Leveraging GFSI to support Food Safety Management at .... FS from Farm to... · support Food Safety...
Transcript of Leveraging GFSI to support Food Safety Management at .... FS from Farm to... · support Food Safety...
Leveraging GFSI to support Food SafetyManagement at Mondelez International
Jorge Toro, Associate Director Corporate Quality
Latin America - Mondelez International
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A global snacks powerhouse with net revenues of $34 B in 2014
products marketed in 165 countries
over 100,000 employees
working with around 3,000 Raw
Material Suppliers, and about 2,000
Packaging suppliers
How do we manage Food Safety at Mondelez
• Providing Food that is Safe to Eat is at the Core of Mondelez Values
• We ensure that our consumers and customers can trust the products that we manufacture and provide to them
• We do this by having:
A comprehensive Food Safety program that meets or exceeds regulatory
requirements and ensures global consistency
Benchmarking annually to ensure the robustness of our food safety
program including 3rd party audits (GFSI)
Continuously evolving our global strategies on Food Safety, with global
goals to drive further progress
Leveraging Supply Chain initiatives to support the Food Safety program
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Executive Summary
Food Safety management occurs at multiple levels
MDLZ International Board of Directors
Level
• Review food safety management
Responsibility
• Assess company risk profile and management programs
•Assess and proactively manage issues, issues prevention, and communication of lessons learned
• Implement the company food safety policy and programs, ensure regulatory compliance
•Establish food safety policy, control programs, and compliance mechanisms
MDLZ Executive Team
Special Situations Management Team
Food Safety & Quality Senior Management
Business Units
CONFIDENTIAL
We have an Integrated Quality Management Approach that
focuses on Systems across Key Factors in the Supply Chain
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Risk Categories
Design Procure Convert* Distribute Trade Consumer
• Design Safety Analysis
• Specifications
• HACCP
• Allergen Mgmt
• Supplier QA
• Plant & Equipment Design/Capability
• Package Integrity
• Contracts
• Selection/Approval
• Material Monitoring
• Continuous Improvement
• Specifications
• HACCP
• Supplier QA
• Traceability
• Sanitation & Allergen Control
• Complaint Mgmt
• Process Capability/Lean Six Sigma
• Infrastructure Investment
• Traceability
• Warehouse Controls
• Complaints
• Warehouse Control
• Specification
• Labeling
• Consumer Feedback
• Process Capabilities
*Applies to internal & external plants
MicrobiologyChemical Physical
Scope
Quality Risk Prevention Programs
Background
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Quality Policy
Policies set our worldwide standards for food safety and quality
Based on ISO standards, provides a foundation and common language to communicate design, product safety and quality requirements throughout the supply chain.
Compliance with regulations, code of conduct and industry standards
Scope includes MDLZ Int. sites, external manufacturers, and suppliers
Training program builds understanding & competencies
Consistency across entire company
Audits verify adherence
Minimum
legal requirements
Quality Chain
Management System
Food Safety &
Quality Assurance
HACCP
GMP
Quality Audits
Quality Management – QCMS
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GMP/GHP HACCP QCMS/ISO QM
Prerequisite
ProgramsFood Safety
(HACCP)Quality
Systems
Cultural & Managerial
Approaches
How it fits together…
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Executive Summary
Quality & Food Safety Programs are designed to Assess, Manage, and Mitigate Risks
RISK
MANAGEMENT
RISK
MITIGATION
RISK
ASSESSMENT
Supplier Approval& Management
Design Safety Analysis(DSA)
Hazard Analysis & Critical Control Points(HACCP)
Third Party Validation
Auditing
Material Monitoring
Training
Traceability
Specification Management
Contingency Planning
Special Situations Management
MDLZ has made a strong commitment to the Global Food Safety Initiative. Steps that we have taken include:
Sending a communication to all MDLZ raw material suppliers globally (~3000) with the expectation that they receive certification from one of the GFSI accredited standards by the end of 2016
Currently nearly 84% of suppliers with a GFSI benchmarked certification
Ensuring that all of our internal manufacturing facilities have a GFSI certification. (We have chosen FSSC 22000) by the end of 2015
Currently at 97% of facilities certified
Promoting GFSI to our external partners including Joint Ventures and External Manufacturers
Partnering with other GFSI members to build knowledge and capability of food safety through the global markets program
Continued support to GFSI through our board membership and participation in Regional Focus Days and the Annual Conference
• All suppliers to Mondelēz shall be GFSI certified:
• SQF2000 Levels 2 or 3 (Safe Quality Food)
• BRC versions 5 & 6 (British Retail Consortium)
• IFS versions 5 & 6 (International Food Standard)
• FSSC22000 (Food Safety System Certification)
• All details about GFSI here: www.mygfsi.com
• Existing suppliers / renewals of approval: No longer accepted:
ISO22000 audits without PAS220
ISO22000 + PAS220 approvals issued after January 1 2012 and without confirmed
appointment for upgrade to FSSC22000 at next audit
GMA-SAFE approvals issued after December 31, 2011
Dutch HACCP issued after January 1 2012
GFSI = Global Food Safety Initiative BenefitsA GFSI-benchmarked scheme gives confidence that the certified food safety management system is required to be adequately designed, implemented and maintained“Once certified, accepted everywhere” - Certificates gained from an audit to any GFSI recognized scheme are accepted by many international and regional/national retailers or suppliers: Anticipated reduction in the number or seriousness of food safety issues Anticipated reduction in the number of audits
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Leveraging GFSI certifications for new and existing suppliers
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Executive Summary
GFSI targets & achievements
Global :
More than 95 % Internal Manufacturing sites certified with a GFSI recognized scheme ( FSSC 22000)
> 80 % Suppliers certified under a GFSI recognized scheme
Suppliers GFSI Certification
Region Suppliers
in Program
scope
GFSI
Certified2012
%GFSI
2013 YE
%GFSI
Current %
GFSI *
Latin
America
414 210 29 % 33 % 51.0%
Global 2708 2187 38 % 50 % 81.0%
Latin America :
100 % Internal Manufacturing sites certified with a GFSI recognized scheme ( FSSC 22000)
51.0 % Suppliers certified with a GFSI recognized scheme
External Manufacturing sites required to be certified by 2017
* June 2015
Receiving certification by a GFSI recognized standard through an accredited third party provides numerous benefits: Improved consumer
confidence in safer food
Certified companies are more
disciplined, more efficient and more profitable- Tool for
continuous improvement in site performance on food
safety
Certified companies show equivalence of
process across countries and
continents – MDLZ’s suppliers are now
able to demonstrate that all of their
facilities follow the same type of Quality Management System
The GFSI recognized standards are
accessible and are shared by many –
Once you are certified, you can
provide raw materials to any company who accepts GFSI
certification in lieu of their own audit
Cost efficiency in the supply chain –
MDLZ has been able to supplement
internal resources through our GFSI
approach with third party certification
bodies
Food Safety through the Quality Chain
Non-Sensitive ingredient suppliers
Identification of Suppliers
GFSI + MDLZ SQE Requirements
GAP Assessment & Closure
Mdlz SQE Audits or
GFSI Recognised Certification
Approval
Sensitive ingredient suppliers
Identification of Suppliers
GFSI & MDLZ SQE Requirements
GAP Assessment & Closure
Initial Mdlz SQE Audit &
3rd Party GFSI Certification
Approval + Periodical Technical visit
Internal Manufacturing
Training on QCMS
HACCP Implementation
GAP Assessment & Closure
Mdlz Global Audits&
3rd Party Certification
External Manufacturing
Training on QCMS
GAP Assessment
Commercial Alignment
Scheduled Mdlz Global Audits &
3rd Party Certification
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Co
nsu
mer S
afe
ty &
Satis
fac
tion
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Executive Summary
…because… the world population will grow and so will demand more food… safe food…
World population is projected to grow from
6.1 billion in 2000 to 8.9 billion in 2050,
increasing therefore by 47 per cent.
* UN New York, 2004
The Food and Agriculture Organization of the United Nations (FAO)
estimates that 60 percent more food is needed to feed a world population
of nine billion people.
The globalization of the food trade offers many benefits to consumers
but at the same time present new challenges to food safety and suppose a
stricter food safety system to minimize risks.
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Executive Summary
… because food contaminations knows no borders and what is originated in one area is distributed widely and can cause illness in large numbers of people in distant places.
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Executive Summary
…because… GFSI was
established to ensure
safe food for everyone
globally and to enhance
food safety through
capacity building,
contributing to the
development of local
suppliers and small, local
businesses in countries
around the world through
its Local Groups.
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Executive Summary
…because we integrate a global network of experts from
different areas working in a collaborative way to define best
practices with great focus and shared responsibility to improve
food safety in the whole supply chain
Different areas : Industry, Retail, Food Services, Government, Academia.
Collaborative : helping each other, no competition when discussing Food Safety
Best practices: Hazard Analysis , Design Risk Assessment, Preventive Controls,
Science based risk management.
Whole Supply Chain: “farm to fork”
approach to cover all sectors of the
Food System .
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Executive Summary
Consumers
GovernmentFood
Services
Retail
Organisations
Academia
Manufacturers
…because …we have a shared vision of “safe food for consumers everywhere” and consumers are the core of our collaborative efforts