Lean Casestudy
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Transcript of Lean Casestudy
![Page 1: Lean Casestudy](https://reader036.fdocuments.us/reader036/viewer/2022081908/55cf94a2550346f57ba35e38/html5/thumbnails/1.jpg)
The article “Coming up short on Non-financial Performance Measurement” by Christopher
D. Ittner and David F. Larcker throws light on various common mistakes made by different
companies in coming up with their non-financial performance measures as follows:
Not linking measures to strategy
Not validating the links
Not setting the right performance targets
Measuring Incorrectly
The article talks about the extensive research done in studying the non-financial performance
measures implemented by various companies. It also highlights a number of practices which
allow firms to realize the genuine promise of non-financial performance measures. The
article finally advocates some well-established series of steps which can be employed to
realize the full promise of non-financial performance measures as follows:
Develop a Causal model
Pull together the data
Turn data into information
Continually refine the model
Base actions on the findings
Assess the outcomes
Performance measures are vital to any business system as they indicate how well the system
is doing and provides chance to make appropriate and timely decisions and plans. These
measures can be both financial and non-financial. Generally most of the entrepreneurs focus
primarily on the financial performance measures of a business system as they directly speak
the monetary language. However recent studies show that non- financial performance
measures compliment the financial performance measures and help to accurately measure the
efficiency, capability and effectiveness of a business system.
A traditional business system mainly believes that the sales, profit margins and cash flow are
the lifeblood of any business and so they pay very little attention to the non-financial
performance measures.
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Lean business systems focus not only on better financial results but also on continuous
improvement and to minimize waste as much as possible. These systems focus on creating a
“value” to the customer and thus always attempt to optimize their processes.
Traditional Financial Indicators of a firm’s performance:
Lack of a precise and timely knowledge of the current financial position can lead to business
failure and have other consequences for the directors/owners. A Firm’s Financial Statements:
Income Statement, Balance Sheet, Cash flow statement. These statements are compared over
time periods (Horizontal analysis) or within a time period (Vertical analysis) to interpret the
financial health of the firm. A number of ratios and percentages are commonly used for
analyzing these financial statements. They are as following:
1. Liquidity Ratios
Current Ratio
Quick Ratio
2. Profitability Ratios
Profit Ratio
Earning Power
Return on Investment on Assets
Return on Common Equity
3. Asset Ratios
Inventory Turnover
Days of Receivables outstanding
4. Debt Ratios
Debt to Assets
Debt to Net worth
5. Security Ratios
Earnings per Share
Price Earnings
Book Value
Pay Out
Yield
Profit, market share, cash flow are also some other important financial performance metrics.
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Traditional Non -Financial Indicators of a firm’s performance:
The original purpose of non-financial performance measures was to fill out the picture
provided by traditional financial accounting. Non-financial Indicators of performance can
help firms to come up with a stronger long term strategies.
The main drawback of any financial performance metric is that it indicates a firm’s
performance after a financial period. Hence they are mostly considered as lag indicators.
However non-financial performance indicators can play a dominant role as indicators of
future financial performance of a firm.
A firm’s financial performance can be measured more frequently by employing some non-
financial metrics like
number of enquiries made
number of customers per day
average sales value
number of quoted jobs lost
customer satisfaction/employee satisfaction
number of new products
Employee turnover and so on.
Manufacturing Scenario: Traditional Vs. Lean
Traditional manufacturing organizations view achieving profits as achieving economies of
scale by focusing on full machine/labor utilization and large production batch sizes. However
Lean Manufacturing organizations try to maximize product flow (based on customer order
rate) by minimizing overproduction, excess inventory, unnecessary motion etc. Hence it is
obvious that traditional performance measurements do not support a lean environment.
Key Performance measures of a Lean System provide excellent balance between long term
strategic measures and short term financial measures. These can be aligned well with the
daily work goals and plans.
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Financial Performance Measures of a Lean Manufacturing System:
Profits
ROA(E)
Increase in Revenue
Hard Cost and Soft Cost Savings
Cost Shifting
Non-Financial Performance Measures of a Lean Manufacturing System:
Shop floor employee involvement in lean initiatives
Inventory turns
Equipment down time
On-time delivery
Scrap
Rework
Setup times
Labor productivity
Throughput time
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Manufacturing cycle efficiency
Product Quality
Manufacturing Cycle time
Overall Equipment efficiency (OEE)
Build to schedule
First time through Capability (FTT)
Rolled Throughput Yield (RTY) etc.
Financial vs Non- financial Measures
As compared to financial measures, nonfinancial measures are seen by the manufacturing
managers as providing the greatest encouragement for risk taking and innovation and also are
more effective at curtailing short-termism and gamesmanship. Non – financial measures are
not seen as significantly different from financial measures in their contribution to operational
and strategic decision making and their capacity to align intra- and interdepartmental
objectives. Financial measures are generally considered to be more sensitive to factors
outside control than non-financial measures.
Conclusion
To develop a successful performance measurement system, managers must clearly
understand the interests of the stakeholders (customers, employees, and investors), the
strategic objectives of the company, and every aspect of the company's business processes.
Only then can they be assured that the performance measurement system includes the right
factors, both financial and nonfinancial. Long-term commitment to the system is required to
assure that the factors are measured, understood, and used. The result can be a performance
measurement system that is clearly linked to strategy, is dynamic, and is action-oriented.
References:
1. Article - “Coming up short on Non-financial Performance Measurement” by
Christopher D. Ittner and David F. Larcker.
2. Text book (ISE 200) – Applied Economic analysis for Technologists, Engineers &
Managers – Michael S. Bowman (2nd
edition)
3. ISE 251 Lecture Notes – Lean in Administrative, Technical and Professional work.
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4. http://www.switzer.com.au/the-experts/joe-kaleb-tax-expert/financial-performance-
indicators-for-businesses/
5. http://www.mep.purdue.edu/successes/articles/Performance_Measurement_for_Lean.
aspx
6. http://www.slideshare.net/leanhank/lean-key-performance-metrics
7. A Research paper “Lean Manufacturing, Non-Financial Performance Measures, and
Financial Performance” by Rosemary R. Fullerton and William F. Wempe. Link
found at http://papers.ssrn.com/sol3/papers.cfm?abstract_id=1318393
8. http://www.imanet.org/PDFs/Public/MAQ/2006_Q2/2006MAQ_spring_vanderstede.
9. http://college.cengage.com/accounting/resources/students/readings/stivers.htm