Listening to our customer - PTK GB Ltd. - PTK Tablet Presses, … · 2015-08-19 · about PTK Pharm...
Transcript of Listening to our customer - PTK GB Ltd. - PTK Tablet Presses, … · 2015-08-19 · about PTK Pharm...
Listening to our customer
Listening to our customerPTK(Pharm Tech Korea)
aboutPTK
Pharm Tech Korea (PTK), is the innovative leader of
pharmaceutical machinery manufacture, whose foundation is
secured by the technological knowledge of our experts and the
enthusiasm of our visionary pioneers. To satisfy the global
community, our pharmaceutical equipment is manufactured
to give the best in satisfaction and value while sharing our
vision.
Stylish designs, robust structures, and the state-of-the-art
performance of tablet press models, auto capsule filling
machines, coating machines and high-speed mixers are our
key products for pharmaceutical markets and food industries.
Not a single day goes by that we do not challenge ourselves to
further our vision and the quality of our products.
GOOD TO GREATBreaking the barrier of current satisfaction, we endeavor to go
further. We are dedicating ourselves to reinforce R&D and
quality controls and assurance as well as on insisting on the
highest product quality and the most satisfactory service,
because we know, "Good is the enemy of Great."
VISION Most competitive pharmaceutical m/c manufacturer
Management PhilosophySatisfied customer, the company of the people, by the peoplefor the people
Management PrincipleManagement for future vision and competitivenessManagement for talent of people
Quality Management PrincipleStabilized high quality based on seamless quality reformation
For R&D and production of small batches
PR-LM Series
Rotary Tablet Press
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Max. Main compression force (kN)
Max. Pre compression force (kN)
Max. Output (tabs/h)
Max. Filling depth (mm)
Max. Tablet thickness (mm)
Upper punch insert (mm)
Pitch circle diameter (mm)
Turret speed (rpm)
Machine dimension (mm)
Cabinet dimension (mm)
Power supply data
Control power
round
shape
Tablet diameter
(mm)
D(8st) B(10st) BB(12st)
503
14,400
5 - 3025 25
402
21,000
5 - 3516 19
402
25,200
5 - 3513 14
17
8
1 - 4
150
506 × 506 × 797 (880 : Including hopper)
340 × 500 × 820
500
50
220Vac 50/60Hz
24Vdc
•The specification may be subject to change without notice.•The maximum compression force varies as the tablet size and output.•The maximum output varies as a material state, tablet size and compression force.
machine (kg)
cabinet (kg)Weight
Max. Main compression force (kN)
Max. Pre compression force (kN)
Max. Output (tabs/h)
Max. Filling depth (mm)
Max. Tablet thickness (mm)
Upper punch insert (mm)
Pitch circle diameter (mm)
Turret speed (rpm)
Machine dimension (mm)
Weight machine (kg)
Power supply data
Control power
round
shape
Tablet diameter
(mm)
D(8st) B(10st) BB(12st)
50
3
19,200
5 - 40
25
25
40
2
24,000
5 - 40
16
19
40
2
28,800
5 - 40
13
14
17
8
1 - 4
150
506 × 831 × 1,460 (1,553 : Including hopper)
700
220/380Vac 3Ph 80/60Hz
24Vdc
For R&D and production of small batches
PR-LM SeriesWith an ergonomic design, compact size, goodperformance and all the required functions, the PR-LM is ideal for laboratory use.
Toolingpunch
die
D BTooling
punch
die
D B
Economical model DD moter type
Modern design, robust structure, stable condition inoperation make PR-1500 Series unique andprominent among other presses. The user-friendlydesign provides a comfortableworking environment.
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Compact tabletting machine
PR-1000 SeriesPerfect finishing touch
PR-1500 Series
round
shape
Tablet diameter
(mm)
Max. Main compression force (kN)
Max. Pre compression force (kN)
Max. Output (tabs/h)
Max. Filling depth (mm)
Max. Tablet thickness (mm)
Upper punch insert (mm)
Pitch circle diameter (mm)
Turret speed (rpm)
Machine dimension (mm)
Cabinet dimension (mm)
Power supply data
Control power
machine (kg)
cabinet (kg)Weight
D(16st) B(19st) BB(23st) BBS(25st)
7030
96,000
6020
136,800
6020
165,600
6020
180,000
18
8.5
1 - 4
225
900 × 750 × 1,640
700 × 650 × 1,802
1,900
120
220/380Vac 3Ph 50/60Hz
24Vdc
5 - 10025 25
5 - 12016 19
5 - 1201314
5 - 1201112
round
shape
Tablet diameter
(mm)
Max. Main compression force (kN)
Max. Pre compression force (kN)
Max. Output (tabs/h)
Max. Filling depth (mm)
Max. Tablet thickness (mm)
Upper punch insert (mm)
Pitch circle diameter (mm)
Turret speed (rpm)
Machine dimension (mm)
Cabinet dimension (mm)
Power supply data
Control power
machine (kg)
cabinet (kg)Weight
D(20st) B(24st) BB(29st) BBS(31st)
100100
120,000
8080
172,800
8080
208,800
8080
223,200
18
8.5
1 - 4
285
1,000 × 850 × 1,800
700 × 650 × 1,802
2,500
120
220/380Vac 3Ph 50/60Hz
24Vdc
5 - 10025 25
5 - 12016 19
5 - 1201314
5 - 1201112
Toolingpunch
die
D BTooling
punch
die
D B
The machine is designed to protect the operators fromany hazardous or toxic products.The powders are confined in the module, which keepsthe rest parts of the mahine free from the dusts.
WIP press for high containment system
PR-2100 Series
Rotary Tablet Press
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Perfect tabletting machine
PR-2000 SeriesThe PR-2000 Series is controlled by a computersystem and is designed to conform to CFR21 Part11 and be used in an unmanned productionenvironment. The PR-2000 is the best partner forPharmaceutical companies observing GMPguidelines. Customer satisfaction guaranteed.
round
shape
Tablet diameter
(mm)
Max. Main compression force (kN)
Max. Pre compression force (kN)
Max. Output (tabs/h)
Max. Filling depth (mm)
Max. Tablet thickness (mm)
Upper punch insert (mm)
Pitch circle diameter (mm)
Turret speed (rpm)
Machine dimension (mm)
Cabinet dimension (mm)
Power supply data
Control power
machine (kg)
cabinet (kg)Weight
D(35st) B(43st) BB(51st) BBS(55st)
100100
189,000
100100
258,000
100100
336,600
100100
396,000
18
8.5
1 - 4
495
1,119 × 1,236 × 1,830
700 × 650 × 1,700
4,500
300
220/380Vac 3Ph 50/60Hz
24Vdc
10 - 9025 25
10 - 10016 19
10 - 1101314
10 - 1201112
Toolingpunch
die
D B
round
shape
Tablet diameter
(mm)
Max. Main compression force (kN)
Max. Pre compression force (kN)
Max. Output (tabs/h)
Max. Filling depth (mm)
Max. Tablet thickness (mm)
Upper punch insert (mm)
Pitch circle diameter (mm)
Turret speed (rpm)
Machine dimension (mm)
Cabinet dimension (mm)
Power supply data
Control power
machine (kg)
cabinet (kg)Weight
D(29st) B(36st) BB(43st) BBS(47st)
100100
139,200
100100
216,000
100100
258,000
100100
282,000
18
8.5
1 - 4
415
1,190 × 985 × 1,860
700 × 650 × 1,802
3,300
120
220/380Vac 3Ph 50/60Hz
24Vdc
5 - 8025 25
5 - 10016 19
5 - 1001314
5 - 1001112
Toolingpunch
die
D B
The PR-3000 Series Rotary tablet press, is designed especiallyfor symmetry, with its space saving octagon shape.Composed of a rigid frame with smart interior it is totallyaccessible for ease of cleaning and maintenance. In additionto this, the control screen is self contained and accessible.The PR-3000 guarantees a plentiful output and is designed
to produce tablets inan efficient doublesided configuration.
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For triple layer tablets the 3500 Diamond seriesprovides good quality and high production capacity forthe pharmaceutical companies producing triplelayered tablets. It is born as essential pharmaceuticalequipment for triple layered tablet production being a perfect partner for your company growth.
Attractive tabletting machine
PR-3500 SeriesDurable tabletting machine
PR-3000 Series
Single layerdouble layertriple layer
Turret speed
(rpm)
Max. Main compression force (kN)Max. 1st Pre compression force (kN)Max. 2nd Pre compression force (kN)
Max. Output (1 layer) (tabs/h)Max. Output (2 layer) (tabs/h)Max. Output (3 layer) (tabs/h)Upper punch insert (mm)Pitch circle diameter (mm)
Max. Filling depth (mm)Max. Tablet thickness (mm)Machine dimension (mm)Cabinet dimension (mm)
Power supply dataControl power
machine (kg) cabinet (kg)
Weight
1st (2 - 6), 2nd (3.5 - 10) , 3rd (5 - 14)9
1,697 × 1,469 × 1,966750 × 650 × 1,850
5,000140
220/380Vac 3Ph 50/60Hz24Vdc
10 - 3510 - 3010 - 25
10 - 4010 - 3510 - 30
10 - 4010 - 3510 - 30
10 - 4010 - 3510 - 30
Tooling punchdie
D B
round
shape
Tablet diameter
(mm)
Max. Main compression force (kN)
Max. Pre compression force (kN)
Max. Output (tabs/h)
Max. Filling depth (mm)
Max. Tablet thickness (mm)
Upper punch insert (mm)
Pitch circle diameter (mm)
Turret speed (rpm)
Machine dimension (mm)
Cabinet dimension (mm)
Power supply data
Control power
Double layer Max. output (tabs/h)
machine (kg)
cabinet (kg)Weight
D(43st) B(52st) BB(63st) BBS(68st)
100100
309,600
D(43st)10030302525
90,30077,40064,500
B(52st)10030301619
124,800109,20093,600
BB(63st)10030301314
151,200132,300113,400
BBS(68st)10030301112
163,200142,800122,400
100100
436,800
100100
529,200
10000
571,200188.5
1 - 4 (1 - 8 incase of double layer)615
1,550 × 1,200 × 1,900750 × 650 × 1,850
6,000140
220/380Vac 3Ph 50/60Hz24Vdc
103,200 156,000 189,000 204,000
5 - 6025 25
5 - 7016 19
5 - 701314
5 - 701112
Toolingpunch
die
D B
2 - 8615
roundshape
Max. Tablet diameter(mm)
Rotary Tablet Press
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Operation technology
PISConThe PISCon system is easy to navigate via its touch screen and the use of Windows operatingsystem ensures easy and logical operation.
It is configured to meet FDA’s regulation 21 CFR Part 11, thus it can save relevant production data.Stored production data, such as batch history and product parameters can be recalled at any time.When you use the PISCon in conjunction with the Pharmtech Weight Regulator (PWR), the presscontrols tablet weight systematically by compression force monitoring.
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Tablet deduster WIP rack Powder loader(Stand-alone unit)
Turret table
Powder loader hopper
Metal detector Load cell calibration kit Provision for
effervescent tablet
Chute sensor
UTSDD motor Magnesium spray device
IFH Turret change Initial reject gate
& Sampling gate
Option item
Open feeder
With an ergonomic design, compact size, good performance and allthe required functions, the PC-C Series ideal for laboratory use.The PC-C Series is equipped with changeable drum.
Auto coater
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Beyond just technology
PC-C Series
Model
Drum diameter (mm)
Drum opening diameter (mm)
Drum working volume (ℓ)
Output capacity (kg)*
Spray gun (ea)
Drive power (kw)
Dimension (mm)
Power supply data
Control power
PC-C300 PC-C600
1
0.4
1,000
250
1,450 × 1,230 × 1,800
1 or 20.75650
250
998 × 1,181 × 1,353
220/380Vac 3Ph 50/60Hz
24Vdc* Specific Gravity 0.7
* The above specification may be subject to change without notice.
machine (kg)
cabinet (kg)Weight
•The specification may be subject to change without notice.•The maximum compression force varies as the tablet size and output.•The maximum output varies as a material state, tablet size and compression force.
1 : Film only PC-1301→Film only 3 : Film & Suger ex) PC-1303→Film & Suger
350
150
0.8 - 2.2
0.6 - 1.5
400
180
2 - 4.5
1.4 - 3.2
450
230
4 - 5.5
2.8 - 3.9
460
230
4.5 - 8
3.2 - 5.6
635
300
8 - 15
5.6 - 10.5
660
300
15 - 30
10.5 - 21
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Beyond just technology
PC SeriesCleaPleTM is more than a machine, Meet and experience the User-friendly coating system which shows the new paradigm of coatingtechnology. Be the first to know the perfect coating environment.
Model
Drum diameter (mm)
Drum opening diameter (mm)
Drum working volume (ℓ)
Output capacity (kg)*
Spray gun (ea)
Drive power (kw)
Dimension (W× D× H) (mm)
Power supply data
Control power
PC-G800 PC-1000 PC-1300 PC-1500 PC-1700 PC-1700i
850
380
30 - 54
21 - 38
2
2.2
1,450
250
1,300×1,661×1,650
1,050
420
57 - 100
40 - 70
2
2.2
1,650
250
1,500×1,661×1,835
1,300
500
100 - 180
70 - 126
2
4
1,850
250
1,750×1,835×1,998
1,500
578
160 - 280
112 - 196
3
5.5
2,000
250
2,050×1,963×2,210
1,700
600
250 - 440
175 - 308
4
7.5
2,250
250
2,250×2,056×2,250
1,700
600
340 - 600
238 - 420
4
7.5
2,400
250
2,250×2,306×2,250
220/380Vac 3Ph 50/60Hz
24Vdc
PC-1700t
1,700
600
450 - 800
315 - 560
6
11
3,000
250
2,250×2,706×2,250
* Specific Gravity 0.7
* The above specification may be subject to change without notice.
- HMI system
- Full WIP system(Washing in place)
- Superior functional design
- Fully compliant with requirements
of FDA21 CFR Part11
- Easy clean system
- Simple design to use
- Internal LED lamp
- Film, sugar, aqueous coating
- Reverse rotation discharge
Feature
machine (kg)
cabinet (kg)Weight
Auto coater
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Operation technology
PISConThe PISCon of the CleaPleTM coater is designed for easy manipulationof the control system. The coating process is easily automated andconfigured to the optimal production environment, whichguarantees exceptional product stability. The user-friendly touchscreen will provide a most satisfactory working environment.
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Heat Exchanger (Air inlet handling unit) WIP Rack & Nozzle
Option item
Steam, Steam & Dehumidifier 2port, 3port
Gun Liquid tank (Solution tank)Binks gun, Schlick gun
Hepa filter Auto damper Dust collector(Air outlet handling unit)
Agitator impeller, Magnetic impeller
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Small batch production mixer
PM-C Seriesinterchangeble vessel
Small batch production mixer
PM SeriesWith an ergonomic design, compact size, goodperformance and all the required functions, thePM-1005, 1015, 1030, & 1060 are ideal forlaboratory use. User friendly operation and easymaintenance will bring satisfaction even to thebeginner.
High Speed Mixer
VECXER
Model
Vessel Volume (ℓ)
Working Volume (ℓ)
Output capacity (kg)*
Agitator
Chopper
Dimension (W×D×H) (mm)
Weight (kg)
Power supply data
Control power
PM-C001
2.4
0.65 - 1.1
0.45 - 0.77
PM-C003
5.7
1.7 - 3
1.2 - 2.1
PM-C005
10.1
3.8 - 6.6
2.7 - 4.6
* Specific Gravity 0.7
Drive motor (kw)
Max. Speed (rpm)
Drive motor (kw)
Max. Speed (rpm)
* The above specification may be subject to change without notice.
1,190 × 555 × 1,450
550
220/380Vac 3Ph 50/60Hz
24Vdc
VECXER Model
Vessel Volume (ℓ)
Working Volume (ℓ)
Output capacity (kg)*
Agitator
Chopper
Dimension (W×D×H) (mm)
Weight (kg)
Power supply data
Control power
PM-1005
14
3.8 - 6
2.7 - 4.2
1.5
300
0.75
3,400
1,420×555×1,470
650
PM-1015
33
10.7 - 18
7.5 - 13
3.7
300
1.5
3,400
1,640×650×1,580
700
PM-1030
65
20.6 - 36
14.4 - 25
5.5
200
2.2
3,400
1,440×1,350×1,990
800
PM-1060
130
44.4 - 75
31 - 53
7.5
150
3.7
3,400
1,500×1,450×1,930
950
* Specific Gravity 0.7
Drive motor (kw)
Max. Speed (rpm)
Drive motor (kw)
Max. Speed (rpm)
* The above specification may be subject to change without notice.
220/380Vac 3Ph 50/60Hz
24Vdc
•The specification may be subject to change without notice.•The maximum compression force varies as the tablet size and output.•The maximum output varies as a material state, tablet size and compression force.
1.5
300
0.75
3,400
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Convenient high speed mixing
PM SeriesIf you want to experience a fast and convenient mixing system, theConPidTM mixer will meet all expectation with its User-friendly design.
* Specific Gravity 0.7
* The above specification may be subject to change without notice.
- HMI system
- Full WIP system(Washing in place)
- Agitator lifting device
- Fully compliant with requirements
of FDA21 CFR Part11
- Easy clean system
- Convenient design to use
- Internal LED lamp
- Binder spray device
Feature
Model
Vessel Volume (ℓ)
Working Volume (ℓ)
Output capacity (kg)*
Agitator
Chopper
Dimension (W×D×H) (mm)
Weight (kg)
Power supply data
Control power
Drive motor (kw)
Max. Speed (rpm)
Drive motor (kw)
Max. Speed (rpm)
220/380Vac 3Ph 50/60Hz
24Vdc
PM-1100
248
85 - 135
60 - 95
11
120
5.5
3,400
2,450×1,550×2,600
1,950
PM-1200
440
142 - 238
99 - 167
15
110
7.5
3,400
2,830×1,660×2,600
2,500
PM-1300
635
172 - 318
120 - 223
22
100
11
3,400
2,590×1,960×2,520
2,600
PM-1400
830
254 - 412
178 - 288
30
90
11
3,400
2,980×1,900×2,550
2,750
PM-1500
1,100
330 - 550
231 - 385
37
80
15
3,400
3,300×2,000×2,600
3,000
PM-1600
1,270
390 - 640
273 - 448
45
75
18.5
3,400
3,430×2,100×2,650
3,500
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High Speed MixerOperation technology
PISConThe PISConTM of the ConPid mixer is designed for easy manipulationof the control system. The mixing process is automated andconfigured to the optimal production environment, whichguarantees exceptional product stability. The user-friendly touchscreen display and the well-organized production parametermonitoring screen will provide a most satisfactory workingenvironment.
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Binder spray System WIP Rack & Nozzle
Option item
Vessel lid opening by air cylinder Double jacket
Agitator impeller
lifting device
Vessel lamp Powder loader
Capsule filler
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CAPsule filLER
PF SeriesPharm Tech Korea’s PF range of Capsule filling machine embraces theconcept of simplicity by good design. With logical operation and high qualitycomponents we will not fail to impress. Contact us to experience theinnovative CAPLERTM concept!
Model
Number of segment hole
Speed (rpm)
Power of main motor (kw)
Air consumption (liter/min)
Compressed air (bar)
Dimension (W×D×H)(mm)
Weight (kg)
Capsule size
Power supply data
Control power
PF-1000 PF-2000 PF-3000
0.75650
950 × 1,200 × 1,710 / 2,0501,360
1.5850
1,200 × 1,800 × 1,700 / 2,3501,950
2.21,050
1,360 × 2,200 × 2,200 / 2,3002,300
6
#00, #0, #1, #2, #3, #4
220/380Vac 3Ph 50/60Hz
24Vdc
1 3 5 10 12 14 16 18 20
Powder (caps/hour)
Pellet (caps/hour)
Max. Output
* The above specification may be subject to change without notice.
8,1006,480
24,30019,440
40,50032,400
75,00060,000
90,00072,000
105,00084,000
120,00096,000
135,000108,000
150,000120,000
135 125 125
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Operation technology
PISConOption item
The operation of the CAPLERTM is a fine example of‘User-friendly’design. The software
ensures the optimum capsule quality with itsproduction data management and automationcontrol. The product data and setting can be storedand re-called to aid uniform production.
Pellet filling device
Powder loader
Change parts
Capsule loader
Dust collector
Capsule polisher