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    Yarmouk UniversityHijjawi Faculty For Engineering Tech

    1

    Project Management and

    Quality Control

    Dr. Mwaffaq [email protected]

    Fall 2012

    Cost Analysis and RiskManagement

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    Overview

    Cost Budgeting

    Risk Analysis

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    Cost Overruns on Projects

    0

    -100

    100

    200

    300

    19101920

    19301940

    19501960

    19701980

    19902000

    Costoverrun%

    Year of decision to build

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    Sources of Cost Escalation and

    Overruns Uncertainty and Lack of Accurate Information

    Changes in Requirements or Design

    Economic and Social Factors

    Inefficiency, Poor Communication, and Lack of Control

    Ego Involvement of the Estimator

    Project Contract Bias and Ambition

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    Cost Estimating and the Systems

    Development Life Cycle

    Costestimate

    Contingencyfund

    Cumulativeco

    st

    Time

    Regions of time-cost uncertainty

    At projectinitiation

    At project

    definitionAt projectexecution

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    System Life Cycle Costs

    Life cycle costs(LCC)

    Allcosts of a system throughout its fullcradle-to-grave life cycle, i.e.:

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    System Life Cycle Costs

    Purpose of life cycle cost analysis To anticipate the realities of operating,

    maintaining, and (ultimately) disposing ofthe

    end-item system To establish target costsfor operating,

    maintaining, and disposing of the end-item

    system. To designthe system so it will meet those

    target costs.

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    Estimating Process

    Estimate versus Target or Goal Estimate: a realistic assessment

    Target or goal: a desired outcome, commitment, orpromise.

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    Estimating Process

    Accuracy versus Precision

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    Estimating Process

    Estimating Methods1. Expert opinion

    2. Analogy + compensation for differences

    3. Parametric: Formula or Cost Function, e.g.,

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    Estimating Methods (cont.)

    4. Cost engineering

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    Cost Engineering Example

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    Cost Engineering Example

    (Cont.)

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    Estimation Process

    Functional Management(FM)

    Work Team Leads

    Project Management(PM)

    WBSinformation

    2.

    3.

    1.

    Procedure for larger projects

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    Estimation Process

    Functional Management

    Work team

    Project Management

    Labor and costestimates

    4., 5.

    6.

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    Estimation Process

    Functional Management

    Work team

    Project Management 7., 8.

    WBSinformation

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    Estimating Process (contd)

    7. PM: Adds in contingency amounts.

    Two possible contingencies

    1. Base estimate = (WP estimates + WP contingency)

    (to handle known-unknowns)

    2. Final estimate = Base estimate + overheads + projectcontingency

    (to handle unknown unknowns; PM controls this)8. PM: Compares bottom-up estimates to top-down targets or goals.

    Attempt to reconcile differences.

    Functional Management

    Work team

    Project Management

    WBS

    information

    7., 8..

    Procedure for larger projects, steps 7-8

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    Elements of Typical BudgetI. Direct Costs

    Direct Labor (DL)

    Charges for labor working directly on project 50,000.00

    DirectOverhead on Labor (% of DL) E.g., 40%Labor support: benefits, etc.

    20,000.00

    Direct Nonlaborand Materials (M)Subcontractors, consultants, travel, telephone, materials,

    purchased parts, etc.

    10,000.00

    Direct Overhead on Nonlabor and Materials (% of M)

    Shipping, insurance, security, etc. E.g., 33.33%3,333.33

    Direct Total

    83,333.33

    II. General & Administrative (% of Direct Total) E.g., 20%(Indirect overhead)

    Corporate overhead: proposals, publicity, president, etc. 16,667.00

    Budget Amount 100,000.00

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    Project budget subdivided into control

    accounts

    ROSEBUD

    $ 356,755

    Projectmanagement

    Basicdesign

    Hardware Software FinalTests

    $ 12,550$31,362 $179,868 $122,228

    $10,857

    Assembly

    InstallationMaterials Procedures

    Specifications SystemTest

    UserTest

    $138,571

    $20,945 $21,272$4,235

    $6,622$20,352$100,846

    J

    M

    VL W

    Y Q X

    Project Budget

    CostAccounts

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    Performance Analysis

    BCWS - Budgeted Cost of the Work Scheduled

    (Planned Value or PV)

    ACWP - Actual Cost of the Work Performed

    (Actual Cost or AC)

    BCWP - Budgeted Cost of the Work Performed

    (Earned Value or EV)

    BCWP = BCWS for task completed BCWP subjective estimate of costs for tasks started but not

    yet completed

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    PV = Hourly Rate * TotalHours Planned

    AC= Hourly Rate * TotalHours Spent

    EV = Baseline Cost * (% ofComplete Actual)

    (% Complete Actual) = AC /EAC

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    Performance Analysis

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    Over budget ?

    Under budget ?

    How much of

    project was done?

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    Performance Analysis

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    Performance Analysis

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    Performance Analysis

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    Example

    Parmete Co. is to remove 1,000 parking metersand replacing them with new ones for whichthey will receive $200 per meter. Estimate they

    can install 25 meters / day.

    For day 18,

    BCWS = 18 x 25 x 200 = $90,000

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    Example (cont.)

    If by day 18, only 400 meters are finished, then

    BCWP = 400 x 200 = $80,000

    Schedule Variance = BCWP - BCWS

    = -$10,000

    Note: -$10,000 does not represent a cost savings, butrather that the project is 2 days behind schedule

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    Example (cont.)

    Scheduled Project Costs

    0

    50,000

    100,000

    150,000

    200,000

    0 10 20 30 40

    Time

    Costs

    BCWS

    BCWP

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    Variances

    Accounting Variance

    AV = BCWS - ACWP

    Schedule Variance

    SV = BCWP - BCWS

    Time Variance

    TV = SD - BCSP SD :- Status DateBCSP :- date when BCWS = BCWP

    Cost Variance

    CV = BCWP - ACWP

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    Logon Project (Week 20)

    SV = BCWP - BCWS = -$80,000

    Logon Project Status

    0

    100

    200

    300

    400

    500

    600

    0 5 10 15 20 25

    Week

    Cost($1,0

    00

    )

    BCWSBCWP

    ACWP

    AV

    SV

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    Performance Indices

    SPI = Schedule Performance Index

    SPI = BCWP/BCWS

    SPI > 1 work ahead of schedule

    CPI = Cost Performance Index

    CPI = BCWP/ACWP

    CPI > 1 project under-budget

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    Logon Project (Week 20)

    SPI = BCWP/BCWS

    = 432/512 = .84

    CPI = BCWP/ACWP

    = 432/560 = .77

    Project is behind scheduleWith budget overrun

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    Example

    Assume a project that has exactly one task

    The task was baselined at 8 hours, but 11 hourshave been spent and the estimate to complete is1 additional hour

    The task was to have been completed already

    Assume an Hourly Rate of $100 per hour

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    Example

    Hourly Rate = $100PV or BCWS = Hourly Rate * Total Hours Planned or Scheduled

    PV = $800 or ($100 * 8 hours)AC or ACWP = Hourly Rate * Total Hours Spent

    AC = $1100 or ($100 * 11 hours)

    EV or BCWP = Baselined Cost * % Complete Actual

    EV = $734 or (baseline of $800 * 91.7% complete)(NOTE % Complete Actual (below) to get the 91.7% )

    (% Actual Complete = 11 hours spent /12 hours estimated to finish)

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    Example

    SV = Earned Value (EV) - Planned Value (PV)

    SV = -$66 ($734 EV - $800 PV)

    SPI = Earned Value (EV) /Planned Value (PV)

    SPI = 0.91 ($734 EV / $800 PV) [ SPI

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    Forecast Cost At Completion

    FCAC = Forecast Cost At Completion

    = % by which on schedule x BCAC

    = (ACWP/BCWP) x BCAC

    = BCAC/CPI

    where

    BCAC = Budgeted Cost At Completion

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    Logon Example

    For Logon, the Budgeted Cost at Completion is given by

    BCAC = $990,000

    At week 20, BCWP = 432 whereas ACWP = 560

    we are running 560/432 = 1.30 times over budget

    FCAC = 1.3 x 990,000 = $1,283,333

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    Forecast Cost To Complete

    FCAC = FCTC + ACWP

    FCTC = Forecast Cost To Completion

    = Forecast Cost At Completion - ACWP= FCAC - ACWP

    = BCAC/CPI - ACWP

    = (BCAC - BCWP)/CPI

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    Logon Example

    FCTC = (BCAC - BCWP)/CPI

    = (990,000 - 432,000)/.77

    = $724,675

    Summary: In week 20 we have completed 432,000 of

    budgeted work at a cost of 560,000. Given the currenttrend, we expect to complete the project at cost remainingof $724,675 for a final project cost of $1,283,333.

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    Logon Example

    Logon Status & Forecast

    0

    200

    400

    600

    800

    1000

    1200

    1400

    0 10 20 30 40 50

    Week

    Cost($1,0

    00's)

    BCWS

    FBCWP

    FACWP

    SD

    BCAC

    FCAC

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    Logon Example

    Logon Status & Forecast

    0

    200

    400

    600

    800

    1000

    1200

    1400

    0 10 20 30 40 50

    Week

    Cost($1,0

    00's)

    BCWS

    FBCWP

    FACWP

    SD

    BCAC

    FCAC

    ScheduledCompletion

    RevisedCompletion

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    Risk Concepts

    The likelihoodthat some problematical event will

    occur

    The impactof the event if it does occur

    Risk =f (likelihood, impact)

    Project is considered risky if at least one factor islarge

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    Risk Identification

    Risk tolerance is a function of experience

    Risk of Failure

    Risk of Opportunity

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    Risk Identification (Cont.)

    Ways to identify project risksChronology

    Type of work

    High RisksApproachis New/Unusual

    Technologyis New/Unusual

    Staffneeds training in new Tasks/SkillsProcessusing New Equipment, Systems or

    Procedures

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    Sources of Risk

    Any factor of uncertain Probability which canaffect the Outcome is of a Project is a:

    Risk Source

    Risk Hazard

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    Sources of Risk (Cont.)

    Internal Risks

    Market Risk

    Technical Risks

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    Sources of Risk (Cont.)

    External Risks

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    Identification techniques

    Analogy

    Checklist

    WBS Analysis

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    Cause and Effect Diagram

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    Risk Assessment

    Risk Likelihood

    Qualitative Rating

    Composite Likelihood Factor (CLF)

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    Sources of Failure and Likelihood

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    Influence Diagram

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    Risk Assessment (Cont.)

    Risk ImpactWhat happens if a Risk Hazard Materialized

    Specified in Terms of

    Time Cost

    Performance Measure

    Qualitative

    High Medium

    Low

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    Risk Assessment (Cont.)

    Risk Impact (Cont.)

    Numerical measure Between 0 and 1.0

    0 NOT Serious

    1.0 Catastrophic

    Composite Impact Factor (CIF) is the Impact fromMultiple Risk Sources, Simple Weighted Average

    CIF = (W1)TI + (W2)CI + (W3)SI

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    I t V l f T h i l C t

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    Impact Values for Technical, Cost,

    and Time

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    Risk Assessment (Cont.)

    Risk Consequence

    Function of Likelihood and Impact

    Risk Consequence Rating (RCR)

    RCR = CLF + CIFCLF (CIF)

    Risk Consequence = (Impact) * (Likelihood)

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    Ri k R Pl i H t

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    Risk Response PlanningHow to

    Deal with the Problem

    Transfer the Risk

    Avoid Risk

    Reduce Risk

    Contingency Planning

    Accept Risk (Do Nothing)

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    Transfer the Risk

    Transfer Partly or Fully from Customer toContractor or Vice Versa

    Use Contract Incentives

    Fixed Prices

    FP Incentive Fee

    Cost Plus Incentive Fee

    Cost Plus Fixed Fee (CPFF)

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    Avoid Risk

    Alter the Initial Project Concept

    Change Contractors

    Incorporate Redundancies

    Change Safety Procedures

    Better to Reduce Risk to Acceptable Level ThanEliminate Payoff Opportunity

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    Reduce Risk Technical Performance

    Best Technical Team

    Perform Analysis of Key Technical ParametersModels and Simulations

    Use CASE Tools Parallel Development on High-Risk Tasks

    Incentive the Technical Team

    Consultant for Critical Reviews and Assessments T&E

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    Reduce Risk Technical Performance

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    Reduce Risk Technical Performance

    (Cont.)

    Reduce System Complexity to a Minimum

    Recognize Tasks

    End Item Design

    Decouple Activities

    Use Design Margins

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    Reduce RisksMeeting Schedules

    Create Master Project Schedule

    Schedule Risky TasksEarlyto Allow Time toRecover

    Focus on Critical and Near-Critical Activities

    Best People on Time-Critical Tasks

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    Reduce Risks Meeting Schedules

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    Reduce RisksMeeting Schedules

    (Cont.)

    Incentive for OT

    Do High Risk Activities in the Project Networkin Parallel

    Organize Project Early with Adequate Staff

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    Reduce RiskMeeting Project Cost

    Identify and Monitor Cost Drivers

    Perform Design Alternative Reviews andAssessments

    Validate System Design and Performance

    Maximum Use of Proven Technology andCOTS

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    Reduce RiskMeeting Project Cost

    Systems Engineering

    Build Test Models to Verify Design

    Focus on Meeting the Minimum Requirementsand Nothing More

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    Contingency Planning

    The Get-Well-Plan

    Form

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    Accept Risk (Do Nothing)

    Not All Risks are Severe or Fatal

    Cost Benefit Analysis

    Not for Risks which are Potentially Severe

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    Risk Management is Project

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    Risk Management is Project

    Management

    Another Tool for PM Supplements

    Requirements Definition

    Task DefinitionScheduling

    Budgeting

    Configuration ManagementChange Control

    Performance Tracking and Control

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    Expect the Unexpected

    Do All You Can

    Cannot Cover every Contingency

    Bonapartes Principle came along before

    Murphys Laws, i.e., Something Surely Will Go

    Wrong Plan for It to Occur

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    Caveats (Beware)

    Input to RA is Subjective

    Not What Will but Might

    Analysis and Planning gives sense of Power

    Managing not Eliminating

    Stifles Imagination

    Brute Force Approach to Technology

    Micromanagement isNeverAppropriate

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    Risk Analysis Methods

    Expected Value

    Decision Trees

    Uncertainty and Payoff Tables

    Simulations

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    Questions