M A Product of USP ALL PURPOSE VINYL GARAGES Vinyl Garage
Transcript of M A Product of USP ALL PURPOSE VINYL GARAGES Vinyl Garage
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A L L P U R P O S E V I N Y L G A R A G E S
A Product of USPUS POLYMERS INC
USP
OWNER’S MANUAL / Instructions for AssemblySize 10 Ft x 15 Ft /3.2 m x 4.5 m
• All Weather Durable PVC• Won’t Dent, Rust, Rot or Mildew• Tall Walk In Shed• Never Needs Painting• 89” Wide Double Doors• Easy Assembly• High Wind Tested• Snow Load Tested 20lbs/sq. foot• Pad Lock Ready (Lock not included)
Call us for any missing or damaged parts.Do not return to the store.
CustomerService Hotline(800) 483-4674www.duramaxbp.com
TM
Your Total Solution To maintenance Free Garages.
Available Kits• Window Kits Available
Ver: 3.0
Vinyl Garage
Building Dimensions :Approximate
SizeStorage Exterior Dimension Interior Dimension
10 Ft x 15 Ft 158 Sq. Ft 967 Cu.Ft
Roof Edge to EdgeBase Dimension Door Opening
3.2 m x 4.5 m 14.7 Sq.m 27.4 Cu.m
Width DepthHeight
inch cm125 3/8 318.4
inch cm
187 5/7 476.8125 1/2 318.7188 5/8 479.185 1/2 217.1
inch cm123 3/8 313.3
inch cm
185 5/7 471.888 1/4 224.3
71 1/2 181.673 185.5
Wall to WallArea Volume
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FPL
FPR
RS1H
FPL
FPR
RS3LH
RS3LAMJ
RS16R
RS3LA
RS3LA
RS2A
MJ
SP
SPSP
SP
SP
SPSP
SP
SPSP
SP
SP
SPSP
FSPH
FSPH
CDLACCA
CCA
CCA
CCA
CMA
CMA
CMA
CMACMA
CMACMA
CMA
CMH
CMH
CMH
CDRA
CDLHCDRH
CB4H
CB4H
CB3XA
CB3XA
CB3A
CB4A
CB1A
CB6H
CB3XA
MJ
MJMJ
CB3XA
CB3XA
B1LH
B1RH
B1RA
B1LA
EXTL
B22
B21
EXTR
B3LA
B3RA
F01H
F02H
F04A
F05A
F07
F07
F07 F02H
F01H
F04A
F05A
F07F07
F07
SP
RS1H
RS4XA
RS4XARS4XA
RS2A
MJ
RS6H
RS7HRS5A
RS1H
RS16L
DL
DR
DS
RS3LA
CB1H
CB1H
RG
RP
RP
RP
RP
RRS
RRS
RP
RP
RP
RP
MJ
RS2A
RS1HRS4XA
RS3LA
RRS
RRS
RRS
RPRP
RP
RP
RRS
SP
RS2ARS4XA
RS4XA
RS15R
RS15RRS15L
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A. Foundation
Note: It is important that these instructionsare followed step by step.
8
F01H
S1 F02H
Parts Needed:CODE QTY
F01H 2 F02H 2 F03 4 F04A 6 F05A 6 F06A 21 F07 18 F03H 4 F08 8 B1LH 1 B1RH 1 B1LA 1 B1RA 1B21 1 B22 1 B3LA 1 B3RA 1 EXTL 3 EXTR 3S1
Over lapping
1
1. All parts are clearly marked and care should be taken to use the correct one.Note2. Set the Torque limit of your Screw drill to #3 or #4 to ensure the screws do not strip the metal reinforcements.
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F04A
F05A
F07
F07
S1
F07
Make sure while assembling, the channel position should be as shown.
Note
Channel Position
Front
F01H
F02HF04A
F05A
F07
F07
F07
F01H
F02H
F04A
F05A
F07
F07
F07
S1
2
3
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S1
F03
10
Front
S1
F04A F05A
F07
F07F07
F04A
F05A
F07F07 F07
F04A
F04A
F05A
F05A
F07F07
F07F07
F07F07
Channel Position
F06A
S1
4
6
Make sure while assembling, the channel position should be as shown.
Note
5
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Front
F01H
F02H
B1RH
B1LH
B22
B21
EXTR
EXTR
EXTR
B3RA
B3LA
B1RA
B1LA
EXTL
EXTL
EXTL
S1
F08
F03H
S1
F08
F03H
7
8
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2440mm.
684mm.
2265mm. 1220mm.1220mm.
b. Place the exterior grade CDX 3/4” (19mm.) plywood on top of the foundation. (Plywood not included.)
Plywood should be place after completing the side panel assembly.
Note
Filler Material and Flooring Recommendation
OPTION - 1. Gravel Floor with Plywood a. After completing the assembly of the base U-channel fill the gravel up to the foundation top surface only.Fill the concrete inside the ramp only.
RGS1
RG
Concrete
Gravel
Ramp
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B. Walls & Columns
Parts Needed:
c. Secure the plywood to the foundation with screws. (Screws not included.)
OPTION - 2. Cement Floor with out Plywood.After completing the assembly of the base U-channelfill the concrete up to the foundation top surface only.
Concrete
Concrete
Ramp
CODE QTY
CDRA 1CDLA 1CDRH 1CDLH 1CMA 8CMH 3CCA 4SP 15 FSPH 2CB1H 2CB1A 1CB3A 1
CODE QTY
CB3XA 5CB4H 2CB4A 1CB6H 1MJ 3RG 2FCB 4CBC 3 EPS 7S1 S2S3
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Front
CDRA
B1RH
1
2&3
Always place panels into frame at an angle on top and slide in sideways and downward for easy insertion.
Note
Make sure panels are right side up with panel shingles facing down. Check the stamped label on top of all panels.
FSPH
FSPHCDRA
B1RH
FSPHCDRA
1
Fig.1
S1Fig.3
B1RH
CDRA
Fig.1
CDRA
Fig.2
CDRA
B1RH
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INSIDE
1
2
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CCAFSPH
Fig.1
FSPH
CCA
Fig.2
CCA
B1RHB22
Fig.3
CCAFSPH
S1
1
2&3
S2
CCA
FCB
FRONT
INSIDE
CCA
3
4
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CB1H
1
2
FCB
CB1H
S1
Fig.1
S1
CB1HCDRA
Fig.2
1
CB4H
CB4H
B1RHCB4H
CDRA
Fig.1 Fig.2
Fig.3
2&3
CB4H
CB1H
EPS
CDRA
INSIDE
5
6
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CMA
CMH
CMA
CMH
CMA
SP
SP
SP
SP
SP
SP
S1
1
2&3
B3RA
CCA
SP
EXTR
Fig.3
B3RA
CCA
S1
SP
CCA
Fig.1
B3RA
EXTR
CCA
Fig.2
Window can be fixed any place except front panel.Note
INSIDE
INSIDE
7
8
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Back
S2
CCA
FCB
1
2
CB3XA
CB3XA
CB3A S3
S1
Fig.1 Fig.2
CB3XA
CB3XA
MJ
S1
CB3XACB3A
S3
INSIDE
TIP Leave it loose.
9
10
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Fig.1 Fig.2
CB3XA
FCB
CB3XA
S1
Fig.3 Fig.4
CB3XACMH
S1CB3XA
CB3A
S1
S1
FCB
Fig.5 Fig.6
CB3XA CB1H
S1
CB3XA
CB3XA
CBC
CMH
CMA
CMA
CMA
SP
SP
SP
SP
B3RA
B3LA
S1
CMA
11
12
1&5
2
2
3&6
4
2
INSIDE
CMA
CMH
CMA
CMH
CMACB3XA
CB3A
CB3XA
2
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Fig.3
EXTL
CCA
S1
EXTL
B3LA
CCA
Fig.2
CCASP
EXTL
B3LA
1
2&3
S2
FCB
CCA
20
Fig.1
SP
CCA
TIP Leave it loose.
14
13
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CB3XA
CB3XA
S1
CB3XA
CB3XAS1
MJ
Fig.1 Fig.2
CB3XA
FCB
CB3XA
S1
Fig.3 Fig.4
CB3XACMA
S1CB3XA
S1
S1
FCB
Fig.5 Fig.6
CB3XA CB3A
S1
CB3XA
CB3XA
CBC
CMA
CMA
CBXA
15
16
1&5
CB3XA
CB3XA
CMA
CMA
CMA
4
2
2
3&6
Back Inside
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CMA
SP
CMH
CMA
SP
SP
SP
S1 EXTL
EXTL
EXTL
B1LA
B1LA
CDLH
1
2
SP
Fig.1
CDLH
SP
Fig.2
CDLH
B1LA
S1
22
SP
SP
SP
SP
CMA
CMH
CMA
17
18
Inside
Inside
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CB6H
CB3XA
S1
Fig.1
Fig.5
CB3XA CB3XA
S1
Fig.2
CB3XA
S1
CB3XA
FCBS1
CMA
Fig.4Fig.3
CB3XACMH
S1CB6H
CB6HCDLH
S1
CB3XA
23
CB3XA
CB6H
S1
MJ
19
20
CMA
CDLH
CMH
CMA
1&5
2
2
3
4
CB3XA
CB6H
Inside
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CDRH
B1RA
Fig.1
EPS
CB6H
CDLH
CB3XA
CBC
CMA
CB6H
Fig.2
2
1
Fig.1
CDRH
Fig.2
B1RA
CDRH
CDRH
B1RA
S1
Fig.3
1
2&3
24
CB3XA
CB6H
CDLH
21
22
Inside
Inside
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Fig.3
B1LH
CCA
S1
B1LH
B1RA
CCA
Fig.2
Fig.1
SP
CCA
B1RA
B1LH
CCA SP
1
2&3
25
23
24
SP
CDRH
B1RA
Inside
Inside
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CCA
CDRH
CCA
FCB
S2
Fig.1
S1
FCB
CB1A
Fig.2
B1RA
CB1A
CDRH
S1
CB1A
1
2
26
TIP Leave it loose.
25
26
Inside
Inside
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CDRH
CB4A
CB1A
Fig.2
CDRH
CB4AS1
Fig.3
CB4A
CB1A
EPS 1
2&3Fig.1
S1
CB4A
B1RA
B1RA
27
27
28
FSPH
B1LH
CCA
Inside
Inside
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Fig.2
CDLA
B1LH
S1
1
2
CDLA
FSPH
Fig.1
CDLA
FSPH
B1LH
Fig.1
CB1H
FCBS1
Fig.3
CB1H CB1A
S1
CDLA
1&3
2
CB1H
CDLA
Fig.2
CB1H
28
After completing the center band assembly, fully tighten the four center band fittings (FCB) to the corner column (CCA).
Note
29
30
Inside
Inside
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CDLA
B1LH
CB4H
CB4H
B1LH S1
Fig.1
CDLACB4H
S1Fig.2
Fig.3
CB4H
CB1H
EPS
2&3
1
29
31
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C. Roof Frame
Parts Needed:
Do not fix the fitting where (CMH) is coming. Only insert it.Note
Fig.1
CMA
FMC
Fig.2S1
CMA
FMC
Fig.3
FMC
CMH
Do not fixscrew here
1&2
1&2 1&21&2
1&2
1&3
1&31&2
1&3
1&2
1&2
30
CODE QTY
RS1H 4 RS8H 4 RS9H 4 MJ 6 RS3LA 5 RS3LH 1 RS5A 4 RS6H 8 RS7H 8 RS13A 8RS2A 4 RS10A 2RS4XA 10RS11A 5RS12A 3RS19H 4RS20H 4
CODE QTY
RS15L 2 RS15R 2 DSHH 1 RS16L 1 RS16R 1 FDCL 1 FDCLC 1 FDCR 1 FDCRH 1 FCC 4 FMC 11 RJ 4 TCH 8S1 S2 S3
1
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FCC
CCA
FCC
CCA
S2
31
2
Fig.1 Fig.2
Fig.3 Fig.4
CDRA
FDCRH FDCLC
CDLA
CDRHCDLH
FDCL FDCR
S1
Fix only FDCR fitting.Note
3
CDRA
CDLA
CDLH
CDRH1
2
3
4
Front
Right
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S1
RS1H
RS1H
MJ RS1H
RS1H
S1
Front roof structure assembly
Make sure these holes up
U-Channel Opening
U-Channel Opening
RS9H
RS1H
RS1H
RS9H
RS8H
RS8H
S1
32
Make sure the hole position and direction of the ‘U’ channel.
Note
4
5
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S1
RS2A
RS2A RS2A
RS9H
RS9H
RS16L
RS16R
S8
RS8H
RS8H
6
7
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RS16L
RS16R
S1
S1
RS1H
RS1H
MJ RS1H
RS1H
S1
Back roof structure assembly
8
9
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Make sure these holes up
U-Channel Opening
U-Channel Opening
RS9H
RS1H
RS1H
RS9H
RS8H
RS8H
S1
RS9H
S1
RS2A
RS9H
RS8H
RS8H
RS2ARS2A
RS2A
10
11
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RS3LA
RS3LA
RS3LA
RS3LA
RS3LA
MJ
S1
RS3LA
RS3LA
RJ
S1
S1
RJ
RJ
RS3LA
S1RJ
RS3LA
12
13
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RS3LH
RS3LA
MJ
S1
RJ
RS3LH
RS3LH
RS3LH
RJ
S1
RS3LA
RS3LH
RS3LA
RS3LA
RS3LA
RJ
S1
RJ
S1
14
15
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RS5ARS6H
RS6HRS6H
RS6H
S1
RS5A
RS13A
S3
RS6H
RS13A
Make 2 sets.
Do not fix any screws on this two holes.
Do not fix any screws on this two holes.
16
17
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Make 2 sets.
S1
39
RS5A
RS7H
RS7H
RS7H
RS7H
RS5A
RS7H
RS13A
RS13A
S3
Do not fix any screws on this two holes.
Do not fix any screws on this two holes.
18
19
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Fig.3
RS2A
Front Inside
1
1
1
2
RS1H
S1 CMA
FMC
Fig.1
Fig.2 S1
CDLA
RS16L
Fig.2
RS2A
Back Inside
20
21
3
RS16L
RS16R
1
2
Fig.1
CDRA
S1
RS16R
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RS3LH
RS3LA
RS3LA
RS3LA
RS3LA
RS3LAFig.1
RJ
RS1H
Fig.2
RS1H
RJ
S1
Fig.3
S2
RJFCC
Fig.4
S1
RS3
RS2A
1
2
2
2
2
2
Fig.1
S1
RS3LH
FDCR
Fig.2
RS3LA
S1FMC
RS3LA
RS3LA
RS3LH
RS3LA
RS3LA
RS3LA
22
23
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DSHH
S1
RS3LH
CDRH
CDLH
RS3LH
DSHH
Fig.1
RS8H
RS5A
S1
Fig.2
S1
RS7H
RS6H
RS8H
RS5A
2
1
RS6H
RS5A
RS7H
CDRH
24
25
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1
2
RS9HFig.1
RS5A
S1
Fig.2
RS6H
RS9HS1
RS5A
RS6H
RS5A
RS7H
RS19H
RS19H
RS20H
RS20H
RS20H
RS20H
RS19HS1
RS7H
26
27
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RS4XA
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RS4XA
RS4XA
RS4XA
RS4XA
RS4XA
RS4XA
RS4XA
RS4XA
RS4XA
1
2
3RS4XA
S7Fig.2
RS4XA
RS3LA
S1
Fig.1
S7
RS4XA
RS4XA
RS5A
RS5A
RS7H
RS6H
Fig.3
Note Make sure the hole in (RS10A) facing outside on the both side. Outward on both sides.
Fig.1 Fig.2S1
RS5A
RS10A
RS7H
RS6H RS10A
S1
Fig.3
RS11A
RS7H
RS6H
S1
28
29
1
3
3
33
3
2
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S8
S1
RS5ARS12A
RS15L
RS15R
RS12A
RS12A
RS12A
30
31
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CMH
CMH
CDLH
CMH
S1
S2
S2
RS15L
CDLH
Fig.1
RS15R
RS15L
RS15L
S1
S2
S2RS15L
CMH
Fig.2
32
33
2
1
RS15R
2&3
1&3
1&3
1&3
1&3
2&3
2&3
2&3RS19H
RS15R
S1
Fig.1
S1
RS15R
RS20H Fig.2
TCHFig.3S1
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CODE QTY
RP 12 FPL 2 FPR 2 RRS 6 PPG 128 PIN 128 RS14A 24
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Front
D. Roof panelsParts Needed:
First insert all roof plugs with washers to the panels (left & right) then drive in the roof pins.
TIP
FPR
FPR
PPGPIN
Front
FPL
2
1
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FPR
Back
3
FPL
Back
4
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Use a screw driver to align the holes. NoteInsert roof plugs into roof panelsonly as indicated.
FPL
RP
RP
Front
PPG
RP
RP
RP
RP
Fig. 2
Fig.3
5 Roof Panel installation by using ladder from inside at missing Panels.
Note
Fig. 1
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Back
RP
RRS
RP RRS
RP
RRS
Fig. 1 Fig. 2
Fig. 3 Fig. 4
Fig. 5 Fig. 6
6
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Front
RP
RRS
RP
RRS
RP
RRS
Fig. 7 Fig. 8
Fig. 9 Fig. 10
Fig. 11 Fig. 12
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CODE QTY
DL 1 DR 1 DS 1
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Outside View
Fig. 1
RS14A
RS5
RS3
Inside View
Fig. 2
RS14A
E. Doors
Parts Needed:
DL
DR
DS
7
1
8
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After completing the panel assembly, applysilicone around the roof plugs. This is optional and should be done for heavy rain areas if needed.
After completing the assembly apply siliconearound the perimeter of the base U-channel.Seal the corners, joints and base of door column also.
Base U-channel
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1
2
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F. Ventilation KitParts Needed:
Code Qty
VC 2VCP 4
Optional ventilation kits can be installed on any of the wall panels. However, we recomend mounting them on the top of the shed’s back wall.
TOOLS YOU WILL NEED
Power DrillDia 3/16” (5mm) drill bitDia 1/2” (12.5mm) drill bitVC VCP
5mm.(3/16”)
12.5mm.(1/2”)
SP
Outside Outside
Note
VC
SP
VC
SP
SP
SP
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1 2 3
4 5 6
VCP
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Attach each side panel (SP ) on the bottom tothe U-channel base. Using a dia. 3mm (1/8”) drillwith a power drill, make two equal distance holeson the U-channel base through the side panel.Drive a self tapping screw (S4) through the baseU-channel to the side panel. Repeat this for everyside panel. See blowup.
Shed or shed foundation should be placed on concrete footing by use of anchor bolt and nut. Using a carpenters square, line up corners. Align U-Channel base, mark the concrete through the holes in the base and drill concrete with 1/2” (dia. 12.5mm) concrete bit to accept anchor bolts to a 1 3/4” (44mm) depth. Replace base and secure with 1/4” x 1 1/2” (M6 x 40mm) anchor bolts.See fig.
Note: To ensure that your shed withstands high winds,you will need the following reinforcement.
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High wind area installation instructions
Parts needed:CODE DESCRIPTION QTY
S4 DIA. 4.2 x 16mm. (5/32” x 5/8”) SHEET METAL SCREW 48S5 M6 x 40mm. (1/4” x 1 1/2”) Anchor bolt with nut 32
(not included with shed)
(not included with shed)
Concrete
Base U-channel
Anchor bolt & nut
Base U-channel
RS1RS3
1
2
Note: To ensure that your shed withstands high winds,you will need the following reinforcement.
High wind area installation instructions
Parts needed (not included) :
CODE DESCRIPTION QTY
S4 Dia. 4.2 x 16mm. (5/32” x 5/8”) Sheet Metal Screw 68S5 M6 x 40mm. (1/4” x 1 1/2”) Anchor Bolt 45
M6 Anchor Bolt
Base ‘U’ Channel
Concrete
S4
SP
55
1
2
Base U-channel
SP3.0mm.(1/8”)
Attach each side panel (SP ) on the bottom to the Base U-channel. Using a dia. 3mm (1/8”) drillwith a power drill, make two equal distance holeson the Base U-channel through the Side Panel.Drive a self tapping screw (S4) through the BaseU-channel to the Side Panel. Repeat this for every Side Panel. See blowup.
RS1RS3
Using a carpenter square, line up corners. Align base bars, mark the concrete at the holes in the base and drill concrete with suitable concrete bit to accept 1/4” x 1 1/2” (M6 x 40mm) anchor bolts. (Qty - 45Nos. not provided).
Assembly on concrete Foundation
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S4
SP
Side Panel
Roof Structures
S4
Base U-channel
S4
3.0mm.(1/8”)SP
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ADDITIONAL ACCESSORIES AVAILABLEThese accessories are required in case of heavy snow or high wind areas. Please choose relevant accessories according to your needs.
SUPER SUPPORT KIT
Extra roof beams for added protection against heavy snow accumulation.For heavy snow area.
ANCHOR KIT (Soil)
Wire rope with twist augers for sheds installed with foundation (Wood / Metal) on soil.For heavy wind area.
ANCHOR KIT (Concrete)Eye bolt with wire rope for sheds installed with foundation (Wood / Metal) on concrete.For heavy wind area.
ANCHOR KIT (Foundation)Strap clamping for shed assembly with foundation(Wood / Metal) on concrete.To prevent shed from displacement.
SHELF KITEasy mounting system on the middle column. 6 inch wide reinforced PVC shelf with end caps.
SKY LIGHT KITTo illuminate your shed with natural light.
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U.S. Polymers, Inc.1057 S. Vail Ave Montebello, CA 90640,United States of America
RD-3.0 2013-10-30