Testing Dojo Łukasz Kempny Autor: Łukasz KempnyCopyright© Future Processing 2012.
Łukasz Wzorek AGH-University of Science and Technology
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Transcript of Łukasz Wzorek AGH-University of Science and Technology
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Łukasz WzorekAGH-University of Science and Technology
Baku - 2013
Plastic consolidation of highly dispersed forms of light metals and
alloys.
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Production of aluminium
YearTotal
thousand metric
tonnes of aluminium
Daily Averag
e
2012 45,207 123.52011 43,989 120.52010 41,156 112.72009 36,986 101.32008 39,491 107.92007 38,132 104.52006 33,938 932005 31,905 87.4
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Alum
iniu
m p
rodu
ctio
n in
thou
sand
met
ric to
ns p
er y
ear
Evolution of aluminium recycling in EU (1980-2002)
Recycling of aluminium
Advantages of aluminium recyclingEnergy savesReduction of CO2
Reduction of ore miningReduction of aluminium scrap
Last years showed that amount of aluminum that comes from recycling grows.
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Machining
Milling
TurningDrilling
Around 5% of primary aluminium is a machining waste
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Conventional method of aluminium recycling
Casting Cutting of ingotMelting
Very expensive and big amount of waste is generated.
The finer elements are being melted the bigger material loss is being generated because of burns.
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Stages of plastic consolidationCold
Compaction Hot ExtrusionMachining
Advantages of plastic consolidationCheaper Energy savesMore efficientEcological
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Energy Balance
5,3
2,15
600
14
5296
5,13 24
14
452
96
5,13
24
1,3
0,3
144
5296
Energy consumption Labourage
Material recovery
Conventional method
Plastic consolidation method
Conventional method
Plastic consolidation method
Conventional method
Plastic consolidation method
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Conclusions Plastic consolidation is a good
alternative to conventional method.
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Thank You for Your attention