Literature Survey Port Operations

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    LITERATURE SURVEY REPORT ON PORT

    OPERATION

    SUBMITTED TO - PROF. SHREEKANT IYENGER

    PREPARED BY - ADITI DIXIT (PM0311)

    SEMESTER- 6TH

    SEMESTER OF MBAIM

    SUBJECT- HANDS ON WORKSHOP

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    CONTENT

    1. Introduction2. Issues

    a. High Volatility & Declining Profitability of Shipping industryb. Environmental Safety & Standards in International Shippingc. Global Terrorism & Piracyd. Economic Recession & Shifting Global Trade Patternse. Privatization of Terminals & Other Port Servicesf. Multiple Cargo, Common User Port to Specialist Terminal based

    Ports

    g. Separation of port authority & port operator3. Future prospects & opportunities

    a. Privatization of ports and terminalsb. Emergence of global port developers & operatorsc. Significant Use Of Information Technologyd.

    Integration of ports in logistics value chain

    e. Integration of shipping in logistics and global supply chains4. Field report5. Reference

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    INTRODUCTION

    A port is the interface between intercontinental transport and a place in the hinterland beingconsidered for production, assembly, or final distribution. While ports have always been

    important nodes in the logistics system, globalization of production has sharpened the need

    for ports to be value adders, and has given ports a unique opportunity to become value-

    adding entities.

    Port capability and efficiency can greatly influence the decision for locating a plant ordistribution center, and often determine whether a local producer can compete globally or

    regionally with other producers. The challenge is for ports to relate to the needs of their

    customers and assist them in improving their competitive positions by providing low-cost,

    efficient port services. Major technology changes are taking place in the ocean shipping sector that affects

    requirements for port infrastructure and services. The ocean transport industry is employing

    increasingly sophisticated information technology (IT) to manage logistics; and they have to

    be the key players in future IT logistics network in order to remain competitive.

    With over 90% of world trade channeled through ports, efficient and effective portoperations management is a critical requirement to maintain strong customer relations and

    port reputation. Airports and seaports around the world face many modern operational

    challenges and to ensure the highest level of service, ports require intensive port operational

    planning and set procedures.

    Legislative and corporate regulation, port security, and logistics are only a few of thechallenges that must be addressed on a daily basis. In addition, ports require intricate risk

    management functions to ensure that accidents are avoided, and if they do happen, the

    proper response is available.

    Ports constitute an important economic activity in coastal areas. Ports are also important forthe support of economic activities in the hinterland since they act as a crucial connection

    between sea and land transport.

    ISSUES

    a. High Volatility & Declining Profitability of Shipping industry

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    Major global shipping companies are at the receiving end of market volatility. Worldwide

    shipping industry is in a transitional phase of readjustment and restructuring and is likely

    to witness significant level of consolidation through mergers and acquisitions and

    expansion to new regional trade hubs.

    b. Environmental Safety & Standards in International ShippingPoor monitoring and compliance with international safety standards by Flag of

    Convenience (FOC) countries, coupled with recent ship accidents. The incremental costs

    of a stringent international safety regime, administered multilaterally by a number of

    countries, is bound to further impact the operations of global shipping companies through

    added costs of redundancy and renewal of fleet.

    c. Global Terrorism & PiracyFollowing the September 11 happenings, the worldwide concerns about national security

    have resulted in unprecedented demands on national ship registries and ocean liners to

    fall in line with series of new regulations and norms for port clearance of cargo. This is

    likely to substantially increase legal and insurance costs and other indemnity obligations

    and liabilities and build greater pressures on reorganization of terminal loading

    operations, which will affect shipping. The US Terrorism Act, which seeks to tightly

    regulate cargo movements into and out of the United States, a major partner in world

    trade, now comes into force from December 2002 and is likely to seriously impact US

    bound cargo logistics and trade supply chains across the world.

    d.

    Economic Recession & Shifting Global Trade Patterns

    Economic recession in the developed economies and important shifts in global trade that

    have come about since the formation of WTO have thrown up a number of surprises for

    international shipping. Despite global merchandise trade volumes having increased, the

    shipping freight rates have come down, mainly due to many structural changes in the

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    world trade. Restructuring of the world trade flows is leading to concomitant effects on

    the global shipping patterns.

    e. Privatization of Terminals & Other Port ServicesPrivatization involves a transfer of deed of title from the public sector to a private

    undertaking. It is important to recognize that since full privatization entails a shift of real

    ownership, any ongoing governmental role or policy considerations must be dealt with in

    the terms of sale or through regulatory mechanisms. A potential investor, therefore, will

    be keen to know the existing and future regulatory climate within which he is expected to

    operate as that will affect the value of the opportunity. Any perceived constraints (or the

    absence thereof) through deed restrictions or land use regulations will affect the price to

    be paid by the private investor. The absence of any restrictions may generate a certain

    price while limitations on the cargo handling functions may generate another and a severe

    regulatory climate on flexibility, diversification or expansion

    f. Multiple Cargo, Common User Port to Specialist Terminal based PortsPorts have been historically viewed as one stop omnibus solution for all requirements of

    shipping, in terms all loading and unloading operations for multiple types of cargo, on a

    common access basis. However, the worldwide trend in port development is now veering

    towards terminalisation of ports with focus towards freight specialization. LNG

    terminals, Container terminals that involve high capital costs and intensive deployment of

    cargo handling equipment and other facilities are some instances of what is likely to

    emerge as future trend in port development

    g. Separation of port authority & port operatorThere is a global trend in the port sector towards growing separation of port authority

    from port operator impinging on all existing institutional models of port organizations.

    Port organizations all over the world are experiencing wide ranging institutional reforms,

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    as a part of the adoption to new demands of shipping and international trade. Port

    authority is increasingly getting focused on policy and regulatory role while a range of

    private port operators and port service providers are taking over a range of port related

    services.

    FUTURE PROSPECTS

    a. Privatization of ports and terminals

    The port sector all over the world is increasingly veering towards greater involvement of

    private sector participants in creation and management of various port assets and

    services. The privatization of ports is taking place in terms of both part privatization of

    existing public ports and Greenfield port projects.

    b. Emergence of global port developers & operators

    With the development of liner shipping and container cargo trade, the demands on port

    infrastructure have become quite intensive both in respect of level of capital investment

    as also highly sophisticated technology for container handling. Leading international

    shipping lines like P&O, Maersk, Sealand and APL have thus, long since diversified into

    managing the port operations at several locations, especially in regard to container

    terminal operations, combining the advantage of themselves being in the container line

    trade. Today, port developers and operators work on a global scale and are likely to

    dominate much of future port development.

    c.

    Significant Use Of Information TechnologyGrowing importance of information technology promises to make port operations highly

    Cost efficient and substantially improve cargo handling turnaround times. EDI and MIS

    systems using a range of customized software and network technology make shipping

    and port operations highly standardized and customer friendly.

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    d. Integration of ports in logistics value chain

    Like in case of shipping lines, the port operations too are likely to become increasingly

    part of a common logistics value chain that extend from point of origin of cargo to the

    final destination of cargo in terms of a door to door delivery cycle. Ports have to

    increasingly strive to facilitate in expediting the movement of cargo by ensuring that

    ships enter their berths to unload cargo and leave them after loading cargoes in minimum

    possible time and cost. Inability to deliver customer expectations is bound to shift the

    cargo to another port in the fast emerging competitive market framework.

    e. Integration of shipping in logistics and global supply chains

    Major international shipping companies have themselves now started integrating their

    services into a broader spectrum of doortodoor delivery systems, incorporating railroad

    haulage movements of cargo, thereby substantially supplementing their ocean freight

    income.

    With global trade supply chains set to further expand with growing customer demands on

    cargo turnover time and costs, the shipping industry is bound to go through a major

    redefinition as a part of a larger maritime logistics web.

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    A. FIELD REPORTMundra Port and Special Economic Zone Limited (MPSEZ),

    Mundra Port and Special Economic Zone Ltd (MPSEZ) is one of the largest privately

    managed ports in India, promoted by Adani Group which is one of the fastest growing

    business houses in India. It is Indias first multi-product port-based special economic

    zone. Mundra Port, located in the north of Gulf of Kutch, has Natural and location. The

    port is well connected through rail, road, air & pipelines. The draft depths of Mundra port

    makes it easy to handle the future generation of large size vessels carrying bulk, container

    and crude oil cargo.

    The port commenced its operations with one berth in October 1998. Mundra Port Special

    Economic Zone Limited (MPSEZ) was incorporated in November 2003, to set up an SEZ

    at Mundra. MPSEZ was merged with GAPL in April 2006 and the company was

    renamed as Adani Ports and Special Economic Zone Ltd, to reflect the nature of business

    It consists of 22 berths with a total quay length of 6.5 km, ten berths for handling dry

    bulk & break bulk cargo, three berths for handling liquid cargo, six container berths

    including a ro-ro berth, three mechanized import cargo berths and 2 single point

    moorings for crude oil imports. The port also entered into long-term contracts with its

    clients. It scaled up port infrastructure ahead of demand and invested Rs.12,000 crore in

    developing the port. It laid great emphasis on mechanization of cargo handling thus

    ensuring optimum turnaround time a key yardstick of efficiency. The turnaround time is

    less than a day at Mundra compared to Kandla which is more than two to three days. Its

    coal handling capacity is 46.5 MMT, cargo handling capacity is 90.7 MMT and power

    generation capacity is 5320 MW.

    Following are the key points captured during our visit.

    Port Infrastructure details:

    1. Cargo Terminal

    1.1.Container Terminals

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    a. Mundra International Container Terminal (MICT)

    MICT has the most sophisticated and technically advanced port facilities in the

    Indian Subcontinent, strategically located at Mundra port in the State of Gujarat,

    MICT is the closest gateway to the largest cargo generating regions of North and

    Northwest India. From its inception in 2003 MICT has had alternative thinking as

    part of every aspect of its business. The result speaks clearly through the volume it

    handles today, and the confidence it has built up within the trade community. From

    handling 20,000 TEUs in its first year of operations, today MICT has developed the

    port into a million TEU port.

    Driving this customer acceptance is MICTs emphasis on enabling the faster

    turnaround of vessels by increasing operational efficiency. MICT has today

    emerged as Indias most promising mainline port receiving nearly 70 vessels each

    month including 14 mainline services. MICT has invested in advanced port

    management IT systems and state of the art equipment which are at par with the best

    in the world. MICTs USP is that with a draught of 17.5m alongside, and the

    terminal is one of the few container terminals in India with an ability to handle the

    large 10,000 TEU vessels that require a deep draft.

    b. Adani Mundra Container Terminal (AMCT)

    The terminal operates 24 hours a day, all year round and has no tidal restrictions.

    The terminal uses a real time tracking system. The terminal is equipped with the

    most modern equipment like Electric RTG. Installed capacity is 1.25 million TEUs

    per annum. It has the capability to berth and handle the latest containers vessels

    sailing around the world. It has two in-line berths with a total quay length of 631

    metres and alongside draft of 17.5 metres. It has 4,014 TEUs ground slots for

    container storage.

    c. West basin

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    West Basin is being developed as the world largest capacity bulk import terminal

    with international standard norms, excellent storage infrastructure, eco-friendly and

    world class technology with total capacity of 50 MMTPA. The project is being

    constructed in two phases

    Phase 1 = For 33 MMTPA Cargo handling (03 Berths- Single quay of 1126 meters,

    width 38.82 meters)

    Phase 2 = For 50 MMTPA Cargo handling The facility is strategically located 09

    miles west of Mundra Port.

    The site has good rail links and natural & dredged deepwater channels suitable for

    vessels of Displacement- 266,000, Loa- 325 meters, Beam- 55 meters.

    d. South Basin

    The terminal has all Cargo handling activities in port, including warehousing and

    storage, internal transportation and cargo loading and unloading round- the-clock.

    This basin has two RO-RO cum service berths, one Port craft berth and back up

    facilities for these Terminals, by way of container Yard, Rail Sidings, Open Paved

    Area and requisite buildings, Utilities etc.

    1.2.Single Point Moorings

    a. Adani Port SPM

    In order to handle liquid cargo of very large crude carriers (VLCC) and ultra large

    crude carriers (ULCC), the port has established a Single Point Mooring (SPM)

    facility. The SPM is located at the distance of 4 nautical miles ( approx. 8 km)

    offshore having water depth of 32 metres for handling VLCC and ULCC upto

    3,00,000 lacs DWT (tons in dead weight). SPM is capable of evacuating crude at the

    rate of 8,000 to 12,000 tons per hour (THP). Mundra port has in principle approval

    for 4 (Four) SPM (Single point mooring) of which 2 are fully operational.

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    b. HMEL SPM-1 (developed, maintained and operated by HMEL)

    HMPL is wholly owned subsidiary of HMEL, a joint venture between Hindustan

    Petroleum Corporation Limited (HPCL) and Mittal Energy Investment Pte Limited

    (MEIL), Singapore - a L. N. Mittal group company to set up a refinery complex

    with 9 million metric tonnes per annum (MMTPA) capacity at Bhatinda (Punjab).

    To meet the crude receipt & storage facilities as well as to transport the crude for

    HMEL refinery, HMPL has set up a Crude oil terminal (COT) and Single Buoy

    Mooring (SBM) at Mundra Port, Gujarat and a 1017 km cross-country pipeline for

    transportation of crude oil from Mundra to Bathinda.

    2. Mundra Multi-Purpose terminalIt handles multiple types of cargo as shown below.

    Terminal no. Berth nosType of cargo being

    handledEquipment make & no.

    Terminal-1

    Berth-1

    Berth-2 Berth-3 & 4

    Bulk cargo

    Liquid cargo Multiple dry & liquid

    MHC - 4 nos.

    Terminal-2 Berth-5 & 6 Berth-7 & 8

    Bulk, break bulk & project

    cargo MHC-6 nos.

    Terminal-3 Berth-9 Berth-10-12

    Agri. Products Break bulk & steel

    cargo

    MHC -3 nos.

    CT-2/Adani

    Mundra container

    terminal (AMCT)

    / RORO

    Berth-3 forRORO vessel

    Containers, Project cargo

    and Cars (239 cars/hour)

    Rubber Tyre Gantry (RTG)Cranes6 nos.

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    Terminal no. Berth nosType of cargo being

    handledEquipment make & no.

    CT-3/Mundra

    international

    container terminal

    (MICT)/ south

    basin

    2 ships can be

    berthed depending

    on LOA, subject to

    minimum of 35m

    clearance between

    each vessel.

    Container / Projectcargo

    Rail mounted quay Crane(RMQC) -4 nos.

    Rail mounted gantry crane(RMGC) -2 nos.

    Rail mounted gantry crane(RMGC)4 nos.

    Reach stacker,4 nos.West basin 4 berth Coal Grab ship un loader -7 nos.

    Single Point

    Mooring - 2 no.

    Liquid cargo of very large crude carriers (VLCC) and ultra large crude carriers(ULCC)

    Capable of evacuating crude at the rate of 8000-12000 tonns / hour Port has potential to accommodate 4 SPMs

    3. Cargo handling equipmentsSilent feature of cranes of APSEZ are given below:

    a. Mobile harbor cranes (MHC) handling capacity of 750 tons per hourb. Ship loader of 1000 tons per hour capacityc. Rail mounted quay Crane (RMQC) : 37 nos of moves/hourd. Reach stacker : Capacity is 40T & max trolley speed = 25 moves/ mine. Empty Container Handler (ECH) : Trains capacity is 40trains/ day

    4. Fertilizer Cargo ComplexFertilizer Cargo Complex (FCC) for bagging and evacuation of fertilizer cargo. The FCC is a

    fully mechanized state-of-art dedicated fertilizer handling facility with 2 operational lines

    and 44 bagging machines. The FCC has a capacity to bag 660 nos. of 50-kg bags per minute

    and an effective capacity to load and evacuate 8-10 rakes per day i.e. 25,600 tonnes per day.

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    It has dedicated godowns for storage of fertilizers and fully mechanized control rooms for

    smooth & efficient handling of fertilizer cargo.

    Mundra Port serves as the gateway Port to the North-Western hinterland of India. Mundra

    SEZ provides a convenient international trade gateway to the Middle East, Africa, Europe

    and America. Mundra port also equipped with state-of-the-art safety and security

    measures and infrastructure to ensure and protect storage. Leveraging the advantage of the

    multi-purpose Port, Mundra SEZ is the largest notified multi-product SEZ with state of art

    infrastructure, spread over an area exceeding 135 sq kms offering attractive investment

    opportunities for diversified large format industries.

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    Reference:

    1. www.portofmundra.com2. Report on Trends in Indian shipping3. Report on operational risk in major infrastructure projects

    http://www.portofmundra.com/http://www.portofmundra.com/http://www.portofmundra.com/