Louisiana Refining Complex2004 Business Plan Louisiana Refinery Complex 2004 - 2008 Refinery...

Louisiana Refining Complex 2004 Business Plan

Louisiana Refinery Complex

2004 - 2008 Refinery Business Plan


Motiva Employee SafetyConvent

Norco

LRC

-

0.50

1.00

1.50

2.00

2.50

2001Actual

2002Actual

2003 2004 2005 2006 2007 2008

Incid

en

t R

ate

s

Proposed OSHAProposed LTI

-

0.50

1.00

1.50

2.00

2.50

2001Actual

2002Actual

2003 2004 2005 2006 2007 2008

Inc

ide

nt

Ra

tes


-

0.50

1.00

1.50

2.00

2.50

2001Actual

2002Actual

2003 2004 2005 2006 2007 2008

Inci

dent

Rat

es



Contractor SafetyConvent

Norco

LRC

-

0.50

1.00

1.50

2.00

2.50

2001Actual

2002Actual

2003 2004 2005 2006 2007 2008

Inc

ide

nt

Ra

tes

Proposed OSHA

Proposed LTI

-

0.50

1.00

1.50

2.00

2.50

2001Actual

2002Actual

2003 2004 2005 2006 2007 2008

Incid

en

t R

ate

s

Proposed OSHA

Proposed LTI

-

0.50

1.00

1.50

2.00

2.50

2001Actual

2002Actual

2003 2004 2005 2006 2007 2008

Inci

dent

Rat

es

Proposed OSHA

Proposed LTI


EnvironmentalConvent

Norco

LRC

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2003 2004 2005 2006 2007 2008

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Convent 2004 Material Balance Premise

• MTBE Phase-Out Jan 08• Renewable Fuels 2005 - Purchase EtOH Credits• Gasoline per Gallon Sulfur Spec 80 ppm 2006• ULSD Production June 06• Energize Improvements 06• Planned Slowdowns for 2004

– HTU2 Tr1 Jan TAME Primary Catalyst Change Feb

– H-Oil Decoke Mar CRU Regen Mar

– Isom SafeCat Catalyst Change Apr HGU Catalyst Change Both Trains Aug

– HTU2 Tr2 Catalyst Change Sep MTBE Primary Catalyst Change Sep

– VPS1/HTU1 TA Oct

• Other Specific Budgeted Losses Built into Plan– H-Oil Unplanned Losses 9.7%

– HTU3 Environmental Limit 36 MBPD

– H-Oil Compressor PM

– VPS2 Preflash Tower Water Wash

– HTU1 Compressor Limitation 72 MBPD

– FCCU Debut Reboiler Cleaning


Norco 2004 Material Balance Premise

• MTBE Phase-Out Jan 08• Renewable Fuels 2005 - Purchase EtOH Credits• Gasoline per Gallon Sulfur Spec 80 ppm 2006• ULSD Production June 06• Energize Improvements 07• Planned Slowdowns for 2004

– MTBE TA & Alky Shutdown Jan HCU Furnace Pigging & Compressor PM Jan

– Coker Structure Work Feb NHT Catalyst Change Feb

– DU5 Safeguarding Feb CR2 Chloride Absorber Feb

– DHT Salt Change Qtrly HCU Compressor PM Oct

– CR1 Regen Oct CR2 Catalyst Change Oct

– Coker Delta Valve Nov NHT Catalyst Nov

• Other Specific Budgeted Losses Built into Plan– DU5 O2/Furnace Valve Limitation 238 MBPD Winter & 235 MBPD Summer

– CR2 Summer Cooling Limitation 38 MBPD

– RCCU O2 Interruptions/Pricing Summer Limitation 108 MBPD

– HCU Summer Limitation 31/32 MBPD

– Alky Reactor Outage


Convent Turnaround Plan

Process Units Date Total Cost

VPS1/HTU/CRU Oct-04 $ 15.2 MM

ARU4/SWS Mar-05 $0.6 MM

HTU2 Tr1 Oct-05 $1.6

FCCU/Alky/SRU3&4/HTU3HTU2 Tr2

Feb-06Apr-06

$35.4 MM$2.2 MM

H-Oil/HGU/SRU1,2,5/ARU3&4

Oct-07 $ 27.1MM

VPS2/Isom/HTU2 Tr1 Mar-08 $ 7.9 MM


Norco Turnaround Plan

Process Units Date Total Cost

MTBE Jan-04 $ 1.4 MM

HCU/CR1/S2 Jan-05 $ 16.5 MM

CR2/NHT Jan-07 $ 9.7 MM

DU5/Coker/DHT Oct-07 $ 18.0 MM

RCCU/Alky/RGHT Oct-08 $ 30.1 MM


UtilizationConvent

Norco

LRC

70.0

75.0

80.0

85.0

90.0

95.0

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2002Actual

2003 2004 2005 2006 2007 2008

%U

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70.0

75.0

80.0

85.0

90.0

95.0

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2002Actual

2003 2004 2005 2006 2007 2008

%U

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C

70.0

75.0

80.0

85.0

90.0

95.0

2001Actual

2002Actual

2003 2004 2005 2006 2007 2008

%U

ED

C


Unscheduled OutageConvent

Norco

LRC

0.0

2.0

4.0

6.0

8.0

10.0

12.0

14.0

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18.0

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2003 Est 2004 2005 2006 2007 2008

% U

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C

-

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4.0

6.0

8.0

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18.0

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2001Actual

2002Actual

2003 2004 2005 2006 2007 2008

%U

ED

C

0.0

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6.0

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2002Actual

2003 Est 2004 2005 2006 2007 2008

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Fixed ExpensesConvent

Norco

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MM

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Proposed PlanApproved Plan


LRC Total Fixed Expense

2003Plan

2004PreviousPlan

2004CurrentPlan

2005 2006 2007 2008

Non-TAFixed

258 246 266 248 231 233 239

TA Fixed 38 15 19 14 36 62 36

SupportService

21 22 25 25 25 25 25

Total Fixed 316 283 310 287 293 320 300


Convent InfrastructureItem Area Total CostElectrical Distribution PB&M $ 275 M

Fireproofing VPS2, FCCU, H-Oil $ 365 M

Raw Water Trough WTP $ 100 M

Service Water Line WWTU $ 70 M

Effluent River Piping WWTU $ 200 M

CWT Basin WCT $ 200 M

WTP Transformer WTP $ 50 M

CUI & Painting Plant Wide $ 1,500M

Heat Tracing PB&M $ 500 M

Electrical Distribution Sorrento $ 100 M

Sulfur Rack Roads Sulfur Unit $ 50 M

Total Infrastructure $ 3,410 M

Tank Turnarounds PB&M, Sulfuric Acid $ 2,300 M


Norco InfrastructureItem Area Total CostGunnite Repairs DU5 $ 350 M

Structure Repairs RCCU $ 80 M

CUI repairs S-405/6/7 PA $ 110 M

Coke Yard Wall Coker $ 300 M

Coke Drum Repairs Coker $ 2,000 M

CUI Shared Facilities Shared Facilities $ 610 M

Kero Pipe Rack Kero $120 M

Cathodic Protection Shared Facilities $ 220 M

Painting and Coatings Shared Facilities $ 900 M

Roads/Walks/Grounds Shared Facilities $ 200 M

Tank Roof Drains PA $ 300 M

Cell 7 Repairs RCCU $70 M

Alky Pipe Rack Repairs Alky $ 50 M

Alky CUI Work Alky $ 220 M

Total Infrastructure $ 5,530 M

Tank Turnarounds PA & Kero $ 4,400 M

Environmental Remediation Bayou Trepagnier $ 5,000 M


Routine Maintenance IndexConvent

Norco

LRC

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$/I

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TA Maintenance IndexConvent

Norco

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Personnel IndexConvent

Norco

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Non-Energy Cash CostConvent

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LRC Variable Cost

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Non-Energy

Energy


EIIConvent

Norco

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EII


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EII



70/30 Margins

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Norco

Convent

03 Norco

03 Convent


Net Income Convent

Norco

LRC

-$80.0

-$60.0

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MM

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Proposed PlanApproved Plan


Norco Capital Plan 04-08Project Total Cost (MM)

CR2 Substation $4MTBE Conversion $16

Alky Constraints Removal $6

Low Nox Burners $11

Two Stage Desalting $7

DU5 Substation $4

ULSD $62

Coker Delta Valves $9

Fire Water Upgrades $5

Safeguarding $4HCU Debottleneck $4

LSG Polishing Reactor $10

Utilities Reinstrumentation $8

Total Capex 04-08 $ 296


Convent Capital Plan 04-08Project Total Cost (MM)

Storm Water Diversion $10

ULSD $93

FCCU Vent Gas Scrubber $30

Main Sub 1 Upgrade $6

Safeguarding $4

IPF Upgrades $5

FCCU HCGO Filtration $5

Hydrogen Recovery $10

FCCU Regen Internals $6

Boiler Replacement $24

PB&M Dock/Pipeline Debottleneck $4

H-Oil Reliability Projects $10

New Sulfur Block $40

Total Capex 04-08 $ 374


Questions or Comments ??

• Breakout Session

– What is missing/confusing about the targets?

– What can I or my group do to insure we meet the 2004 plan targets?

Louisiana Refining Complex2004 Business Plan Louisiana Refinery Complex 2004 - 2008 Refinery...

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