sleeve or T-shirt may be worn if notperforming work requiring full arm protection.

(b) Trousers that cover the legs must be worn.When acetylene, electric or thermit cutting orwelding, wear cuff I ess overalls or trousers.

(c) Clothing should be sufficient to protect againstwind chill. The chart below shows thoseconditions that require additional protection.

u

13

(d) exercise caution when going around a cornerto prevent a collision;

(e) give way to person with a load;(f) use care when passing doors that open directly

into the passageway.

3033. Clean and scatter salt, sand or other suitablematerial on slippery walking surface when necessary touse it in the performance of your work. If cleaning is notpractical, wear anti-slip footwear, take smaller steps andturn your feet out to prevent falling.

3034. Walk, step, rest your foot on or sit on a rail, frog,switch, guard rail, pipe, interlocking apparatus orconnection only when specifically required to do so in theperformance of duty.

3035. Walk carefully when conditions obscure your vision.Avoid carrying long material through steam or smoke.

USING PROTECTIVE GEARPERSONAL PROTECTIVE GEAR

3050. Sometimes engineering controls of hazardousexposures are impractical or impossible to implement. Inthese cases protective gear is the only recourse to providea safe and healthful environment for you. Therefore, uponentering an area or facility you will conform with all rulesrequiring the wearing of personal protective gear.

3051. Upon receiving personal protective gear you will beresponsible for:

(a) the care and maintenance of the gear. Makingany alteration or modification is prohibited.

(b) the inspection of the gear prior to use. Ifdefective, it must not be used but reported toyour immediate supervisor for replacement.

(c) having the gear available for immediate use.(d) wearing the gear in a manner that provides the

intended protection.

15

PERSONAL PROTECTIVE EQUIPMENT

1. Goggles, Flexible Fitting.Regular Ventilation

2. Qogglti, Ftexlbit Fitting,Hooded Ventilation

3. Goggles, Cushioned Fltitng.Rigid Body

4. Spectacles, Metal Frame,with Skfeshields

5. Spectacles, Plastic Frame.with

8. Specttclet, MttaVPIasticFrame, with SWeshields

7. Welding Goggles, EytcupTypt. Tlnitd Ltnsts 7A. Chip-ping Goggles, Eytcup Typt.Crtir Siltty LtntM (Not K-kutralvd)

I. Welding Oogglea, Cow-spec Typt Tinted Lenses tA.CMpptng Goggles. CovtrsptcTypt. Clear Safety Lenses (NotHkistrtted)

I. Wthflng Qeg-gl*t, CovtrspKTypt. Tlnltd PtaltLtfM

10. Fact SMtld(Available withPtaslte or Mesh Win-dow)

11. WeWing Helmel

17

(d) handling objects with sharp edges.

NOTE: Gloves must not be worn when operating) machinery or portable power tools if there is a possibility

of the gloves becoming caught and your hand drawn intomoving parts.

3058. Apply barrier creams to the skin when otherprotective gear cannot be used. Apply it only to clean skinand reapply often.

3059. Wear foot protectors or safety shoes with metatarsalprotection when operating:

(a) power adzers;(b) power concrete breaker or drill;(c) hand held power spiking hammer;(d) power impactor;(e) other equipment likely to cause injury to the

metatarsal area.

3060. Wear shin protectors when operating:

) (a) a single head power adzer without cab;(b) abrasive saw;(c) cribbing machine;(d) other equipment likely to cause injury to shins.

3061. Wear a safety helmet while on duty. The helmet isnot required when under the protective roof of an officebuilding, lunch room, vehicle or equipment. (Employeesperforming maintenance wort must wear head protectionat all times, unless the work prohibits it.)

3062. Wear appropriate face shi«4d when:(a) arc welding;(b) cutting and handling brush, briars, or vines;(c) cutting and handling banding;(d) handling or working with acid, chemical or

other irritant;

19

3081. Keep the unfolded leather, rubber, and fabric glovecombination in the original container or glove bag whennot in use. Keep them in a place where they will not bedamaged or exposed to sunlight, oil or heat and use thefabric gloves to separate the rubber gloves. Never pileother items on top of gloves. Wipe the gloves clean beforestoring.

3082. You may request a pair of new gloves if you believethat the current pair is unsafe. The old gloves shall passthe electrical test before being used again.

3083. Before starting to work on energized circuits,inspect and test gloves as follows:

Roll the gauntlet of the rubber glove toward thepalm so that air is held in the glove. While the gloveis inflated, make a thorough examination fordefects. Squeeze the glove; if pressure shows signsof reducing, the glove is probably punctured andmust not be used. Cut open defective gloves fromfinger to gauntlet and return them to yoursupervisor.

3084. The electrical test shall be made on rubber glovesas required by the nature of the service in which they areused. In no case will the interval between the tests be morethan 120 days.

Gloves shall be electrically tested in accordance with theU.S.A. Standard Specifications for Rubber ProtectiveEquipment for Electrical Workers. The gauntlet of eachglove that with-stands the electrical test will be marked "[10or 20 KV, whfch-ever is applicable], tested by _____.date _____, size_____. Maximum Time UntilRetest 120 Days". After the test, gloves will be placed ina container that will be seated and marked in the samemanner as the gauntlets.

3085. Linemen's rubber sleeves should be stored flat withinserts, rolled lengthwise in a "sleeve roll-up", or placedin a tube-shaped bag. Inspect both inner and outersurfaces by stretching or rolling the rubber between thefingers before using the sleeves.

21

(b) the handle is twenty-one or more inches inlength.

3103. Store tools neatly so that you may safely place orremove them.

3104. When using and carrying a sharp or pointed toolturn the edge or point away from the body, if practical. Dis-assemble or protect all pointed or sharp tools when trans-porting them on train, equipment, or vehicle. Place thepoint or edge down when not in use.

3105. Place strap, belt, rope or other such tackle whereit will not contact sharp edge of material or tool, or anycorrosive substance.

3106. String, wire, tape or other unapproved methodsmust not be used to repair tool, chain, cable, belt, strap,rope or other tackle.

3107. Stay clear of a swinging tool and the item beingdriven. Before swinging any tool inform persons nearbyof your intention and make sure that they are in the clear.

3108. Strike a tool only when the person holding it is notdirectly in front of you.

3109. A file must not be struck nor used without a handle.

3110. Use a drift pin or other suitable item instead of yourfinger to determine if a hole is in proper alignment for th:insertion of a rivet, bolt, pin or other object.

3111. To use a bar or lever, with no more than one other:

(a) place it securely with firm bearing unde: oragainst object;

(b) assume a braced position with firm footing;never sit on, stand on or straddle it. Have allparts of your body in a position that they willnot be caught between the bar or lever and any-other object;

™lil.ii*:

23

3115. When using a wrench:

(a) select the proper size and type of wrench to fitthe object.

(b) do not use a shim to make the wrench fit.(c) place an adjustable wrench so that the turn will

be in the same direction as the open end of thejaws.

(d) do not lengthen a wrench handle.(e) use a braced position in case the wrench dis-

engages.(f) do not immediately apply full force; make sure

the wrench has a proper grip then graduallyincrease the force.

(g) do not push on a wrench; pull.

3116. Use hydraulic rail bender only when it is equippedwith a cable or other suitable means to prevent jack fromkicking out from between bender arm and rail.

3117. Keep clear of the loop of cable, rope, chain or othertackle and stand in the clear while lift or pull is being made.

3118. Before pulling on rope, wire, cable or other suchtackle have firm tooting, assume a braced position, andsecure the free end, if possible. Move clear in the eventof adverse action.

3119. Secure wire, strand or stranded cable before cut-ting to prevent ends from flying or recoiling.

25

3125. No part of a person may be under a load supportedby a jack.

) 3126. Before lowering a jack under load, warn those whomay be affected and see that they are in a safe position.

3127. To trip jack which is under load, set latch to trip, thenfully insert handle in socket and start pull on handle atarm's length.

3128. Lay down a big track jack, pole jack, or other suchtop-heavy jack when not in use, taking precautions toprevent dirt or other object from getting into the mechan-ism. When the jack is in the designated storage space itmay be left standing, with the rack or head lowered.

3129. Use jacking timber (one end on jack and the otherend against object to be moved) only when it is securedwith chain, brace or other dependable method to assureits staying in place.

3130. Use appropriately rated hydraulic or air jack to raisebridge or trestle.

f"\. ) 3131. When starting a spike by hand:

(a) remove any loose objects from the top of thetie plate and tie within one foot of the spike;

(b) hold spike between forefinger and thumb, with< the palm of the hand up and the head of the. spike at the heel of palm;

(c) strike light blows until spike is firmly seated andsufficiently stable to prevent flying when strikinghard blows.

3132. Two men must not drive one spike at the same time.

3133. You may drive a spike over the top of or whilestraddling a rail only when:

(a) lead, guard rail or other such constructionmakes it necessary;

(b) starting spike with a short handled hammer;(c) using a power spike driver.

27

(d) raise rail-holding spikes not more than one inchon the inside of curve or kink of rail on sameties from which the outside rail-holding spikeshave been removed;

(e) place jack at slight angle on inside of curve orkink of the rail in the second space from thejoint from which the bars have been removed.Raise base of rail out of tie plates and past endof adjoining rail. (If suitable short rail, tie or tim-ber is available, it may be used to bump theloose end of rail past the end of adjoining railafter it has been lifted out of tie plates with thejack on inside of curve or kink.)

3138. At derailment when rail or similar object is unse-cured, bent, tight, in tension, or in any position such thatit is likely to move when it is cut apart, the immediatesupervisor must:

(a) have such object secured with chain, cable,blocks or other means as may be necessarywhile it is being freed;

(b) require alt persons to be clear of the possibledanger area;

(c) see that the burner cuts off short pieces bystarting a sufficient distance from the dangerarea in order to gradually relieve the stress;

(d) have a sufficiently long torch to permit theburner to stay clear of the danger area whilecutting.

3139. When bumping rail:

(a) spike both sides of the rail being bumped to atleast every fifth tie;

(b) secure the joint bar against which you arebumping with at least two tightened bolts;

(c) place a joint bar or roller on a tie far enoughfrom the end of driver rail to prevent Its end fromsliding off. When the driver rail is suspendedit should be kept as low as possible, withemployees standing to the side of the rail.

29

(0 DO NOT allow flame from ignited area to comewithin two feet of container;

(g) after completing thawing operations closecontrol valve and burn off liquid in pipe andnozzle before temporarily storing container.

(h) full containers must not be transported overpublic roads.

POWER TOOLS AND EQUIPMENT

3150. Operate any power operated equipment, machinery,tool, cutting or welding outfit. ONLY when seated orstanding at the intended place, and ONLY when:

(a) qualified and authorized; or(b) qualifying and under the direct supervision of

a qualified employee.A qualified person shall be given a qualification card (MW200) which must be carried white on duty.

3151. Make an inspection of equipment or tool at thebeginning of each tour. Equipment must not be operatedif it is in unsafe condition.

3152. Check the condition of extension cords and toolcords for defects. All electrical power toots must havegrounded connections or be double insulated. All exten-sion cords must match the rating and wiring of any devicethat is operated from that cord. Construction sites shallhave ground fault interrupters on all receptacles.

3153. Keep all Items clear of the moving parts of poweroperated equipment.

3154. Operate power equipment or tool only when safetydevices and guards are in place and property adjusted,unless for test purposes.

3155. Loosen or remove the cap from a radiator only whenthe radiator has cooled sufficiently to prevent steam or hotliquid gushing out. Cover with a heavy cloth or glove andloosen onry to the extent necessary.

31

3159. Use brush or other suitable item instead of handto remove waste or obstruction from a machine, and thenonly when it is not operating.

3160. Before cutting pipeline, secure control valve inclosed position with private lock, if possible. Place warn-ing tag (S 105) on valve and release remaining pressure.

3161. Any switch, valve or control protected with privatelock and/or warning tag (S 105):

(a) must not be operated;(b) may have the private lock and/or warning tag

removed only when sure that it is safe to do so andthen only by the person who placed them, (reviewrule 3732)

3162. Grinding wheels, whether stored or mounted, mustnot be exposed to water, solvents, oil, dampness orextreme temperatures. Closely inspect and ring test allwheels before mounting. Dispose of defective orcontaminated wheels. The wheel must not operate atspeeds higher than the rated capacity.

3163. Do not operate a power grinding wheel in a con-fined space where tt will not revolve freely. Do not use agrinder without the appropriate wheel guard.

3164. Grind on side of wheel only if it is designed for suchuse. For bench or pedtstal grinders, the tool rest must beas near the center of the wheel as the design permits, mustcover the entire width of the wheel and must not be morethan one-eighth inch from the wheel.

f VI SHIELD

*LANOf

V1NOIIOUAMD

33

CHAIN LINE •OOY TOTHE LEFT

OfCHAIN LINE

•THONG LEFTAftM ANDELBOWPOSITION FC*OOOD CONTROL

BAFE-T-TWDtVICl ON-^ 1auiof BAR TO •

KICKBACK

(e) Look for and avoid nails or other obstructions.(0 Hold the saw with both hands during operation.(g) Do not use the saw to cut directly overhead or

at a distance that would require you to relin-quish a safe grip on the saw.

(h) Shut off the saw when carrying it. Carry by thetop section of handle with the cutter bar to therear.

3168. Car, truck, conveyor or other transporting equip-ment must not be overloaded or unsafely loaded.

3169. When working about car retarder, switch, movablepoint frog, derail or Its connection, keep all items and partsof body clear of all moving parts unless the pinch pointshave been blocked. Points may be lubricated with a long-handled brush without blocking.

3170. Compressed air or gas must not be used to blowdirt from person or clothing. Compressed air used forequipment cleaning must not exceed thirty psi.

35

SELF-PROPELLED EQUIPMENT

3200. Before starting movement or work, the operatormust have a thorough understanding with each person rid-ing on rail equipment about what duty each is to perform.The operator should also assign seat location to riders.

When a seat location is not available on the equipmentthe operator may authorize those persons who must rideto stand. However, there must be room within the end andside limits for maintaining handholds and firm footing, andfor keeping clear of moving parts, controls and the opera-tor. Persons riding equipment must be prepared for sud-den stops.

Do not stand on moving equipment that has seatingarrangements unless the operating position requiresstanding.

3201. Disengage clutch or gears, and set brakes to holdwhile employees are between or are getting on or off self-propelled equipment.

3202. When operating self-propelled equipment:

(a) Test the brakes immediately after starting.(b) Maintain constant lookout for an obstruction or

other unsafe condition in the direction in whichmoving. If you cannot see, make arrangementsthat will assure constant lookout in the direc-tion in which moving.

(c) Do not permit anyone to interfere with or dis-tract you. Stop all movement If necessary.

(d) Reduce speed and give warning if person oranimal is close to equipment, and be preparedto stop.

(e) Keep clutch engaged while descending steepgrade, using low or second gear to control theequipment.

(f) Secure movable work parts in "up" or "clear"position before traveling.

3203. When two or more employees are on self-propelledrail equipment, one will be positioned to have the best pos-sible view to the rear. That employee must maintain awatch for overtaking equipment or trains and over anyequipment being towed.

37

(b) place items so they clear operating controls,moving parts, seating or standing space, orhand rails.

(c) use two or more push trucks to haul longmaterial, when practical.

3209. Use the provided hand rail when getting on, ridingon, or getting off equipment.

3210. Do not ride on material, tools, or other items loadedon equipment, car, vehicle or trailer.

3211. Do not ride on equipment, rolling stock, vehicle ortrailer with feet hanging over side or end, unless neces-sary in performance of duty. Do not sit on this equipmentand propel it with your foot.

3212. Before operating jet or rotary snow blower, take thefollowing precautions:

(a) clean the steps and platform. Inspect all lightsand test the horn;

(b) notify employee in charge of track to be workedon and ensure that the employee is aware ofhazards;

(c) raise and center nozzle before traveling;(d) check that no one is in front of machine and

sound horn as a warning before blowing;

NOTE: Ground employee must stay behind nozzle dur-ing blowing operation. If for any reason the groundemployee must be ahead of the jet snow blower (i.e., tooperate a switch), raise and turn nozzle away from thearea.

3213. tn operating any equipment or trailer through a selfguarded frog, make sure that all wheels are properly onthe rails immediately after passing through it.

39

3215. When operating on-track equipment, approachevery highway grade crossing prepared to stop and soundwarning. Proceed over crossing only after making surethere is time to do so safely. If a vehicle is approaching,stop your equipment and allow that vehicle to pass overthe track, signaling the driver to proceed if necessary.

If vision of highway traffic is in any way restricted, stopequipment clear of the crossing and provide flagging pro-tection.

3216. When operating on- or off-track rotary brush cutter:

(a) Maintain a constant lookout for people oranimals that may be struck by cutter or flyingdebris. If they enter the danger area, stop theoperation and be sure that they are in the clearbefore resuming work.

(b) Always keep the cutting head a minimum oftwelve inches above the ground to avoid pick-ing up any debris. Cease work within 300 feetof a public thoroughfare or building,

(c) Stop engine or motor and wait until cutting headceases to rotate before leaving the controls.

3217. The following will govern th« use of snowmobiles:

(a) Wear helmets and goggles designed for use onsnowmobiles.

(b) Do not foul track without proper authorization.(c) Be alert for wire, cable, guy wires and other

obstacles. Do not to travel over frozen bodiesof water.

(d) Before starting the machine, test the brakes andthrottle to ensure thty are not stuck or frozen.

(e) Both the operator and passenger must beseated at all times. Passengers must maintaina firm grip.

(f) When in operation the head and tail light mustbe displayed.

(g) DO NOT overdrive the brakes. Periodically testbraking distances at various speeds accordingto the snow and ice conditions.

41

3257. When jacking up a vehicle, you must:

(a) not occupy vehicles supported by a jack.(b) block wheels to prevent movement.(c) not place yourself under a vehicle supported by

jack unless it is blocked to support the vehiclein the event of jack failure.

3258. Employees must not add air to any multi-piece(split) rim tire. Air may be added only by persons quali-fied to do so.

3259. When chains or non-skid devices are used, applythem to both of the single traction wheels. They may beapplied only to the outside wheel of dual wheels.

3260. Vehicle driver must slow down and determine thatit is safe to cross railroad tracks even though position ofcrossing gates or signal may indicate that it is safe to do so.

3261. While in vehicle or other self-propelled equipmentthat is equipped with safety seat belts:

(a) adjust the seat promptly on entering and sit wellback and straight up. Then adjust the belt

, keeping it tight enough to prevent beingthrown forward in the event of collision, lurchor sudden stop;

(b) keep the belt secured around you until prepar-ing to leave the vehicle or equipment after it hasstopped.

Driver must not move vehicle until the occupants have allavailable belts properly applied.

3262. When vehicle Is stopped, and the operator is notat the controls, ft must be protected against movement byhaving:

(a) engine stopped and ignition key removed;(b) gears engaged. (Automatic transmission should

be in park);(c) parking brake set;(d) cab locked when not attended.

43

(e) Make sure the electrolyte is at the proper level;*N don't jump start if battery fluid is frozen.

(0 Make sure that both electrical systems are thesame voltage and polarity.

(g) Attach the cables in order listed:

1. Clamp one jumper cable to positive (+) ter-minal of discharged battery which is wiredto starter or solenoid. Do not allow cableclamps to touch any metal other than bat-tery terminals.

2. Connect other end of positive (+) cable topositive (+) terminal of good battery.

3. Connect one end of the other jumper cableto the other terminal (negative [-]) of the goodbattery.

4. Make the final connection to engine block(not to the negative post) away from battery,carburetor, fuel line, any tubing or movingparts.

45

3304. Use standard hand signals to govern movementsof hoisting equipment.

I 1STOP

Mm inMCM. MM MM.

USE WMf UNC

uu WKW uNb umm>i| MNt)T» i«M* KM Ml MM: »M «•

CMCRGENCY STOP

nfM ••« ML

HOIST

MOOT Wtk (w»m wMUL Mw1*1 it (••••( •*. M* MM •

IIM WtKL

MISC BOOM

A

LOWt* THC BOOMAND RAISE THC LOW

TMVEL

LOWER

LffMI: M» m» lt»«m MM-

LOWER MOM

ALOWtl MOM: Imt

SWING

OOCEVQnTWNQ

47

3314. Operate hoisting equipment only when load is notrotating or swaying. Do not cause uneven or fast move-ment in swinging the boom or in raising or lowering the

) load so that a sudden stop is required.

3315. Grapple buckets are for handling timber and tiesonly.

3316. Stay outside of any car, trailer or vehicle in whicha bucket or magnet is being operated.

3317. When freeing a sting or hook, observe the arrange-ment of the load and be sure it has settled before unhook-ing. Position yourself to prevent being caught by sling,hook or any part of load and to prevent falling if workingabove ground level.

3318. Keep from between any object and the load beinghandled.

3319. Leave the controls of hoisting equipment temporar-ily unattended only when load, bucket, magnet or otherheavy attachment is left in a stable position on the groundor in a car.

' 3320. Keep the doors of cab secured in either an openor closed position.

HANDLING MATERIALS

3350. When handling material:

(a) Take precautions to protect your hands, feet,and body.

(b) Avoid sharp edges and projections; weargloves.

(c) Avoid dislodging nearby loose material or objectwhich may catch you.

(d) Keep dear of holes, slippery surfaces orobstructions in order to prevent slipping, fallingor being caught by material.

3351. When lifting objects:

(a) Clear the path of obstructions and trippinghazards.

49

3354. When handling tie, timber or rail, use the propertongs. Before lifting with tongs make sure they have asecure grip on material. The tie tong grip shall be eight

J or more inches from end of tie and below center of tie,timber or other such object.

3355. Leave all material in a stable position after handling.

3356. Work from ends or from back of pole, pile, timber,or other tong object when pushing or rolling it.

3357. When placing material in racks, bins or otherstorage area:

(a) Place it on proper foundation. Do not exceedcapacity of the storage area.

(b) Place it is a stable, orderly position instead ofthrowing it.

(c) Keep piles as low as practical. The top of thestack should be at least 36" below sprinklerheads.

(d) Stabilize stack by stepping, interlocking orsecuring the ends. Securely block or wedge

* \ material that could shift or fall.(e) Keep spacing strips within the limits of .the

stack.(f) If any material gets out of control or is dis-

lodged, promptly move clear.

3358. Skid, transfer plate or gang plank must be strongenough for the purpose intended and must be properlysecured when placed in position. Do not walk on orbetween skids.

3359. When carrying a long object alone, observe thelocation of obstructions and people to avoid striking them.When carrying a long object with other people, positionyourselves on the same side of it, and walk In step. Donot follow closely behind an object being carried.

3360. Do not drop or throw material when it Is likely torebound.

51

WORKING IN DIFFERENT SETTINGS

YARD AND TRACKS

3400. You must not stand, walk on, or foul tracks exceptwhen necessary in the performance of your duty.

3401. You must not cross tracks closer than fifteen feetto standing locomotives and cars. You must not passbetween cars standing close together on the same trackwithout first making sure it is safe to do so, and then onlywhen absolutely necessary.

3402. If you are working on a track and are not protectedby a foreman or watchman looking out for trains, look outfor trains yourself. Assume a position and perform workin such a manner that will permit making frequent obser-vations in both directions and comply with provisions ofRule 3414.

3403. Assign as watchmen only those employees whohave been trained and qualified to perform this duty. Agang watchman shall be given • qualification card whichmust be carried while on duty.

53

Visibility

Good

Poor (intunnel ornight)

PersonIn Charge

Warningwhistle

Warningwhistle,Suitablewhite light

GangWatchman

WarningwhistleStandardwhite disc

Warningwhistle,Suitablewhite light

AdvanceGangWatchman

Warningwhistle,Standardwhite disc,Red flag

Warningwhistle,Suitablewhite light,Two redfusees

NOTE: Gang Watchman assigned to protect only oneemployee who is performing work at location whereadvance gang watchman is not required need not beequipped with white disc. Watchmen must wear high visi-bility vests at all times.

3408. When required and if practical, watchmen will be) - stationed clear of all tracks at a point where they will have

the best view of approaching trains in both directions,Watchmen should be a sufficient distance from the gangto prevent their attention being distracted by the work, butnot so far that workers are out of distinct hearing rangeof warning whistles. The following cases are exceptions:

(a) Watchman must be at air supply valve for hand•air tampers. Where a manifold is used, valvewill exhaust manifold as well as shut off airsupply.

(b) Noisy machinery or large gangs may requireadditional gang watchmen.

NOTE: Noisy machinery which does not foul adjacenttrack and which does not require assistance from any per-son on the ground does not require gang watchman.

3409. Upon approach of a train from either direction, gangwatchman (or foreman, when watchman is not required)must warn gang in time for it to dear tracks at least fifteen

: seconds before train reaches point of work. Additionalwarning may be needed around noisy operations.

55

3414. Upon receiving warning or learning of the approachof a train, all employees must clear tracks at least fifteenseconds before train reaches point of work. They must dis-continue all activity and remain clear until safe to resumework. Only under the circumstances below may employeescontinue work.

(a) On a Main Thick1) Upon the approach of train on any main

track, employees must clear the train-occupied track and the adjacent track,preferably clearing aJI main tracks. When notclear of all main tracks, employees muststand erect and maintain sufficient lookoutfor trains in both directions to see on whichtrack other trains approach. If necessary toclear tracks to prevent being trapped, theywill do so. In high speed territory and whereview is restricted, employees must clear allmain tracks upon approach of a train on anymain track, keeping dear of any track adjoin-ing main tracks.

2) When employees have exclusive use of trackon which they are working, they must stopwork and may stand in center of track onwhich working.

Equipment Operators may stay on theirmachines if operating position is within thegauge of track; otherwise, they will dismountand stand In gauge of track. If the operationof the machine does not foul the adjacenttrack and does not require assistance fromany person on the ground, the machine maycontinue to work. This work is at the opera-tor's option, and is permitted only if the pass-ing train is moving at 30 mph or less.

(b) In the tord

1) Employees must set switches against move-ment to track on which they are working andsecure with spike and wedge.

2) On approach of trains on the adjacent tracks,employees should stop work and stand incenter of track on which working.

57

3420. Hand signals for movement of work or wreck trainmay be given only by the train crew upon signal from orunderstanding with foreman or other person in charge.Emergency stop signals are an exception.

3421. Camp cars that are occupied or under repair shallbe placed and protected in the following preference order:

(a) On a track that can be assigned exclusively tosuch equipment, preferably not adjacent (whentrack centers are less than twenty-five feet) tomain or running track. A camp train that is adja-cent to a main or running track must have bothends protected by buffer cars.

Switches must be set against movement to thattrack and locked with private locks. A white sig-nal must be placed at the clearance point andilluminated during darkness.

(b) On a track to be used for other purposes: thetrack should be secured with a derail and pri-vate lock, in derailing position, and with a whitesignal on side away from main or running trackat least 150 feet from camp cars, train orequipment.

When the track centers are less than twenty five feet, bar-ricade exits of occupied camp cars on the side toward thelive track.

NOTE 1: An ample number of hand brakes on the campcars or train must be set to hold.NOTE 2: To repair on-track equipment, follow the stepslisted above in (a) or (b) and substitute a blue signal foryour protection in place of tn« white camp car signal.

3422. Race equipment, material or other objects at leastten feet from the gauge of nearest track, when practical.

3423. Protect ladder, scaffold, or other such work appara-tus wherever collision with person, self propelled equip-ment or vehicle may occur. Surround the apparatus withsuitable guard, at least ten fe*t from it, properly markedand illuminated if necessary; or, assign an employeeequipped with an appropriate warning device.

59

i 3

{b) if safe to open, maintain a braced position withfirm footing, use the handle provided and keepyour body and hands clear of jamb, travel railand door opening;

(c) if the door does not move easily use a rope witha hook or other device, instead of bumping itwith equipment or vehicle, unless the door isequipped with a push block designed forbumping.

3466. Keep all parts of body clear of moving parts whileoperating or working on dump car.

3467. To release a vertical geared brake, place the leverin "OFF" position, keeping hands, arms and any otherpart of body clear of wheel. For those brakes that do notrelease after placing lever in "OFF" position, take holdof wheel on the outside, apply stress until the pawl releasesand let go, keeping clear of the wheel.

3468. When releasing a shaft and wheel-type hand brake,apply sufficient stress to release pawl without forcing itfrom the ratchet. If impossible to do this, get help, and beprepared to re-engage pawl instantly to prevent wheel fromspinning. Release brake not more than three notches ata time to permit slack to adjust before completingoperation.

3469. To operate a lever (pump handle) hand brake fol-low these steps:

(a) operate only if handle stop is not defective ormissing;

(b) to release, place pawl lever or weight in "OFF"position and apply force;

(c) maintain secure handhold on the handle andplace the handle in a down position;

(d) retain handhold on the handle until brakereleases;

(e) if brake does not release, leave the handle in"DOWN" position, re-engage pawl, lever orweight in "ON" position and report condition toyour immediate supervisor.

3470. Use knotted rope secured outside of the car to; assist in moving up or down on slope sheets when

necessary.

63

(d) Maintain communications between interior andthe standby observer.

(e) Use a life line and attach it so that the entrant'sbody will not jam in an exit opening.

3505. Keep a safe distance from the edge of a pit ortrench, unless constructing, inspecting, maintaining orusing it. A competent person will inspect daily the exca-vation, adjacent areas and protective systems. Keep equip-ment far enough from the edge of an excavation to avoidimposing strain from vibration on the trench walls.

3506. Do not work in an excavation four and a half or morefeet in depth unless it is safely shored or sloped. A methodof entering and leaving must be within twenty-five feet ofthe work area if a trench is four feet or more deep. Exca-vated or other material shall be stored a minimum of twofeet from the edge of the excavation.

ANGLE OF REPOSE FOR SLOPINGSIDES OF EXCAVATIONS

Angle/Ratio Kind of Earth90" Solid rock, shale or cemented

sand and graven63 •/'/*:! Compacted angular gravels

Recommended stooes tor average soilsCompacted snaro sandWeH rounded loose sand

Note: Clays, SUM. Loams or Non-Homogenous Soils Require Shoringand Bracing.The Pretence of Ground Water Requires Soecial Treatment.

•-Originalgroundline

65

(j) Reach out only arm's length from the side ofa ladder unless it is secured at the top and youare using a safety belt adjusted to not more thantwo feet of slack.

(k) Observe the ground conditions and avoid haz-ards when getting off a ladder.

(I) Maintain secure handholds until feet are firmlyplaced on ground, floor or pavement.

(m) Either lock or secure doors in closed positionif necessary to use ladder within their swing.

(n) Assign an employee to guard the ladder orerect a protective barrier before using it at alocation where person, equipment, machineryor vehicle is likely to collide with the ladder.

3554. When using any portable straight ladder:

(a) Use one equipped with spikes or non-skidbases.

(b) Secure base when raising and never set upladder when it is extended.

(c) Set it at a 4 to 1 pitch.TIE or HOLDlaootr so nwon't slip.

DON 7OVEREXTEND2-seciionladders.Ketpan ovtrttoof at Mast3 rungs.

(d) Place top of ladder against a stable nonslipsupport and secure the top it necessary. Ifrequired to place it against a cable, test thecable by throwing a rope or hooking a ladderover it and exerting sufficient force to assurethat it will provide adequate support.

67

3560. When at an elevated place look before stepping inany direction.

) Work on a roof, platform or other elevated part of struc-ture only after it has been inspected and found to provideadequate support.

3561. Use hand line and when necessary suitable con-tainer to convey tool, material, or other objects to employeein elevated position, and to lower the objects when unsafeto drop them.

3562. Rope off space or take necessary precautions tokeep public from passing underneath work being per-formed. Where you cannot isolate the area, provide pro-tection from falling objects.

3563. Keep from under overhead work, unless the natureof your work requires it. If you must pass under overheadwork, notify workmen above and see that they are takingprecautions to prevent falling objects.

3564. When working on any elevated place near or overtrack or highway, keep all objects clear of passing trainsor vehicles.

3565. Use an adjusted safety belt or harness and lanyard,if you do not have other protection when working:

(a) in a ballast car over unloading pit;(b) on a steeply pitched roof;(c) on a steep hillside, cliff or embankment;(d) in a dangerous place on bridge or other structure.NOTE: Safety harnesses are required where there isa danger of falling. Safety belts are only a restrainingdevice to limit movement up to the edge of the worksurface. ^ Q.gy

3566. Use ladders, scaffolds, catch platforms, temporaryfloors or safety lines and harnesses when work places aremore than twelve feet above the ground, water or othersurface. When the use of the above precautions areimpractical, rig safety nets.

Inspection and maintenance work performed exclusivelybetween the outside rails of the bridge does not require

} the use of fall protection. /™, 0.001

69

3572. Maintain a seated position while being hoisted inor using a boatswain chair; wear a safety belt with life line.

3573. A body belt with a safety strap is to be worn whenyou are climbing a fixed ladder anached to a signal mast.The safety strap is to be used to prevent falling when youare performing work while standing on the ladder or anypart of the signal mast.

OVERHEAD LINES

3600. When performing overhead line work, use equip-ment such as an elevating work platform or aerial buckettruck if available. Climb a pole only when qualified. Alwaysvisually inspect a pole to identify any potential hazards.

3601. Observe the condition of a wood pole before climb-ing it. Give particular attention to:

(a) old or leaning poles;(b) poles marked for replacement;(c) poles not side guyed against the unbalanced

pull of wires running to the side, making acorner, or against any change in grade;

(d) abandoned poles;(e) poles on a straight line not carrying a mes-

senger or more than ten secured wires (or theequivalent);

(f) poles with excessive weather cracks or otheropenings;

(g) poles on an embankment, particularly if thereis evidence of the supporting earth washingaway;

(h) poles with guy wire, brace, or other support-ing feature broken, deteriorated or otherwisenot effective;

(!) poles damaged by foreign objects or fire.

71

3609. tn climbing a steel pole equipped with a ladder thatdoes not extend to the base of the pole:

vj (a) use a body belt and safety strap while remov-ing or putting on the skates at the base of theladder;

(b) secure the skates to the base of the ladderprior to ascending the ladder.

3610. Test all wood poles before climbing. When makingany test where a broken pole may contact other wires,interfere with traffic, or cause an injury or damage toothers, observe conditions and take the necessary precau-tions. Then:

(a) Remove the dirt from around the pole to atleast twelve inches below the surface of theground. Use a heavy screw driver or similartoot to prod decayed wood from around thisportion of the pole to determine the amount ofgood wood remaining. Also sound the polewith a hammer as high as can be easilyreached to determine the presence of hollow

\ neart

| ) (b) Use a pike pole twelve to sixteen feet long\ " applied to the pole twelve feet from the ground1 on the side which has no support from wires; or messenger. Rock or sway the pole to deter-] mine its condition. If a pike pole is not avaiia-[ ble, move a three-eigths inch handline into4 position twelve feet from the ground. Then| sway the pole at a right angle to the overhead> wires.

! 3611. If the testing of a wood pole indicates a doubtful\ or unsafe condition, temporarily safeguard the pole before! climbing. Observe the following guidelines ini safeguarding:\ (a) Brace a pole less than thirty feet tn height with• three or more pikes at least eighteen feet long.I fully grounded and securely set against the

pole to prevent it from falling in any direction.Place pike buns at least six feet from the buttof the pole, set them firmly and guard them.

• Secure butt of pole to bar driven into ground.

73

(d) take short steps; do not hurry. Hold on to theback half of the pole, keeping the knee lockedon the weight bearing leg.

(e) do not overclimb the pole.(f) climb on high side of pole whenever possible.(g) use special care on a pole covered with ice and

snow. Secure the safety strap around the pole,clear the ice and snow with a hand tool whileascending, and be sure the gaff penetrates intothe wood.

(h) do not use the crossarm or its braces as ahandhold.

3613. When dead-ending wires or cutting a sufficientnumber of wires to cause excessive pull on the crossarm,safeguard pole as outlined in Rule 3611. Guy the crossarmon both ends.

3614. When pulling wire, cable or rope into position, orwhen releasing it from position while on a curve or corner,stay on the outer side of the curve.

...... 3615. Before riding a messenger strand, carefully exa-__} mine it to determine if it is safe. If it is unsafe for riding,

use an emergency strand and report the condition of themessenger to your immediate supervisor.

3616. To use a rope to apply tension with a wire-cable pull-ing tool:

(a) Before each use, check all hauling clamps(grips) for jaw condition, proper alignment ofjaws and all other parts, and for possible dis-tortion caused by exceeding safe load specifi-cations. Use the proper clamp for the wire

| being pulled.| (b) Make sure that the grip is tightly secured to| wire or cable before applying strain.| (c) Make sure that the rope is equipped with a

safety latch hook and that the hook is in thehandle eye of the hauling clamp.

(d) Allow only one man to pull on the rope.

75

3702. Do not depend upon insulation, weather proofingor covering on wire, electrical apparatus or equipment forprotection against shock.

3703. Use protection listed below when working on cir-cuit, apparatus or equipment normally energized at thefollowing voltages:

Voltages

175 to 600volts

600 to2,500 volts

Protection

Electrical protective gloves

De-energize, ground and workbetween grounds. If impracti-cal to do so, obtain permissionof the supervisor (unlessForeman-Electrician is incharge) and use electrical pro-tective gloves and insulators.De-energize, ground and workbetween grounds unless pro-tected by sleeves andblankets.De-energize and ground allcircuits on the same polestructure before working onany of them, unless the struc-ture provides at least ten feetclearance from any energizedcircuit.

3704. Unless you are protected by sleeves and blankets,observe the safe distances listed below for work near elec-trical circuits, apparatus or equipment energized at theshown voltages. These distances apply to your body, tools,and material being handled.

2,500 to70,000 volts

70,000 ormore volts

175 to 2,500 volts2,500 to 50,000 volts50,000 to more volts

— Avoid contact.— three feet— ten feet

77

3713. Prepare a clearance form (C&S 260), for work ina substation or on a transmission line. See that everyonein the gang knows which circuits and apparatus arecovered by clearance, and obtain their signatures on theform. Before clearance is released see that everyone inthe gang knows that circuits and apparatus must be con-sidered energized. Have them sign the form to that effect.

3714. Before releasing clearance, make thorough checkand be sure that all transmission lines or apparatus arein a safe condition for electric operation, and that alt menare clear of the circuits involved and grounds have beenremoved.

3715. Remove or replace fuses on energized circuit of175 or more volts only when wearing electrical protectivegloves and using fuse puller or hot stick.

3716. Hold switch pole so that the maximum length ofthe pole is between the circuit and the hands.

3717. Operate hook-stick type high tension disconnectingswitch only when wearing electric protective gloves andusing the proper insulated pole.

3718. Wear electrical protective gloves when closing anenergized circuit breaker by hand. Close contacts asquickly as possible.

3719. The disconnect switch in line with the circuit breakermust not be opened or closed before the circuit breakerhas been opened.

3720. A circuit breaker not equipped with a platform mustnot be operated by hand when the operating lever travelsbeyond the reach of the employee.

3721. To apply or remove a grounding device:

(a) Keep as far as practical from circuit. If possible,keep below it and to the side from which thewind is blowing to be clear of any resulting arc.

79

373C. Before working on signal power apparatus or equip-ment, open all necessary circuit breakers, btock relays andooen control cutout switches to prevent automatic start-

i ing of signal generator set or operation of circuit breakers.

3731. Before working on static condenser or capacitor besure that it is discharged.

3732. When necessary to work on electrical, hydraulic orother circuit supplying energy to equipment or otherdevice, observe the following:

(a) Notify the operator of the device that the powercircuit is to be de-energized.

(b) De-energize the circuit, securely attach a warn-ing tag (S 105) to each switch, and lock eachswitch with a private lock as it is opened.

(c) The warning tag may be removed or the switchmay be operated only by the employee whoapplied the tag. If the same employee is notavailable to work on that particular circuit, hissupervisor may arrange for the removal of thewarning tag for the purpose of putting otheremployees on the job. These employees shall

) place their warning tags as outlined.(d) If necessary to keep the circuit de-energized for

a period of time longer than the hours of dutyof the person who applied the original warningtag, the person who relieves him shall apply hisown warning tag as soon as the original tag isremoved.

(e) If the person who applied the warning tag is notrelieved by another employee, the warning tagshall remain on the switch until his next tour ofduty.

(f) When work on the circuit is completed, bothworkmen and operator shall satisfy themselvesthat the machinery is in proper shape for oper-ation. Warning tags shall then be removed andswitches and circuits re-energized.

3733. In connecting a live battery to a discharged battery:

(a) extinguish all open flames and lit cigarettes neareither battery;

81

SatctyPump

Conductingnow

Automatic prtourc indvicuum (•!»•( v*ni

Sattty duett

(a) Move equipment outside of building, if practical;otherwise, open the windows before pouring andkeep them open until the area is free of fumes.

(b) Turn ignition off and be sure that engine isstopped.

(c) Use pump or safety can.(d) Maintain metal contact between nozzle, pipes,

flexible hose or other attachment and containerto which transferring.

83

3763. When handling acid, chemical, solvent, materialtreated with creosote or other irritant:

(a) read the warning label on the container beforehandling any chemical.

'CHEMICAL STUFF

(b) have all parts of your body covered with theproper personal protective equipment;

(c) have exposed skin protected with barrier cream;(d) avoid spilling and remain clear of any spillage;(e) do not rub any part of body white handling or

exposed to the irritant.

3764. Store pressurized containers or any flammablematerial away from a source of heat in a well ventilatedarea.

Dispose of an exhausted pressurized container in accor-dance with the printed instructions.

3765. When handling a fuel oil-soaked rope used for heat-ing rail:

(a) Keep the rope in a container equipped with han-dles and a secure lid. Carry the rope to the worklocation only In this container.

(b) Remove the soaked coil of rope from the con-tainer and place it in position at the rail usinghand tools such as a lining bar or ballast fork.

85

PERFORMING SPECIFIC TASKSCUTTING AND WELDING

1 3800. Weld or cut only if qualified. Employee must carrya qualification card (MW 200} while on duty.

3801. Compressed gas cylinders shall be secured in anupright position at all times except when cylinders arebeing hoisted or carried.

3802. Lift or transport pressurized cylinders with hoist-ing equipment only if the cylinders are secured by a era*die or platform designed for hoisting.

3803. Do not weld with defective equipment or hose. Cutbad sections of hose out and repair with standard hoseconnections.

3804. Move leaking gas cylinder to open air, clear of flam-mable material or anything that may cause it to ignite.

3805. Regulators and gages must be inspected onceevery twelve months. The date of inspection must be

,, - v marked on a small tag and posted on the inside of the.. -' regulator lens face.

3806. Keep oil, grease or any fuel supply away fromcylinders or associated equipment. Do not handle thevalve on an oxygen cylinder with oily hands or gloves.

; 3807. Cylinders shall be kept at a safe distance orshielded -from welding or cutting operations. Cylindersshall not be placed where they can contact an electricalcircuit.

3808. Do not release oxygen or acetylene into regulators,unless you are sure the low pressure adjustment screwis out or in an "off" position.

3809. Open the valve on an oxygen cylinder all the wayto prevent leaking at the valve stem.

3810. Never use an acetylene cylinder with the valveturned on more than one and a half turns. Leave the tankkey on the cylinder valve for emergency shut down.

87

(b) Make sure that molds, crucibles, and other items aredry and free of grease or oil before placing contentsof charge into crucible.

1 (c) Place the entire contents of charge into the crucible.(d) Before igniting powder, place cap on crucible and posi-

tion yourself to avoid injury from gases or molten metalthat may be discharged from crucible or mold. Standat least ten feet upwind away from crucible during reac-

; tion, except when rail bonding.(e) Make no attempt to stop any leak.

i (0 Allow sufficient time for metal to solidify after weld is; made before opening cover.

(g) Avoid all moisture when disposing of hot slag in thepan.

ERECTING OR REMOVING POLES

3850. Use a pike pole from your shoulder or with bothj hands from the side of body. Face the object on which pikej is being used. DO NOT lift with pike pole by resting thei butt of pike pole in your body belt.

J •'AT _-•' 3851. Hold pike firmly to prevent it from dropping on otheri| workers when pole drops in hole.

i 3852. Unattended pikes holding a pole shall be weH setj and grounded so they will not cut out or slip.

3853. In setting a pole with pikes, use at least two canthooks to-hold pole from turning in either direction.

j 3854. When erecting a pole without the use of hoistingi equipment trench the hole. Use pole support of proper{ length until the bun of the pole has been placed a suffi-

cient depth in the hole to prevent pole from falling in casethe pikes should break or disengage.

ii 3855 When removing a pole without the use of hoistingi equipment, use pike poles and ropes attached to a firm

support to control movement and prevent falling in thewrong direction.

89

G) Check to be sure that the diverting switch point fitsup properly before authorizing movement over it. Seethat the derail, if equipped, is in proper position.

NOTE: While operating the switch, bend knees and holdyour back straight. If for .some reason you cannot follow

j the above steps, take precautions to operate the switchj without incident. Report any defect to your immediatej supervisor.!] 3876. On certain switches, derails and other facilities• equipped with a high stand, the operating lever hinges

downward. This lever is parallel to a slot in the stand andis secured in that slot. The lever is raised to a horizontalposition to operate. When operating:

(a) Warn all persons to clear moving parts and be surethat the switch stand, connecting rods and open point

; space are free of obstruction.j (b) Make all movements with firm footing, secure hand-j holds as near as possible to the end of the operat-j ing lever, and a braced position. Move the leveri steadily.

~t ' "\ (c) Keep your hand clear of the stand keeper slot, orother pinch point.

(d) Stand on the side of the switch ties on which the leveris latched to the switch stand.

(e) At arm's length, using your palm only, slowly lift thelever out of the keeper slot and allow it to completelyrelease any tension, tf the tension feels to be withinnormal range, raise the handle to the horizontalposition.

(0 Face the switch stand, place one foot against the sideof the headblock to which the lever will be moved.Place the other loot between the headblocks andagainst the side of the further tie.

(g) Pull the lever as far as possible without interferingwith your braced position.

(h) Then move to the side of the headblock to which thelever will be latched to the switch stand. Place onefoot against the side of the timber and finish pulhngthe lever so it will be in line with the latch slot below.

91

: OTHER APPLICABLE RULES

i In addition to the rules presented in this book, the applies-i i ble portions of the following, with any other applicable or: subsequent instruction, must be observed:tI — Rules of the Transportation Departmentj — Uniform Code of Operating Rules, and Special Rules< in Canada.*

Timetable for the Government of Employees.

General Orders, Bulletin Orders, General Notices.

MW 4 — Manual for Construction and Maintenance ofTrack.

j MW 125 — Welding Instruction Manual.j; MW 201 — Instructions for the Inspection of Bridges.

} MW 252 — Crane Maintenance Instructions.!

. -. C & S 8 — Pole Climbers Guidebook.

C & S 23 — Special Instructions Governing Constructionand Maintenance of Signals and Inter-lockings.

C & S 27 — Instructions for Making Tests of SignalApparatus.

C & S 31 — Instructions, Standards and Specification forSignal Systems and Controlled Yards.

CT 225 — Hazardous Material Policies, Procedures andRegulations.

Dominion, Federal, Province, Slate or Local Requirements.

93

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