Life Cycle of Buildings, Demolition and Recycling Potential
Transcript of Life Cycle of Buildings, Demolition and Recycling Potential
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Life cycle of buildings, demolition and recycling potential:A case study in Turin, Italy
Gian Andrea Blengini a,b,Ã
a DITAG: Land, Environment and Geo-Engineering Department, Politecnico di Torino, Corso Duca degli Abruzzi 24, 10129 Turin, Italyb IGAG-CNR: Institute of Environmental Geology and Geo-Engineering, Corso Duca degli Abruzzi 24, 10129 Turin, Italy
a r t i c l e i n f o
Article history:
Received 4 November 2007
Received in revised form
20 February 2008
Accepted 12 March 2008
Keywords:
LCA
Life cycle
Recycling
Demolition
Aggregates
Resource conservation
a b s t r a c t
One of the most challenging issues presently facing policymakers and public administrators in Italyconcerns what to do with waste materials from building dismantling activities and to understand
whether, and to what extent, the ever-increasing quantity of demolition waste can replace virgin
materials. The paper presents the results from a research programme that was focused on the life cycle
assessment (LCA) of a residential building, located in Turin, which was demolished in 2004 by
controlled blasting. A detailed LCA model was set-up, based on field measured data from an urban area
under demolition and re-design, paying attention to the end-of-life phase and supplying actual data on
demolition and rubble recycling. The results have demonstrated that, while building waste recycling is
economically feasible and profitable, it is also sustainable from the energetic and environmental point
of view. Compared to the environmental burdens associated with the materials embodied in the
building shell, the recycling potential is 29% and 18% in terms of life cycle energy and greenhouse
emissions, respectively. The recycling potential of the main building materials was made available in
order to address future demolition projects and supply basic knowledge in the design for dismantling
field.
& 2008 Elsevier Ltd. All rights reserved.
1. Introduction
Although it is well known that the use phase firmly remains
the most important contributor to the life cycle impacts of
buildings [1], interest in understanding energy use, the consump-
tion of natural resources and pollutant emissions in a life cycle
perspective is growing, as reported in a number of previous
studies [2–7]. In order to really appraise the overall environmental
impacts of buildings, all the life cycle stages should in fact be
encompassed by also including the embodied energy and
environmental interventions related to the construction materials,
construction activities, dismantling operations and the end-of-lifeof the materials.
According to the Rapporto energia e ambiente 2005 issued by
ENEA [8], the use phase of buildings in Italy roughly corresponds
to 31% of the final energy use and 31% of greenhouse emissions
throughout the country in the year 2004. However, when using
the life cycle approach, therefore including the manufacturing of
construction materials (cement, bricks, glass, ceramics, etc.) and
considering building activities, the final energy use rises to 37%
and greenhouse emissions to 41%.
As the concern over environmental impacts of the construction
sector grows, more attention is being paid to those building
materials that prove to be more environmentally friendly, namely
materials that better meet the twofold objective of reducing both
consumption of non-renewable resources and general pollution
throughout their entire life cycle. In such a context, secondary
materials from demolition and building waste recycling deserve
interest.
One of the most challenging issues presently worrying policy-
makers and public administrators in Italy is to decide how to
dispose of waste materials from building dismantling activities,
whose quantities are becoming greater and greater: 40 milliontons per year according to APAT [9]. In such a context, the key
issue is to understand whether, and to what extent, such
demolition materials can replace virgin building materials and
save capacity of waste dumps, in a perspective of environmental
sustainability. As far as the environmental aspect is concerned, the
LCA methodology makes it possible to understand whether it is
worthwhile to replace virgin materials with recycled materials or
not [10].
Recycling strategies, in general, have in fact been criticised
because of their environmental impacts which sometimes exceed
the environmental benefits [11]. This is much more probable
when a product does not require a large amount of energy during
primary production e.g. recycled aggregates from rubble recycling.
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In such a case, it is likely that more energy is being spent
throughout recycling than energy being saved as a consequence of
avoided primary production.
Based on these preliminary considerations, the paper presents
the results of a research programme that was focused on the life
cycle assessment (LCA) of a residential building, located in Turin,
which was demolished in 2004 using the controlled blasting
technique, under the scientific supervision of the Politecnico diTorino. The research was part of a larger programme of urban re-
design run in co-operation between Turin municipality staff and
the Politecnico di Torino.
The overall objective of the research was to compare
alternative waste disposal scenarios, understand where resource
use and environmental impacts are concentrated and address
strategies for improvements.
A more specific objective was focused on the building waste
recycling process, in order to assess the recycling potential in
terms of energetic-environmental impacts and gains, based on
actual measured data from existing demolition and recycling
worksites. Recycling operations to convert rubble into secondary
aggregates and recycled reinforcing steel bars were carefully
analysed, the technical and economic feasibility, as well as theenvironmental sustainability of rubble recycling operations being
of great interest for the public administrators involved in the
programme.
With that in mind, a detailed LCA model was carried out in
compliance with Guinee’s definition [12] also in order to widen
the literature on LCA applications to the building sector, by
supplying field measured data on the demolition and rubble
recycling processes which are seldom addressed [2,7], in some
cases excluded [6] and often modelled using literature data
[1,13,14]. According to Scheuer et al. [15], there is limited
quantitative information on the actual process of demolition.
A further specific objective was to investigate the actual
recycling potential, as defined by Thormark [13,14,16], of different
building materials, compare the obtained results with literature
data and discuss the suitability and appropriateness of the
adopted solutions in order to address future demolition projects
and gather knowledge in the design for dismantling field.
2. Methodology
The Life Cycle Assessment (LCA) methodology has been used to
obtain a comprehensive energetic and environmental picture
relevant to the demolition and final disposal of a block of flats
located in Turin, Italy. Although the life cycle approach has not yet
been widely applied to the construction waste management sector
in Italy, in comparison with the industrial sector, there are some
examples of applications [17,18] and interesting future develop-
ment perspectives.According to ISO 14040 [19], an LCA comprises four major
stages: goal and scope definition, life cycle inventory, life cycle impact
analysis and interpretation of the results.
The Goal and Scope Definition phase defines the overall
objectives, the boundaries of the system under study, the sources
of data and the functional unit to which the achieved results refer.
The Life Cycle Inventory (LCI) consists of a detailed compilation
of all the environmental inputs (material and energy) and outputs
(air, water and solid emissions) at each stage of the life cycle.
The Life Cycle Impact Assessment (LCIA) phase aims at
quantifying the relative importance of all environmental burdens
obtained in the LCI by analysing their influence on the selected
environmental effects.
According to ISO 14042 [20], the general framework of an LCIAmethod is composed of mandatory elements (classification and
characterisation) that convert LCI results into an indicator for each
impact category, and optional elements (normalisation and
weighting) that lead to a unique indicator across impact
categories using numerical factors based on value-choices.
As there is neither consensus on weighting [6,10,11,15,21],
nor on the best weighting method to adopt, as far as the present
study is concerned, the LCIA phase was initially focused on the
characterisation step and thus the following six indicators wereconsidered:
GER (Gross Energy Requirement) as an indicator relevant to the
total primary energy resource consumption (direct+indirect+
feedstock) according to Boustead and Hancock [22];
GWP100 (Global Warming Potential) as an indicator relevant to
the greenhouse effect according to IPCC [23];
ODP (Ozone Depletion Potential) as an indicator relevant to the
stratospheric ozone depletion phenomenon;
AP (Acidification Potential) as an indicator relevant to the acid
rain phenomenon; EP (Eutrophication Potential) as an indicator relevant to
surface water eutrophication;
POCP (Photochemical Ozone Creation Potential) as an indicatorof photo-smog creation.
Characterisation factors for GWP, ODP, AP, EP, POCP indicators
are reported in SEMC [24].
However, due to the fact that policymakers and public
administrators often express their need for practical tools that
might simplify the decision process [11], despite the risk of
loosing transparency, the Eco-Indicator 99 method [25] was also
used.
The LCIA was therefore run at two levels: the first level
corresponding to the characterisation step, thus supplying results
with a low level of aggregation, but with a high grade of
objectivity, and the second level showing results with a high
level of aggregation, thus supplying a more comprehensiveenvironmental picture of the systems under study.
According to the ISO 14040 standard, in the last step of an
LCA study, the results from the LCI and LCIA stages must be
interpreted in order to find hot spots and compare alternative
scenarios. As energy is critical for sustainability of buildings,
the interpretation step was mainly focused on life cycle energy
(GER), which corresponds to total energy, as defined in Sartori
and Hestnes [1]. Although global warming potential is closely
correlated to energy use, GWP100 has also been considered in
order to understand whether the decarbonation of raw materials
that occurs during clinker burning can influence the recycling
potential in a concrete-framed building. Moreover, in order to
extend the assessment to other environmental aspects and obtain
a more comprehensive, but synthetic, picture, Eco-Indicator 99
was also used. Eco-Indicator 99 is a weighting method that
converts inventory results into a single score comprehensive
environmental indicator that encompasses human health, ecosys-
tem quality and use of resources. The hierarchist version of Eco-
Indicator 99 and the H/A weighting set, based on a panel expert
approach, as fully reported in Goedkoop and Spriensma [25], were
used.
SimaPro 6 [26] and Boustead Model 5 [27] software applica-
tions were used as supporting tools in order to implement the LCA
model and carry out the assessment.
3. LCA application to demolition and rubble recycling
The present LCA study deals with a residential block of flatslocated in Via Fratelli Garrone, Turin, Italy (see Fig. 1 and Table 1).
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The building was erected by Recchi SpA in 1965 and demolished at
the end of the year 2004 after 40 years of lifetime.
The study consisted of a from-cradle-to- grave LCA of a real case
residential building which included all the life cycle phases, with
emphasis on production of construction materials and end-of-life
management. Inventory data from previous LCA research relevant
to cement and concrete products [28,29] were used as input data
for the LCA modelling, thus increasing the local representative-ness of the achieved results. As far as end-of-life is concerned, a
great effort was made by the Politecnico di Torino research staff to
design and monitor the building demolishing by blasting and to
address rubble recycling.
The main objectives relevant to the present research include:
Analysing the relative contribution of life phases to the overall
energy consumption and environmental impacts of an existing
residential block of flats;
Analysing the relative contributions of building materials to
the pre-use phase impacts;
Identifying environmental impacts and benefits relevant to
demolition and rubble recycling;
Assessing opportunities for alternative end-of-life scenarios; Assessing the actual recycling potential of building materials in
a life cycle perspective.
3.1. Functional unit
According to Adalberth et al. [2], a frequently adopted
functional unit is the unitary internal-usable floor area, some-
times with reference to the whole building life span and
sometimes with reference to 1 year. However, in some cases, the
reference unit is chosen as a single flat, considered as a living unit,
or might even refer to the number of occupants living inside the
building.
Such a choice is, of course, arbitrary, but, for comparison
purposes, a standardisation might be helpful. This is also relevantto the function of the system under study: supplying a home for
residential use for a given period of time. All this considered, the
adopted functional unit in the present case-study is 1 m2 net floor
area, over a period of 1 year.
3.2. System boundaries
Three distinct phases: pre-use, use and end-of-life were
included in the model (see Fig. 2). Data for the LCA model were
retrieved from different sources, as reported in Table 2. In
particular, inventory data for concrete and cement products were
retrieved from previous LCA research by the author [29], while
other building materials, ancillary materials and use of building
equipment were modelled from Idemat 2001 [30] and ETH-ESU
[31] databases included in the SimaPro software package. The
Buwal 250 database [32] was the source for transport operations,
electricity and diesel use. Inventory data for steel recycling from
steel scrap were made available by IISI (The International Iron and
Steel Institute) [33].
The pre-use phase consists of the manufacturing and transpor-tation of building materials, as well as the erection of the building
envelope. Therefore, in order to complete the model, inventory
data relevant to the most important building materials were
included. The quantities were estimated from original building
drawings. However, the materials embodied in the building
fixtures were the most difficult to estimate. While an estimation
of copper wires was attempted, no reliable estimations for water
pipes, heaters or other equipment were feasible, therefore such
elements were excluded. Sanitaryware items, whose position
and dimensions could be gathered from design drawings, were
included. Elements such as furniture, cooking equipment and
mobile items, were not included. As far as production and
transportation of concrete and cement are concerned, it was
assumed that such products were manufactured in existing plantsby local producers. Steel reinforcing bars were assumed to be
produced according to the average processes that characterise the
European steel industry [33]. Inventory data for such products
were gathered from IISI (International Iron and Steel Institute), as
well as from databases included in the SimaPro/Boustead software
packages. With regard to the shell construction, it is important
to recall that the block of flats under analysis was built by
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Fig. 1. View and location of the building under study.
Table 1
Main features of the Via Garrone building
Building features
Basement shape Rectangular
Basement dimensions 56.7 mÂ11.7 m
Total elevation 36 m
Elevation, per floor 3 m
Basement depth À1.58m
No of floors above ground level 10
Total building volume 22,000 m3
No of flats 80
No of lifts, stairs 4
No of flats, per floor 8
Net area, Type A flat 65.8 m2
Net area, Type B flat 86.75 m2
Gross area, per floor 663 m2
Net area, per floor 611 m2
Total net area (usable) 6110 m2
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assembling prefabricated elements. This makes a considerable
difference, in comparison with a conventional on-site building
technique, in terms of energy and ancillary material use, as well as
in terms of material wasted during the construction of the
building. Therefore, operations for erecting the house were
considered in terms of energy use and construction waste factors.
The use phase encompasses all activities related to the use of
the house, over the 40-year life span. These activities include all
operating energy consumed for heating, cooling, sanitary water
production, lighting and cooking. As a detailed survey on theactual operational phase of the building was not one of the overall
objectives of the research, basic information on energy use was
obtained from official statistics [8] and therefore represents the
average Italian situation. Moreover, it is worth noticing that, in
addition to the day-to-day residential use of the building, some
authors [2,4,5] also include energy and materials for refurbish-
ment in the use-phase. However, in this specific case study, due to
the fact that the research was mainly focused on the influence of
material production and recycling, and due to the fact that
virtually all interior walls were made of reinforced concrete,
therefore not allowing significant building re-modelling, main-
tenance operations were included in the pre-use phase.
As the last step, the end-of -life phase inventories the demolish-
ing of the building shell and the final disposal of waste (see Fig. 3).Field measured data relevant to the dismantling operations were
included by encompassing the preliminary operations before
blasting, on-site primary treatment of the dismantling products
and transportation of the rubble to recycling or landfill facilities.
Two main groups of waste materials were sent for recycling: the
first made of lithoid based materials such as concrete, bricks,
mortar, plaster, glass, ceramics and the second constituted by steel
products. Doors and windows were partially disassembled and
removed before blasting, but their disposal was considered to fall
outside the system boundaries and was therefore not included in
the LCA model. Quantities of rubble after secondary demolitionand recycled material flows were measured on-site by weighting
the trucks and checking the transportation records. According to
these records, less than 1% of the rubble was landfilled (plastic,
insulating materials, etc.), while 99% was converted into recycled
materials. The lithoid fraction was converted into a secondary
aggregate and used as infilling material, therefore avoiding
the production of virgin aggregates and their transportation.
The steel material was partially recovered directly at the worksite
and partially separated from the lithoid fraction after rubble
beneficiation and sent to the steel factory to be recycled into
reinforcing steel bars, therefore avoiding the production of
primary steel.
As rubble crushing and sorting allow both secondary aggregate
recycling and steel scrap magnetic separation, a simple massallocation criterion was adopted.
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Building materialproduction
Residual waste landfillBuilding waste recycling
Transport
Building shellconstruction
Buildingdismantling/demolition
Transport Transport
PRE-USE
PHASE
END-OF-LIFE
PHASE
Recycled steel bars(avoided product)
Recycled aggregate(avoided product)
Raw materialmining/quarrying
USE PHASE
(40 years)
Fig. 2. System boundaries.
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4. Inventory analysis
An LCA model of a complex system, such as a block of flats,
usually results in a network made of several process units.
A description of the main inventoried elements is given in the
following paragraphs.
4.1. The building and its construction phase
In order to systematically detect and quantify the building
shell components, 10 subsystems were identified, as shown in
Table 3.
Table 4 summarises the quantities of the main materials
embodied in the shell, the transportation distances and the
building waste factors, the latter being adapted from Blanchard
and Reppe [5] and Chen et al. [7]. The total estimated mass of the
building was 8882ton. The reinforced concrete was assumed to
be composed of 105 kg of reinforcing steel bars and 2395 kg of
concrete per cubic metre. The main energetic and environmental
characteristics of the cement and concrete used in the LCA model[29] are summarised in Table 5.
Fig. 4 shows the relative contribution of the inventoried
building materials. Concrete is the main constituent, representing
83% in mass, followed by steel bars, bricks and plaster (4% each).
Mortar and ceramics (the latter including ceramic tiles, glass and
sanitaryware) contributed by 2% each. Other items: painting,
insulating materials, wood, copper, aluminium and plastics, all
together contributed less than 1%.
As far as building operations for the shell erection areconcerned, the energy use was estimated as 800 GJ of electricity
and 1480GJ of diesel for crane, building equipment, trucks,
diggers and loaders. An estimation of material losses during the
construction phase was carried out by analysing literature data [5]
and considering the peculiarities of the building technique
adopted for the building under study. Average transport distances
were considered, as reported in Table 4.
4.2. The building use phase
The building use phase was inventoried by considering
statistical data [8] according to which the yearly energy
consumption of an average Italian residential building is 16.5kgoil equivalent per square metre. Therefore, 168.88 TJ of end-use
energy, corresponding to the day-to-day running of the block of
flats over the 40-year life span, were included in the model.
Heating (67%) was powered by diesel during the first 10 years and
then converted to natural gas for the remaining 30 years, while
the sanitary water supply (12%) and cooking (6%) were powered
by natural gas. Lighting (14%) was powered by electricity
according to the Italian mix.
4.3. The building demolishing and rubble disposal phase
The building under study was demolished using the blasting
technique, placing explosive charges on one side of the shell
basement. As can be seen in Fig. 3, the whole building shell was
made to topple on one side and subsequently the structure was
further demolished by means of hydraulic hammers and shears.
Before blasting, the whole area was rendered safe: the trees
were cut, the streetlights were removed, the walking area was
delimited and protection barriers were positioned against blast
throwing. Moreover, in order to support blast demolition, the
building shell was weakened by cutting some pillars, concrete
slabs, beans and walls using diamond wire and diamond disk
cutting machines. Blast holes (25–35 mm diameter) were drilled
and charged with explosive cartridges. Pre-blasting operations
were carried out over a period of 3 months and were included in
the LCA model, as shown in Table 6.
After blasting, a first on-site size reduction and material
selection was carried out using diesel–hydraulic equipment inorder to sort the rubble and send it to the appropriate disposal.
The on-site rubble treatment lasted 40 days.
Fig. 5 shows the sequence of rubble recycling activities, after
blast demolition, as they were included in the model (see Table 7).
The entire lithoid fraction was sent to the treatment plant
where about 8500 ton of recycled aggregates were produced. As
far as the LCA model is concerned, the production of recycled
aggregates was considered as an avoided impact equal to the
environmental burdens associated with the displaced natural
aggregates.
A mobile rubble crusher (see Fig. 3) Ulisse Omtrack II equipped
with a jaw crusher and magnetic separator, which can operate a
size reduction from a maximum element size of 900mm to a
granulate 0–100 mm, was used in order to process the concrete,bricks, mortar, plaster, roof tiles, tiles, glass and sanitaryware.
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Table 2
Building life cycle phases, subsystems and data sources
Lif e cycle p hase Sub sy stem Sou rces of d at a
Pre-use Bui lding materia l
production Inventory data for cement, concrete,
plaster and mortar from specific
measured data reported in Blengini
[29]
Inventory data for the other buildingmaterials from IDEMAT 2001 [30]
and ETH-ESU 96 [31]
Quantities estimated from building
drawings
Transport Average distances from specific
measured data
Data for transport operations from
Buwal 250 [32]
Building
construction
(including
refurbishment)
Energy use from personal
communications
Construction losses from literature
data reported in Blanchard and
Reppe [5]
Use (operational
phase)
Use of electricity
and fuels for
heating, sanitary
water, lighting
Average quantities from Italian
statistics [8]
Italian electricity mix from the
Buwal 250 database
Inventory data for fuel production
and use from Buwal 250
End-of-life Building demolition Demolition operations and
quantities from specific measured
data.
Production of explosives from the
ETH-ESU 96 database
Use of hydraulic equipment from
ETH-ESU 96 database
Aggregate recycling Specific measured data
Steel recycling Literature data reported in
Brimacombe and Shonfield [33] and
personal communications from IISI
(International Iron and Steel
Institute)
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As far as the steel waste is concerned, 225 ton (70%) were
immediately recovered at the worksite after demolition, while a
further 96ton (30%) was recovered after rubble crushing and
sorting. The avoided impacts corresponding to steel recyclingwere calculated according to the IISI procedure [33] which
supplies inventory data for steel production from both virgin
raw minerals (BOF—Basic Oxigen Furnace) and from steel scrap
(EAF—Electric Arc Furnace).
It is worth noticing that, while the lithoid rubble was
declassed to a relatively poor quality recycled material, steel
scrap can always be recycled into good quality steel bars with
roughly the same characteristics as virgin steel. According
to Brimacombe and Shonfield [33], the mass yield of secondary
steel production from scrap is 93.5%. The LCA model also
considered copper wire recycling from electric plants, including
wire separation from the insulating coating and the re-use of
recovered wood after secondary demolition. The residual waste
(polystyrene, plastic, PVC, etc.) was modelled as the landfilling of inert waste.
5. Impact assessment and interpretation of the results
The impact assessment phase was carried out, by encompass-
ing both the characterisation and weighting steps, according to
the ISO 14042 standard. Table 8 summarises the achieved results
relevant to the life cycle of the building under study, with
reference to the adopted functional unit.
As the first objective of the research was an evaluation of the
relative weight of the life cycle phases, it clearly appears that, as
expected, the use phase of a conventional building overshadows
the rest of the life cycle, its contribution being variable from 90.1%
to 95.2%, depending on the indicator, thus confirming the results
obtained in previous studies [1]. The pre-use phase, considered as
the joint contribution of building materials and construction
operations, accounted for 6.2% to 11.5%.
It is worth noticing how the end-of-life corresponds to a
negative contribution or, in other terms, to a net achieved
environmental gain ranging from À0.2% to À2.6%. This can be
explained in terms of avoided impacts that can be traced back to
the secondary construction materials that enter future life cycles
in substitution of virgin products.
In this specific case study, the net environmental gain is given
by the difference between avoided impacts due to the substitutionof virgin building materials (gross credit) and impacts caused by
transportation and recycling processes (induced impacts). Thus,
the net environmental gain corresponds to the recycling potential
defined in Thormark [13,14]. Recycled materials will in fact be
used in future life cycles and the system from which they are
delivered must therefore be credited.
In accordance with the objectives outlined in the goal and
scope definition phase, the following interpretation steps were
carried out.
5.1. Contribution of construction materials
Fig. 6 shows the relative contribution of the building materialsto the impacts relevant to the pre-use phase. As can easily be seen,
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Fig. 3. Blast demolition and rubble recycling of the building under study.
Table 3
Building envelope subsystems included in the model
Building envelope subsystems Main building materials
Basement Concrete, reinforcing steel bars
Structural walls Concrete, reinforcing steel bars, insulating
materials
Non-structural walls Bricks, mortar, paint
Floors Concrete, reinforcing steel bars, wire net,insulating materials
Floor surface lining Ceramics, linoleum, parquet, dimension stones
Do ors/wi ndows Woo d, g lass, plasti c, aluminium
Appliances (electric, sanitary
water, heating)
Pipes, ducts, sanitaryware, radiators
Roof Concrete, bricks, roof tiles, wood
St airs, elevators Concrete, r einf orcing s teel b ars
Wall surface lining Mortar, painting, ceramics, dimension stones
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the most important contributors are concrete and steel bars,
whose shares range from 29.4% to 71.4% and from 2.9% to
39.4%, respectively. While concrete is the first contributor
to global warming, ozone layer depletion, eutrophication and
photo-smog, steel is the main contributor to energy use andacidification.
5.2. Alternative end-of-life scenarios
In order to better understand the magnitude and therefore the
relative importance of a proper building end-of-life management,
a second disposal scenario was considered, Thus, after blasting
demolition and on-site size reduction, the rubble was considered
to be entirely landfilled. Fig. 7 shows the achieved results, the
comparison being restricted to the pre-use and end-of-life phases.
As can be seen, under the hypothesis that no rubble recycling is
carried out, no environmental net gains are achieved. Thus, the
recycling potential is lost and, consequently, the life cycle impacts,
excluding the building operational phase, are increased by 17%
to 54%.
5.3. Analysis of impacts and benefits relevant to demolition and
rubble recycling
The results have shown that the end-of-life benefits are quitesmall in comparison with the whole life cycle, but their relative
importance increases when the comparison is restricted to the
pre-use phase.
For this purpose, the recycling processes were analysed more
in detail. The net and gross benefits or, in other terms, recycling
potentials and gross credits were compared.
Fig. 8 shows a comparison between the environmental burdens
of the materials embodied in the shell, the impacts relevant to
building waste recycling, the gross credits and the recycling
potential.
The analysis was focused on total energy use and greenhouse
emissions, as they are considered very important issues in the
building sector, but, in order to also encompass the other
environmental aspects, the analysis was also extended by usingEco-Indicator 99.
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Table 4
Materials in the building envelope, inventory data sources, quantities, transport distances and construction waste factors
Material Data source Quantity (t) Transport distance (km) Construction waste factor (%)
Concrete Blengini [29] 7334 20 7
Steel bars IDEMAT 2001 [30] 321.4 150 7
Bricks IDEMAT 2001 [30] 385 20 10
Mortar Blengini [29] 188 20 10
Plaster Blengini [29] 363 20 10Paint ETH-ESU 96 [31] 9 20 7
Mineral wool ETH-ESU 96 [31] 16.1 20 7
Wood ETH-ESU 96 [31] 9.6 150 7
Glass ETH-ESU 96 [31] 9 30 7
Ceramic IDEMAT 2001 [30] 186.5 50 10
Roof tiles IDEMAT 2001 [30] 41 25 7
Plastic (PVC) IDEMAT 2001 [30] 21 50 7
Aluminium BUWAL 250 [32] 0.29 100 5
Copper IDEMAT 2001 [30] 0.5 100 5
Table 5
Eco-profiles of the cement and concrete used in the LCA model
Impact category Indicator Unit Cement II A-LL 42,5 R (1 ton) Concrete Rck25 (1 ton)
Energy resources GER MJ 4756 642
Global warming GWP100 kg CO2(eq) 833 97
Ozone depletion ODP g CFC11eq 0.21 0.03
Acidification AP mol H+ 67.25 10.40
Eutrophication EP g O2(eq) 9760 1721
Photochemical smog POCP g C2H4(eq) 8.39 1.08
Source: Ref. [29].
AVERAGE MASS: 1.45 t/m2 (36 kg/m2, year)
others
1%
ceramics2%
plaster4%
bricks4%
mortar2%
concrete
83%
rebars4%
Fig. 4. Average composition of the building shell and fixtures.
Table 6
Input data for the demolition operations
Operation Quantity
Electri city for di amo nd wi re/disk equipment (M J) 1080
Explosives (kg) 205
Detonating cord (kg) 20
Electricity for drilling (kWh) 175
Trench excavation (m3) 440
Damping heap creation (m3) 2000
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Reinforcing steel bars
Transport toSteel factory 20 km
Steel recycling
(EAF)
Common waste:plastic, foam
board…
Transport toLandfill 20 km
Wood
On site secondary demolition(separation, size reduction)
Total rubble: 8,882 t
Hydraulic hammer use
37 t 225 t9.6 t
Recycled steel 96 tRecycled aggregate 8,514 t
Concrete, steel, bricks,roof tiles, ceramics,
mortar, plaster, glass
Transport to
recycling facilities 10 km
Crusher
Diesel useElectricity use
On sitere-use
Fig. 5. Activities for secondary demolition, waste processing and recycling.
Table 7
Input data for the rubble processing operations
Operation Equipment Quantity (ton) Input data
Secondary on-site demolition Hydraulic hammer 2960 1330 m3
Mixed rubble loading Hydraulic loader 8882 4000 m3
Transport of steel to factory Truck 16 ton 321 6420 ton-km
Transport of steel to factory Train 321 35,310 ton-km
Transport of waste to landfill Truck 16 ton 25 502 ton-km
Transport of lithoid rubble Truck 28 ton 8622 86,220 ton-km
Lithoid rubble loading Hydraulic loader 8622 51,732 MJ
Crushing and steel separation (mobile equipment) Jaw crusher and magnetic separator 8622 11,588 kWh
Steel scrap loading Hydraulic loader 96 576 MJ
Table 8
Results after the LCIA phase relevant to the Via Garrone building (data per m 2, year)
LCIA step Impact category Indicator Unit Material manufacturing
and transport
Envelope erection
and renovation
Use phase
(operation)
End-of-life
phase
Total life
cycle
Characterisation Energy resources GER MJ 69.7 (7% ) 21.1 ( 2.1% ) 928.1 (92.9% ) À20.3 (À 2.0% ) 998.6
Global warming GWP100 kg CO2 6.2 (9.2% ) 1.5 ( 2.3% ) 60.2 (90.1% ) À1.1 (À1.6% ) 66.8
Ozone depletion ODP mg CFC11 1.3 (4.2% ) 0.7 ( 2.4% ) 29.6 (94.4% ) À0.3 (À1.0% ) 31.3
Acidification AP mol H+ 1.1 (5.9% ) 0.4 ( 2.4% ) 17.3 (93.9% ) À0.4 (À 2.1% ) 18.4
Eutrophication EP g O2 144 (4.1% ) 71 ( 2.0% ) 3333 (95.2% ) À47 (À1.3% ) 3502
Photo-smog POCP mg C2H4 61.0 (6.5% ) 18.2 (1.9% ) 865.6 (91.8% ) À2.2 (À0.2% ) 942.7
Weighting – EI’99 Pt 0.34 (7.4% ) 0.10 ( 2.2% ) 4.27 (93.0% ) À0.12 (À 2.6% ) 4.59
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As a first step, some interesting remarks can be made
considering the ratio between recycling potentials and gross
credits given in Fig. 8, thus supplying an estimation of the
waste recycling efficiency. With such an approach, the recycling
efficiency, in terms of energy saving, can be estimated to be
around 54% and 83%, for recycled steel and recycled aggregates,
respectively. In other terms, if rubble and scrap are considered
to hold no environmental burdens, according to the so-called
‘‘ zero burden assumption’’ [34,35], the aggregates and steel
recycling processes have the potential of replacing virginmaterials, therefore avoiding their burdens (gross credit). Never-
theless, they are responsible for their own impacts (recycling
impacts), thus leading to the net gain (recycling potential). As far
as greenhouse emissions are considered, the saving efficiency
of steel recycling from steel waste is around 60%, while it is 82%
for aggregates. The magnitude of such figures is confirmed by
Eco-Indicator 99.
However, according to the objectives of the study, it would be
meaningful to compare the recycling potential with the environ-
mental burdens associated with the corresponding shell embo-
died materials. With this approach, it should be recognised that
the life cycle saving efficiency, expressed by the ratio between the
fourth and the first column of Fig. 8, is significantly lower.
In the case of steel scrap, which can be re-converted into avaluable building material, similar to virgin steel, a net 50% life
cycle energy saving is achievable. On the contrary, in the case
of recycled aggregates, due to the fact that original building
materials (mainly concrete, mortar, plaster, bricks, etc.) were
downgraded into a relatively poor construction material (recycled
aggregate), the life cycle recovered energy is only 19%.
Therefore, while the process of aggregate recycling from rubble
is relatively less energetic expensive than steel recycling from
scrap, the life cycle benefits of steel recycling appear to be greater
than those achievable by recycling lithoid rubble.
When greenhouse emissions are considered, the life cyclesaving is 54% for steel and 10% for aggregates. If the analysis is
carried out using Eco-Indicator 99, the life cycle impact abate-
ments are 62% and 21% in the case of steel and aggregates,
respectively.
5.4. Sensitivity analysis
As mentioned in the goal and scope definition step, most of
those inventory data considered strategic for the objectives of the
research were field measured data. Among these, primary
inventory data for concrete manufacturing and field measured
data relevant to the building end-of-life were used. However, in
order to assess the reliability and representativeness of theresults, a sensitivity analysis was carried out.
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0%
20%
40%
60%
80%
100%
Steel 39.4%
Concrete 29.4%
Mortar & plaster 8.1%
Brick & ceramics 12.4%
Others 10.6%
22.0% 2.9% 39.0% 29.0% 7.9% 35.7%
48.6% 71.4% 32.6% 42.6% 55.4% 31.2%
14.3% 19.8% 8.9% 11.8% 15.1% 8.7%
10.3% 1.0% 8.5% 10.1% 2.9% 15.9%
4.7% 4.9% 11.0% 6.4% 18.6% 8.5%
GER GWP ODP AP EP POCP EI-99
Fig. 6. Contribution of building materials to the impacts of the pre-use phase.
0%
20%
40%
60%
80%
100%
120%
140%
GER
160%
recycling scenario 100% landfillGWP ODP AP EP POCP EI-99
Fig. 7. Influence of alternative end-of-life scenarios on the life cycle impacts (use phase excluded).
G.A. Blengini / Building and Environment 44 (2009) 319–330 327
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7. Conclusions
The results gathered from the present LCA application to a real
building demolition in Italy have demonstrated that, in a life cycle
perspective, building waste recycling is feasible and profitable
from the energetic and environmental points of view. From an
economic point of view, it is worth noticing that all the recycling
operations were financed by private operators which saved costs
for not having to pay landfill taxes and obtained an income for
selling the recycled aggregates and steel scrap to downstream
private companies, without any public financial support.
A further important environmental benefit was achieved:
the avoided landfilling of demolition waste, therefore saving
capacity of waste dumps. This is a very important issue in terms
of sustainability as land is becoming more and more a scarce
resource, especially in a densely populated country like Italy, at
the same time industrialised and rich in natural and cultural
beauties. Further research should consider this issue within the
LCA analysis by using appropriate quantitative indicators.
Bearing this in mind, old buildings that have to be demolished
can be considered as aggregate quarries, but this must not be
misinterpreted. It is not fair to think that such new ‘‘secondary
quarries’’ could substantially displace conventional ones. Quality
requirements for commodities used in many construction activ-
ities do not allow the use of recycled material. Furthermore, decay
of quality, loss of mass, energy consumption and pollution caused
during recycling processes are objective and insurmountable
limits to recycling. The correct solution probably lies somewhere
between conventional and ‘‘secondary’’ quarries. It would be
unwise to underestimate one or the other.In order to achieve the best environmental solution and to
define the right proportion between the natural and recycled raw
materials that are necessary for the economic and social
development of mankind, all life cycle phases, from-cradle-to-
grave, must be considered. Only with such an approach is it
possible to establish whether mankind is currently over-exploiting
natural raw materials and energy resources or, on the other hand,
is pursuing a dream of full recycling that causes secondary
materials to be more environmentally harmful than the corre-
sponding primary materials.
Moreover, if statistics relevant to yearly construction and
demolition waste production (0.7 ton per capita) are compared to
the yearly building aggregate requirement in Italy (6–11ton per
capita), it clearly emerges that the potential contribution of recycled aggregates to the Italian requirement ranges from 6% to
9%. Recycled and natural aggregates for the construction industry
should not therefore be considered in competition, but it is
strategic to consider their joint utilisation.
Acknowledgements
The author would like to thank Tiziana di Carlo for her help in
the data collection and elaboration, Elena Garbarino of the
Provincia di Torino for her work on some of the estimations
relevant to building materials and Professor Vanni Badino for his
help in editing.
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