LPW Additive Manufacturing Powders

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for Selective Laser Melting, Laser Metal Deposition & Electron Beam Melting Intelligence in Metals Additive Manufacturing Powders

description

LPW has developed an optimised range of metal powders specifically for Selective Laser Melting (SLM), Laser Metal Deposition (LMD) and Electron Beam Melting (EBM).

Transcript of LPW Additive Manufacturing Powders

Page 1: LPW Additive Manufacturing Powders

for Selective Laser Melting,Laser Metal Deposition & Electron Beam Melting

Intelligence in Metals

AdditiveManufacturing

Powders

Page 2: LPW Additive Manufacturing Powders

Company OverviewLPW Technology has been pioneering the use of laser deposition solutions since 2007 and in that time hasworked with some of the leading industry organisations and academics in the field. This combined knowledgeand experience together continues to develop innovative processes and turn concepts into reality.

LPW was originally established to provide application support and powders to users of Laser Deposition andPowder Bed Additive Metal Manufacture machines. This is still our core knowledge. However, at the request ofour clients, we have developed a complete range of optimised metal powders to deliver a fully dependable,quality product, at an affordable price.

Our objective is to maintain the high standards of quality and service our customers have come to expect. Wehave assembled a comprehensive range of equipment to size, blend, package, and characterise our powders.

LPW’s growth strategy is simple; we continue to align the company around one mission: to deliver the bestcustomer service possible. Our goal is for LPW to be the leading metal powder supplier in the AdditiveManufacturing Industry.

To continue to lead this development of new and better powders for Additive Manufacturing, LPW reinvests 10%of our annual turnover in Research & Development. This investment varies from developing new alloys and newways to characterise metal powders, to improving packaging and environmental sustainability.

As we grow as a company, it has become more and more important to integrate the core values from which wedevelop our culture, our brand, and our business strategies. We believe we have responsibility to supporteducation and charities. We fund a number of PhD projects that will help develop the next generation of engineersfor Additive Technology, and are committed to dedicating 5% of our annual profit to local and national charities.

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Page 3: LPW Additive Manufacturing Powders

Metal PowdersLPW has developed an optimised range of metal powders specifically for Selective Laser Melting (SLM), LaserMetal Deposition (LMD) and Electron Beam Melting (EBM).

To take additive manufacturing from rapid prototyping to rapid manufacture the powder supply chain must berevolutionised. LPW is at the forefront of this change. Standard powders are supplied from stock, adding valuethrough excellent service and quality products that offer our customers fast delivery and cost effective solutions.Our objective is to help the industrial user control their material costs, increase the range of alloys available andensure quality and traceability meet the requirements of aerospace and medical component manufacturers.

We offer a complete range of Aluminium, Cobalt, Nickel, Steel, Titanium and Tungsten Carbide alloy powders. ForSLM and EBM we recommend gas or plasma atomised powders. For LMD we recommend gas, centrifugal, orplasma atomised powders. Our powders are optimised for the machines of all of the major manufacturers.

LPW’s focus is you – the customer. We will work with you to select the powder most suitable for your application -balancing method of manufacture, powder specification, quality, and cost. However, on request novel sizes andchemistries can be offered to satisfy your requirements. Custom alloys can be provided by the customer ordeveloped in association with LPW’s technical team. Quality is ensured by strictly adhering to AS 9120, AS 9100,ISO 9001 & ISO 13485 certified procedures.

Technical Considerations• All powder is supplied with a certificate of conformance that contains test data for chemistry and sizing. Allchemical data is generated at an independent ISO 17025 certified laboratory.

• In addition to certificates of conformance, we can offer enhanced testing reports. Internal characterisationincludes Hall Flow, Angle of Repose, Tap Density, Apparent Density, morphology by Scanning ElectronMicroscopy, entrapped porosity by Scanning Electron or Optical Microscopy, Laser Size Diffraction, SieveAnalysis, and moisture determination by Thermogravitational Analysis. External characterisation includeschemical composition by an NADCAP certified laboratory and flow by Rheology.

• As standard, powders are packaged in HDPE containers chosen for robustness and resistance to moistureingress. SLM and EBM powders are packed with silica gel sachets. Titanium alloys are packed under Argon;all other alloys are packed under normal air atmosphere. If requested, we can pack any material under Argon.

Company Overview

/ Metal Pow

ders

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Aluminium Based Powders

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Process Alloy

Chemical Composition (wt %)UNS ASTM AMS DIN Similar Grades

Selective Laser Melting Electron Beam Melting Laser Metal Deposition Element Min Max Element Min Max

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LPW 6061 Al Bal Bal Mg 0.8 1.20 A96061 3.3214 6061

Cr 0.35 Si 0.4 0.8

Cu 0.15 0.40 Ti 0.15

Fe 0.70 Zn 0.25

Mn 0.15

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LPW 7050 Al Bal Bal Mn 0.10 A97050 3.4144 7050

Cr 0.04 Si 0.12

Cu 2.0 2.6 Ti 0.06

Fe 0.15 Zn 5.7 6.7

Mg 1.9 2.6 Zr 0.08 0.15

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LPW 7075 Al Bal Bal Mn 0.30 A97075 3.4364 7075

Cr 0.18 0.25 Si 0.40

Cu 1.2 2.0 Ti 0.2

Fe 0.50 Zn 5.1 6.1

Mg 2.1 2.9

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LPW AlSi7Mg Al Bal Bal Mn 0.50 0.6

Cu 0.04 Si 6.7 7.3

Fe 0.14 Ti 0.08 0.12

Mg 0.25 0.45 Zn 0.09

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LPW AlSi10Mg Al Bal Bal Pb 0.02 A13600 / A03600 3.2381

Cu 0.05 Si 9.0 11.0

Fe 0.25 Sn 0.02

Mg 0.25 0.45 Ti 0.15

Mn 0.10 Zn 0.1

Ni 0.05

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LPW AlSi12 Al Bal Bal Pb 0.02

Cu 0.30 Si 11.00 13.00

Fe 0.25 Sn 0.02

Mg 0.1 Zn 0.2

Mn 0.1

On request novel sizes and chemistries can be offered to satisfy your requirements.

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Aluminium

Based Powders / Cobalt Based Pow

ders

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LPW 509 C 0.55 0.65 Ta 3.00 4.00

Co Bal Bal Ti 0.15 0.30

Cr 22.50 24.25 W 6.5 7.0

Ni 9.0 10.0 Zr 0.30 0.60

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LPW Co6 C 0.90 1.25 Mo 1.0 5788 Cobalt-6

Co Bal Bal Ni 3.0

Cr 26.5 30.5 Si 1.2 2.0

Fe 3.0 W 3.5 5.5

Mn 0.5

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LPW Co12 C 0.90 1.25 Mo 1.0 Cobalt-12

Co Bal Bal Ni 3.0

Cr 26.5 30.5 Si 1.2 2.0

Fe 3.0 W 3.5 5.5

Mn 0.5

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LPW CoCrLC Al 0.10 Mo 5.0 7.0 31537 F1537/F75 MP1/ISO 5832-4/ISO 5832-12

B 0.010 Ni 0.50

C 0.16 P 0.020

Co Bal Bal S 0.010

Cr 27.0 30.0 Si 1.0

Fe 0.75 Ti 0.10

Mn 1.0 W 0.20

Cobalt Based PowdersProcess

AlloyChemical Composition (wt %)

UNS ASTM AMS DIN Similar GradesSelective Laser Melting Electron Beam Melting Laser Metal Deposition Element Min Max Element Min Max

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LPW 64 B 0.005 0.1 Mn 1.00 CM-64

C 0.70 1.00 Ni 4.0 6.0

Co Bal Bal Si 1.00

Cr 26 30 V 0.75 1.25

Fe 3.0 W+Mo 18 21

Custom alloys can be provided by the customer or developed in association with LPW's technical team.

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Process Alloy

Chemical Composition (wt %)UNS ASTM AMS DIN Similar Grades

Selective Laser Melting Electron Beam Melting Laser Metal Deposition Element Min Max Element Min Max

LPW 155(15-5PH)

C 0.04 Mo 0.3 S15500 A564 XM-12 5659/5862 1.4545 PH1Cr 14.0 14.6 Nb 0.20 0.40

Cu 3.5 4.0 Ni 3.8 4.5

Fe Bal Bal Si 0.7

Mn 0.3

LPW 174(17-4PH)

C 0.10 Nb+Ta 0.15 0.45 S17400 A564 gr 630 5604/5643 1.4542 GP1Cr 15.0 17.0 Ni 3.0 5.0

Cu 3.0 5.0 P 0.040

Fe Bal Bal S 0.030

Mn 1.0 Si 1.0

LPW 304(304L)

C 0.030 Ni 8.0 10.0 S30403 5647 1.4306Cr 18.0 19.0 P 0.040

Cu 1.0 S 0.020

Fe Bal Bal Si 0.20 0.75

Mn 1.0 2.0

Mo 1.0

LPW 316(316L)

C 0.03 Mo 2.25 2.50 S31603 5507/5653 1.4404 ISO 5832-1/X2CrNiMo17-12-2

Cr 17.5 18.0 Ni 12.5 13

Cu 0.50 P 0.025

Fe Bal Bal S 0.01

Mn 2.0 Si 0.75

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LPW 4140 C 0.30 0.43 Mo 0.15 0.35 G41400 6349 AISI 4140

Cr 0.80 1.10 P 0.035

Fe Bal Bal S 0.040

Mn 0.75 1.00 Si 0.15 0.35

LPW H13 C 0.32 0.45 Mo 1.10 1.75 T20813 1.2344 ISO 4957/X40CrMoV5-1

Cr 4.75 5.50 Ni 0.3

Fe Bal Bal Si 0.80 1.20

Mn 0.20 0.50 V 0.80 1.20

LPW M2 C 0.78 0.88 Mo 4.50 0.50 T11302 1.3343

Cr 3.75 4.50 Si 0.20 0.45

Fe Bal Bal V 1.75 2.20

Mn 0.15 0.40 W 5.50 6.75

LPW M300(18Ni300)

C 0.03 Ni 17.0 19.0 6514 1.2709 MS1/X3NiCoMoTi18-9-5

Co 8.50 10.0 P 0.010

Fe Bal Bal S 0.010

Mn 0.15 Si 0.10

Mo 4.50 5.20 Ti 0.80 1.20

Iron Based Powders

Quality is ensured by strictly adhering to AS 9120, AS 9100, ISO 9001 & ISO 13485 certified procedures.

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Iron Based Powders / Nickel Based Pow

ders

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Nickel Based PowdersProcess

AlloyChemical Composition (wt %)

UNS ASTM AMS DIN Similar GradesSelective Laser Melting Electron Beam Melting Laser Metal Deposition Element Min Max Element Min Max

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LPW 247LC Al 5.4 5.8 Ni Bal Bal CM-247LC

B 0.0010 0.018 P 0.015

C 0.04 0.08 S 0.003

Co 8.50 9.50 Si 0.05

Cr 7.50 8.50 Ta 3.0 3.5

Fe 0.05 Ti 0.90

Hf 1.20 1.60 W 9.5 10.5

Mg 0.008 Zr 0.006 0.015

Mo 0.40 0.60

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LPW 263 Al 0.30 0.60 Mo 5.60 6.10 7263 5872 2.4650 C-263

B 0.005 Ni Bal Bal

C 0.04 0.08 P 0.015

Co 19.00 21.00 S 0.007

Cr 19.00 21.00 Si 0.40

Cu 0.20 Ti 1.90 2.40

Fe 0.7 Ti+Al 2.40 2.80

Mn 0.60

LPW 276 B 0.006 Ni Bal Bal N10276 5837 C-276

C 0.02 P 0.030

Co 2.50 S 0.030

Cr 14.50 16.50 Si 0.08

Fe 4.00 7.00 V 0.35

Mn 1 W 3.5 4.5

Mo 15.00 17.00

LPW 625 Al 0.40 Nb 3.15 4.15 6625 B443F3056

5599/5666 2.4856 IN625

C 0.10 Ni Bal Bal

Co 1.0 P 0.015

Cr 20.0 23.0 S 0.015

Cu 0.50 Si 0.50

Fe 5.0 Ta 0.05

Mo 8.0 10.0 Ti 0.40

Mn 0.50

On request novel sizes and chemistries can be offered to satisfy your requirements.

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Nickel Based PowdersProcess

AlloyChemical Composition (wt %)

UNS ASTM AMS DIN Similar GradesSelective Laser Melting Electron Beam Melting Laser Metal Deposition Element Min Max Element Min Max

LPW 713LC Al 5.5 6.5 Nb 1.5 2.5 IN713LC

B 0.005 0.015 Ni Bal Bal

C 0.03 0.07 P 0.015

Co 1.0 S 0.015

Cr 11.0 12.0 Si 0.5

Cu 0.5 Ta 0.015

Fe 0.5 Ti 0.5 0.9

Mn 0.25 Zr 0.05 0.15

Mo 3.8 5.2

LPW 718 Al 0.30 0.70 Mn 0.35 7718 B670F3055

5832/5596 2.4668 IN718

B 0.006 Mo 2.80 3.30

C 0.02 0.08 Nb+Ta 4.75 5.50

Ca 0.01 Ni 50.0 55.0

Co 1.0 P 0.015

Cr 17.0 21.0 S 0.015

Cu 0.30 Se 0.005

Fe 15.0 21.0 Si 0.35

Mg 0.01 Ti 0.75 1.15

LPW 738LC Al 3.2 3.7 Mo 1.5 2.0 IN738LC

Al + Ti 6.5 7.2 Nb 0.6 1.1

B 0.007 0.012 Ni Bal Bal

C 0.09 0.13 P 0.015

Co 8.0 9.0 S 0.3

Cr 15.7 16.3 Ta 1.5 2.0

Cu 0.1 Ti 3.2 3.7

Fe 0.35 W 2.4 2.8

Mg 0.01 Zr 0.020 0.050

Mn 0.2

LPW 939 Al 1.4 2.4 Ni Bal Bal IN939

B 0.01 Ta 0.9 1.9

C 0.10 0.20 Ti 3.2 4.2

Co 18.5 19.5 W 1.3 2.1

Cr 21.50 23.25 Zr 0.1

Nb 1.0

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Custom alloys can be provided by the customer or developed in association with LPW's technical team.

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Nickel Based Powders

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Nickel Based PowdersProcess

AlloyChemical Composition (wt %)

UNS ASTM AMS DIN Similar GradesSelective Laser Melting Electron Beam Melting Laser Metal Deposition Element Min Max Element Min Max

LPW H230 Al 0.20 0.50 Mo 1.0 3.0 N06230 5878 2.4733 H-230

C 0.05 0.15 P 0.03

Co 5.00 S 0.015

Cr 20 24 Si 0.25 0.75

Fe 3.00 Ni Bal Bal

La 0.005 0.05 W 13 15

Mn 0.30 1.00

LPW R142 Al 5.94 6.30 Ni Bal Bal

B 0.01 0.020 P 0.01

C 0.1 0.14 Pt 0.30

Co 11.45 12.05 Re 2.6 3.0

Cr 6.6 7.0 S 0.004

Cu 0.1 Si 0.06

Hf 1.3 1.7 Ta 6.2 6.5

Mg 0.0035 Ti 0.02

Mn 0.10 W 4.7 5.1

Mo 1.30 1.70 Zr 0.03

LPW WASP Al 1.20 1.60 Mo 3.50 5.00 7001 B637 5544/5828 2.4654 Wasp

B 0.003 0.010 Ni Bal Bal

C 0.02 0.10 P 0.010

Co 12.00 15.00 S 0.010

Cr 18.00 21.00 Si 0.10

Fe 2.00 Ti 2.75 3.50

Mn 0.10

LPW XLC B 0.010 Nb 0.25 6002 B435 5798 2.4665 Hast-X

C 0.05 0.08 Ni Bal Bal

Co 1.5 2.5 P 0.015

Cr 20.5 23.0 S 0.015

Cu 0.2 Si 1.0

Fe 17.0 20.0 V 0.25

Hf 0.25 W 0.60 1.0

Mo 8.0 10.0

Quality is ensured by strictly adhering to AS 9120, AS 9100, ISO 9001 & ISO 13485 certified procedures.

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Titanium Based PowdersProcess

AlloyChemical Composition (wt %)

UNS ASTM AMS DIN Similar GradesSelective Laser Melting Electron Beam Melting Laser Metal Deposition Element Min Max Element Min Max

LPW CP Ti C 0.08 O 0.18 R50250 B348 gr 1 ISO 5832-2

Fe 0.20 Res Each 0.1

H 0.015 Res Total 0.4

N 0.03 Ti Bal Bal

LPW Ti6242 Al 5.50 6.50 O 0.20 4919

C 0.05 Si 0.06 0.10

Fe 0.10 Sn 1.80 2.20

H 0.0125 Ti Bal Bal

Mo 1.80 2.20 Yt 0.005

N 0.05 Zr 3.60 4.40

LPW Ti64(AMS 4998)

Al 5.50 6.75 O 0.13 0.18 4998

C 0.10 Res Each 0.10

Fe 0.30 Res Total 0.20

H 0.012 Ti Bal Bal

N 0.04 V 3.50 4.50

LPW Ti64 Gd5 Al 5.5 6.75 O 0.20 R56400 B348 gr 5F2924C 0.08 Res Each 0.1

Fe 0.4 Res Total 0.4

H 0.015 Ti Bal Bal

N 0.05 V 3.5 4.5

LPW Ti64 Gd23 Al 5.5 6.5 O 0.13 R56407 B348 gr 23F136/F3001

4956 ISO 5832-3

C 0.08 Res Each 0.1

Fe 0.25 Res Total 0.4

H 0.0125 Ti Bal Bal

N 0.03 V 3.5 4.5

On request novel sizes and chemistries can be offered to satisfy your requirements.

Page 11: LPW Additive Manufacturing Powders

Titanium Based Pow

ders / Other Alloys

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Other AlloysProcess

AlloyChemical Composition (wt %)

UNS ASTM AMS DIN Similar GradesSelective Laser Melting Electron Beam Melting Laser Metal Deposition Element Min Max Element Min Max

LPW Cu Cu 99.9

LPW NiTi C 0.050 Fe 0.050

Co 0.050 Nb 0.025

Cr 0.010 Ni 54.5 56.0

Cu 0.010 Ti Bal Bal

LPW TiAl Al 33.5 34.5 Fe 0.10 48-2-2

LPW W W 99.9

LPW WC C 3.7 4.1 W Bal Bal 7882

LPW WC-CoCr C 5.0 5.5 Cr 3.5 4.5

Co 9.5 10.5 W Bal Bal

C 0.015 Nb 4.4 5.4

Cr 2.2 2.6 Ti Bal Bal

Custom alloys can be provided by the customer or developed in association with LPW’s technical team.

Page 12: LPW Additive Manufacturing Powders

www.lpwtechnology.com

Contact

@LPWTechnology

Email: [email protected] Website: www.lpwtechnology.com

LPW Technology Ltd16 Berkeley Court

Manor ParkRuncorn

Cheshire WA7 1TQUnited Kingdom

Phone: +44 (0) 1928 240 530Fax: +44 (0) 1928 240 531

LPW Technology, Inc.Parkway West Business Park511 Parkway View DrivePittsburgh, PA 15205

USA

USA Toll Free: 844-480-7663Office: +1-412-788-2856Fax: +1-412-788-3649

LPW Technology